contents · for this reason, awea’s sales revenue from last year has doubled. we not only...

CONTENTS

P.1

P5

P8

P17

P15 / P16

P17 / P18

P19 / P20

P21 / P22

NC Intelligence

MEGA5 Series

LV Series

FMV Series

P1 / P2

P3 / P4

P5 / P6

P7 / P8

P9 / P10

P11 / P12

New Models Released / Table of Contents

Bridge Brings Performance – 25 Honorable Years

Operations Center

Professional Manufacturing / Hand Scraping

Precision Assembly / Standardized Production

High Performance 5-axes Machining Capability / High Efficiency 5-face Machining Capability

Extra Large Machines Development Capability / High Performance Milling Heads

P13 / P14

LP-F Series

HVM Series

MVP Series

LG Series

SP / LP Series

VP Series

BL Series

F Series

BM Series

AF Series

AV Series

P23 / P24

P25 / P26

P27 / P28

P29 / P30

P31 / P32

P33 / P34

P35 / P36

P37 / P38

P39 / P40

P41 / P42

P43 / P44

P45 / P46

P.2

P29

P31

P35

CONTENTS

NEW

NEW

NEW

NEW

NEW

MEGA5 Gantry Type /Bridge Type 5-axis Machining Center

Compact Horizontal Boring Mills

Heavy-duty Horizontal Boring Mills

Floor Type Horizontal Boring Mills

Compact Bridge Type 5-face Machining Center

MEGA5

BL-1512

BL-5035

FBL-8035

LP-2516YZF

Ultra Performance Machines The Product Line-up

P.3

BRIDGE BRINGS PERFORMANCE – 25 HONORABLE YEARS

Established in 1986, AWEA has always been recognized as a quality and professional

machine tools leading company. We have been continuously challenging ourselves

and proudly present new machines this year including the Extra Large Span Gantry

Type Machining Center and Gantry Type 5-axis Machining Center. Thanks to our

customers over these years, AWEA’s brand name is becoming more steady and

mature. We will continuously provide high quality products and service and hope to

grow stronger along with our customers.

After the end of the financial crisis, the markets in China and Asian countries have

been growing rapidly. For this reason, AWEA’s sales revenue from last year has

doubled. We not only increased our sales from overseas markets, our domestic sales

have also grown dramatically, proving that AWEA’s machines truly meets the needs

of our customers.

Although we are now facing new problems such as material costs increase, core

components shortage and currency exchange loss . We st i l l s t r ive to improve

ourselves to cope with all sorts of difficulties in order to maintain our competitive

strength in the market.

We want to thank our customers for their long support and care over these 25 years.

Thanks to their valuable suggestions and feedback, we will provide more quality

products with improved performance and service with fast response. We hope that

in the future our customers and AWEA will build a trustful relationship and grow

stronger together.

BRIDGE BRINGS

PERFORMANCE

AWEA MECHANTRONIC CO., LTD Ltd.EDWARD TE-HWA YANG, PRESIDENT

P.4

HONORARY PRESIDENT OF PRECISION MACHINERY DEVELOPMENT ASSOCIATION OF TAIWAN

HONORARY PRESIDENT OF TAIWAN MACHINE TOOL AND ACCESSORY BUILDER'S ASSOCIATION

HONORARY PRESIDENT OF MANUFACTURERS

ASSOCIATION OF TAICHUNG INDUSTRIAL PARK

With over 25 years of machining center manufacturing experience, AWEA has gradually expanded its network throughout the world with companies in Hsinchu, Central Taiwan, USA, Shanghai, and Suzhou. Meanwhile we are continuing to build more factories which are located in Wujiang, China and Chiayi Dapumei, Taiwan this year in order to meet the increasing needs of our customers,

P.5

YAMA SEIKI USA, INC. SHANGHAI BEST WAY MECHATRONIC CO., LTD.

GLOBAL SALES & SERVICE NETWORK

Sales of bridge type and C-frame vertical machining centers ( 5,574 m² )

Manufacturing and sales of bridge type and C-frame vertical machining centers ( 8,595 m² )

SUZHOU DAWEA MECHANTRONIC CO., LTD.

SHANGHAI BEST WAY MECHANTRONIC CO., LTD.

HSINCHU HEADQUARTERSNORTHERN DISTRICT OFFICE

CTSP BRANCH

DAPUMEI BRANCH

SOUTHERN DISTRICT OFFICE

WUJIANG AWEA MECHANTRONIC CO., LTD.

India

Australia

SingaporeMalaysia

ThailandVietnam

South KoreaJapan

YAMA SEIKI USA, INC. Bulgaria

PortugalSpain

Switzerland

Israel

Turkey

Russia

France

Netherlands

RomaniaUkraine

GermanyCzech Republic

Finland

Slovakia

Canada

South Africa

Brazil

Argentina

Poland

ItalySloveniaCroatia

Operations Center

Manufacturing and sales of bridge type machining centers and boring mills ( 25,785 m² )

HEADQUARTERS

P.6

WUJIANG AWEA MECHANTRONIC CO., LTD.SUZHOU DAWEA MECHANTRONIC CO., LTD.

Bridge Machines Development Center 5-axis Machines / C-frame Machines Development Center

R&D staff / Entire staff20%

Processing of large machine components ( 13,884 m² ) Manufacturing and sales of bridge type and C-frame vertical machining centers ( 66,800 m² )

CTSP BRANCH Manufacturing and sales of bridge type and C-frame vertical machining centers ( 26,590 m² )




CTSP BRANCH

DAPUMEI BRANCH



India

Australia

SingaporeMalaysia

ThailandVietnam

South KoreaJapan


PortugalSpain

Switzerland

Israel

Turkey

Russia

France

Netherlands

RomaniaUkraine


Finland

Slovakia

Canada

South Africa

Brazil

Argentina

Poland





CTSP BRANCH

DAPUMEI BRANCH



India

Australia

SingaporeMalaysia

ThailandVietnam

South KoreaJapan


PortugalSpain

Switzerland

Israel

Turkey

Russia

France

Netherlands

RomaniaUkraine


Finland

Slovakia

Canada

South Africa

Brazil

Argentina

Poland


RESEARCH AND DEVELOPMENT CENTER

70% Masters Degree education level / Entire R&D staff

P.7

● Ball screw seat● Motor seat● Rotary table● Rotary saddle● Flat bearing seat

SUMITOMO vertical grinding machine

● Ball screw seat

MTSUI SEIKI

horizontal machining center

● Spindle headstock● Bridge● Machine bed● Column ● Saddle● Working table

TOSHIBA bridge type 5-face machining center

● Spindle headstock● Machine bed● Column● Saddle

TOSHIBA

horizontal boring mills

Suzhou Dawea Mechantronic Co., Ltd.

Top grade casting components are aged for up to 3 to 6 months to e n s u r e m a x i m u m structural stability.

WENZEL 3D coordinate measuring machine ( with ISO 1036-2 )

Professional Manufacturing

In order to meet with optimum machine per formance and high qual i ty standards, a l l key components are careful ly produced and inspected to ensure precision and durability. We currently use high-end equipments such as SUMITOMO vertical grinding machine, MITSUI SEIKI horizontal machining center, TOSHIBA bridge type 5-face machining center and horizontal boring mills, and WENZEL 3D coordinate measuring machine to maintain high quality standards.

High precision machine tools come from exquisite hand scraping skills. AWEA's well trained hand scraping team makes sure that all contact surfaces are precisely hand scrapped and carefully inspected to ensure the highest quality of our machines.

P.8

Chia-hsien Ting, Deputy ManagerWith 25 years of hand scraping experience.

Side column hand scrapingDifferent from others which they use portable sander to polish the sur face, AWEA's sur faces of columns, beams, and beds are all hand scrapped. Because the pattern of the hand scrapped surface is similar to flying brids thus we also call hand scraping "plover pattern" craftsmanship.

