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Freescale Medium-Power and Automotive Wireless Charging Solutions
Beta Chen 陳建志 | MCU FAE
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Outline
Freescale Medium Power Wireless Charging Solution
Freescale Wireless Charging Portfolio
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Freescale Automotive Wireless Charging Solution
FreeMASTER for Wireless Charging Design
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Freescale Medium Power Wireless Charging Solution
Difference to Low Power Tx
LP TX MP TX
MaximumPower 5W 15W
Communication One-way(RXTX)
Two-way(RXTX)
Negotiation NoneTX and RX negotiate to establish a more advanced power Xfer
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Negotiation None a more advanced power Xfercontract
Power XferControl Method
-Full bridge phase control-Full bridge frequency control
-Half bridge frequency control-Half bridge duty cycle control-Full bridge phase control-Full bridge frequency control
Control Types
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Type Input voltage(V) Topology Coils Resonant L Resonant Cap Operating Frequency Ping Parameter Mark
MP-A1 19V Half/Full Bridge 1 24uH 100nF 110K~205KHz 175K
MP-A2 12V Half/Full Bridge 1 10uH 247nF 110K~140KHz 140K
MP-A3 2.5~11.5V Full Bridge 1 10.1uH 251nF 110K~205KHz 12V,160k~180k
MP-AX 12V Half/Full Bridge 1 8.9uH 276nF 110K~205KHz 175K Freescale
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Communication Interface-Two-way communication
Two-Way Communication
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Transmitter(Tx):1) Receive control information
from the receiver2) Send negotiation information to the receiver 3) Adjust the desired operation point
to meet the need of the receiver
Receiver(Rx) :1) Send messages to provide
control information to thetransmitter
2 ) Receive messages from TX3) Control the power to the output
load
Communication Rx -> Tx
• ASK(Amplitude Shift Keying)• Speed: 2 kbps• Bit-encoding: bi-phase• Byte encoding:
Start-bit, 8-bit data, parity-bit, stop-bit• Packet Structure
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Packet Structure− Preamble (>= 11bit)− Header (1 Byte) Indicates packet type and message length
− Message (1 .. 27 Byte)− Checksum (1 Byte)
Communication Tx -> Rx
• FSK ( Frequency Shift Keying)• Speed: fop/512• Bit-encoding: bi-phase• Byte-encoding: Patten message : 8 bits Normal message: Start-bit, 8-bit data, parity-bit,
stop-bit
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• Packet structure Header (1 Byte) : Indicates packet type and
message length Message (1 .. 27 Byte): identification and
configuration information Checksum (1 Byte)
Power Transfer Phases
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Negotiation Phase
Power ReceiverMessagesPower Transmitter
•Rx sends negotiation requests to Tx
•Fine-tune the Power Transfer Contract
•Compare Q factor reported by RX with its own measurement
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Power ReceiverPower
Power Transmitter
Calibration Phase
• TX can improve its ability to detect Foreign Objects during power transfer.
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Bad separated TX and RX calibration will cause some Power Loss offset when working together.Calibration phase will decrease the effect.
Renegotiation Phase
• Make adjustments to the Power Transfer Contract, if so desired.
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Communication Interface-Additional Contents in Communication
Additional Rx Packets (Rx to Tx)
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New Tx Packets (Tx to Rx)Response Structure
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New Tx Packets (Tx to Rx)Packet Structure
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Parameters about MP RX
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MAX POWER
If support NEG?
