form-1 · (ii) activity 1. construction, operation or decommissioning of the project involving...

FORM-1

FOR

PROPOSED EXPANSION OF WAX PRODUCTS IN

EXISTING UNIT

OF

M/s. WAXOILS PVT. LTD. PLOT NO. 13, 14, 15, 20, 21 & 22, BHARUCH IND CO. OP.

ESTATE, BHOLAV, Tal. & Dist: BHARUCH- 392 002 (GUJ.)

Prepared by:

Aqua-Air Environmental Engineers Pvt. Ltd.

(Pollution Control Consultants & Engineers)

Reg. Office: 403, Centre Point, Nr. Kadiwala School, Ring Road,

Surat – 395 002, Gujarat, India Fax: +91 261 2707273 / 3987273

Tel: + 91 261 3048586 / 2460854 / 2461241 E-mail: [email protected] Visit us at: www.aqua-air.co.in

APPENDIX I

(See paragraph - 6)

FORM 1

Sr.

No.

Item Details

1. Name of the project/s M/s. Waxoils Pvt. Ltd.

2. S. No. in the schedule 5 (f)

3. Proposed capacity/area/length/tonnage

to be handled/command area/lease

area/number of wells to be drilled

For detail Please refer Annexure – I

4. New/Expansion/Modernization Expansion

5. Existing Capacity/Area etc. For detail Please refer Annexure – I

6. Category of Project i.e. ‘A’ or ‘B’ ‘A’

7. Does it attract the general condition? If

yes, please specify.

No.

8. Does it attract the specific condition? If

yes, please specify.

No

9. Location

Plot/Survey/Khasra No. Plot No. 13, 14 ,15, 20, 21 & 22,

Village Bharuch Ind. Co-Op. Estate, Bholav, Bholav

Tehsil Bharuch

District Bharuch

State Gujarat

10. Nearest railway station/airport along

with distance in kms.

Railway Station: Bharuch (5 km)

Airport: Surat (80 km)

11. Nearest Town, city, District Headquarters

along with distance in kms.

Bharuch (5 km)

12. Village Panchayats, Zilla Parishad,

Municipal Corporation, local body

(complete postal address with telephone

nos. to be given)

Bharuch

13. Name of the applicant M/s. Waxoils Pvt. Ltd.

14. Registered Address Plot No. 13, 14, 15, 20, 21 & 22, Bharuch Ind.

Co- Op. Estate, Bholav, Tal & Dist: Bharuch

15. Address for correspondence:

Name Mr. Rakesh Patel

Designation (Owner/Partner/CEO) Asst. Manager (Operations)

Address M/s. Waxoils Pvt. Ltd.

Plot No. 13, 14, 15, 20, 21 & 22, Bharuch Ind.

Co-Op. Estate, Bholav, Tal & Dist: Bharuch

Pin Code 392 002

E-mail [email protected]

Telephone No. --

Fax No. --

Mobile No. +919377489985

16. Details of Alternative Sites examined, if

any.

Location of these sites should be shown

on a topo sheet.

NA

17. Interlinked Projects No

18. Whether separate application of

interlinked project has been submitted?

No

19. If yes, date of submission No

20. If no, reason No

21. Whether the proposal involves

approval/clearance under: if yes, details

of the same and their status to be given.

(a) The Forest (Conservation) Act, 1980?

(b) The Wildlife (Protection) Act, 1972?

(c) The C.R.Z. Notification, 1991?

No

22. Whether there is any Government

Order/Policy relevant/relating to the

site?

No

23. Forest land involved (hectares) No

24. Whether there is any litigation pending

against the project and/or land in which

the project is propose to be set up?

(a) Name of the Court

(b) Case No.

(c) Orders/directions of the Court, if any

and its relevance with the proposed

project.

No

• Capacity corresponding to sectoral activity (such as production capacity for manufacturing, mining lease area and production capacity for mineral production, area for mineral exploration, length for linear transport infrastructure, generation capacity for power generation etc.,)

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause

physical changes in the locality (topography, land use, changes in water bodies, etc.)

Sr.

No.

Information/Checklist confirmation Yes/No Details thereof with approximate

quantities frates, wherever possible)

with source of information data

1.1 Permanent or temporary change in land use,

land cover or topography including increase

intensity of land use (with respect to local

land use plan)

No Proposed expansion is going to be

carried out in existing premises

located in industrial estate.

1.2 Clearance of existing land, vegetation and

Buildings?

No --

1.3 Creation of new land uses?

No The project site is located on level

ground, which does not require any

major land filling for area grading

work.

1.4 Pre-construction investigations e.g. bore

Houses, soil testing?

No --

1.5 Construction works?

Yes Please refer Annexure – II.

1.6 Demolition works? No There will be not any demolition work

at the site.

1.7 Temporary sites used for construction works

or housing of construction workers?

No --

1.8 Above ground buildings, structures or

earthworks including linear structures, cut

and fill or excavations

Yes Please refer Annexure – II.

1.9 Underground works mining or tunneling?

No --

1.10 Reclamation works?

No --

1.11 Dredging?

No --

1.12 Off shore structures?

No --

1.13 Production and manufacturing processes?

Yes Please refer Annexure –III.

1.14 Facilities for storage of goods or materials?

Yes For Proposed expansion Activity, raw

material & finished products storage

area will be developed.