Fixed surface of key components hand scrapingWhile others only hand scrape moving surfaces, AWEA also hand scrapes fixed surfaces that influence the precision such as the main spindle connecting area and motor connecting plate.

Hand Scraping

Standard hand scraping platform● Maintained monthly by skilled technicians

a n d i s a n n u a l l y i n s p e c t e d b y t h e 3 D coordinate measuring machine.

● Platform flatness: 0.005 mm● The standard platform is the final criterion

for precision hand scraping.

Fixed surface hand-scraping density: 10~15 dots / square inches

Sliding surface hand-scraping density: 15~20 dots / square inches

P.9

Because AWEA values the importance of high quality machines, all key components are carefully assembled in our assembly laboratory. That is why our machines have greater per formance and higher quality than most of our competitors.

Main spindle, gear units, and headstocks are assembled in a temperature Controlled and dust free assembly laboratory.Key components such as spindle bearing, gears, and curvic couplings are imported from major companies throughout the world.

Spindle unit run-in test Spindle, motor and gear unit dynamic balancing test

Headstock unit run-in test ( thermal expansion, vibration, noise )

Precision Assembly

P.10

Air conditioned production line – Hsinchu headquarters

Air conditioned production line – CTSP branch

Standardized Production

P.11

MEGA5 FMVLV

C-axis

B-axis

◎ The 5-axis cutt ing technique is able to process on mult iple angles which can reduce processing time, increase accuracy and extend tool life span.

◎ Our 5-axis machining centers can meet with various machining requirements such as work piece side rotation, tooling side rotation, composite materials machining or large size work piece cutting. All kinds of solutions can be found in our machines.

C-axis

B-axis

C-axisA-axis

B and C-axis universal milling headDD motor driven designAppl icable for large complex work pieces

B and C-axis universal milling headDD motor driven designApplicable for large composite work pieces

A and C-axis / B and C-axis rotary tableDD motor driven designApplicable for compact precision components or moulds

High Performance 5-axes Machining Capability

P.12

MVP HVM LP-F

In order to meet various heights of work pieces and different types of complex machining processing, AWEA provides you with 5-face machining centers featuring a moving cross rail and automatic head change system.

Multi-storage automatic head changerApplicable for multi-process 5-face machining

High efficiency automatic head changerApplicable for 5-face mass productionmachining

W-axis moving cross rail Applicable for extra high components of 5-face machining

High Efficiency 5-face Machining Capability

P.13

AWEA's latest development, the "Crossbeam Adjustment Mechanism" greatly overcomes the deformation problem of the large beam span which maintains a great amount of precision. The LG-20070 model is shown below.

7m

工具機�加工母機

THE FOUNDATION OF MACHINE

TOOLS

The se l f -developed bal l screw vibration absorber can reduce the vibration from the long travel ball screw thus increasing large type machining center's accuracy.

A B B

Without ball screw vibration absorber With ball screw vibration absorber

6 mBall screw length: Deformationis decreased by 87%

7 mBeam span: 0.16 mmDeformation:

Without crossbeam adjustment mechanism

7 mBeam span:

With crossbeam adjustment mechanism

Deformation : approach 0 mm

Extra Large Machines Development Capability

PAT. No. : M377276

P.14

◎ Our complete series of extension heads are self-developed and assembled by AWEA to provide you with a more flexible machining capability.

◎ The connecting surface of milling heads and covers are all precisely hand scraped and adopt Japanese 2-piece curvic coupling for precision positioning.

◎ The optional automatic milling head can be controlled by programming. There are various types of automatic head change systems available based on the type of machine chosen.

2006 ~ 2010 SALES RECORD

自製附加頭

歷年銷售實績

台灣第一

SELF-DEVELOPED MILLING HEADS

Taiwan #1Sales

90 Degree Head 35 Degree Head Extens ion Head Universal Head

Extension head

Universal head

35 degree head

90 degree head

35 Degree Head

90 Degree Head

Extension Head

Universal Head

Else

81509

198168

153

High Performance Milling Heads

P.15

AWEA's self-developed intelligent s o f t w a r e e n h a n c e m e n t s y s t e m p r o v i d e s you with a user-friendly interface, real-time machine status information and dia logic funct ions. I t not only effect ively reduces complex working process but also increases intelligent machining abilities.

General features status display

● Real-time machine status● Tools list● Work piece measurement● M code description● PLC function● Calculator● Spindle thermal

expansion compensation ( Opt. )

Circular work piece measurement

By measuring the A, B, C three points coordinates the circular work piece's center point can be correctly calculated.

Rectangular work piece measurement

By measuring the A, B, C, D, and E five points coordinates, the rectangular work piece's center point and slant angle can be calculated. Then the center point coordinate can be entered in the work piece coordinate system.( G54 – G59 ).

Trouble shooting

When the alarm appears, the screen w i l l d i s p l ay t h e malfunction message and trouble shooting p r o c e d u r e e n a b l i n g the operator to solve easy problems to shorten the shutdown time.

NC Intelligence

P.16

Tool length offset

After manually measuring the tool length, the controller will automatically calculate the tool tip position and enter the data into the tool length offset table

CNC parameter optimization

From rough cutting to fine finishing, t h e o p e r a t o r c a n s e l e c t v a r i o u s cutting modes based on the working condition, and then set the allowable error and work piece weight to obtain the optimum parameter.

Slow feed rate brings ultra small cutting error

Fast feed rate brings small cutting error

Super fast feed rate brings large cutting error

Feed rate

Work piece

Tooling path

Without Console adaptive feed control

i

With console adaptive feed control

i

Adaptive feed control

Adaptive feed control is capable of real-time monitoring the spindle load to control the axial feed rate which effectively extends tool life, shortens r o u g h c u t t i n g t i m e , a n d d e t e c t s abnormal cutting conditions.

Spindle load Axial feed

Below setting value

Above setting value

→

→

feed increase

feed decreaseSpindle load = Setting value

Feed rate

Work piece

Tooling path

Without Console adaptive feed control

i

With console adaptive feed control

i

Cutting Error

Based on feed rate dif ference for automatic corner decelerat ion, the smaller the sett ing value the better the accuracy but the cycle time relatively longer ; to set feed rate difference in ever y axis with this parameter in order to calculate the deceleration at corner.

P.17

Gantry Type / Bridge Type 5-axis Machining Center

MEGA5 SeriesPRODUCT FEATURES

POWERStrong horsepower 53 kW motor provides powerful machining capability.

PRECISIONB and C-axis are driven by DD motor with absolute encoder to provide maximum efficiency and accuracy.Spindle elongation promptly steady after cold start.All series are equipped with HEIDENHAIN linear scale.

PERFORMANCEGantry type structure provides high stability a n d o p t i m u m d y n a m i c p e r fo r m a n c e. By combining strong horsepower of the 5-axis head, makes maximum machining performance and efficiency possible.

PRODUCTIVITYThe br idge struc ture des ign combine with a fixed column type ( MEGA5 P ) or gantry type ( MEGA5 G ) and HEIDENHAIN s imultaneous 5-axis control can meet with various machining applications of large complex work pieces.

PROFITWith over several decades of developing bridge type machines experience, AWEA provides large 5-axis machines with high C / P value enabling customers to make the best profit from these machinesM o d u l a r d e s i g n p rov i d e s e a s y re p a i r a n d m a i n t e n a n c e . K e y c o m p o n e n t s c a n b e e a s i l y re p l a ce d w h i c h gre at l y increases repair efficiency and reduces maintenance costs.

