forming machines - helix flight · with helix flight software and ultra adjustable forming ma- ......

Innovative Flight Forming Machines

» 2 days of operattors training required » highest safety - eliminating many of the

causes of injury (following a survey in dustry incidents over last 30 years) » speed of production (less than 1 minute

for simple items) » quality of true form helices and accurate

fit to the shaft » expanded range of adjustability » no waste

with helix flight software and ultra adjustable forming ma-chines you can form helices of different specs faster, easier and in a cost effective way with no waste. A single machine range can cover from 200(8”) to 2400 mm(94”) diameter helices, up to 1000 mm(39”) pitch can be formed with material thickness ranging from 1.5mm (1/16”) to 38mm(1 ½”) giving ideal cover-age for a professional manufacturing company targeting across the range market segments and applications.

Blank Cut Design manager is a specifically designed software that allows for the design of perfect helix flight blanks resulting in production of perfect helix flights every time. Once designed, the helix flight blank cut design can be delivered to your cutting de-partment, or your blank cut supplier, via DXF file. It can also be saved for later use. BCDM software is capable of designing round and square centres, vari-able diameter, pitch, right and left handed, tapered OD and bore (ID), Notches, Legs (veins) etc. Read full specifications.

Blank cut design manager

HigH Speed Production

The quality of helices formed by our machine is superlative; accurate fit for helix to shaft, helix internal edge parallel to the shaft and accurate true helix shape every time giving uniformity and integrity for weld procedure, corner stone to high quality products.

IntroducIng our InnovatIve teCHnoLoGY tHAt cHAngEs tHE ‘crAFtsMAn’s BLAcK Art’ oF ForMIng sEctIonAL HELIcEs Into A HIgH QuALItY, HIgH ProductIon FActorY LInE oPErAtIon.

TRUE FORM HELICES eVerY timeBLANK CUT DESIGN MANAGER + FLIGHT FORMING MACHINES

Super fine continuous adjustment of diameter (previously incremental)Super fine continuous adjustment of pitch (previously incremental)

additional safety featuresGreater control of forming sequence by programmable logic controller(PLC)

High strength wear resistant forming platesReduced cost of forming plates

Reduce cost of maintaining wear parts.Greater overall chassis strength & durability

Higher capacity hydraulic systemNew self cleaning parts for added durabilityQuick release interchange of forming plates

HF1 ultra adjustable

FligHt ForMing MacHines

Helix Flight Forming Machine is a specifically designed machine to form sectional helices from flat plate. The machine works on an advanced forming technology that delivers true pitch helices every time that requires no rework.

HF1 Small diameter Ultra Adjustable Flight Forming Machine

Small diameter Range Helix Od mm Helix id mm Helix pitch mm plate Thickness mm

Minimum 50 10 20 0.5

Maximum 350 275 350 12

HF1 Medium diameter Ultra Adjustable Flight Forming Machine

Medium diameter Range Helix Od mm Helix id mm Helix pitch mm plate Thickness mm

Minimum 200 75 50 0.5

Maximum 1350 1250 800 32

HF1 intermediate diameter Ultra Adjustable Flight Forming Machine

intermediate diameter Range Helix Od mm Helix id mm Helix pitch mm plate Thickness mm

Minimum 600 150 200 0.5

Maximum 2400 2300 1000 32

HF1 Large diameter Ultra Adjustable Flight Forming Machine

Large diameter Range Helix Od mm Helix id mm Helix pitch mm plate Thickness mm

Minimum 450 75 50 0.5

Maximum 4000 2000 1500 40

sPEcIAL MAcHInE to ForM ABrAsIon rEsIstAnt PLAtEs sucH As HArdox 450 or BIsALLoY uP to 32MM HArd PLAtE

ODmmID

Minimummm

20 50 100 150 200 250 300 350 400 450 500 550 600ID

Maximummm

ODmm

50 20 20 50 100 150 200 250 300 350 400 450 500 550 600 30 50100 20 20 50 100 150 200 250 300 350 400 450 500 550 600 80 100150 40 20 50 100 150 200 250 300 350 400 450 500 550 600 130 150200 40 20 50 100 150 200 250 300 350 400 450 500 550 600 180 200250 50 20 50 100 150 200 250 300 350 400 450 500 550 600 230 250300 60 20 50 100 150 200 250 300 350 400 450 500 550 600 280 300350 100 20 50 100 150 200 250 300 350 400 450 500 550 600 330 350400 175 20 50 100 150 200 250 300 350 400 450 500 550 600 380 400450 200 20 50 100 150 200 250 300 350 400 450 500 550 600 430 450500 200 20 50 100 150 200 250 300 350 400 450 500 550 600 480 500550 200 20 50 100 150 200 250 300 350 400 450 500 550 600 530 550

GREYAREA-RegularSolidFlightsZone BLUEAREA-RibbonFlightZone

Disclaimer:

1 Thischartisfor20mmthicknessmildcarbonsteel,machinecapacitiesforalternatethicknessandmaterialgrademayvary.

Regularflightsarereferredasflightswho'sinternaldiameterisequalstoorgreaterthanonethirdoftheirouterdiameter.