1.15 Facilities for treatment or disposal of solid

waste or liquid effluents?

Yes For Facilities for treatment or disposal

of liquid effluents is referred as

Annexure-V.

For Hazardous waste detail please

refer Annexure – VI.

1.16 Facilities for long term housing of operational

workers?

No --

1.17 New road, rail or sea traffic during

Construction or operation?

No --

1.18 New road, rail, air waterborne or other

transport infrastructure including new or

altered routes and stations, ports, airports

etc?

No --

1.19 Closure or diversion of existing transport

routes or infrastructure leading to changes in

Traffic movements?

No --

1.20 New or diverted transmission lines or

Pipelines?

No --

1.21 Impoundment, damming, culverting,

realignment or other changes to the hydrology

of watercourses or aquifers?

No --

1.22 Stream crossings? No --

1.23 Abstraction or transfers of water form ground

or surface waters?

Yes Water requirement will be met

through Industrial Estate water

supply.

1.24 Changes in water bodies or the land surface

Affecting drainage or run-off?

No --

1.25 Transport of personnel or materials for

construction, operation or

decommissioning?

Yes Transportation of personnel or raw

material and products will be primarily

by road only.

1.26 Long-term dismantling or decommissioning

or restoration works?

No --

1.27 Ongoing activity during decommissioning

which could have an impact on the

environment?

No --

1.28 Influx of people to an area either

temporarily or permanently?

No --

1.29 Introduction of alien species? No --

1.30 Loss of native species or genetic diversity? No --

1.31 Any other actions? No --

2. Use of Natural resources for construction or operation of the Project (such as land, water,

materials or energy, especially any resources which are non-renewable or in short supply):

Sr.

No.

Information/checklist confirmation Yes/No Details thereof (with approximate

quantities /rates, wherever possible) with

source of information data

2.1 Land especially undeveloped or agricultural

land (ha)

No --

2.2 Water (expected source & competing users)

unit: KLD

Yes Water Source: Industrial Estate Water

Supply

For details please refer Annexure – IV.

2.3 Minerals (MT) No

2.4 Construction material - stone, aggregates,

and / soil (expected source - MT)

Yes Small Quantity of construction material

will be required for expansion and

addition of few equipment. Construction

materials, like steel, cement, crushed

stones, sand, rubble, etc. required for the

project shall be procured from the local

market of the region.

2.5 Forests and timber (source - MT) No. --

2.6 Energy including electricity and fuels (source,

competing users) Unit: fuel (MT), energy (MW)

Yes

FUEL:

Existing:

Natural Gas: 110 SCM/Day

Fire Wood: 250 Kg/Day

Diesel: 15 Lit/Hr (during emergency)

Proposed:

Natural Gas: 110 SCM/Day

Agro waste briquette: 250 Kg/Day

Diesel: 15 Lit/Hr (during emergency)

ENERGY:

79 HP (DGVCL) (Existing)

1 DG Set = 85 KVA (during emergency)

91 HP (DGVCL) (Proposed)

2.7 Any other natural resources (use appropriate

standard units)

No

3. Use, storage, transport, handling or production of substances or materials, which could be

harmful to human health or the environment or raise concerns about actual or perceived risks to

human health.

Sr.

No.

Information/Checklist confirmation Yes/No Details there of (with approximate

quantities/rates, wherever possible) with


3.1 Use of substances or materials, which are

hazardous (as per MSIHC rules) to human

health or the environment (flora, fauna, and

water supplies)

Yes Please refer Annexure –VIII.

3.2 Changes in occurrence of disease or affect

disease vectors (e.g. insect or water borne

diseases)

No --

3.3 Affect the welfare of people e.g. by changing

living conditions?

No --

3.4 Vulnerable groups of people who could be

affected by the project e.g. hospital patients,

children, the elderly etc.

No --

3.5 Any other causes No --

4. Production of solid wastes during construction or operation or decommissioning (MT/month)

Sr.

No.

Information/Checklist confirmation Yes/No Details there of (with approximate

quantities/rates, wherever possible)


4.1 Spoil, overburden or mine wastes No --

4.2 Municipal waste (domestic and or commercial

wastes)

No --

4.3 Hazardous wastes (as per Hazardous Waste

Management Rules)

Yes Please refer Annexure – VI.

4.4 Other industrial process wastes Yes Please refer Annexure – VI.

4.5 Surplus product No --

4.6 Sewage sludge or other sludge from effluent

treatment

No

--

4.7 Construction or demolition wastes No --

4.8 Redundant machinery or equipment No --

4.9 Contaminated soils or other materials No --

4.10 Agricultural wastes No --

4.11 Other solid wastes Yes

Please refer Annexure – VI.

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

Sr. No. Information/Checklist confirmation Yes/No Details there of (with approximate



5.1 Emissions from combustion of fossil fuels

from stationary or mobile sources

Yes Please refer Annexure – VII.