P.18

B-axis C-axisMax. speed rpm 50 50

Max. accel. rad / sec2 30 30

Continuous torque N-m 1,400 1,450

Max. torque N-m 2,200 2,400

Clamping torque N-m 10,000 10,000

Positioning accuracy arc.sec ± 3 ± 3

Rotary range ± 100゜ ± 240゜

Series MEGA5 P MEGA5 GX-axis travel mm 3,000 ~ 7,000 4,000 ~ 20,000

Y-axis travel ( V ) mm 2,500 ~ 4,000 3,700 ~ 6,700

Y-axis travel ( H ) mm 1,800 ~ 3,300 3,000 ~ 6,000

Z-axis travel mm 1,000 / 1,200 / 1,400

Max. Table load kg 12,000 ~ 20,000 2,500 ( kg / m2 )

X-axis rapid feedrate m/min. 10 ~ 20*1

Y / Z-axis rapid feedrate m/min. 15 / 10*1

HIGH RIGIDITY UNIVERSAL MILLING HEAD STRUCTURE

U s e s 3 s e t s o f d i r e c t - d r i v e n I t a l y Technai torque motor with integrated water cool ing c i rcuit , proving maximum accuracy and back flash free advantages.

High rigidity cross roller bearings ( I.D. B-axis: 150 mm / C-axis: 325 mm ) can increase cutting rigidity.

Disc type hydraul ic clamping system can accomplish fixed angle heavy duty cutting conditions.

The structure is of one-piece GGG40 superior nodular graphite cast iron combined with modular symmetrical fork structure design.

Positioning and clamping of B and C-axis is done within sec.

Hydraulic clamping force is up to , providing heavy duty cutting power.

PRECISION BUILT-IN MOTORIEED SPINDLE

SPINDLE GROWTH CHART

Max. Speed Max. Output Max. Torque12,000 rpm 30 kW 229 N-m

12,000 rpm 53 kW 225 N-m

HSK-A100

Max. Speed Max. Output Max. Torque24,000 rpm 42 kW 87 N-m

HSK-A63

The spindle can reach to stability, with elongation not more than 0.01 mm, within 10 minutes after the machine is turned on.

70

60

50

40

30

20

10

0 25 30 35 40 45 502015105

Spin

dle

( µm

)

Time ( min )

*1：Each models differ, please contact AWEA for details.

110,000 N-m

P.19

Light Material Gantry Type 5-axis Machining Center

LV SeriesPRODUCT FEATURES

5-Axis machining center for large composite materialsAW E A i s t h e f i r s t m a j o r m a c h i n e to o l c o m p a n y t o m a n u f a c t u r e t h e l a r g e composite machining centers in Taiwan.

Specially designed for specialized areasAppl ica ble for a erospa ce, automot ive a n d s h i p i n d u s t r i e s a s w e l l a s m o u l d industries.Specially designed for various types of light materials such as wood, glass fiber, and plastic., etc.

Gantry type structure with B, C-axisThe 5-axis feature can easily work with various complex surfaces.

Self-developed high performance B and C - axis milling headSelf-developed high performance B and C-axis universal milling head.Our core technology provides outstanding simultaneous accuracy.

The 3-axis specifications is adopted with a modular designCan provide the most suitable working travel based on customer's need.

P.20

TOOL MAGAZINEB, C-AXIS UNIVERSAL MILLING HEAD

CROSSBEAM ADJUSTMENT MECHANISM

C - axis ±270゜

B - axis ±120゜

LV-6030

Models LV-6030X / Y / Z axes travel mm 6,000 / 3,000 / 1,500

B / C - axis travel ± 120° / ± 270°

Spindle speed rpm 20,000

Spindle power kW 15 / 18 ( Cont. / 30 min. )

Spindle taper HSK-A63

X / Y / Z - axes rapids m/min. 40 / 40 / 20

Tool magazine capacity T 10

All series are equipped with the "Crossbeam Adjustment Mechanism" to effectively eliminate crossbeam deformation which increases overall structural rigidity.

The self-developed B and C 5-axis spindle head is driven by high performance DD motor with disc type linear scale and integrated water cooling circuit, providing maximum simultaneous accuracy.

The 3-axis specifications is adopted with a modular design which can provide the most suitable working travel based on customer's need ( X : 6,000 – 26,000 mm ; Y : 3,000 – 7,000 mm ; Z : 1,500 – 4,500 mm )

The tool magazine is adopted by a pneumatic driven design, which the device is directly installed onto the moving crossbeam. Tool change can be applied to any point on the X-axis which greatly reduces tool changing time and increases working efficiency.

High speed high horsepower 20,000 r p m / 1 8 k W b u i l t - i n m o t o r i z e d spindle with low vibration and oil cooling circuit, providing maximum working accuracy and performance.

X and Y-axis are installed with rack and pinion gears with backlash eliminator ( patented ) and are driven by dual servo motor ( X-axis ), providing accurate positioning.

Z-axis is adopted with a rotating nut ball screw driven design.

P.21

FMV SeriesPRODUCT FEATURES

Gantry Type 5-axis Machining Center

U shaped high rigidity one-piece bed design

Gantry type designShortest spindle over-hang distanceThree-point supported girder design

High speed high precision built-in motorized spindleProv i d e s 1 6 , 0 0 0 / 2 0 , 0 0 0 r p m s p i n d l e s p e e d b a s e d o n d i f f e r e n t w o r k i n g applications.

High performance rotary tableFMV-45 is adopted with B, C-axis design. Working table size: Ø450 mm ( or 400 x 400 mm ), Max. load: 300 kg.FMV-99 is adopted with A, C-axis design. Working table size: Ø900 mm ( or 800 x 800 mm ), Max. load: 1,000 kg.

Arm type tool changerStandard tool capacity : 40T ; 60T ( Opt. )The tool magazine is placed outside the working area, away from the coolant and chips to extend life span.

HEIDENHAIN iTNC530 advanced 5 - a x i s s i m u l t a n e o u s c o n t r o l system

Models FMV-45 FMV-99X / Y / Z axes travel mm 500 / 450 / 450 800 / 900 / 660

Rotary axes travel B-axis:-180° ~ +160° / C-axis:360° A-axis:-120° ~ +30° / C-axis:360°

Table load capacity kg 300 1,000

Table size mm Ø 450 ; 400 x 400 Ø 900 ; 800 x 800

Spindle speed rpm 16,000


Spindle taper BT40 / HSK-A63

X / Y / Z -axis rapid feedrate m/min. 48

Tool magazine capacity T 40 ( 60 Opt. ) 40 ( 80 Opt. )

P.22

FMV-45

HIGH PERFORMANCE ROTARY TABLEFEEDING SYSTEM

FMV-99

48 m / min.Max. rapid feed rate

24 m / min.Cutting feed rate

By using Finite E lement Methods ( F E M ) a n d o n e - p i e c e n o d u l a r graphite casting, the rotar y table o f t h e F M V s e r i e s c a n p r o v i d e outstanding ductility and anti-shock capabilities.

The rotar y axes are adopted with h i g h p r e c i s i o n h i g h t o r q u e D D motor and rotar y encoder. Power transmission is more efficient and power consumption is reduced.

Th e h e av y d u t y ro l l e r t y p e l i n e a r guide ways provide high rigidity, fast movement, and low wear features.

Built to endure years and years of rigorous high production machining, the thermally balanced one-piece deign, U shaped bed is of FC300 Meehanite casting.

3 a xe s a re d r i v e n b y H E I D E N H A I N Q S Y absolute servo motor

Ultra high rigidity roller type linear guide ways

All series are equipped with HEIDENHAIN l inear scale to ensure optimum working accuracy

R o t a r y t a b l e i s a d o p t e d w i t h a c i rc u l a r hyd ra u l i c b ra k e s ys te m . I t s l o c k i n g f o r c e i s s u p e r i o r t o convent ional d isk brake systems w h i c h c a n a v o i d t h e t a b l e f r o m deforming.

