forginging- and press equipment catalogue · 2018-09-12 · date programming tools like solid...

FORGINGING- AND PRESS EQUIPMENT CATALOGUE

Тяжпрессмаш

TYAZHPRESSMASH

TYAZHPRESSMASH

Dear colleagues!

ОАО Tyazhpressmash is a company with a sixty years’ experience in machine building activities. Machines and equipment bearing Tyazhprtessmash logo are efficiently used at the companies located in 40 countries of the world. Our long history of hard work and big achievements makes a basis for our permanent further development, and our policy of close and versatile cooperation with leading Russian scientific research and engineering institutions contributes to our success. ОАО Tyazhpressmash maintains good business relations with various sectors of Russian industry. We cooperate with oil-and gas producing companies, automobile producers, railway and aircraft industries, nuclear industry, defense industry, municipal engineering and many others. Key words of our business policy are full professional competence and perfect reliability for our customers. To satisfy this high standard, we never stop to expand and upgrade our facilities, introduce innovative technologies and discover new supplier markets. Doing our best to build a long-term and mutually beneficial cooperation is a must in our business approach to every new customer. Our goal is not just selling machines – we are always keen to find the best solution and to make our customers to become our good partners. We are always open to build more new business relations.

A.M. Volodin

General Director


TYAZHPRESSMASH

OAO Tyazhpressmash is located in Ryazan-city in the center of Russia. It was founded on the basis of a state heavy-duty forging- and press equipment producer company which started to build machinery in 1955. ОАО Tyazhpressmash now is a Russian leader in production of a large variety of forging machines and presses. Since 1995 our production program includes a wide range of tools for oil/gas wells completion, workover and servicing.

Our production structure consists of all in-house facilities including primary metal production sector, boiler welding sector and surface machining/assembly sector.

Our primary metal production sector includes steel foundry, iron foundry, forging shop, non-ferrous casting shop, charging material preparation- and supply shop. Our production range includes steel, cast iron and non-ferrous castings, forged parts produced from initial ingots and rolled bars with further heat-treatment and surface finishing, if necessary. We can supply practically any kind of primary metal products for various application customized to individual requirements.

Employed in our foundries are a 6 ton- and a 20 ton furnaces used to produce cast components like machine frames and bodies, drums, wheels, blocks, plates in weights from 25 kg to 20 ton. Our welding sector is equipped with state-of-art machinery which can be efficiently used in production preparation. They are: laser cutting machine capable to cut metal sheets up to 20 mm thick; water-jet cutting machine capable to cut metal up to 120 mm thick, CNC gas-cutting machine capable to cut metal up to 240 mm thick. There are other machines and tools employed for straightening operations, bending, forming, automatic submerged arc welding, semi-automatic carbon dioxide welding, manual welding for various steel grades and alloys, etc.

Cupola furnaces used for iron melting are capable to produce cast pieces up to 3m х 2m х 1.5m in size and up to 2.5 ton in weights. Heavy-duty hydraulic presses and hammers are used to forge initial ingots and rolled billets into round- and flat forged parts, solid and hollow discs, blocks, rods, pistons and bars in diameters up to 600 mm and lengths up to 6 m, plates up to 1.3 wide. We produce forged parts in a large variety of steel grades and in weights from 0,7 ton to 16 ton.

TYAZHPRESSMASH

Our production facilities include 832 metalworking machines, 190

forging machines and presses, 148 welding machines, 104 foundry machines, 28 electrical heat treatment installations, 232 auxiliary processing equipment units. Among these machines are heavy-duty horizontal boring machines Skoda, multi-purpose machines like planar mill Liné, rotary borer grinder mill Berthiez, specialized machines used for heavy crankshafts machining, so-called “machining centers”, high-accuracy tooth cutting- and gear grinding machines capable to produce coarse pith gears, helical bevel gears of 7th accuracy grade (e.g. Hőffler machines), and other machinery.

The company production stuff number is above 3500 employees. High-level scientific and technical expertise of OAO

Tyazhpressmash combined with powerful and versatile production facilities based on the state-of-art specialized equipment makes it possible for us to manage all in-house production cycle starting from technical solution development and up to finished products.

Good contributions to our technological capacities are advanced simulation tools used for production techniques development and optimization, and our own tool production facilities. It allows us to ensure high quality even for the most critical components.

Our design team consisting of 140 engineers is armed with up-to-date programming tools like Solid Works, Cosmos, QForm, Deform 3D, etc., efficiently used in CAD projects.

Machines produced at TYAZHPRESSMASH (former TKPO) are successfully used today in 40 countries over the globe.

They are: heavy-duty sheet-metal forming hydraulic presses, special-purpose hydraulic presses, multi-station hot former and cold formers and complete automatic production lines incorporating these machines, a wide range of horizontal forging machines, radial swaging machines, sheet-bending machines, briquetting presses, forging manipulators and many others.


TYAZHPRESSMASH

SINGLE ACTION HYDRAULIC PRESS WITH BOTTOM-TYPE

PULL-DOWN UNIT Four-column vertical-type press with a sliding table and a pull-

down unit is designed to produce pipe connecting pieces for large-diameter pipelines (in diameters from 530 to 1420 mm).

Sliding table serves to facilitate die tooling replacement. Bottom-type pull-down unit is arranged under the bottom cross-

beam and comprises a puller rod used to impart drawing load to tubular workpiece.