5.2 Emissions from production processes Yes Please refer Annexure – VII.

5.3 Emissions from materials handling storage or

transport

No --

5.4 Emissions from construction activities

including plant and equipment

No --

5.5 Dust or odours from handling of materials

including construction materials, sewage and

waste

No --

5.6 Emissions from incineration of waste No --

5.7 Emissions from burning of waste in open air

e.g. slash materials, construction debris) No

--

5.8 Emissions from any other sources Yes Please refer Annexure – VII.

6.Generation of Noise and Vibration, and Emissions of Light and Heat:



source of information data with source of

information data

6.1 From operation of equipment e.g. engines,

ventilation plant, crushers

Yes The Noise level will be within the prescribed

limit. At noisy areas adequate preventive &

control measures will be taken. No

significant noise, vibration or emission of

light & heat from the unit.

6.2 From industrial or similar processes Yes -Do-

6.3 From construction or demolition No --

6.4 From blasting or piling No --

6.5 From construction or operational traffic No --

6.6 From lighting or cooling systems No --

6.7 From any other sources No --

7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:




7.1 From handling, storage, use or spillage of

hazardous materials

Yes Please refer Annexure – VIII.

7.2 From discharge of sewage or other effluents

to water or the land (expected mode and

place of discharge)

Yes For details please refer Annexure – V.

7.3 By deposition of pollutants emitted to air into

the and or into water

No --

7.4 From any other sources No --

7.5 Is there a risk of long term build up of

pollutants in the environment from these

sources?

No --

8. Risk of accidents during construction or operation of the Project, which could affect human

health or the environment

S.No. Information/Checklist confirmation Yes/No Details there of (with approximate



8.1 From explosions, spillages, fires etc from

storage, handling, use or production of

hazardous substances

Yes Please refer Annexure – VIII.

8.2 From any other causes No --

8.3 Could the project be affected by natural

disasters causing environmental damage

(e.g. floods, earthquakes, landslides,

cloudburst etc)?

No --

9. Factors which should be considered (such as consequential development) which could lead to

environmental effects or the potential for cumulative impacts with other existing or planned

activities in the locality

Sr. No.

Information/Checklist confirmation

Yes/No

Details there of (with approximate



9.1 Lead to development of supporting. utilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.

• Supporting infrastructure (roads, power

supply, waste or waste water treatment, etc.)

• housing development

• extractive industry

• supply industry

• other

Yes Please refer Annexure – IX.

9.2 Lead to after-use of the site, which could

have an impact on the environment

No --

9.3 Set a precedent for later developments No --

9.4 Have cumulative effects due to proximity to

other existing or planned projects with

similar effects

No --

(II) Environmental Sensitivity

Sr. No. Areas Name/

Identity

Aerial distance (within 5 km.) Proposed

project location boundary

1 Areas protected under international

conventions, national or local legislation for

their ecological, landscape, cultural or other

related value

NA --

2 Areas which important for are or sensitive

Ecol logical reasons - Wetlands, watercourses

or other water bodies, coastal zone,

biospheres, mountains, forests

NA --

3 Area used by protected, important or

sensitive Species of flora or fauna for

breeding, nesting, foraging, resting, over

wintering, migration

NA No protected area or sensitive species within

5 km from the proposed project boundary.

4 Inland, coastal, marine or underground

waters

Yes

Narmada River = 4 Km away

5 State, National boundaries NA N.A.

6 Routes or facilities used by the public for

access to recreation or other tourist, pilgrim

areas

Yes Public transportation

7 Defense installations Yes Bharuch

8 Densely populated or built-up area Yes Bharuch

9 Area occupied by sensitive man-made land

uses Hospitals, schools, places of worship,

community facilities)

No --

10 Areas containing important, high quality or

scarce resources (ground water resources,

surface resources, forestry, agriculture,

fisheries, tourism, minerals)

No --

11 Areas already subjected to pollution

environmental damage. (those where existing

legal environmental standards are

exceeded)or

No NA

12 Areas susceptible to natural hazard which

could cause the project to present

environmental problems (earthquake s,

subsidence ,landslides, flooding erosion, or

extreme or adverse climatic conditions)

No NA

IV). Proposed Terms of Reference for EIA studies: Please refer Annexure - X

I hereby given undertaking that, the data and information given in the application and

enclosures are true to the best of my knowledge and belief and I am aware that if any part of

the data and information submitted is found to be false or misleading at any stage the project

will be rejected and clearance give, if any to the project will be revoked at our risk and cost.

Date: 9/3/2017

Place: Bharuch

Signature of applicant

(Project Proponent/Authorized Signatory)

NOTE:

1. The projects involving clearance under Coastal Regulation Zone Notification, 1991 shall

submit with the application a C.R.Z. map duly demarcated by one of the authorized agencies,

showing the project activities, w.r.t. C.R.Z. (at the stage of TOR) and the recommendations of

the State Coastal Zone Management Authority (at the stage of EC). Simultaneous action shall

also be taken to obtain the requisite clearance under the provisions of the C.R.Z. Notification,

1991 for the activities to be located in the CRZ.

2. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere

Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map

duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project

location and the recommendations or comments of the Chief Wildlife Warden thereon (at the

stage of EC).

3. All correspondence with the Ministry of Environment & Forests including submission of

application for TOR/Environmental Clearance, subsequent clarifications, as may be required

from time to time, participation in the EAC Meeting on behalf of the project proponent shall

be made by the authorized signatory only. The authorized signatory should also submit a

document in support of his claim of being an authorized signatory for the specific project.