P.23

LP-F Series

Models LP-2516YF LP-3016YF LP-4016YF LP-5016YF LP-3021YF LP-4021YF LP-5021YF LP-6021YF LP-3025YF LP-4025YF LP-5025YF LP-6025YF LP-4033YF LP-5033YF LP-6033YF LP-7033YFX-axis travel mm 2,500 3,000 4,000 5,000 3,000 4,000 5,000 6,000 3,000 4,000 5,000 6,000 4,000 5,000 6,000 7,000

Y-axis travel mm 1, 900 2,400 3,200 3,900

Z-axis travel mm 760 ( 1,000 Opt. ) 760 ( 1,000 / 1,200 / 1,400 Opt. )

Dist. between columns mm 1,700 2,300 2,700 3,500

Table size ( X x Y ) mm 2,310 x 1,500 3,260 x 1,500 4,200 x 1,500 5,000 x 1,500 3,020 x 2,010 4,020 x 2,010 5,020 x 2,010 6,020 x 2,010 3,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 7,020 x 3,000

Table load capacity kg 8,000 10,000 12,000 14,000 10,000 12,000 15,000 18,000 12,000 15,000 18,000 20,000 15,000 18,000 20,000 20,000

Spindle speed ( V / H ) rpm 6,000 ( 8,000 / 10,000 Opt. ) / 2,000


High performance machineThe LP-F series design is based on the high rigidity structure of the LP series.By combining automatic head changer and ver t ical / hor izontal ATC systems, turns the LP-F series into a 5-face machining center.

Modular centro-symmetric spindle designProvides various cutting alternatives to meet with different working applications.

One-piece bed structure built with compound four guide ways designThe bed size can be enlarged based on the work ing travel whi le the work ing t a b l e i s f u l l y s u p p o r t e d t o p r o v i d e optimum cutting rigidity.

Ball screw vibration absorberThe ball screw vibration absorber reduces the spinning v ibrat ion f rom the long bal l screw thus increas ing large t ype machining center's accuracy.

PRODUCT FEATURES

Bridge Type 5-face Machining Center

Models LP-2516YF LP-3016YF LP-4016YF LP-5016YF LP-3021YF LP-4021YF LP-5021YF LP-6021YF LP-3025YF LP-4025YF LP-5025YF LP-6025YF LP-4033YF LP-5033YF LP-6033YF LP-7033YFX-axis travel mm 2,500 3,000 4,000 5,000 3,000 4,000 5,000 6,000 3,000 4,000 5,000 6,000 4,000 5,000 6,000 7,000

Y-axis travel mm 1, 900 2,400 3,200 3,900

Z-axis travel mm 760 ( 1,000 Opt. ) 760 ( 1,000 / 1,200 / 1,400 Opt. )


Table size ( X x Y ) mm 2,310 x 1,500 3,260 x 1,500 4,200 x 1,500 5,000 x 1,500 3,020 x 2,010 4,020 x 2,010 5,020 x 2,010 6,020 x 2,010 3,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 7,020 x 3,000

Table load capacity kg 8,000 10,000 12,000 14,000 10,000 12,000 15,000 18,000 12,000 15,000 18,000 20,000 15,000 18,000 20,000 20,000

Spindle speed ( V / H ) rpm 6,000 ( 8,000 / 10,000 Opt. ) / 2,000


P.24

AUTOMATIC HEAD CHANGER

VERTICAL / HORIZONTAL ATC SYSTEM

LP-4021

Each tool change point and movement contains a sensor to ensure normal functioning during a tool change sequence.Standard capacity : 32T ; 60T / 90T / 120T. ( Opt. ).

The automatic head storage magazine contains two sets of independent head storage with a l i n e a r g u i d e w a y d e s i g n , p r o v i d i n g f a s t head change capability ; each head storage is equipped with an independent door which is only opened during the head changing process to prevent chips from coming inside.

LP series high rigidity structure ( P.32 )

P.25

Bridge Type 5-face Machining Center

HVM SeriesMulti-storage automatic head changerLarge complex work pieces can be done easily in one single set up which increases working efficiency.

Modular centro-symmetric spindle designProvides various cutting alternatives to meet with different working applications.

One-piece bed structure built with compound four guide ways designThe bed size can be enlarged based on the work ing travel whi le the work ing table is ful ly suppor ted to provide optimum cutting rigidity.


Models HVM-3018 HVM-4018 HVM-4025 HVM-5025 HVM-6025 HVM-4032 HVM-5032 HVM-6032 HVM-5033Y HVM-6033Y HVM-7033YX-axis travel mm 3,060 4,000 4,000 5,000 6,000 4,000 5,000 6,000 5,000 6,000 7,000

Y-axis travel mm 2,500 2,500 3,200 3,200 3,200 3,900 3,900 3,900 4,500 4,500 4,500

Z-axis travel mm 1,000

Dist. between columns mm 1,800 1,800 2,500 2,500 2,500 3,200 3,200 3,200 3,300 3,300 3,300

Table size ( X x Y ) mm 3,260 x 1,500 4,020 x 1,500 4,020 x 2,010 5,020 x 2,010 6,020 x 2,010 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 5,020 x 2,400 6,020 x 2,400 6,020 x 2,400

Table load capacity kg 10,000 12,000 12,000 15,000 17,000 15,000 18,000 20,000 20,000 20,000 20,000

Spindle speed ( V / H ) rpm 4,000 / 2,400 ( Stepless )


Tool magazine capacity T 60 ( 90 / 120 Opt. )

PRODUCT FEATURES

P.26

HVM-6025

X

X”

Z’

X’

Z

Z”

Y

Y’

Y”Straight-line command

Sloped coordinate system

Drlling

Sloped coordinate system( Universal head only )

5-FACE MACHINING HUMAN MACHINE INTERFACE

The standard Five Sided Coordinate Conversion System is synchronized to the cutting conditions which saves a great deal of time in the working process.

All of AWEA's 5-face machining centers are installed with the Coordinate Conversion System, providing you with a more convenient human machine interface solution.

STAND ALONE AUTOMATIC HEAD CHANGER

Th e s t a n d a l o n e m u l t i - s to ra g e a u to m at i c h e a d changer increases overall rigidity and working space.

Each head storage contains a sensor to ensure normal functioning during a head change sequence.

High efficiency servo driven vertical /horizontal ATC system

Compound four guide ways bed design with full support of the working table.

Standard high torque 2-speed 4,000 rpm gear spindle, opt ional : d i rec t- dr iven or built-in motorized spindle

The hor izontal spindle i s adopted with high rigidity curvic couplings, providing clamping force up to 20,000 kg. Indexing is 72 positions / 5 degrees increments.

U n i q u e f l o a t i n g u n c l a m p i n g d e s i g n el iminates harmful force to the spindle bearings while unclamping.

Models HVM-3018 HVM-4018 HVM-4025 HVM-5025 HVM-6025 HVM-4032 HVM-5032 HVM-6032 HVM-5033Y HVM-6033Y HVM-7033YX-axis travel mm 3,060 4,000 4,000 5,000 6,000 4,000 5,000 6,000 5,000 6,000 7,000

Y-axis travel mm 2,500 2,500 3,200 3,200 3,200 3,900 3,900 3,900 4,500 4,500 4,500

Z-axis travel mm 1,000

Dist. between columns mm 1,800 1,800 2,500 2,500 2,500 3,200 3,200 3,200 3,300 3,300 3,300

Table size ( X x Y ) mm 3,260 x 1,500 4,020 x 1,500 4,020 x 2,010 5,020 x 2,010 6,020 x 2,010 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 5,020 x 2,400 6,020 x 2,400 6,020 x 2,400

Table load capacity kg 10,000 12,000 12,000 15,000 17,000 15,000 18,000 20,000 20,000 20,000 20,000

Spindle speed ( V / H ) rpm 4,000 / 2,400 ( Stepless )


Tool magazine capacity T 60 ( 90 / 120 Opt. )

P.27

Bridge Type Moving Cross Rail 5-face Machining Center

MVP SeriesHigh rigidity moving cross rail structure ( W-axis )The moving cross ra i l des ign ensures high rigidity on any travel range.

Multi-storage automatic head changerT h e m u l t i - s t o r a g e a u t o m a t i c h e a d changer and ver t ical / hor izontal ATC system provides fully automatic multi-face cutting abilit ies for large working travels.