MODEL П7848 Press rated force, kN 63000 Rated force of pull-down unit, kN, at downward stroke (at upward stroke) 18000 (1200) Rated force of return stroke, kN 4800 Daylight, mm 3500 Slide stroke, mm 2000 Stroke of pull-down unit rod, mm 1500 Slide rate, mm/s Idle downward stroke (idle upward stroke) Working stroke under rated force

200 (190)

13 Pull-down rod rate, mm/s Idle downward stroke Working downward stroke (working upward stroke)

100

11,5 (16,5) Table area, mm 3500х3500 Table travel, mm 4500 Total installed power, kW 900 Press overall dimensions, mm: left-to-right (front-to-back) height above floor level

18400 (13150)

10200

TYAZHPRESSMASH

FOUR-DIE FORGING DEVICES

Four-die forging devices are designed to implement four-side radial forging process on hydraulic forging presses in capacities up to 125 MN.

Four-die forging devices are connected to hydraulic forging presses just like conventional forging tools.

Four-die devices are used to process initial ingots and billets of practically any ductile steel grades, alloys and non-ferrous metals.

Four-die devices are developed and built customized to make them completely compatible with any existing Customer’s press in terms of design, specifications, operation conditions with regards to material and shape of initial ingots (billets) and range of target parts to be produced.

MODELS РУК39 РУК40 РУК41 РУК42 РУК43 РУК45 РУК46 РУК48 РУК49 РУК50 РУК51 РУК52

Rated force on the top body of the Device (rated press force), MN

8 10 12,5 16 20 31,5 40 50 60 80 100 125

*Max. cross-sectional size of initial ingot (initial billet), mm

450 520 600 800 950 1300 1450 1550 1650 1800 2000 2300

*Minimum cross-sectional size of finish product, mm

80 100 120 150 180 250 300 320 340 360 380 400

*Dimensions of initial ingots and finish parts processed in four-die device are valid for medium alloy steel.


TYAZHPRESSMASH

AUTOMATIC HOT FORMING SYSTEM DESIGNED TO PRODUCE

SLEEVE-TYPE PARTS

Automatic Hot Forming System is based on a 3-station hydraulic press with forming force independently adjustable at each forming station. It is designed for hot forming of sleeve-type forged parts like cylinder sleeves, couplings, bushings and similar products from initial round steel billets. Incorporated into the Automatic Hot Forming system are the following main units and devices.

Incorporated into the Automatic Hot Forming System are the following devices: a conveyor with a pusher mechanism designed to push initial billets into the induction coil, an Induction Heater with mechanisms designed for feed material to the induction coil, rotate it and discharge heated material, a robot designed to charge initial material into the press and to transfer workpieces from one forming station to another; it also serves to lubricate the tools and to charge dry lubricant into workpieces.

Automatic Hot Forming System is controlled by means of a programmable control system which provides for a wide-range changing of production process variables. It is also designed to perform status diagnostics of the main systems, units and mechanisms of this Automatic Hot Forming System. All information on status and the Automatic System operations is displayed as warning lights on the control panel and as messages on the operator panel.

MODEL АКП 0950.31

Rated force, kN, min. 1-st station 2-nd station 3-d station

6000

10000 4000

Max. dimensions of billet to be forged: length, mm diameter, mm weight, kg

800 200

196,6

Max. product length, mm 1250 Slide stroke, mm 1-st station 2-nd station 3-d station

1800 1800 4000

Max. slide speed, mm/s Idle stroke up/down Working stroke (adjustable)

400

100…350 Overall dimensions of Automatic Hot Forming System , mm left-to-right (front-to-back) height above floor level

20150 19300 9500

Electric equipment connected power, supply mains 380V 1200 кВт Electric equipment connected power, supply mains 6kV 1800 кВА Production output of Automatic Hot Forming System for max. billet size, pcs./h 15

TYAZHPRESSMASH

AUTOMATIC HOT FORMING SYSTEM

Automatic Hot Forming System is based on a 3-station hydraulic press with forming force independently adjustable at each forming station. Incorporated into the Automatic Hot Forming System are the following main units and devices: a mechanism designed for billet charging into the Induction Heater; an Induction Heater; a mechanism designed for separation of underheated and overheated billets; a mechanism designed for billet loading into the press; a mechanism designed to transfer workpieces from one forming station to another; a mechanism designed to unload the forged parts.

Automatic Hot Forming System is controlled by means of a programmable control system which provides for a wide-range changing of production process variables. It is also designed to perform status diagnostics of the main systems, units and mechanisms of this Automatic Hot Forming System.

Production process includes all the operations starting from billet loading onto the Induction Heater charging mechanism by means of a shop crane and through all the respective forming operations performed in automatic mode up to forged parts unloading.

MODEL ПТ1200М

Max. dimensions of billet to be forged: length, mm diameter, mm weight, kg

440 150 61

Rated force, kN, min. 1-st station 2-nd station 3-d station

3000 6000 3000

Slide stroke, mm 1-st station 2-nd station 3-d station

1400 1400 2800

Max. slide speed, mm/s Idle stroke up/down Working stroke

400 350

Overall dimensions of Automatic Hot Forming System , mm left-to-right (front-to-back) height above floor level

32500 (9000)

9000

Installed power of Automatic Hot Forming System (Induction Heater included), kW 1210 (630)

Production output for max. billet size, pcs./h 20


TYAZHPRESSMASH

AUTOMATIC HOT FORMING SYSTEM

Automatic Hot Forming System is designed for production of

bearing races and parts like nuts, bushings, pinions, flanges, mono-regulators and fixtures from carbon and alloy steel bars by means of hot die forming.