LIST OF ANNEXURES

SR. NO. NAME OF ANNEXURE

I List of Products and Raw materials along with their Production Capacity

II Layout Map of the Plant

III Brief Manufacturing Process Description

IV Details of water consumption & waste water generation

V Details of Effluent Treatment Scheme

VI Details of Hazardous Waste Generation and Disposal

VII Details of Stacks and Vents, Fuel & Energy Requirements

VIII Details of Hazardous Chemicals Storage & Handling

IX Socio-economic Impacts

X Proposed Terms of Reference

XI Plot Allotment Letter

XII Copy of CC&A

ANNEXURE - I

____________________________________________________________________________

LIST OF PRODUCTS ALONG WITH THEIR PRODUCTION CAPACITY WITH RAW MATERIALS

SR.

NO. PRODUCT NAME

Existing

Capacity

(MT/Month)

Additional

Capacity

(MT/Month)

Total

Capacity

(MT/Month)

CAS Nos. LD50

1 BEES WAX 25 - 25 8012-89-3 --

2 PETROLIUM JELLY 100 - 100 8009-03-8 --

3 LIQUID PARAFIN 100 - 100 8012-95-1 --

4 EMULSIFYING WAX 50 - 50

8014-38-8

6772-27-0

68439-49-6

9004-99-3

123-94-4

25383-94-7

2197-63-9

9004-95-9

--

5 PETRO WAXES 23 - 23 6472-61-6 --

6 HARD PARAFFIN

WAX 30 - 30 8002-74-2 --

7 MICRO CRYSTALLINE

WAX 30 - 30 63231-60-7 --

8 GLYCERYL MONO

STEARATE 0 25 25 123-94-4 --

9 GLYCERYL COCOATE 0 25 25 8033-99-6 --

10 CEATO STEARYL

STEARATE 0 25 25 93820-97-4 --

11 STEARYL STEARATE 0 25 25 2778-96-3 --

12 CETYL RICINOELATE 0 25 25 --

13 CETYL PALMITATE 0 25 25 540-10-3 --

14 MYRISTRYL

MYRISTATE 0 25 25 3234-85-3 --

15 CETYL OLEATE 0 25 25 22393-86-8 --

16 MYRISTYL STEARATE 0 25 25

177661-50-

56 --

17 SODIUM STEAROYL

LACTYLATE 0 25 25 2583-94-7 --

18 CANDELILLA WAX 0 15 15 8006-44-8 --

19. COCOA BUTTER 0 10 10 8002-31-1 --

20. SHEA BUTTER 0 10 10 68424-60-2 --

21 CARNAUBA WAX 0 15 15 8015-86-9 --

22 VEGANCERAS NJ 0 15 15 8001-21-6

8001-78-3 --

8001-79-4

23 VEGANCERAS SBW 0 25 25 71243-51-1 --

24 VEGANCERAS DL 0 25 25 8050-09-7 --

25 OZOKERITE WAX 0 25 25 84136-31-2 --

26 CERESINE WAX 0 25 25 84136-31-2 --

27 CHAPSTICK BASE 0 25 25

63231-60-7

84836-98-6

8015-86-9

8006-44-8

84136312

--

28 HARD FAT 0 25 25 123-94-4

52622-27-2 --

29

EMULSIFYING

OINTMENT 0 25 25

8009-03-8

8012-95-1

8014-38-8

--

TOTAL 358 490 848

LIST OF RAW MATERIAL

Existing

Sr.

No.

Name of the

Raw Materials

Capacity

QTY/M

Sr.

No.

Name of the Raw

Materials

Quantity CAS No

1 BEES WAX IP 25 Crud Bees Wax 35 MT/Month --

2 PETROLIUM

JELLY

100 1 Micro Crystalline Wax 10 MT/Month 63231-60-7

2 Paraffin Wax 16 MT/Month 8002-74-2

3 White Oil 75 MT/Month 8042-47-5

3 LIQUID

PARAFIN

100 1 Mineral Oil 101 MT/Month 8042-47-5

4 EMULSIFYING

WAX

50 1 Cetearyl Alcohol (Palm

Oil Based)

30 MT/Month 8005-44-5

2 Sodium Laural Sulphate 1.6 MT/Month 151-21-3

3 Cetearyl Alcohol (Palm

Oil Based) PS Grade

8 MT/Month 67762-27-0 /

8005-44-5

Ceto macrol-1000-500 5.5 MT/Month --

4 Poly ethiline Glycol – 20

Stearat

1.1 MT/Month 9004-99-3

5 Glyceryl mono stearate 2.6 MT/Month 31566-31-1

6 Poly ethiline Glycol-100

Stearate

2.6 MT/Month 9004-99-3

5 PETRO WAXES 23 1 Slack Wax 26 MT/Month 64742-61-6

6 HARD PARAFFIN

WAX

30 2 Paraffin Wax 31 MT/Month 8002-74-2

7 MICRO

CRYSTALLINE

WAX

30 1 Micro crystalline wax 19 MT/Month 63231-60-7

2 Slack Wax 12 MT/Month 64742-61-6

Proposed

Sr.

No.

Name of the

Products

Capacity

QTY/M

Sr.

No.

