frost & sullivan finds huge potential for lignin as future renewable resource
TRANSCRIPT
growing biodiesel sector threatens theavailability of basic raw materialssuch as beef tallow for themanufacture of cleaning products (p 2). It petitioned the EPA to restrictthe use of animal fats for biodieselmanufacturing but its pleas appear tohave fallen on deaf ears, at least asfar as 2013 quotas are concerned. InEurope, similar issues aroundbiofuels are currently under debate bythe European Commission.
Caroline Edser
RAWMATERIALS
Linear alkylbenzene
Egypt LAB to expand capacity
Egyptian linear alkylbenzene (LAB)maker Egypt LAB Co intends to lift itsLAB capacity in Alexandria, Egypt by40% to 140,000 tonnes/y by end2014. The firm has chosen to useUOP’s solid-state catalyst process forthe expanded capacity. The companyclosed its existing 100,000 tonne/yLAB facility for maintenance in mid-Dec 2012 with the intention ofreopening the unit on 1 Jan 2013.
Original Source: ICIS Chemical Business, 17 Dec2012, (Website: http://icischemicalbusiness.com) © Reed Business Information Limited 2012
Oleochemicals
European oleochemicals market to hit$4.5 bn by 2018
The European oleochemicals marketearned revenues of $3.9 bn in 2011and is projected to top $4.5 bn by2018, corresponding to a CAGR of1.9% (2011-2018), according to areport by Frost & Sullivan, Analysis ofthe European Oleochemicals Market.Oleochemicals and their derivativeshave gained significance because oftheir functional efficiency,performance, sustainability andbiodegradability, the report says.Oleochemicals are helping consumerproduct manufacturers adhere toREACH regulations and reduce theircarbon footprint. The naturallysourced chemicals also ensure ahigher degree of product safety. As a
result, they are being increasinglypreferred over petrochemicals for usein products such as cosmetics anddetergents. Their benefits are alsounderlining their appeal to anexpanding application base rangingfrom plastics and personal care tosoaps and detergents, food, pharma-ceuticals, coatings and rubber.Overcapacity and fluctuating prices ofcommon raw materials (eg tallow,soybean oil, palm and palm kernel oil,coconut oil, and rapeseed oil), used inthe manufacture of oleochemicals,are the two major challengesconstraining market growth.
Original Source: Frost & Sullivan, 2012. Found onSpecialChem Cosmetics and Personal Care Innovationand Solutions, 3 Dec 2012, (Website:http://www.specialchem4cosmetics.com)
Oleochemical industry fears loss ofkey raw material to biodiesel
Trade association American CleaningInstitute (ACI) blames the steadygrowth of the biodiesel industry in thepast decade for curtailing suppliesand raising the prices of animal fatssuch as beef tallow used as a sourceof fatty acids and fatty alcohols toproduce cleaning and personal careproducts. However, federal policiesincluding tax credits and guaranteedmarkets under the Renewable FuelStandard have caused the diversionof animal fats to biofuel production.The Environmental Protection Agency(EPA) estimates that roughly 270-280M gallons of the 1.28 bn gallonbiodiesel requirement in 2013 will beproduced using recycled cooking oiland animal fats. ACI called on theEPA to restrict the use of animal fatsfor biodiesel manufacturing. However,the EPA says in its final decision onthe 2013 biodiesel requirement that itcannot prevent raw materials thatmeet the statutory definition ofrenewable biomass from beingutilized in renewable fuel production.