Incorporated into the Automatic Hot Forming System are the following: 2500 kN 3-station Hot Former, a conveyor designed to discharge workpieces and wastes, an Induction Heater and an Automatic Rack.

Used as initial material for production of high-durability nuts is sized bar stock steel with surface quality of Group B acc. to GOSТ 1051-73, steel grades 35 and 35Х.

The sequence of operations performed on this Automatic Hot Forming System is as follows: a bundle of bars is loaded onto the automatic rack, bars are charged into the induction heater one by one, then they are heated up to 1050…1150ºC and formed. The forming procedure includes the following operations: bars cutting to slugs of required length, upsetting, forming to hexagon, piercing and products/wastes transfer.

MODEL АКА 0334.31 Hot Former rated force, kN 2500 Size of nut product: maximum (minimum) М20 (М36) Max. diameter of product, mm 67 Max. size to suit wrench, mm 55 Bar diameter, mm 22…40 Initial bar weight, g 50…700 Slide spm 70…120 Slide stroke, mm 160 Number of electric motors, pcs. 8 Main drive power, kW 56 Overall dimensions, mm left-to-right front-to-back

19000 6100

Height above floor level (w/o jib crane), mm (with jib-crane), mm

2330 3843

Compressed air consumption, m3/h 3 Compressed air pressure, МPа 0,5

TYAZHPRESSMASH

AUTOMATIC HOT FORMING PRODUCTION LINES

Automatic Production Lines are designed for hot forming of antifriction bearing races, toothed gears, hubs, flanges, bushings, nuts and similar products.

Field of application: metal working industry. Incorporated into the Automatic Production Line are the

following: an initial rod stock rack, an Induction Heater, a Hot Former, handling facilities for initial bar stock and finish products.

HOT FORMER MODELS АО339 Л324.32.110 Л324.41.112 Max. size of product, mm cylinder product, diameter hexagon product, size to suit wrench

92 80

145

-

200

- Max. product height, mm 60 80 90 Hot Former rated force, kN 8000 15000 25000 Initial bar diameter, mm 28…50 36…75 60…80 Initial bar length, mm 32…110 45…150 60…180 Initial bar weight, kg 0,17…1,7 3,0…5,0 1,3…7,0 Upsetting slide spm (adjustable) 60…100 35…70 30…45 Slide stroke, mm 240 320 430 Stroke of die kick-outs, mm 90 130 110 (170) Stroke of punch kick-outs, mm 35 55 65 Number of stations, n 4 4 4 Height of feed C.L. above floor level, mm 1500 1500 2000 Hot Former overall dimensions (view in plan), mm 7500х5200 9200х5900 13000х9500 Hot Formers incorporated into the Production Line Л324.21.100 Л324.32.100 Л324.41.100


TYAZHPRESSMASH

AUTOMAMTIC HOT FORMING PRODUCTION LINES FOR

DEEP WELL SUCKER RODS

Automatic Production Lines Model Л348.21.100 are designed for hot forming of deep well sucker rods used in oil producing industry.

Automatic Production Lines are equipped with an Induction Heater, a mechanism designed to check bar end straightness, a mechanism designed to check bar heating temperature and a marking device. Control system is based on controller S7-300 from Siemens.

MODEL Л348.21.100 Size of initial bar, mm: diameter max. bar length, mm

16;19; 22; 25

9500 Length of heated bar portion (approx.), mm 300 Bar end heating temperature,º С 1200 Rated force on upsetting slide of Horizontal Forging Machine, kN 6300 Max. upsetting slide spm (adjustable) 40 Max. production output when only one bar end is to be forged, pcs./min. 10 Height of bar feed C.L. above floor level, mm 1400 Total power of electric motors employed in Horizontal Forging Machine, kW 90 Power of Induction Heater frequency inverter, kW 750 Supply mains current requirements: current frequency, Hz voltage, V

AC, 3-phase

50 380

Total rated power of electric equipment used, kW 840

TYAZHPRESSMASH

AUTOMATIC PRODUCTION LINE FOR ELASTIC RAIL CLIPS

Automatic Production Line is designed for mass production of elastic rail clips used for rail braces of ЖБР-type and АРС-4-type. Elastic rail clips are manufactured by means of hot bending method.

Incorporated into the Automatic Production Line are the following: an Automatic Rack, a Press used to cut slugs of required length, an Induction Heater, an Automatic Hot Bending Machine.

Slugs are bent in the horizontal plane in 3 production steps between six rollers of bending mechanisms. Then the В-shaped workpieces are transferred to the finishing station where they are finally shaped. From the finishing station the products are carried to the conveyor which is designed to transfer the products either into a respective container or into a hardening/tempering device.

An Automatic Bending Machine Model КП-5.2 designed for rail clips production can be also incorporated into the Automatic Production Line.

Automatic Production Line output is min.15 pcs./min.