Name of the Raw

Materials

Quantity CAS No

8 GLYCERYL

MONO

STEARATE

25 1 Hydrogenated

Palm Stearine

22 MT/Month 68514-74-9

2 Glycerine 3.5 MT/Month 56-81-5

3 Na(OH) Solution 5.0 LTR/MONTH 1310-73-2

9 GLYCERYL

COCOATE

25 1 Coconut Fatty

Acid

22 MT/Month 61788-47-4

2 Glycerin 3.5 MT/Month 56-81-5

3 Catalyst 0.75 MT/Month --

4 Na(OH) Solution 5.0 LTR/MONTH 1310-73-2

10 CEATO

STEARYL

STEARATE

25 1 Stearic Acid 12 MT/MONTH 57-11-4

2 Cetostearyl

Alcohol

13 MT/MONTH 8005-44-5

3 Catalyst (Con.

Sulphuric Acid)

1.25 MT/Month 7664-93-9

4 Mono Butyl Tin

Oxide

0.75 MT/MONTH 2273-43-0

11 STEARYL

STEARATE

25 1 Stearic Acid 13 MT/MONTH 57-11-4

2 Stearic Alcohol 12 MT/MONTH 112-92-5

3 Catalyst (Con.

Sulphuric Acid)

1.25 LTR /Month 7664-93-9

4 Mono Butyl Tin

Oxide

0.75 MT/MONTH 2273-43-0

12 CTETYL

RICINOELATE

25 1 Cetyl Alcohol 13.25 MT/MONTH 36653-82-4

2 Ricinoelic Acid 12.5 MT/MONTH 141-22-0

3 Catalyst (Con.

Sulphuric Acid)

1.25 LTR /Month 7664-93-9

4 Mono Butyl Tin

Oxide

0.75 MT/MONTH 2273-43-0

13 CETYL

PALMITATE

25 1 Cetyl Alcohol 12.5 MT/MONTH 36653-82-4

2 Palmitic Acid 12.5 MT/MONTH 57-10-3

3 Catalyst (Con.

Sulphuric Acid)

1.25 LTR/Month 7664-93-9

4 Mono Butyl Tin

Oxide

0.75 MT/MONTH 2273-43-0

14 MYRISTRYL

MYRISTATE

25 1 Myristryl Alcohol 12.5 MT/MONTH 112-72-1

2 Myristic Acid 12.5 MT/MONTH 544-63-8

3 Catalyst (Con.

Sulphuric Acid)

1.25 LTR /Month 0.75

MT/MONTH

7664-93-9

4 Mono Butyl Tin

Oxide

2273-43-0

15 CETYL OLEATE 25 1 Cetyl Alcohol 12.5 MT/MONTH 36653-82-4

2 Oelic Acid 12.5 LTR /MONTH 112-80-1

3 Catalyst (Con.

Sulphuric Acid)

1.25 LTR /Month 7664-93-9

4 Mono Butyl Tin

Oxide

0.75 MT/MONTH 2273-43-0

16 MYRISTYL

STEARATE

25 1 STEARYL ALCOHOL 12.5 MT/MONTH 112-92-5

2 Myristic Acid 12.5 MT/MONTH 544-63-8

17 SODIUM 25

STEAROYL

LACTYLATE

18 CANDELILLA

WAX

25 1 Crude Candelilla

wax

27.5MT/MONTH 8006-44-8

19 COCOA

BUTTER

25 1 Crude Cocoa

Butter

27.5MT/MONTH

8002-31-1

20 SHEA BUTTER 25 1 Crude Shea Butter 27.5MT/MONTH 194043-92-0

21 CARNAUBA

WAX

25 1 Crude Carnauba

wax

27.5MT/MONTH

22 VEGANCERAS

NJ

15 1 Vegetable wax 7.5MT/MONTH 8001-39-6

2 Sunflower Oil 7.5MT/MONTH 8001-21-6

23 VEGANCERAS

SBW

25 1 Ceto Steryl

Alcohol

12.5 MT/MONTH

67762-27-0

Stearic Acid 12.5 MT/MONTH 57-11-4

Vegetable wax 5.0 MT/MONTH 8001-39-6

24 VEGANCERAS

DL

25 1 Castor oil 12.5MT/MONTH 8001-79-4

2 SG 12.5MT/MONTH --

25 OZOKERITE

WAX

25 1 Paraffin wax 12.5MT/MONTH 8002-74-2

2 Microcrystalline

wax

12.5MT/MONTH 84136-31-2

26 CERESINE WAX 25 1 Paraffin wax 12.5MT/MONTH 8002-74-2

2 Microcrystalline

wax

12.5MT/MONTH 63231-60-7

27 CHAPSTICK

BASE

25 1 Coconut Oil 12.4 MT/MONTH 8001-31-8

2 Microcrystalline

Slack Wax

12.4MT/MONTH 63231-60-7

3 Paraffin Wax 0.05 MT/MONTH 8002-74-2

4 Ozokerite Wax 0.05 MT/MONTH 84136-31-2

5 Candelilla wax 0.05 MT/MONTH 8006-44-8

6 Carnauba Wax 0.05 MT/MONTH 8015-86-9

7 Sunflower Wax 0.05 MT/MONTH 1286686-34-7

28 HARD FAT 25 1 GLYCERYL MONO

STEARATE

22.5 MT/MONTH 123-94-4

2 CAPRILYC CAPRIC

TRIGLYCERIDE

2.5 MT/MONTH 73398-61-5

29 EMULSIFYING

OINTMENT

25 1 Emulsifying Wax 7.5 MT/MONTH --

2 White Soft

Paraffin

12.5 MT/MONTH 8002-74-2

3 Liquid Paraffin 5.0 MT/MONTH 8012-95-1

ANNEXURE - II

___________________________________________________________________________

LAYOUT OF MAP OF THE PLANT

ANNEXURE - III

___________________________________________________________________________

MANUFACTURING PROCESS, CHEMICAL REACTION & MASS BALANCE

Existing:

1. Manufacturing Process:

This is a simple blending process where selected waxes and oils are blended in the blending

vessel with continuous stirring for 2 hours.