Original Source: Chemical and Engineering News, 19Nov 2012, 90 (47), 32-34 (Website: http://www.cen-online.org) © American Chemical Society 2012
Alkoxylates/other
New PO projects for Huntsman/Sinopec& Shell/SABIC but Evonik jv scrapped
Huntsman Corp has entered into ajoint venture (jv) agreement withSinopec Jinling Co, a subsidiary of
Sinopec. The jv, Nanjing JinlingHuntsman New Materials Co Ltd, willbuild and operate a world-scalepropylene oxide (PO) and methyltertiary butyl ether (MTBE) facility inNanjing, China. The facility isexpected to be completed by the endof 2014 and will utilize Huntsman’sproprietary PO/MTBE manufacturingtechnology. Huntsman will own 49%of the jv. The facility will produce 550M pounds/y (250,000 tonnes/y) of POand 1.6 bn pounds of MTBE at acapital cost of about $750 M.Elsewhere, Shell and SABIC are toestablish a PO plant at the companies’existing Saudi Petrochemical jv inJubail Industrial City, Saudi Arabia.However, a proposed joint projectbetween Evonik and India’s GujaratAlkalis and Chemicals (GACL) for theconstruction of a unit to make POfrom hydrogen peroxide has beenabandoned after disagreement aboutthe ownership stakes each partnerwould hold on the jv. GACL is nowlooking for a different partner for asimilar project.
Original Source: Huntsman Corporation, 2012. Foundon PR Newswire, 13 Nov 2012, (Website:http://www.prnewswire.com). Original Source:Chemical and Engineering News, 19 Nov 2012, 90(47), 8 (Website: http://www.cen-online.org) © American Chemical Society 2012. Original Source:Chimie Pharma Hebdo, 3 Dec 2012, (614), 7(Website: http://www.industrie.com/chimie/) (inFrench) © ETAI Information 2012
Frost & Sullivan finds huge potentialfor lignin as future renewable resource
Lignin could become the mainrenewable aromatic resource for thechemical industry in the future, withmarkets worth more than $130 bn,according to a Frost & Sullivan (F&S)representative. The first opportunitycould emerge as early as 2015 fromthe direct substitution of phenol inmost of its industrial applications,including phenolic resins, surfactants,epoxy resins, adhesives andpolyester. F&S is exploring severallignin applications in thepetrochemical industry, which is saidto hold the highest capacity toaccelerate the emergence of lignin-based chemicals. According to F&S,one of lignin’s unique strengths is thatit can either be used directly as a‘drop in’ to replace phenols in anexisting petrochemical process, or itcan be further processed to createpolymer building blocks. Moreover, it
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is not correlated with the fluctuatingprice of oil. By weight it represents20-35% of wood but until veryrecently lignin was regarded as a low-quality and low-added-value material,with the majority of extracted ligninbeing burnt as a low-value fuel.Overall, the lignin business todayrepresents roughly $300 M. However,developing technologies allow theextraction of high-purity lignin, whichcan be converted into various high-value chemicals and products, amongwhich are BTX (benzene, toluene,xylene), phenol, vanillin or carbonfibre. Lignin represents 30% of all thenon-fossil organic carbon on Earth.Its availability exceeds 300 bn tonnes,increasing by around 20 bn tonnes/y.
Original Source: Frost & Sullivan, 2012. Found onSpecialChem Adhesives and Sealants Formulation, 29 Nov 2012, (Website:http://www.specialchem4adhesives.com)
SURFACTANTSGlobal surfactant market worth $36.5bn by 2017
The report Surfactants Market byProduct Types [Anionic, Non-Ionic,Cationic, Amphoteric], Substrates[Synthetic/Petrochemical, Bio-Based/Natural/Green], Geography &Applications – Global Industry Trendsand Forecasts to 2017 fromMarketsandMarkets defines andsegments the surfactant market withanalysis and forecasting of the globalvolume and revenue. The globalsurfactant consumption revenue isexpected to grow from $27,040 M in2012 to $36,518 M by 2017, anestimated CAGR of 6.19%. In termsof volume, surfactant consumption isforecast to grow at a CAGR of 6.01%between 2012 and 2017. Syntheticsurfactants are expected to occupythe major share when compared tobio-based surfactants during the nextfive years. However, consumption ofbio-based surfactants is predicted toshow a significant growth by 2017.Currently, the European region is thelargest consumer of surfactants, withNorth America second and the Asia-Pacific third. While Europe isexpected to remain the top consumerby 2017, the second and thirdpositions are expected to reverse by2017. In terms of product type,anionic and nonionic surfactants are
estimated to constitute the largestshare in 2012 and are expected toremain so through 2017. Byapplication, the soap and detergentmarket is expected to constitute thelargest consuming segment throughoutthe 2012-2017 study period.