Modular centro-symmetric spindle designProviding various cutting alternatives to meet with different working applications.

One-piece bed structure built with compound four guide ways designThe bed size can be enlarged based on the work ing travel whi le the work ing t a b l e i s f u l l y s u p p o r t e d t o p r o v i d e optimum cutting rigidity.


PRODUCT FEATURES

Models MVP-4032 MVP-5032 MVP-6032 MVP-7032 MVP-4040 MVP-5040 MVP-6040 MVP-7040X-axis travel mm 4,000 5,000 6,000 7,000 4,000 5,000 6,000 7,000

Y-axis travel mm 3,200 4,000

Z-axis travel mm 1,000 ( 1,200 / 1,400 Opt. )

W-axis travel mm 1,250

Dist. between columns mm 2,680 3,500

Table size ( X x Y ) mm 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 4,020 x 3,010 5,020 x 3,010 6,020 x 3,010 7,020 x 3,010

Table load capacity kg 15,000 18,000 20,000 15,000 18,000 20,000

Spindle speed ( V / H ) rpm 4,000 ( V ) / 2,000 ( H )


P.28

MVP-5032

Z-axis + W-axis limit

Extended working area with W-axis

Working area without W-axis

Z-axis limit

Moving cross railNon-moving cross rail

HIGH RIGIDITY MOVING CROSS RAIL STRUCTURE ( W-AXIS )

The moving cross rail s t ruc ture is appl icable for working on extra high work pieces.

W-axis is driven by double-digital servo motor with "simultaneous-controlled technology" and the servo motor and ball screw are adopted with direct driven design which are applied to our Gantry Type LG series, having sold over 330 units around the world.

The cross rail movement is balanced with double hydraulic cylinder and can be locked in any position using a powerful spring-loaded clamping device, which greatly increases overall cutting rigidity of the spindle, column and cross rail.

Standard high torque 2-speed 4,000 rpm gear spindle, optional : direct-driven or built-in motorized spindle

Compound four guide ways bed design with full support of the working table.

X / Y / Z axes are adopted with high precision linear guide way design

W-axis is adopted with high rigidity box way design with max. travel up to 1,250 mm

48 tools high efficiency servo driven vertical/horizontal ATC system; 60T ( Opt. )

Stand alone multi-storage automatic head changer

P.29

Gantry Type Machining Center

Models LG-4030 LG-5030 LG-6030 LG-8030 LG-10030 LG-6040 LG-8040 LG-10040 LG-6050 LG-8050 LG-10050 LG-14050 LG-20070X-axis travel mm 4,000 5,000 6,000 8,000 10,000 6,000 8,000 10,000 6,000 8,000 10,000 14,000 20,000

Y-axis travel mm 3,000 4,000 5,000 7,000



Table load capacity kg / m2 2,500

Spindle speed rpm 4,000 ( 6,000 / 8,000 / 10,000 Opt. )


Tool magazine capacity T 32 32 ( 60 Opt. )

LG SeriesGantry type designWith optimum structural stabi l i ty and dynamic accuracy.Wide work ing range and easy loading a nd u nloa ding prov ide users with an ideal operating space.

Crossbeam adjustment mechanismY-axis max. travel can reach up to 7 m, the first in Taiwan.

The largest machine tool in TaiwanX-axis : 20 m ; Y-axis : 7 m ; Z-axis : 1.4 m

High efficiency 5-face machining centerCombining automatic head changer and vertical / horizontal ATC systems turns t h e s e s e r i e s i n t o a 5 - f a c e m a c h i n i n g center.

PRODUCT FEATURES

7m

20m

P.30

LG-20070

HIGH PRECISION FEED SYSTEM

With the automatic opening door, spindle can directly change the head from the storage, saving m o r e t i m e t h a n u s i n g r e g u l a r head changers.

Feed system uses backlash free rack and pinion gears with 0.001 mm resolut ion l inear scales to prevent long bal l screws f rom d e f o r m i n g w h i l e e n s u r i n g m a x i m u m a c c u r a c y f o r e x t r a l o n g working travel machines.

AWEA's self-developed "Crossbeam Adjustment Mechanism" ( Pat. No. : M377276 )

Gantry type structure saves up to 40% of floor space more than regular machines.

X-axis feed system is driven by double ball screw / rack and pinion gears, dual servo motors and bilinear scales, providing optimum dynamic accuracy.

Models LG-4030 LG-5030 LG-6030 LG-8030 LG-10030 LG-6040 LG-8040 LG-10040 LG-6050 LG-8050 LG-10050 LG-14050 LG-20070X-axis travel mm 4,000 5,000 6,000 8,000 10,000 6,000 8,000 10,000 6,000 8,000 10,000 14,000 20,000

Y-axis travel mm 3,000 4,000 5,000 7,000



Table load capacity kg / m2 2,500

Spindle speed rpm 4,000 ( 6,000 / 8,000 / 10,000 Opt. )


Tool magazine capacity T 32 32 ( 60 Opt. )

Largest Gantry Type Machining Center in Taiwan

5-FACE MACHINING CAPABILITY FOR EXTRA LARGE WORK PIECES

P.31

Ultra Performance Bridge Type Machining Center

SP / LP

Models SP-2016 SP-3016 SP-4016 LP-2516 LP-3016 LP-4016 LP-5016 LP-3021 LP-4021 LP-5021 LP-6021 LP-3025 LP-4025 LP-5025 LP-6025 LP-4033 LP-5033 LP-6033 LP-7033X-axis travel mm 2,100 3,060 4,000 2,500 3,000 4,000 5,000 3,000 4,000 5,000 6,000 3,000 4,000 5,000 6,000 4,000 5,000 6,000 7,000

Y-axis travel mm 1,600 1,600 ( 1, 900 Opt. ) 2,100 ( 2,500 Opt. ) 2,500 ( 3,200 Opt. ) 3,300 ( 4,000 Opt. )

Z-axis travel mm 760 760 ( 1,000 Opt. ) 760 ( 1,000 / 1,200 / 1,400 Opt. )


Table size ( X x Y ) mm 2,310 x 1,500 3,260 x 1,500 4,200 x 1,500 2,310 x 1,500 3,260 x 1,500 4,200 x 1,500 5,000 x 1,500 3,020 x 2,010 4,020 x 2,010 5,020 x 2,010 6,020 x 2,010 3,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 7,020 x 3,000

Table load capacity kg 8,000 10,000 12,000 8,000 10,000 12,000 14,000 10,000 12,000 15,000 18,000 12,000 15,000 18,000 20,000 15,000 18,000 20,000 20,000

Spindle speed rpm 6,000 ( 8,000 / 10,000 / Opt. )


Tool magazine capacity T 32 ( 60 / 90 /120 Opt. ) 32 ( 40 Opt. ) 32 ( 60 / 90 /120 Opt. )

SeriesPRODUCT FEATURES

Modular design and assemblyImproved stability and reliability makes these ser ies the most popular br idge type machines of all.

Optimum spindle system designP r o v i d i n g h i g h t o r q u e g e a r t y p e spindles, high speed high torque built-in motorized spindles, and high speed high efficiency direct-driven spindles to meet with various working applications.

Complete series of multi-function milling headsProviding manual or automatic mill ing h e a d s i n c l u d i n g 3 5 d e g r e e h e a d , 9 0 d e g r e e h e a d , e x t e n s i o n h e a d , a n d universal head.

Complete series with abundant sizes and specifications2 series + 48 models are available; we also provide customized services.

High Performance 5-face machining capabilityB y c o m b i n i n g t h e a u t o m a t i c h e a d changer and ver t ical / hor izontal ATC systems turns these series into a 5-face machining center.

LP SERIES ULTRA PERFORMANCE BED STRUCTURE

P.32

LP-3025

One-piece bed structure built with compound four guide ways can be enlarged proportionally based on the working travel to eliminate working table over hang issue while ensuring maximum structural support. ( X travel longer than 6,000 mm may be in two sections due to transmission limit )

Wide span symmetrical center-driven design with X-axis ball screw placed in the center of the axial movement provides high precision axial feeding features, avoids movement yawing problems and uneven wear of guide ways.