Upon completion of the blending, new wax compound is formed.

There are no bye products or waste materials generated in this process.

Mass Balance:

Process Flow Diagram of Bees Wax:

Process Flow Diagram of Petroleum Jelly:

Process Flow Diagram of Liquid Paraffin:

Process Flow Diagram of Emulsifying Wax:

Process Flow Diagram of Petro wax:

Process Flow Diagram of Hard Paraffin wax:

Process Flow Diagram of Microcrystalline wax:

Proposed:

2. Esters (240 MT/Year i.e. 20 MT/Month) - Proposed

a. Manufacturing Process:

• In Esters manufacturing process basic reaction involves substitution of a hydroxyl group with

an alkyl. Typically acids are organic acids like oleaic acid, linolic acid etc. and the alkyl group

is contributed by alcohols, phenols etc. The reactions are typically catalyzed.

• Side stream generated in these processes are non toxic and biodegradable. The

biodegradability of esters is one of the main plus points. Side stream is generally glycerin.

• The plant will be suited for multipurpose ester production. The volume expected is in the

range of 240 MT/Year of finished products.

List of Products

• Cetyl Palmitate

• Stearyl Stearate

• Cetyl Oleate

• Myristyl Myristate

• Ceto Stearyl Stearate

• Cetyl Recinoleate

• Glycerol Mono Stearate

• Glyceryl Cocoate

• Myristyl Stearate

• Sodium Stearoyl Lactylate

Process Type 1:

INPUT QTY (Kgs) OUTPUT QTY (Kgs) REMARK

Vegetable Oils 1564.00 Ester 1000.00 Product

Alcohols#

582.00 Recover alcohol 515.00 recycle

Process waste 631.00 To Incinerator/

co-processing

Total 2146.00 Total 2146.00

Process Type 2:


Fatty acid* 1089.00 Ester 1000.00 Product

Alcohols#

380.00 Recover alcohol 272.00 recycle

Process waste 51.00 To Incinerator/

co-processing

Waste water 146.00 To ETP

Total 1469.00 Total 1469.00

Note: * Fatty acid can be anyone of Oleic acid, Lenolic acid, Palmitic acid, Stearic acid, Lauric

acid, Coconut fatty acid, Myristic acid, Caprylic Capric acid, 2-Ethyl hexanoic acid,

Trimellitic anhydride, Benzoic acid, Recinoleic acid

# Alcohol can be anyone of the list provided in Table below:

List of Alcohols

Sr.

No.

Material Sr.

No.

Material

1. Ethanol 2. Tridecanol

3. 2-Ethyl hexanol 4. Isotridecanol

5. Isopropanol 6. Cetyl alcohol

7. Trimethylolpropane 8. Stearyl alcohol

9. Pentaerythritol 10. Myristyl alcohol

11. Neopentyl glycol 12. Monoethylene glycol

13. Glycerol 14. Myristyl alcohol

15. Cetostearyl alcohol 16. C12-15 alcohol

17. Isodecanol

LIST OF RAW MATERIALS

Name of the product

Raw Materials

RM

Consumption

(MT/MT)

RM

Consumption

(MT/Month)$

Esters (Proposed)

(240 MT/Year)

Vegetable Oils 1.564 31.28

Fatty Acids 1.089 21.78

Alcohols#

0.582 11.64

$ Indicates the quantity of raw materials calculated based on annual production of the respective products.

# indicates use of anyone alcohol from the list of alcohols.

CHEMICAL REACTIONS

C16H34O + C16H32O2 C32H64O2 + H2O

Cetyl Alcohol Palmitic Acid Cetyl Palmitate Water

C18H38O + C18H36O2 C36H72O2 + H2O

Stearyl Alcohol Stearic Acid Stearyl Stearate Water

C16H34O + C18H34O2 C34H66O2 + H2O

Cetyl Alcohol Oleaic Acid Cetyl Oleate Water

C14H30O + C14H28O2 C28H56O2 + H2O

Myristyl Alcohol Myristic Acid Myristyl Myristate Water

CH3(CH2)nOH + C18H36O2 + H2O

Ceto Stearyl Alcohol Stearic Acid Ceto Stearyl Stearate Water

C16H34O + C18H34O3 C34H66O3 + H2O

Cetyl Alcohol Ricinoleic Acid Cetyl Ricinoleate Water

C3H8O3 + C18H36O2 C21H42O4 + H2O

Glycerin Stearic Acid Glycerol Mono Stearate Water

C3H8O3 + Coconut Fatty Acid + H2O

Glycerin Glyceryl Cocoate Water

C14H30O + C18H36O2 C32H64O2 + H2O

Myristyl Alcohol Stearic Acid Myristyl Stearate Water

2C3H6O3 + C18H36O2 + NaOH C24H43NaO6 + 3H2O

Lactic Acid Stearic Acid Sodium Hydroxide Sodium Stearoyl Lactylate Water

3. WAX BLENDS

b. Manufacturing Process:

This is a simple blending process where selected waxes and oils are blended in the

blending vessel with continuous stirring for 2 hours.