FSK depth and polarity
Flags to indicate if parameters in power Xfer contract is changed in NEG phase
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New Foreign Object Detection Method
Foreign Object Detection in MPCheck Q factor
Report Q factor
FOD by QCalibrate dynamic
PLoss
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Report received power
FOD by calculating power
FOD by Q-Factor Measurement
• Measure Q factor of Tx coil with RX placed on the surface
• Compare Q factor reported in FOD Status Packet from RX
• If Q factor measured is less than the threshold determined by Q factor from
RX packet, then FO is detected
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Different Q-Factor w/ & w/o FO
Q-factor result without FO, just Tx and Rx coil
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Q-factor result with FO, Rx and FO placed together
Calibrated PLoss During Power Transfer
600
Calibration phase
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0
100
200
300
400
500
0 0.5 1 1.5 2 2.5
Pow
er L
oss(
mW
)
Light loading Connected loading
Optimized Foreign Object Detection(FOD)
• FOD by Q-Factor Measurement − At Negotiation Phase, before power transferring− Compare Q Factor with or without FO
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• Calibrated PLoss During Power Transfer− PLoss bias calibration at Calibration Phase− Decrease the PLoss bias in the calculation during power transferring
PLoss_withoutFO = 400mW PLoss_withoutFO calibration = 0mW
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Freescale TX and RX Solutions
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Freescale MP Tx
Topology and Control Algorithm
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Charging MP Rx
Charging LP Rx
Q46Q47
Q48Q49
NCP3420
NCP3420
PWM1
PWM2
A
B
Vin
Tx Inverter in Half-Bridge Mode
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Frequency control Duty cycle control
Tx Inverter in Full-Bridge Mode
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Frequency controlPhase-Shift control
System Features
Features
Compliant with WPC Medium Power specification
Compliant with WPC Low Power specification
Configurable OCP, OVP, OTP and LED indication
Dual mode with PMA compatible *
(customization service)
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(customization service)
Support debug console messages
Flexible to extend design and change coils
Programmable to upgrade
FreeMASTER GUI tool to enable customization
and calibration
System Block Diagram
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Topology and Control
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Charging MP Rx
Charging LP Rx
Q46Q47
Q48Q49
NCP3420
NCP3420
PWM1
PWM2
A
B
Vin
Software Structure
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System Efficiency
55%
60%
65%
70%
75%
80%
15W MP V2.0 System Efficiency
with default cover (about 5mm Z-GAP), center
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30%
35%
40%
45%
50%
55%
1.5 3.0 4.5 6.0 7.5 9.0 10.5 11.9 13.4 14.9
Rx Output Power(W)
center3mm Z-Gap, center
3mm Z-Gap, 10mm from center
Tested with AVID MP RX simulator
MP TX Controller - WCT1012 / WCT1111
Main features:
DSC based on 32-bit 56800EX core– Up to 100 MIPS at 100 MHz core frequency in fast mode– DSP and MCU functionality in a unified, C-efficient architecture
On-chip memory– Up to 64 KB flash memory– Up to 8 KB data/program
Analog
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Analog– Two high-speed, 8-channel, 12-bit ADCs with dynamic x1, x2, and x4 programmable amplifier– Three analog comparators with integrated 6-bit DAC references– Two 12-bit digital-to-analog converter (DAC)– One eFlexPWM module with up to 12 PWM outputs, including 8 channels with high
resolution NanoEdge placement– Timers, Clocks and operating characteristics is designed for Wireless charger application.
Package– WCT1012: 32PIN QFN suitable for the compact dimension application.– WCT1111: 64PIN LQFP suitable for more features
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Freescale MP Rx
Freescale Medium Power Receiver SolutionWPR1500-LDO MPRX Wireless Charging Reference Design
Key Features:Compliance with the medium power WPC Qi specification
Input power (3.5 V ~ 20 Vac peak) from the transmitter via the receiver coil
Output power of 15 W (5 V with LDO type, 5~12.6V with bulk type)
Power transfer efficiency exceed 75%
Support of FSK communication signals from the medium
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WPR1500-BUCK MPRX Wireless Charging Reference DesignSupport of FSK communication signals from the medium power transmitter
Hardware protection of rectifier voltage, output voltage and output current
Small PCB size (40 mm × 40 mm)
Open source reference solution with Freescale embedded wireless charger software libraries
USB/adapter power switcher to charge products with wire and wireless with priority
FreeMASTER tool to enable customization and calibration
Software Structure
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WPR1500-LDO
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WPR1500-BUCKMedium Power Receiver - BUCK
Rectifier DC-DCResonant Circuit Vout
Internal LDO
FSK Demodulation
Output Voltage
Output Current5V 1.8V 2.8V
Core
Buck-Enable
CoilASK Modulation
VrectifierCOMM
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MWPR1516
System Efficiency
65.00%
70.00%
75.00%
80.00%
85.00%
WPR1500-LDO
WPR1500-BUCK5V
ZGAP=5mm
Test with FSL MPRX V2.0
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40.00%
45.00%
50.00%
55.00%
60.00%
1 2 3 4 5 6 7 8 9 10
WPR1500-BUCK5V
WPR1500-BUCK12V6
RX Output Power (W)
WPR1516 - MP Rx controller
PMC
LDOCNC
PGA
FSKDT
Features:
Flash based ASSP with ARM core provides most popular development ecosystem
Flexibility to support wide DC input voltage of 3.5-20V
Architecture defined based on WPC MPWG Qispecification
24 MHZ Cortex M0+ core , 16KB Flash, 4KBRAMASSP with Freescale UHV technology.
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PMC, CNC, LDO, PGA and FSKDT Special designed for wireless charging receiver
Part Number Pin Count Package SizePWPR1516CFM 32 QFN32 5x5x0.65PWPR1516CAL 36 WLCSP 3.1x3x0.6
Specially designed FSKDT and CNC model ease the MPWG bi-directional communication development
Provide alternative packages to meet either easier manufacturing, or saving PCB space
Easy-to-use debug and configuration tools to speed up product development
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Freescale Wireless Charger Solutions
Freescale Tx Solutions
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Freescale Rx Solutions
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Freescale WPC-Standard Reference Designs
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Freescale Wireless Charging 5 Watt Tx Portfolio
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(A13) (A11) (A28)
Freescale Wireless Charging 15 Watt Tx/Rx Portfolio
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(MP Tx) (MP Rx)
Freescale 5W Multi-Coil Automotive Transmitter (A13)
Features
Qi v1.2 compliant
Fixed frequency operation
12VDC input supply
KeyFob Avoidance
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KeyFob Avoidance
High flexibility to support CAN/LIN & NFC
Dual mode with PMA compatible
KeyFob Avoidance in A13
Operating Frequency@110KHz Popular
KeyFobConfigurable frequency & duration
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105KHz 115KHz 125KHz 170KHz
Jump to farer frequency to keep charging
Return when communication done
WCT100xA – Automotive Transmitter IC
Coil1_PWM2
WCT100xA
Core
100MHz
ADC InverterControl
Isense
Tsense
Vsense
Coil1_PWM1
Drive_EN
CoilDis
Coil1_En
Coil3_EnCoil2_En
FlashFeatures:Automotive-specific transmit
controller solutions
Premium option expands on flash and SRAM for expanded programmability
Multi-protocol capable
WCT1001A & WCT1003A pin-pin
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Demod
Debug
TouchSense
Comm
FOD
Optional
LEDSPIx2SCI
DAC
CAN
Coil3_EnWCT1001A & WCT1003A pin-pin
compatible in the 64LQFP package
Voltage control algorithm
Foreign Object Detection / KeyFobAvoidance
Meet CISPR 25 requirements
AEC-Q100 (Grade 2)
Freescale Proof-of-Concepts
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•One MWCT1101 chip•Qi compatible•Unlimited free positioning capability
•One MWCT1101 chip•Qi compatible•Free positioning•Charge 2 devices simultaneously•http://www.powersquare.com/
Freescale Proof-of-Concepts
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•One MWCT1101 chip•Qi compatible•Unlimited free positioning capability
•One MWCT1101 chip•Qi compatible•Free positioning•Charge 2 devices simultaneously•http://www.powersquare.com/
How to ChoosePart Number Classification Available Features for Now! Remark
MWCT1000 Standard WPC A11 5V single coil
MWCT1200 Standard WPC A28 5V 3-coil
MWCT1101 Premium WPC A11WPC A11 + PMA compatibleWPC A11 + additional featuresWPC A28 WPC A28 + PMA compatibleWPC A28 + additional features
5V single coil5V 3-coil
MWCT1001A Standard WPC A13 + PMA compatible 12V multi-coil
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MWCT1001A(AEC-Q100-grade2)
WPC A13 + PMA compatible 12V multi-coil
MWCT1003A(AEC-Q100-grade2)
Premium WPC A13 + PMA compatible+ additional features (ex. NFC stack)
12V multi-coil
MWCT1012 Standard WPC Medium Power Single coil 12V single-coil
MWCT1212 Standard WPC Medium Power multiple coils 12V multi-coil
MWCT1111 Premium WPC Medium Power Single coilWPC Medium Power multiple coilsWPC Medium Power Single coil + additional featuresWPC Medium Power multiple coils + additional features
12V single-coil12V multi-coil
MWPR1516 Standard WPC Medium Power Receiver LDO / Bulk types
How to Implement
Development / Verification ProductionBasic
Ready-to-UseFreescale Reference Design•Schematic, gerber, firmware package & application notes
FreeMASTER•PCBA Calibration•Function test
P&E Programmer
Medium(more than
basic)
FreeMASTER•Design, verification, tuning
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basic)
Superior(more than medium)
Codewarrior / IAR•Add additional application code (with Freescale APIs)•Hardware interface configuration
Quick-startHardware interface configuration GUI tool
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FreeMASTER for Wireless Charging Design
Developing Environment
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FreeMASTER for Wireless Charging
• Real-time Design Analysis• Data Visualization• Data real-time acquiring System parameters Coil parameters
• UART/JTAG/CAN
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• Debugging & Tuning− Parameter tuning System parameters
Coil parameters
Calibration ex. FOD boundary
− Result written to Flash− Configuration file creating
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© 2014 Freescale Semiconductor, Inc. | External Use
www.Freescale.com