The ball screw vibration absorber reduces the spinning vibration from the long ball screw thus increasing working accuracy.

The semi-closed loop circuit system which the ball screw end is directly connected to the encoder ensures high positioning accuracy.

Ball screw vibration absorberT h e b a l l s c r e w v i b r a t i o n a b s o r b e r r e d u c e s t h e spinning vibration from the long ball screw thus increasing large type machining center's accuracy.

X, Y-axis are adopted with high speed, high rigidity l i n e a r g u i d e w ay s , Z- a x i s i s a d o p t e d w i t h h i g h rigidity box way design

High rigidity one-piece bed structure ( Y-axis travel: 1,600 ~ 1,900 mm ) or compound four guide ways bed structure ( Y-axis travel : 2,100 mm ~ 4,000 mm )

R ib reinforced work ing table restrains v ibrat ion while increasing machining stability.

Models SP-2016 SP-3016 SP-4016 LP-2516 LP-3016 LP-4016 LP-5016 LP-3021 LP-4021 LP-5021 LP-6021 LP-3025 LP-4025 LP-5025 LP-6025 LP-4033 LP-5033 LP-6033 LP-7033X-axis travel mm 2,100 3,060 4,000 2,500 3,000 4,000 5,000 3,000 4,000 5,000 6,000 3,000 4,000 5,000 6,000 4,000 5,000 6,000 7,000

Y-axis travel mm 1,600 1,600 ( 1, 900 Opt. ) 2,100 ( 2,500 Opt. ) 2,500 ( 3,200 Opt. ) 3,300 ( 4,000 Opt. )

Z-axis travel mm 760 760 ( 1,000 Opt. ) 760 ( 1,000 / 1,200 / 1,400 Opt. )


Table size ( X x Y ) mm 2,310 x 1,500 3,260 x 1,500 4,200 x 1,500 2,310 x 1,500 3,260 x 1,500 4,200 x 1,500 5,000 x 1,500 3,020 x 2,010 4,020 x 2,010 5,020 x 2,010 6,020 x 2,010 3,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 4,020 x 2,400 5,020 x 2,400 6,020 x 2,400 7,020 x 3,000

Table load capacity kg 8,000 10,000 12,000 8,000 10,000 12,000 14,000 10,000 12,000 15,000 18,000 12,000 15,000 18,000 20,000 15,000 18,000 20,000 20,000

Spindle speed rpm 6,000 ( 8,000 / 10,000 / Opt. )


Tool magazine capacity T 32 ( 60 / 90 /120 Opt. ) 32 ( 40 Opt. ) 32 ( 60 / 90 /120 Opt. )

P.33

VP Modular design and assemblyImproved stability and reliability makes these ser ies the most popular br idge type machines of all.

High rigidity structureO n e - p i e ce b r i d g e a n d b e d s t r u c t u ra l design.

Compact machine sizeSimilar to the C-frame machines which needs smal l f loor space st i l l provides great cutt ing power of a br idge t ype machine.

High quality and fast deliveryHighly commercialized and mature model provides high quality and fast delivery.

PRODUCT FEATURES

Series

High Perpormance Bridge Type Machining Center

Models VP-2012 VP-3012 VP-4012 VP-5012X-axis travel mm 2,000 3,000 4,000 5,000

Y-axis travel mm 1,200

Z-axis travel mm 760

Dist. between columns mm 1,300

Table size ( X x Y ) mm 2,000 x 1,100 3,000 x 1,100 4,000 x 1,100 5,000 x 1,100

Table load capacity kg 3,500 4,500 6,000 8,000

Spindle speed rpm 6,000 ( 8,000 / 10,000 Opt. )


P.34

VP-3012

Center line of Z-axis

Hardened way Hardened way

Twin hydraulic cylindersfor counter-balance

Linear guide ways

Twin hydraulic cylindersfor counter-balance

Center line of spindle

Center line of spindle motor

OPTIMUM SPINDLE SYSTEM

Centro-symmetric spindle designUnique head design ensures the spindle, motor, ball screw and counter weight hydraulic cylinder are symmetrically placed, preventing thermal distortion and minimizing deflection as well as providing working accuracy and heavy duty cutting performance.

Y-axis linear guide way design

Centro-symmetric spindle design

Powerful cutting capabilityI nner-ra i l embraced struc ture des ign providing high cutt ing r igidi t y and smoother ram movement while reducing cutting overhang and vibration. Y-axis is adopted with high rigidity linear guide way design increasing overall rigidity for the spindle head, saddle, and crossbeam. I t also shor tens the distance between tool contact point and crossbeam which increases cutting ab ility.

Modular centro-symmetric spindle design provides var ious cutting alternatives to meet with different working applications.

X and Y-axis are adopted high speed high rigidity linear guide ways, Z-axis is adopted with high rigidity box way design.

The bridge and bed are of one -piece casting structure. Al l contact surfaces are precisely hand scrapped.

R ib re inforced wor k ing table rest ra ins v ibrat ion whi le increas ing machining stability.

All series are adopted with modular design and assembly which greatly improves machine stability and shortens lead time.

P.35

Horizontal Boring Mills

BLAWEA self-developed heavy duty oil floating working tableIndexing accuracy : 0.001°Max. table load up to 15,000 kg (Opt.)2,500 x 2,300 mm with 20,000 kg super heavy table load is also available

Wide range working applicationsProviding quill-type ( BL-S ) and ram-type ( BL-FM ) spindles to choose from.

Fast tool changing systemArm type tool magazine with fast tool changing ability. Max. tool capacity : 60 tools.

User-friendly control panelSpacious operator platform control room provides a more secure and comfortable operating space.

PRODUCT FEATURES

Series

Models BL-2018S / BL-3018S / BL-4018S BL-2018FM / BL-3018FM / BL-4018FM X-axis travel mm 2,000 / 3,000 / 4,000

Y-axis travel mm 1,800 (2,400 Opt. )

Z-axis travel mm 1,300 (1,700 Opt. )

W-axis travel mm 600

Table size ( X x Y ) mm 1,600 x 1,800

Boring spindle size mm Quill-type Ø 120 Ram-type 480 x 470

Table load capacity kg 12,000 ( Opt. 15,000 )

Spindle speed rpm 2 Steps geared spindle / 2,400 Built-in spindle / 6,000 ( Opt. 8,000 )


Tool magazine capacity T 40 ( 60 Opt. )

P.36

BL-S SERIES QUILL-TYPE SPINDLE

BL-FM SERIES RAM-TYPE SPINDLE

HEAVY DUTY ROTARY TABLE

The nose-type spindle head design improves tooling access to the work piece, assuring consistent cutting power with minimum spindle extension.

3 axes travel are fully supported by heavy duty linear guide ways.

Standard high precision closed-loop linear scale can reach up to 0.01 mm / full stroke positioning accuracy.

M oving column st ruc ture with spindle headstock and tool magazine placed on each side of the columns enables counter balance for the X axial movement.

R o t a r y t a b l e i s d r i v e n b y a s e r v o m o t o r c o n d u c t e d w i t h a r e t a r d i n g m e c h a n i s m . Clamping device uses a hydraul ic disc type brake system to provide stable clamping force.

With encoder installed on the rotary arbor, the working table can reach up to 0.001゜indexing accuracy.

Using oil floating design to replace the traditional air floating design enables the rotary table's maximum table load to reach up to 15,000 kg.

Th e B L- FM s e r i e s i s d r i ve n by a built-in stator and rotor providing maximum speed up to 6,000 rpm ( 8,000 rpm Opt. )

The Ø120 mm high precision BL-S ser ies spindle is dr iven by a 2 - s p e e d g e a r b o x p r o v i d i n g maximum speed of 2,400 rpm and maximum torque of 1,308 N-m.

