foundmyshoes
TRANSCRIPT
Convene Kit Cart
WHERE ARE MY SHOES???
60
Old Route
r
3672
SCRAP
1866
9010
Cobbler travels to Desk, SMOH, Cabinet, and custom cells to gauge need, travels back to cut, then returns to said areas with shoes, and finally returns to GRL. Night shift has a water spider route. Shoes are made on demand without a standard process creating enormous waste in the process.
Old miter saw
Where are my shoes?
5S
WHERE ARE MY SHOES?
8 years of waste
Create a standard, let human ingenuity refine it
No standard to process Pieces are cut randomly as needed
Inventory depletes rapidly as demand of SMOH, Cabinet, Custom, and Desking cells is sporadic and hard to predict.
No forecast of demand Incredibly wasteful misuse of raw material
MAKE CUTS COUNT90" 2x43+
2" scrap3x30 4x21"+
6" scrap4x23"+1" scrap
72"+18"
72" 1x66"+6" scrap
49"+23"
42"+30" 2x31"+10"
3x24"
36" 26"+10"
Largest scrap piece 6”Drastically reduces scrap, saving space and $$$Wood costs approximately:$744 per load for 3/4x3 1/2x108
Total est. annual material cost, $78,000Tasks minimized, saving time.By cutting pre-routed 90”, 72”, 36” inch shoes, portions of the routing is complete for subsequent shoes production.Time savings equates to 2/3 current rate 0r 10 man-hours per day @ $20 and 75% less material waste Cost savings= (material )$58,500 + (manpower) $73,000=$131,000 annual cost savings.
Every new formula is an easily implemented EE Suggestion and added savings!
10
8”
90
”
23
”
12
3”
90
”
18
”
18
”
18
”
18
”
18
” 26
”
10 ”
72
”
36
”31
”
10 ”
30
”
36
”
108
Recycled skin
Recycled skin
10
Router
1836
72
SCRAP
Mobile cart same
height as router
Hand off order/picku
p
Found Them!!!
23
2124
6649
32
42
29
90
By cutting the area in half and standardizing the process waste is greatly reduced. A water Spider route ensures Cobblers no longer have to walk back and forth constantly. A kanban system attached to the new cart ensures the correct shoes are delivered and in a timely manner. By creating a standard for cutting from existing pre-cut sized waste is reduced by 90%
CONCLUSION
Cost savings equate to $131,000 annually
Overproduction and excess inventory reduced to zero
Floor space reduced to 40% of previous footprint.
Success!!