TYAZHPRESSMASH

SPECIALIZED AUTOMATIC PRODUCTION LINE

FOR T-BOLTS AND INSERT BOLT PRODUCTION

Production Line main components: 1. Uncoiler/Straightener Unit 2. Roller Straightener Unit 3. Cutter press used to cut initial slugs 4. Elevator Storage Hopper 5. Induction Heater 6. Hot Former 7. Cooling Unit 8. Shot Blaster 9. Chamfering Machine 10. Flash Trimmer and bolt shank Pointer Machine 11. Automatic Thread-Rolling

MODEL Л316.62.100.2

Bolt shank diameter, mm 22

Bolt shank length, mm: maximum (minimum )

75 (195)

Thread shank portion length, mm: maximum (minimum)

40 (80)

Initial slug diameter, mm 21,7

Initial slug length, mm maximum (minimum)

130 (250)

Initial material ultimate strength, kgf/mm2 ≤50

Calculated output of the Production Line on three-shifts a day basis under equipment utilization factor of 0.7, pcs/year

14300000

Calculated output per minute, pcs/min 58

Number of machine units incorporated in the Production Line 14

Electric motors installed power, kW 214,6

Induction Heater rated power, kW 500

Supply mains rated voltage, V 380

Supply mains current requirements, Hz 50

Induction Heater frequency, Hz 4000

Servicing team, persons/shift 5

Initial material (weight of coil), kg до 2100

Overall dimensions (view in plan), mm Length (width)

40845 (10500)

Height above floor level, mm 5050

TYAZHPRESSMASH

SPECIAL-PURPOSE AUTOMATIC PRODUCTION LINE FOR RAILWAY SPIKES PRODUCTION

Special purpose Automatic Production Line is designed to produce screw track spikes for railways.

Production Line main components: 1. Uncoiler/Straightener Unit 2. Roller Straightener Unit 3. Cutter press used to cut initial slugs 4. Elevator Storage Hopper 5. Induction Heater 6. Hot Former 7. Unloading conveyor for finished parts 8. Products cooling and assorting attachment 9. Special-purpose flash trimmer and pointer machine 10. Elevator storage hopper 11. Induction Heater 12. Automatic Hot Thread Rolling Machine

MODEL Л317.51.300.08 Bolt shank diameter, mm 24 Bolt shank length, mm minimum (maximum)

140 (200)

Initial slug diameter, mm 22 Slug length, mm minimum (maximum)

170 (230)

Initial material ultimate strength, kgf/mm2 ≤50 Calculated output per minute, pcs/min 58 Calculated output of the Production Line on three-shifts a day basis under equipment utilization factor of 0.7, pcs/year

14300000

Number of machine units incorporated in the Production Line, pcs 20 Servicing team, persons/shift 5 Electric motors installed power, kW 220 Induction Heaters power, kW 1250 Overall dimensions (view in plan), mm length width height

44000 11000 4630


TYAZHPRESSMASH

4-STATION COLD FORMER DESIGNED FOR PRODUCTION OF BOLTS,

BALL PINS AND SIMILAR PARTS

Cold Former is designed to produce bolts М24х50...220 and similar parts comprising a head and a threaded underhead portion, ball pins, etc., from sized steel stock as per GOST10702-78 with ultimate strength σВ ≤ 690 МPа, phosphate or copper coated.

Cold Former is equipped with a thread rolling device and a chamfering device.

Cold Former can be used in metal working industry, machine building industry in mass- and large batch production.

Slide spm value is infinitely adjustable to suit the product shape and length. The cut-off mechanism (closed-type with a cutter bush), transfer mechanism and kick-out mechanism are provided with adequate overload safety devices.

Electric circuit ensures Cold Former operation in Set-up and Automatic modes and also provides for manual cranking.

MODEL АБ0924А Product shank diameter, mm 24

Rated force, kN 5000

Max. slug diameter at σВ=690 МPа, mm 32

Product shank length, mm 50…220

Max. slug length, mm 245

Die kick-out stroke, mm 228

Punch kick-out stroke, mm 60

Slide spm (adjustable) 30…60

Upsetting slide stroke, mm 360

Overall dimensions, mm left-to-right front-to-back

9536

10295

Height above floor level, mm: with jib crane without jib crane

4883 3140

Main drive motor power, kW 132

Total power of all electric motors employed, kW 154

TYAZHPRESSMASH

6-STATION COLD FORMER

Cold Former is designed to produce parts from sized round initial stock with phosphate coating by means of cold forming. Cut-to-size slugs are used as initial stock.

Cold Former is designed to produce parts by means of cold die forming method in mass- and large batch production.

Slide spm value is infinitely adjustable to suit product requirements. Slide spm value can be adjusted by means of main drive rpm control from the control panel.

Cold Former is equipped with hydraulic quick-release clamps to reduce time required for tool change and job changeover.

Employed in the Cold Former are the circulating oil lubrication system, individual lubrication points system and centralized tool cooling system.

MODEL АА9035


Number of forming stations 6

Product diameter, mm Max. (min.)

28 (16)

Slug diameter, mm maximum (for steel stock with ultimate strength σв ≤ 590 МPа) (minimum)

28 (16)

Product length, mm Max. (min.)

100 (35)

Slug length, mm Max. (min.)

100 (25)

Die kick-out stroke ( adjustable ), mm Max. (min.)