Ribbonflightsarereferredasflightswho'sinternaldiameterisofnotlessthannintypercentoftheirouterdiameter.

HF1 Small Diameter Ultra Adjustable Flight Forming Machine

Pitch

ODmmIDMinimum

mm 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 IDMaximummm

ODmm

200 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 170 200250 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 220 250300 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 270 300350 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 320 350400 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 370 400450 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 420 450500 90 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 470 500550 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 520 550600 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 570 600650 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 620 650700 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 670 700750 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 720 750800 125 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 770 800850 125 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 820 850900 125 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 870 900950 125 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 920 9501000 150 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 970 10001050 200 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 1020 10501100 200 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 1070 11001150 200 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 1120 11501200 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 1170 12001250 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 1220 12501300 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 1270 13001350 280 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 1320 1350

GREYAREA-RegularSolidFlightsZone BLUEAREA-RibbonFlightZone WHITEAREA-OutsideBlankorMachineCapacityRange

Disclaimer:


Pitch



HF1 MDVX Ultra Adjustable Flight Forming Machine

ODmmID

Minimummm

50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000ID

Maximummm

ODmm

350 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 320 350400 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 370 400450 75 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 420 450500 90 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 470 500550 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 520 550600 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 570 600650 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 620 650700 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 670 700750 100 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 720 750800 125 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 770 800850 125 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 820 850900 125 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 870 900950 125 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 920 9501000 150 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 970 10001050 200 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1020 10501100 200 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1070 11001150 200 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1120 11501200 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1170 12001250 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1220 12501300 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1270 13001350 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1320 13501400 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1370 14001450 250 50 100 150 200 250 300 300 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1420 14501500 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1470 15001550 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1520 15501600 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1570 16001650 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1620 16501700 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1670 17001750 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1720 17501800 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1770 18001850 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1820 18501900 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1870 19001950 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1920 19502000 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 1970 20002050 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2020 20502100 250 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2070 21002150 300 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2120 21502200 350 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2170 22002250 400 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2220 22502300 450 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2270 23002350 500 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2320 23502400 550 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2370 24002450 600 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2420 24502500 650 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2470 25002550 700 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2520 25502600 750 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2570 26002650 800 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2620 26502700 850 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2670 27002750 900 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2720 27502800 950 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 2770 2800

GREYAREA-RegularSolidFlightsZone BLUEAREA-RibbonFlightZone WHITEAREA-OutsideBlankorMachineCapacityRange

Disclaimer:




HF1 Intermediate Diameter Ultra Adjustable Flight Forming Machine

Pitch

HF1 sMall diaMeter ultra adjustable MacHines

HF1 MediuM diaMeter ultra adjustable MacHines

HF1 interMediate diaMeter ultra adjustable MacHines

MAcHinecharts

ContaCt US

aUCKLanD

Helix Flight manufacturing Machines Ltd6 clayton Street, newmarket 1023

AucklandTel: 0064 9 232 7805

Email: [email protected]: www.helixflight.com

new ZeaLanD baSeD teChnoLogy

We are a New Zealand based technology supported by NZ Govt R&D funding agency Callaghan Innovation, specialising in producing machines for manufacture of helix flights used in production of augers, screw conveyors, agitators, marine anchors, screw piles, screw presses, combine harvesters and many other screw flighted products. Our revolutionary machines and leading software, offer a significant competitive advantage in the manufacture of sectional helices.

Our strategic alliances with market leaders in Europe, North & South America, North & South East Asia and Australasia, give in depth knowledge of leading developments beyond our forming technology. In many instances we can assist with parts of business strategy and enhance long-term market development and profitability.

InnovatIvetechnology

Semi aUtomatiC maChine with onLine DiagnoStiC CapabiLitieS

forming machines - helix flight · with helix flight software and ultra adjustable forming ma- ......

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