BL-4018FM

P.37

Bridge Type High Speed Machining Center

FMSuper high rigidity structural designSmall bridge type structural design with super large bed and bridge structure.

Modular high speed spindle designCan choose from direct-driven or built-in motorized spindle design with maximum speed up to 30,000 rpm.

Complete series with full sizes and specificationsX-axis : 700 ~ 1,000 mm ; Y-axis : 500 ~ 1,000 mm, to meet various working conditions.

5-axis cutting capability for small and medium high precision componentsThe optional rotary table provides 5-axis c u t t i n g c a p a b i l i t y fo r h i g h p re c i s i o n components.

PRODUCT FEATURESSeries

Models FM-7 FM-87 FM-16 FM-101X-axis travel mm 700 800 1,000 1,000

Y-axis travel mm 500 700 600 1,000

Z-axis travel mm 350 420 500 500

Table size ( X x Y ) mm 770 x 500 850 x 700 1,160 x 600 1,100 x 1,000

Table load capacity kg 600 800 1,000 2,000

Spindle speed rpm Built-in 21,000 Built-in 15,000 Direct-driven 12,000

Spindle power kW 18 / 24 ( Cont. / 30 min. ) 15 / 18.5 ( Cont. / 15 min. ) 15 / 18.5 ( Cont. / 30 min. )

Cutting feedrate m/min. 24 24 20 20

P.38

S u p e r w i d e T- s h a p e d s a d d l e d e s i g n p r o v i d e s adequate cutting rigidity.

One -piece super large bridge structure increases overall machine rigidity.

3 axes are adopted with high r igidity rol ler type linear guide ways. Z-axis is installed with 6 heavy duty sliding blocks.

Pr o v i d i n g h i g h s p e e d d i r e c t - d r i v e n o r b u i l t - i n motorized spindles to meet with various precision molding and cutting applications. Equipped with top grade high precision ball screws.

The optional high precision rotary t a b l e p r o v i d e s o u t s t a n d i n g 5 - a i x s cutting capability. A-axis tilting angle c a n r a n g e f r o m + 3 0° ~ - 1 2 0° w i t h minimum 0.001 indexing° accurac y and cutting force up to 70 N-m.

HIGH PRECISION DIE & MOULD MACHINING

5-AXIS CUTTING CAPABILITY FOR HIGH PRECISION COMPONENTS

24 m / min.Max. feed rate

360゜

120゜

30゜

F-101

P.39

High Rigidity Vertical Machining Center

BM PRODUCT FEATURES

Applicable to heavy duty cutting and mould machining

High horsepower spindle modular designCan choose BT40 or BT50 spindles to meet with various working conditions.

Hardened and well ground box way3 axes adopted with precision box way design are applicable to various heavy cutting applications.

Four box way bed ( BM-2100/ 2500 is adopted with compound six guide ways )The working table can be fully supported which reduces overhang problems during movement.

Tool magazine is fully supported by the column baseIncreases stability and cutting accuracy w h i l e re d u c i n g v i b ra t i o n d u r i n g to o l change.

High efficiency chip evacuationProvides the most suitable chip conveyor b a s e d o n d i f f e r e n t a m o u n t o f c h i p s produced to ensure high efficiency chip disposal performance.

Series

Models BM 850 BM 1020 BM 1200 BM 1460 BM 1400 BM 1600 BM 1800 BM 2100 BM 2500X-axis travel mm 850 1,020 1,200 1,400 1,400 1,600 1,800 2,100 2,500

Y-axis travel mm 600 800 1,000

Z-axis travel mm 600 700 800 1,000

Table size ( X x Y ) mm 1,050x600 1,120x600 1,300x600 1,500x650 1,500x800 1,700x800 2,000x800 2,300x1,000 2,700x1,000

Table load capacity kg 850 1,000 1,200 1,400 1,800 2,000 2,200 3,000 4,000

Spindle speed rpm 8,000 6,000

Spindle taper BT40 ( BT50 Opt. ) BT50 ( BT40 Opt. ) BT50

X / Y / Z axes rapids m/min. 24 / 24 / 20 20 / 20 / 18 15 / 15 / 12

P.40

AUTOMATIC PALLET CHANGER ( APC )HIGH TORQUE SPINDLE OUTPUT

BM 1600

470 N-mMax. torque

0.5594 L

Fo u r gro u n d b ox w ay b e d u s e s h e av i l y r i b b e d , t h e r m a l l y b a l a n c e d M e e h a n i t e casting structure which fully supports the working table to ensure optimum rigidity.

S u p e r w i d e Y- s h a p e d c o l u m n p r o v i d e s 45% more of mecha nica l s t rength than traditional designs.

3 axes are adopted with thermally balanced and precision ground large box ways.

3 axes uses C3 class hardened and precision ground ball screws with pretension.

The one -piece bear ing seat and cast ing greatly increases axial feed rigidity( BM 850 ~ 1460 )

Belt-driven spindle is also available

High torque gear type spindle ( Opt. )

Delta machine s tructure p r o v i d e s h e a v y l o a d a n d powerful cutting foundation.

The BESSEL POINTS design provides maximum support for the Y-axis saddle.

These series can be equipped with the APC s ys te m to i n c re a s e p ro d u c t i o n e f f i c i e n c y while reducing the needs for manpower.

Heavy Duty Machine

P.41

AF

High Performance Vertical Machining Center

Applic able to high precision dies & moulds and components machining

M o d u l a r h i g h s p e e d s p i n d l e designC a n c h o o s e f r o m m a x . s p e e d 1 5 , 0 0 0 rpm direct-driven spindle or 20,000 rpm built-in motorized spindle to meet with various working conditions.

Super high rigidity roller type linear guide waysProvides features of heavy duty cutting ability from box ways and high speed low wear advantages from linear guide ways.

Tool magazine is fully supported by the column baseIncreases stability and cutting accuracy w h i l e re d u c i n g v i b ra t i o n d u r i n g to o l change process.

High efficiency chip evacuationP r o v i d e s t h e r i g h t c h i p c o n v e y o r combination based on different amount o f c h i p s p r o d u c e d t o e n s u r e h i g h efficiency chip disposal performance.

SeriesPRODUCT FEATURES

Models AF-610 AF-650 AF-860 AF-1000 AF-1060 AF-1250 AF-1460 AF-1400 AF-1600X-axis travel mm 610 650 860 1,020 1,060 1,250 1,400 1,400 1,600

Y-axis travel mm 450 510 600 550 600 620 620 800 800

Z-axis travel mm 450 510 600 635 600 620 620 800 800

Table size ( X x Y ) mm 700 x 450 750 x 510 1,000 x 600 1,200 x 550 1,200 x 600 1,350 x 620 1,500 x 620 1,500 x 800 1,700 x 800

Table load capacity kg 450 500 700 700 700 1,000 1,000 1,200 1,500

Spindle speed rpm Belt 8,000 / 10,000 ; Direct-driven 10,000 / 12,000 / 15,000 Direct-driven 10,000

Spindle power kW 5.5 / 7.5 ( 10,000 / 12,000 ) ; 7.5 / 11 ( 15,000 ) 11 / 15

Spindle taper BT40 BT40

X / Y axes rapids m/min. 32 32 48 36 48 48 48 30 30

Z axes rapids m/min. 24 24 32 24 32 36 36 24 24

P.42

AF-1600

HIGH SPEED DIRECT-DRIVEN SPINDLE

ROLLER TYPE LINEAR GUIDE WAYS

15,000 rpm

Max. speed ( direct-driven )

Can choose from high speed direct-driven spindles or precision built-in motorized spindles

Super high rigidity roller type linear guide ways

The T-shape Meehanite casting bed enhances motion stability of Y-axis

Delta-type wide column structure. Can be equipped with box way column and gear type spindle to increase cutting rigidity of Z-axis

3 axes driven by top grade servo motors with high rigidity curvic couplings eliminates backlash problems and provides quick response.