120 (30)

Punch kick-out stroke, max., mm 35

Slide spm (infinitely adjustable) Max. (min.)

60 (40)

Total power of electric motors, kW 59,87

Overall dimensions of Cold Former (view in plan), mm left-to-right (front-to-back)

8227 (3648)

Overall dimensions of Cold Former (view in plan) complete with the conveyor, feed hopper and sound-proof enclosure included, mm left-to-right (front-to-back)

8270 (8100)

Cold Former height above floor level complete with sound-proof enclosure, mm 2585


TYAZHPRESSMASH

FLAT DIE THREAD ROLLERS

Flat Die Thread Rollers Model АА255 are designed to roll thread on bolts produced from material with ultimate strength of σв ≤850 MPa. It is intended to be used in fasteners production. Apart thread cutting, this machine can be used for straightening and hard-facing of axisymmetric parts and knurling operations.

MODELS АА255 А2424С

Thread rolling diameter, mm 16…24 12...20

Bolt shank length, mm 75…195 30...190

Maximum threaded portion length, mm 60 100

Slide strokes per minute (output) 40 55

Overall dimensions (view in plan), mm: left-to-right front-to-back height above floor level

5340 3500 3340

4200 2640 2350

Main drive electric motor power, kW 22 18,5

TYAZHPRESSMASH

HYDRAULIC PRESSES WITH HIGH-ACCURACY SLIDE

Four-column hydraulic presses comprise a slide moving at a high-accuracy in terms of parallelism relative to the press table and perpendicularity of the slide stroke direction relative to the press table. The presses are designed to produce a large variety of high-accuracy parts.

MODELS П3829 П3830 П3831

Rated force, kN 800 1000 1250 Daylight, mm 550 550 550 Slide stroke, mm 300 300 300 Distance between columns, mm left-to-right front-to-back

375 215

375 215

450 320

Slide rate, mm/s Downward idle stroke Working stroke slow return stroke upward idle stroke

80 5,5 7,8 115

80 4,3 8,5 77

55 3,3 7,3 65

Maximum delay under pressure, s 10 10 10 Electric motor installed power, kW 7,5 7,5 7,5 Overall dimensions, mm left-to-right front-to-back

700 600

700 600

770 600


TYAZHPRESSMASH

MULTI-STATION COLD FORMERS

Multi-station Cold Formers are designed to produce nuts comprising holes to be threaded, bushes, rollers, flanged components from initial sized heat-treated steel in bars or in coils with phosphate coating or from initial cut-to-size slugs.

MODELS АО937 АО939.01

Maximum nut dimensions, mm: thread diameter size to suit wrench height

М20 30 24

М27 41 22

Initial stock diameter, mm 30 37

Number of forming stations 5 5

Rated force, kN 5000 8000 Slide smp, min-1 minimum maximum

40 80

40 75

Main drive motor power, kW 56 80 Overall dimensions (view in plan), mm Height complete with a jib-crane, mm

6550х3000 3400

8100х4800 2670

TYAZHPRESSMASH

FOUR-ROLL SHEET BENDING MACHINES

Sheet Bending Machines with electrical/mechanical drive are designed to produce cylinder- and taper shells from initial sheet steel stock. Hydraulic drive employed in the machines is used for auxiliary mechanisms only.

MODELS ИБ2424 ИБ2424А ИБ2426

Maximum size of initial sheet steel stock at σt = 250MPa, mm: Thickness at bending operations w/o pre-bending Thickness at bending operation with pre-bending Width, mm

28 25

2500

25 20

3150

40 30

3150 Minimum bending radius, mm 380 380 600 Top roll diameter, mm 500 500 600 Overall dimensions, mm: Left-to-right Front-to-back Height

6850 4830 3655

7655 5130 3655

8480 4830 3875

Total power, kW 88,07 89 132,57


TYAZHPRESSMASH

FOUR-ROLL HYDRAULIC SHEET-BENDING MACHINES

Four-roll Sheet-bending Machines are designed to produce

cylinder shells from initial sheet steel stock. These machines can also be used to produce taper shells with a taper of 30 per cent relative to maximum cylinder shell thickness and 75 per cent relative to maximum cylinder shell length.

The machines can be supplied complete with the following options: feeding roller conveyor, unloading mechanism for finished shells and receiving table.

Machine Model ИВ2426Ф1 can be additionally equipped with a central and a lateral shell supporting mechanisms

Customized machine designs with rolls of required size to suit the customer products can be also developed upon a customer request on the basis of our standard machine series.

MODELS ИГ2424 ИГ2424А ИВ2426Ф1

Maximum size of initial sheet steel stock at σt = 250 mpA, mm at bending at pre-bending

28 22

25 18

40 30

Maximum steel sheet width, mm 2500 3150 3150 Minimum bending radius, mm 380 380 600 Top roll diameter, mm 450 450 560 Bending rate, m/min 0,85;3,15;6,3 0,85;3,15;6,3 0,9; 2,6; 7 Total power, kW 50,27 50,27 74,77 Overall dimensions, mm: left-to-right front-to-back height

8470 5175 3600

9120 5175 3600

9450 4500 3470

TYAZHPRESSMASH

THREE-ROLL HYDRAULUC SHEET BENDING MACHINE

Three-roll Sheet Bending Machine Model РЛГМ34 is designed to produce open cylinder shells starting from corrugated 152.4 х 34 х 4 mm in cold state.