Upon completion of the blending, new wax compound is formed.

There are no bye products or waste materials generated in this process.

List of Products

• Candelila Wax

• Cocoa Butter

• Shea Butter

• Carnauba wax

• Veganceras NJ

• Veganceras SBW

• Veganceras DL

• Ozokerite wax

• Ceresine wax

• Chapstick Base

• Hard Fat

• Emulsifying Ointment

B. Process Flow Diagram

Waxes

oils

Wax Blend

Reactor

Process Type 1:


Waxes and oils 1000 Wax Blend 950 Product

Process skinning

loss

100 Handling loss

Total 1000 Total 1000

List of waxes and oils

LIST OF RAW MATERIALS

Name of the product

Raw Materials

RM

Consumption

(MT/MT)

RM

Consumption

(MT/Month)$

WAX

BLENDS(existing

)(190mt/annum)

waxes 1.10 33.11

Sr.

No.

Material Sr.

No.

Material

1. Crude Candelilla wax 2. Crude Cocoa Butter

3. Crude Shea Butter 4. Crude Carnauba Wax

5. Vegetable Wax 6. Sunflower Wax

7. Cetostearyl Alcohol 8. Stearic Acid

9. Castor oil 10. Ester gum

11. Paraffin Wax 12. Microcrystalline Wax

13. Coconut Oil 14. Ozokerite wax

14 Glyceryl Monostearate 15. Caprilyc Capric Triglyceride

16 Emulsifying Wax 17. White Soft Paraffin

18. Liquid Paraffin

Annexure -4

___________________________________________________________________________

Details of Water Consumption and Wastewater generation

Water Consumption and Wastewater generation (Existing)

Note: No change in Water Consumption and Wastewater generation in proposed scenario.

Industrial wastewater is treated in ETP and treated wastewater is used in gardening.

Domestic waste water is treated in septic tank & disposed in soak pit.

SR.

NO.

SECTION (m3/day)

WATER

CONSUMPTION

WASTE WATER

GENERATION

1. Domestic 1.7 0.7

2. Process 0.6 0.2

3. Boiler 2.1 0.4

4. Cooling & Chilling 1.1 0.3

5. Washing 1.7 1.5

6. Gardening 0.0 0.0

Total 5.5 3.1

Water Balance (KL/Day):

All figures are in KL/day

Fresh Water: 5.5 KL/Day

Domestic: 1.7 Industrial: 3.8

0.7 KL/Day

� Septic

tank & soak

pit

Process: 0.6 Washing: 1.7 Boiler: 2.1 Cooling: 1.1

Process: 0.2 Washing: 1.5 Boiler: 0.4 Cooling: 0.3

ETP

Reuse in

Gardening

Annexure -5:

___________________________________________________________________________

Details of ETP

PROCESS DESCRIPTION: ETP (EFFLUENT TREATMENT PLANT)

The details of ETP are as follows.

Wastewater is collected in Collection tank and Equalization cum Neutralization Tank (ENT-

01) where the continuous addition and stirring of Caustic solution is done to maintain

neutral pH of wastewater from Caustic Dosing Tank (LDT-01) as per requirement by gravity.

Mixer is provided at bottom of the ENT-01 to keep all suspended solids in suspension and to

provide proper mixing by Mixing Mechanism (M-01).

Then after, neutralized wastewater is pumped to Primary Settling tank (PST-01). Alum and

Polyelectrolyte is dosed from Alum Dosing Tank (ADT-01) and Polyelectrolyte Dosing Tank

(PEDT-1) respectively by gravity into PST-01 to carry out coagulation by using a Mixer. Then

after, coagulated wastewater is settled in Primary Settling tank (PST-01). Clear supernatant

from PST-01 shall be sent to aeration tank and then pass through filter press. Clear

supernatant is reused for gardening purpose.

Effluent Treatment Plant (Dimension):

SIZE OF TANKS

SR. NO. NAME OF THE UNIT CAPACITY NUBER OF UNIT

01 COLLECTION TANK 5 KL 01

02 EQUILIZATION TANK 5 KL 01

03 AERATION MOTOR 7.5 HP (WITH GEAR BOX) 01

04 FEEDING PUMP 5 HP 01

05 FILTER PRESS 30 PLATE (CLOTH FILTER) 01

Annexure -6

___________________________________________________________________________

Details of hazardous waste generation, storage & disposal

Note: No change in hazardous waste in proposed scenario.

SR.

NO.

NAME OF

WASTE

WASTE

CATEGORY

EXISTING

CAPACITY

PROPOSED

CAPACITY

TOTAL QTY.

MODE OF DISPOSAL

1 ETP Waste 35.3 6 MTA 0 6 MTA Collection, Storage,

Transportation & disposal in

TSDF of M/s. BEIL.