Arm type tool magazine shortens tool change time which increases working efficiency

H i g h s p e e d d i r e c t - d r i v e n s p i n d l e e f f e c t i v e l y separates the heat generated form the motor and minimizes thermal distortion, which meets the cutting requirements for mould machining.

10,000/ 12,000/ 15,000 rpm direct-driven spindle. Opt ional : 20 ,000 rpm high prec is ion bui l t - in motorized spindle. 3 axes uses super high rigidity

roller type linear guide ways which provides features of heavy duty cutting ability from box ways and high speed low wear advantages from linear guide ways.

Die & Mould Machining Center

P.43

VERTICAL MACHINING CENTER w/APC SYSTEM

APC SeriesPRODUCT FEATURES

Mass production solutionsBM ( box way ) / AF ( linear guide way ) series combined with APC system, i t’s the most cost-effective ver tical machining s o l u t i o n s f o r m a s s p r o d u c t i o n p a r t s machining.

Optimum spindle system designProviding high torque BT50 gear type spindles, high speed BT40 direct-driven spindles, and affordable BT40 belt-driven spindles to meet with various working applications.

High speed APC mechanismHigh speed rotary APC system driven by servo motor, high efficiency and reliable. D e p l oy i n g 4 P C s t a p e re d p o s i t i o n i n g block and powerful hydraulic clamping f o r c e , e l i m i n a t i n g g a p a n d c u t t i n g v i b r a t i o n a n d a s s u r e a c c u r a t e p a l l e t positioning.

Arm type tool magazine is fully supported by the column baseIncreases stability and cutting accuracy w h i l e re d u c i n g v i b ra t i o n d u r i n g to o l change process. 24T is standard and 30T is optional.

High efficiency chip disposal system D e p l o y i n g 2 P C s c h i p a u g e r s w i t h chip conveyor system to ensure h igh efficiency chip evacuation performance.

P.44

BM850-APC Series

Models BM850 APCPallet Size 800 x 460 mm

Max. Load on pallet 200 kg x 2

Rotation Angle 180° ( back / forth )

Pallet Changing Time 7 sec.

In order to fulfill the needs for high efficient mass production capabilities, we use the BM / AF series combined with the APC system as a customized production plan. These series can reduce tool setting time during non-cutting conditions, provide fast table change performance and high-secure protection. This is your best choice for dealing with large work pieces under mass production.

F a m o u s f o r h i g h q u a l i t y a u t o m o b i l e components , the Japanese automobile manufacturer has recently put the BM850-APC into its production line for producing inlet manifolds and gear box cases. They are sat isf ied with the high qual ity and reliable performance from our machines that are willing to purchase more for their production.

Japan automobile manufacture usingBM850-APC in its production line

BT50 30-tool arm type ATCFace milling ( tool diameter Ø200 mm )

BM850 SERIES WITH AN APC SYSTEM SHOWN.

7 Pallet changing time : seconds

P.45

5-AXIS MACHINING CENTER

LIGHT MATERIAL GANTRY TYPE 5-AXIS MACHINING CENTER

LV Series

Axes travel range:X : 6,000 mmY : 3,000 mm Z : 1,500 mmB : ± 120° C : ± 270°

5-AXIS MACHINING CENTER

MEGA5 Series

Axes travel range:X : 3,000 ~ 20,000 mmY : 1,600 ~ 7,000 mm Z : 1,000 ~ 1,400 mmB : ± 100° C : ± 240°

GANTRY TYPE 5-AXISMACHINING CENTER

FMV-99 Series

Axes travel range:X : 800 mmY : 900 mm Z : 660 mmA : -120˚ ~ +30˚ C : 360˚

GANTRY TYPE 5-AXIS MACHINING CENTER

FMV-45 Series

Axes travel range:X : 500 mmY : 450 mm Z : 450 mmB : -180 ~ +160˚ C : 360˚

BRIDGE TYPE 5-AXIS MACHINING CENTER

FM-16V Series

Axes travel range:X : 500 mmY : 400 mm Z : 400 mmB : +30˚ ~ -120˚ C : 360˚

BRIDGE TYPE MACHINING CENTER

BRIDGE TYPE 5-FACE MACHINING CENTER

HVM Series

Axes travel range:X : 3,000 ~ 7,000 mmY : 2,500 ~ 4,500 mmZ : 1,000 ~ 1,400 mm

BRIDGE TYPE 5-FACE MACHINING CENTER

LP-F Series

Axes travel range:X : 2,500 ~ 7,000 mmY : 1,600 ~ 4,000 mmZ : 760 ~ 1,400 mm

BRIDGE TYPE MOVING CROSS RAIL 5-FACE MACHINING CENTER

MVP Series


BRIDGE TYPE 5-FACE MACHINING CENTERBRIDGE TYPE HIGH SPEED MACHINING CENTER

BRIDGE TYPE HIGH SPEED MACHINING CENTER

VP / SP-HSS Series

Axes travel range:X : 2,000 ~ 4,000 mmY : 1,200 ~ 1,600 mmZ : 760 mm

SP Series

Axes travel range:X : 2,100 ~ 4,000 mmY : 1,600 mmZ : 760 mm




VP Series

Axes travel range:X : 2,000 ~ 5,000 mmY : 1,200 mmZ : 760 mm

LP Series

Axes travel range:X : 2,500 ~ 7,000 mmY : 1,600 ~ 4,000 mmZ : 760 ~ 1,400 mm

GANTRY TYPE MACHINING CENTER

LG Series


Ultra Performance Machines The Product Line-up

HORIZONTAL MACHINING CENTER


AH-400 Series

Axes travel range:X : 560 mmY : 560 mm Z : 600 mm


AH-800 Series

Axes travel range: X : 1,300 mm Y : 1,020 mm Z : 1,050 mm

P.46

HORIZONTAL BORING MILLS

HORIZONTAL BORING MILLS

BL Series

Axes travel range:X : 2,000 ~ 4,000 mmY : 1,800 ~ 2,400 mmZ : 1,300 ~ 1,700 mmW : 600 mm

VERTICAL MACHINING CENTER


HIGH RIGIDITY VERTICAL MACHINING CENTER

BM Series

Axes travel range:X : 850 ~ 2,500 mmY : 600 ~ 1,000 mmZ : 600 ~ 1,000 mm


F-7 Series

Axes travel range:X : 700 mmY : 500 mmZ : 350 mm


F-101 Series

Axes travel range:X : 1,000 mmY : 1,000 mmZ : 500 mm


F-16 Series

Axes travel range:X : 1,000 mmY : 600 mmZ : 500 mm


F-87 Series


HIGH PERFORMANCE VERTICAL MACHINING CENTER

AF Series

Axes travel range:X : 610 ~ 1,600 mmY : 450 ~ 800 mmZ : 450 ~ 800 mm

SeriesHIGH EFFICIENCY VERTICAL MACHINING CENTER

AV

Axes travel range:X : 610 ~ 1,400 mmY : 450 ~ 620 mmZ : 450 ~ 620 mm

VERTICAL MACHINING CENTER w/APC SYSTEM

APC Series


Copyr ight 2011 by Awea Mechantronic Co., Ltd. Al l r ight reservedA-ANNUAL 2011-EN-F-20111028

www.AWEA.com

AWEA MECHANTRONIC CO., LTD.

HEADQUARTERS

629, Suezhetou Section, Kwanpu Rd., Wenshan Li,

Xinpu, Hsinchu 305, Taiwan

Website：www.awea.com

T E L：

FAX：

+886-3-588-5191

+886-3-588-5194

CENTRAL TAIWAN SCIENCE PARK BRANCH

15, Keyuan 2nd Rd., Central Taiwan Science Park,

Taichung 407, Taiwan

E-mail：[email protected]

T E L：

FAX：

+886-4-2462-9698

+886-4-2462-8002

contents · for this reason, awea’s sales revenue from last year has doubled. we not only...

Documents