MODEL РЛГМ34

Maximum size of initial sheet stock is 152.4 х 34 х 4 at σt = 390MPa width length

1300 2600

Minimum bending radius, mm 500 Bending rate, not adjustable, m/min 3,5…7 Lateral rolls lifting rate, mm/min 200…400 Top roll diameter, mm 365 Lateral rolls diameter, mm 340 Maximum travel of lateral rolls, mm 120


TYAZHPRESSMASH

MULTI-PURPOSE

HORIZONTAL FORGING MACHINES SERIES WITH VERTICAL

JOINT OF DIES

A wide range of Multi-Purpose and Automatic Horizontal Forging Machines with vertical- and horizontal joint of dies are developed to produce in multi-impression dies a variety of forged parts like hubs, valves, tie-rods, etc. Initial material is bar stock or cut-to-size slugs.

MODELS

ВА1132 ВВ1134 ВВ1136.01 В1138 В1139А В1141

Maximum diameter of initial component, mm 35 40 70 90 100 140 Maximum diameter of flange formed, mm 60 70 100 120 140 180 Rated force of header ram, kN 1600 2500 4000 6300 8000 12500 Force applied to the gripping slide at closed dies, kN 1600 2500 4000 6300 8000 12500 Header ram stroke, mm 200 220 290 350 380 460 Header ram stroke after dies closing, mm 125 140 190 230 250 310 Header ram continuous idle strokes per minute 80 63 53 42 38 32 Electric motor power, kW 15 16 28 45 45 75 Overall dimensions, mm: length width height

2820 2100 1600

3875 3250 1526

5047 3534 1877

4835 3450 2880

6000 3900 3460

8035 4800 3575

TYAZHPRESSMASH

RAIL-BOUND FORGING MANIPULATORS Rail-bound forging manipulators in capacities from 12.5kN to 300kN are designed to be used as auxiliary equipment in combination with forging presses and air-and-steam hammers.

Special-design manipulators are intended to grip hot billets to deliver them directly from a chamber furnace or other type furnace to a press; the benefits of this method are energy savings, shorter press charging cycle and better forged parts quality.

MODELS МК 1,25А-МК1,25А.02 МК 1,5А.01 МК 2,5-

МК2,5.01 МК 5.66 Load capacity, kN 12,5 12,5 25 50 Torque, kN х m 25 25 50 120 Tongs opening diameter, mm: maximum minimum with tongs inserts installed

400 70

400 70

500 90

720 100

Maximum diameter of tongs rotation circle, mm 1120 1120 1180 1280

Distance from jaws face to frame, mm 1200 1200 1400 2400 Maximum height of manipulator arm parallel lifting, mm

360

360

455

500

Tongs rotation rate, rpm 25 25 20 14,6 Rail track width, mm 1600 1600 1900 2700 Travel rate, m/min 60 60 40 40 Voltage, V 380 380 380 380 Electric motors power, kW 38 38 48 105 Overall dimensions, mm length width height

4900 2700 2340

4900 2800 2340

5975 3320 2413

7670 4320 3340


TYAZHPRESSMASH

RADIAL SWAGING (FORGING) MACHINE

WITH PROGRAMABLE CONTROL

Radial Swaging Machine is designed to produce parts like solid and hollow multi-stepped bars and shafts by means of hot forming. It is intended to be used in semi-finished parts production. Parts produced on the machine are very close to net-shape products.

MODEL BB4032Ц

Rated force on a die, kN 1600

Rated number of die stroke per minute 800

Maximum diameter of initial stock, mm: bar stock pipe stock

140 160

Maximum length of finish product, mm 1000

Overall dimensions 8700х7600


Main drive motor power, kW 45

Total electric motors power, kW 99

TYAZHPRESSMASH

RADIAL SWAGING (FORGING) MACHINE WITH PROGRAMMABLE CONTROL

Radial Swaging Machine is designed to produce parts

comprising grooved gauged orifice and stepped shafts. Parts are formed in cold state on a movable mandrel.

Stepped shafts can be produced starting either from bar stock or from pipe stock on a mandrel.

Radial Swaging Machine is equipped with an automatic control system providing for programmable forging cycle control.

MODEL KO3.9.32.03 Rated force on a die, kN 1600 Rated number of die strokes per minute 1000/1250 Maximum length of finish product, mm 900 Maximum diameter of initial stock, mm 50 Overall dimensions, mm (w/o hydraulic drive unit) 8915х3952 Height above floor level, mm 2645 Overall dimensions, mm (complete with hydraulic drive unit) 10980х5990х5120 Main drive motor power, kW 55 Electric motors installed power, kW 132,5


TYAZHPRESSMASH

DOUBLE-ACTION SHEET FORMING

HYDRAULIC PRESSES

Hydraulic Sheet Forming Presses are designed to perform drawing operations, hot- and cold forming in production of parts like dished ends tank bottom plates, high-and low pressure vessels for liquids and gas, tanks, boilers, carriage linings, lining plates for aircraft- and ship-building and other parts made of sheet metal stock. Double-Action Presses are produced in capacities from 8000kN to 40000kN of vertical-type, four-columns, with a sliding table, a hydraulic cushion and a lateral kick-out.