2 Process Waste 26.1 4.8 MTA 0 4.8 MTA Collection, Storage,

Transportation & incineration

at CHWIF of M/s. BEIL or sent

for co-processing in cement

industries.

3 Discarded

Containers

33.1 12,000

No./Y

0 12,000 No./Y Collection, Storage,

Transportation,

Decontamination & reuse or

given to registered vendors.

Annexure -7

___________________________________________________________________________

Details of flue gas & proposed pollution control equipment

1) Flue Gas Stack

Note: Existing utility sufficient for manufacturing additional new products.

* Fuel will be changed from fire wood to agro waste briquette in baby boiler.

2) Process Stack

SR.

NO.

PROCESS

STACK

ATTACHED TO

HEIGHT

FROM

GROUND (m)

DIAMETER

(m)

AIR

POLLUTION

CONTROL

SYSTEM

EXPECTED

POLLUTANTS

N. A.

No process vent is required in existing and proposed scenario.

SR.

NO. STACKS ATTACHED TO

HEIGHT FROM

GROUND LEVEL (m)

CONSUMPTIO

N OF FUEL

(KL/hr)

DIAMETER

(m)

EXPECTED

POLLUTANTS

1 Baby Boiler & Thermic

Fluid Heater

11 4.58 SCM/Hr

Natural Gas

0.2

PM 150

mg/NM3

SO2 100 ppm

NOx 50 ppm

2 Baby Boiler 11 10.41 KG/Hr

Fire Wood*

0.2

3 85 KVA (Stand-by DG set) 9 0.625 Lit/Hr.

Diesel

0.12

Annexure -8

Storage Details of Hazardous Chemicals

Sr.

No.

Name of the

Material

Kind of Storage Max.

quantity to

be stored

(MT)

Storage

condition

i.e. temp.,

pressure

Tank

Dimensions in

(m)

Dyke

Dimensions

1. Glycerine Drum 7 MT Room

temperature

NA NA

2. Fatty Acid Drum 10 MT Room

temperature

NA NA

3. Alcohol Drum 10 MT Room

temperature

NA NA

Annexure – 9

Socio - Economic Impacts

1) Employment Opportunities

The manpower requirement for the proposed expansion project is being expected to

generate some permanent jobs and secondary jobs for the operation and maintenance of

plant. This will increase direct / indirect employment opportunities and ancillary business

development to some extent for the local population.

This phase is expected to create a beneficial impact on the local socio-economic

environment.

2) Industries

Required raw materials and skilled and unskilled laborers will be utilized maximum from the

local area. The increasing industrial activity will boost the commercial and economical status

of the locality, to some extent.

3) Public Health

The company regularly examines, inspects and tests its emission from sources to make sure

that the emission is below the permissible limit. Hence, there will not be any significant

change in the status of sanitation and the community health of the area, as sufficient

measures have been taken and proposed under the EMP.

4) Transportation and Communication

Since the existing factory is having proper linkage for the transport and communication, the

development of this project will not cause any additional impact.

In brief, as a result of the proposed there will be no adverse impact on sanitation,

communication and community health, as sufficient measures have been proposed to be

taken under the EMP. The proposed scenario is not expected to make any significant change

in the existing status of the socio - economic environment of this region.

Annexure-10

__________________________________________________________________________

Proposed Terms of Reference for EIA Studies

1. Project Description

• Justification of project.

• Promoters and their back ground

• Project site location along with site map of 5 km area and site details providing various

industries, surface water bodies, forests etc.

• Project cost

• Project location and Plant layout.

• Existing infrastructure facilities

• Water source and utilization including proposed water balance.

• List of Products & their capacity

• Details of manufacturing process of proposed products

• List of hazardous chemicals

• Mass balance of each product

• Storage and Transportation of raw materials and products.

2. Description of the Environment and Baseline Data Collection

• Micrometeorological data for wind speed, direction, temperature, humidity and rainfall

in 10 km area.

• Existing environmental status Vis a Vis air, water, noise, soil in 10 km area from the

project site.

• Ground water quality at 8 locations within 10 km.

• Complete water balance

3. Socio Economic Data

• Existing socio-economic status, land use pattern and infrastructure facilities available in

the study area were surveyed.

4. Impacts Identification And Mitigatory Measures

• Identification of impacting activities from the proposed project during construction and

operational phase.

• Impact on air and mitigation measures including green belt

• Impact on water environment and mitigation measures

• Soil pollution source and mitigation measures

• Noise generation and control.

• Solid waste quantification and disposal.

• Control of fugitive emissions

5. Environmental Management Plan

• Details of pollution control measures

• Environment management team

• Proposed schedule for environmental monitoring including post project

6. Risk Assessment

• Objectives, Philosophy and methodology of risk assessment

• Details on storage facilities

• Process safety, transportation, fire fighting systems, safety features and emergency

capabilities to be adopted.

• Identification of hazards

• Consequence analysis

• Recommendations on the basis of risk assessment done

• Disaster Management Plan.

7. Information for Control of Fugitive Emissions

8. Information on Rain Water Harvesting

9. Green Belt Development plan

Annexure-11

__________________________________________________________________________

Plot Allotment Letter

Annexure-12

__________________________________________________________________________

Copy of CC&A

form-1 · (ii) activity 1. construction, operation or decommissioning of the project involving...

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