Original Source: MarketsandMarkets, 2012. Found on PR Newswire, 26 Nov 2012, (Website:http://www.prnewswire.com)
Russian surfactant firm increasingproduction
Zavod Sintanalov has commissioneda new ethoxylation plant inDzerzhinsk, Russia. The company,the leading surfactant producer inRussia, has invested Roubles 500 M(c €12.4 M). The new plant willincrease output by up to 20%, or10,000 tonnes of ethoxylates.
Original Source: Chemie Aktuell, 28 Nov 2012,(Website: http://www.maerkte-weltweit.de) (in German)© MBM Martin Brueckner Medien GmbH 2012
KPR Fertilisers plans manufacturingproject
KPR Fertilisers, a KPR Groupcompany, is planning to set up a Rup200 M (€2.8 M) chemicalsmanufacturing project in Biccavolu,Andhra Pradesh, India. The proposedplant will have manufacturing capacityof 4 tonnes/day of linear alkylbenzenesulfonic acid (LABS) and 50 tonnes/dayof chlorosulfonic acid, among others.The company is planning to start theproject in Jan 2013 with completionscheduled by Dec 2013.
Original Source: Chemical Engineering World, Nov2012, 47 (11), 79 (Website:http://www.cewindia.com/) © Jasubhai Group 2012
Cytec receives FDA clearance forAerosol EF-800 and EF-810 surfactants
Cytec Industries Inc announced thattwo of its newest APE-free Aerosolsurfactants, EF-800 and EF-810[Focus on Surfactants, Feb & Jun2009], have been cleared by the USFDA via Food Contact NotificationsNo 1182 and 1205, respectively.Aerosol EF-800 and EF-810 may nowbe used in food-contact applicationscorresponding to those described in21 Code of Federal Regulations(CFR) Sections 178 3400(‘Emulsifiers and/or surface-activeagents’), 176 170 (‘Components of
paper and paperboard in contact withaqueous and fatty foods’), 176 180(‘Components of paper and paperboard in contact with dry food’), and175 105 (‘Adhesives’), provided that itis used at a level not exceeding 5%by weight of total monomers used inadhesive formulations.
Original Source: Cytec, 2012. Found on SpecialChemAdhesives and Sealants Formulation, 16 Nov 2012,(Website: http://www.specialchem4adhesives.com)
Oxiteno acquires American Chemical tofortify its surfactants market position
Oxiteno has completed theacquisition of 100% of the shares ofthe Uruguayan surfactants andspeciality chemicals companyAmerican Chemical ICSA [see also,Focus on Surfactants, Aug 2012]. Thecompany has an industrial site closeto the Montevideo port thatmanufactures anionic surfactants forthe personal care, home care, I&I andagrochemicals markets, as well asproducts for the leather industry.
Original Source: Oxiteno; BIOEFFECT Canada, 2012.Found on SpecialChem Cosmetics and Personal CareInnovation and Solutions, 15 Nov 2012, (Website:http://www.specialchem4cosmetics.com)
ASSOCIATEDPRODUCTS
Builders
Thermphos declared bankrupt
Netherlands-based Thermphos,Europe’s last phosphorus (P)producer, and one of the world’slargest producers of phosphates andother P derivatives, has beendeclared bankrupt. It has around1100 employees throughout theworld, around half of whom are basedat Vlissingen, Netherlands. In recentmonths Thermphos has encounteredmajor financial problems because ofthe economic recession and importsof cheap P from Kazakhstan. It hasalso been fined for environmentalpollution, with its plant threatenedwith closure if the environmentalsituation does not improve.
Original Source: Het Financieele Dagblad, 22 Nov2012, 11 (Website: http://www.fd.nl/) (in Dutch) © Het Financieele Dagblad 2012
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