The sliding table serves to facilitate replacement of die fixture and initial slugs charging into the press, while the lateral kick-out serves to unload finish products outside the press. The hydraulic cushion allows the press to operate in triple-action mode.

MODELS П233А П236Б П4642 П4644

Rated force on drawing cross-beam, kN: 1st stage 2nd stage 3d stage

2800 5600 8000

5000

10000 16000

5000

10000 16000

8000

16000 25000

Rated force of clamping cross-beam, kN: 1st stage 2nd stage

2500 5000

5000

10000

5000

10000

8000

16000

Rated force of hydraulic cushion, kN 2500 5000 5000 8000

Drawing- and clamping cross-beam stroke, mm 1700 1400 2500 2500

Daylight, mm 2600 2500 4000 3900

Table area, mm 2650x2650 3550x3550 3550x3550 6000x5500

Movable cross-beam rate at single- and double action, mm/s: Idle stroke return stroke working stroke at double action, working stroke at single action

200 135 32 10

200 125 24,4 14,6

200 135 28 16

200 80 20 12

Rated pressure, MPa 20 20 32 20

Electric motor total power, kW 296 438,75 367,4 616

Overall dimensions, mm: length width height above floor level

15220 8620 7730

18750 10560 8500

18350 10600 10850

29400 14410 11000

TYAZHPRESSMASH

SINGLE-ACTION SHEET FORMING HYDRAULIC PRESS

Press is designed to perform the following operations: sheet metal forming, punching, blanking, cropping and shallow drawing to produce a variety of box-shaped parts from initial sheet metal stock.

Press control system is based on a programmable controller. Press can be operated in either of three operation modes: set-up, single stroke and semi-automatic.

Pressing force is adjustable at any operation mode from 400 to 40000 kN.

Press control can be either from the main control panel or from control pendants. Located on the main panel are digital pressure indicator and a mnemonic diagram indicating the press mechanisms positions and so providing complete information on the press and its unit operation status.

Press is equipped with a die plate (bolster) mounted on the sliding table.

MODEL П3046

Rated force, kN 1 stage 2 stage 3 stage

12500 25000 40000

Slide stroke, mm 1500

Slide rate, mm/s: Idle downward stroke return stroke

100…300

200

Working stroke at a 60 per cent load, mm/s: at rated load, mm/s:

25 15

Table area, mm: left-to-right front-to-back

5000 3000

Table travel, mm 3500

Working medium rated pressure, MPa 32

Electric motors total power, kW 560

Overall dimensions, mm: left-to-right front-to-back height

11700 16200 14550



TYAZHPRESSMASH

HYDRAULIC SINGLE-ACTION PRESS

Press is designed to perform a large variety of forming operations.

MODEL П3440

Rated force, kN 10000 Rated force of bottom kick-out, kN 1200 Slide stroke, mm 900 Daylight, mm 2200 Slide rate, mm/s: idle down stroke working stroke return stroke

250

5...40 250

Kick-out stroke over table, mm 200 Table dimensions, mm: left-to-right front-to-back

2000 1600

Overall dimensions, mm: left-to-right front-to-back height height above floor level

8800 6210

10000 7000

Total power of electric motors, kW 411

TYAZHPRESSMASH

HYDRAULIC SINGLE-ACTION SHEET FORMING PRESSES

Presses are designed for hot and cold sheet metal forming.

MODELS П3045Ф1 П3847

Rated force, kN: 1-st stage 2-nd stage 3-d stage

10000 20000 31500

16000 31500 50000

Slide stroke, mm 1100 1100 Slide rate, mm/s: idle down stroke working stroke at stage I working stroke at stage II working stroke at stage III

return stroke

100…200

35 18 12

100

150 25,6 12,8 8,5 100

Daylight, mm 2100 2300 Table dimensions, mm: left-to-right front-to-back

2650 2650

3500 2800

Table travel, mm 2700 2850 Table travel rate, mm/s: out of press into press

180 300

270 270

Nominal pressure of working fluid, МPа 20 15 Overall dimensions, mm: left-to-right front-to-back

14300 14200

11600 16000

Height above floor level, mm 7350 8640 Total power of electric motors, kW 428 425


TYAZHPRESSMASH

HYDRAULIC PRESSES FOR HOT DIE FORMING

Hydraulic presses are designed for hot die forming of products

from non-ferrous and ferrous metals.

MODELS П2541 П2547

Rated force, kN: 1-st stage 2-nd stage 3-d stage

4170 8340

12500

16000 31500 50000

Movable crossbeam travel, mm 500 1250 Movable crossbeam speed, mm/s: at working stroke at return stroke at idle stroke

40…50

250…350 -

10…80

200 50…200

Table dimensions, mm: left-to-right front-to-back

1200 1150

2500 2000

Table travel, mm 1000 2800

Distance between table working surface and movable crossbeam, mm: maximum minimum

1100 600

2500 -

Overall dimensions, mm: left-to-right front-to-back

height above floor level

8200 7300 5150

14800 11000 14300

TYAZHPRESSMASH

HYDRAULIC PRESSES FOR ELBOW BENDS

Whether in construction of supply mains, or laying outlet pipelines, or laying pipes to interconnect various machinery units – everywhere elbow bends of different diameters appear to be the most demanded components.

Hydraulic presses are designed for production of elbow bends of a diameter from 40 up to 1200 mm.

Presses are designed for production of elbow bends by means of drawing from heated cut-to-size pipes in specialized production plants.

Auxiliary equipment designed for elbow bends sizing and end face machining can be supplied upon Customer’s request.

MODELS ПО926А.01 ПО926С1 К03.031 ПО635 ПА1041

Nominal bore, mm 40-100 40-100 100-250 250-600 700-1200

Rated force, kN 200 400 1250 3150 12500 Crossbeam travel, mm 500 860 1680 3000 3700 Working stroke rate, max., mm/s 70 30 25 16 9 Crossbeam idle stroke rate, max., mm/s 160 100 100 49 21 Crossbeam return stroke rate, max., mm/s 67 80 160 237 64

Number of impressions 1 3 3 1 1

Overall dimensions, mm length width height above floor level

5400 4000 1850

6300 5200 1210

13200 5200 1985

17805 8300 3740

22495 9950 5340

Total power of electric motors, kW 35 32,5 48,5 66 127,1


TYAZHPRESSMASH

HYDRAULIC PRESS FOR SYNTHESIS AND SINTERING OF

SUPERHARD MATERIALS

Hydraulic press is designed for synthesis of superhard materials and sintering of hard-alloy plates of dia. 13,5 mm and also for production of superhard materials and superhard materials based composites (diamond powder materials, hexanite, elbore etc.).

MODEL ДО044


Time for pressure buildup from 0 up to nominal, s 60…360

Max. ram stroke, mm 75

Nominal pressure, МPа 125

Distance between columns, mm 600

Distance between press plates, mm 420

Daylight, mm 750


2900 4345 2735

Total power of electric motors, kW 14

TYAZHPRESSMASH

HYDRAULIC PRESS FOR SYNTHESIS OF SUPERHARD MATERIALS

Hydraulic press is designed for production of synthetic diamond powders such as hexanite, elbore, composites and other superhard materials used for cutting tools and for other applications. Synthetic diamond powder products are produced by means of high pressure and high temperature applied simultaneously.

MODEL ДО138Б


Cycle time at min. dwell, s 15

Max. crossbeam travel, mm 50

Nominal pressure of working fluid, МPа 32

Distance between columns, mm 600

Distance between press plates, mm 200

Daylight, mm 600


1700 3000 2275



TYAZHPRESSMASH

HYDRAULIC VERTICAL PRESS FOR HOT FORMING

OF INTRICATE-SHAPED PARTS

5ОООkN Hydraulic vertical press Model П2037 is designed for hot forming of semi-finished metal parts and products of small cross-sectional area (including intricate-shaped parts and thin-walled parts), solid and hollow shaped parts, plain and shaped pipes from steel and titanium, copper and aluminum alloys and other materials by means of extrusion with a high metal-usage coefficient.

MODEL П2037

Force of main drive (adjustable), kN 1-st stage 2-nd stage 3-d stage

5000 4000 2750

Force of broaching system, kN Upward (downward)

570 (1220)

Press stroke, mm full/working broaching system

750/275

350

Working stroke rate when forming steel/light alloys stock, mm/s 300/0,2-5,0

Initial stock dimensions, mm diameter max. length

55-115

260

Products dimensions, mm Finish pipe OD, min. Finish pipe OD, max. Wall thickness of pipe or rib, min. length

16 65

1,5…2 до 6000

Cross-section area of finish product, mm2 80-1200


9300

16000 12500



TYAZHPRESSMASH

HYDRAULIC PRESSES FOR PRESSURE MOULDING AND BAKING OF COILS

Hydraulic presses are designed for pressure molding and baking the coils of electrical machine poles and for electrical testing of assembled poles subjected to force and temperature.

Presses are used as technological equipment in electric/mechanic industry.

MODELS ПБ0835 ПА0837 П0842

Rated force, kN 3000 5000 15000

Force adjustment range, kN 100…3000 300…5000 300…15000

Force accuracy maintenance, % + 1 от Рном + 1 от Рном + 1 от Рном

Max. slide stroke, mm 500 800 800

Dimensions of working plate surface of top crossbeam, mm 1600Х700 3500х800 4200х1200

Dimensions of technological plate, mm 2000Х1050 3500х1200 4500х1500

Sliding table travel, mm 2500 5000 5000

Max. distance between surface of technological table plate and surface of top crossbeam plate, mm

600

900

900

Distance from the floor level to technological plate surface, mm 720 740 740

Slide rate, mm/s idle upward stroke working stroke return stroke (down stroke)

10 2

16

8 2

25

5 1

17

Total installed power of electric motors (power of Induction Heater not included), kW

34,2

49,2

72,2

Temperature for product baking (max.), оС 200 200 200

Overall dimensions, mm: left-to-right front-to-back height height above floor level

9640 4540 4360 2800

11345 7000 6600 3100

12675 7200 7010 3520


TYAZHPRESSMASH

ОАО TYAZHPRESSMASH 390042, Promyshlennaya 5, Ryazan

Tel.: (4912) 30-81-93, 30-81-78 Fax: (4912) 36-21-76, 21-37-69 Web: http:/www.tkpo.ryazan.ru E-mail: [email protected]

forginging- and press equipment catalogue · 2018-09-12 · date programming tools like solid...

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