for box vans - transport-teknik a/s for box vans ® for box vans vario ... • the lockmaster 890 is...

F. Hesterberg & Söhne GmbH & Co. KG

Heilenbecker Straße 50-60 | D-58256 EnnepetalPhone +49 2333 794 0 | Fax +49 2333 794 192www.hestal.de | [email protected]

for box vans

®

for box vansVarioSystem ®

Hestal VarioSystem consisting of:

LockMaster 890 - offset fastener

LockMaster 891 - built-in fastener

LockMaster NSB - offset fastener

LockMaster NSE - offset fastener

HingeMaster 895 - box van hinge

The Hestal VarioSystem offers a complete range of fastener systems to cope with allthe technical demands of the various box van superstructures. Individual customerrequirements can be satisfied with this modular system. It offers an effective and efficientuse of technology and design.All VarioSystem components are made of stainless steel.

• The LockMaster 890 is available for several bar diameters. The following designs are...additionally available for the 27 mm bar diameter:

...LockMaster NSB with bow-shaped handle..LockMaster NSE with flat pull handle

• The LockMaster 891 is available in various pan designs for a 16 mm bar diameter

• Two different sizes of HingeMaster are available

for box vans

®VarioSystem

The LockMaster 890 is the ideal offset fastener for dry and refrigerated box van superstructures.

Its benefits:• High strenth - low weight

• Attractive design• Optimised antirack properties

• Good tensioning capacity in both directions• Installation dimensions allow for straightforward integration into existing door designs • Possible to open from inside• Customs design• Can be locked with a cylinder or U-lock• Plastic mounted swivel bar

We recommend the HingeMaster 895.10 as matching hinges for the LockMaster890.27 and HingeMaster 895.08 for the LockMaster 890.16. The HingMaster isCustoms-approved due to welds between the attachment bolts and the hingeleaf/latch plate

Our sales consultants will be pleased to discuss your individual requirements and answerany questions. You can find product information on our Internet homepage at

www.hestal.de.

®LockMaster 890®HingeMaster 895

ø 16 mm

Supportweight 0.128 kg6.141.703.17

ø 20 mm ø 27 mm

Tensioning pinweight 0.121 kg6.141.703.15

Stop ringweight 0.011 kg6.141.703.16

Bar guideweight 0.048 kg6.141.703.13

Guide supportweight 0.004 kg6.141.703.14

ø 16 mm



ø 20 mm

2.2

Tensioning pin, long, right-handed-designweight 0.236 kg6.141.704.60

Bar holderweight 0.100 kg6.141.704.10


Plastic bushweight 0.020 kg6.141.704.12

Tensioning pin, longleft-handed designweight 0.236 kg6.141.704.61

Swivel boltweight 0.159 kg6.100.198.01


Offset fastener 890.16without lock weight 1.026 kg 6.141.703.55with lock weight 1.095 kg 6.141.745.55 to 6.141.754.55

ø 15.4 mm

ø 16 mm

ø 16.5 mm

Offset fastener 890.27without lock weight 1.631 kg 6.141.702.55with lock weight 1.699 kg 6.141.735.55 to 6.141.744.55

ø 27.5 mm

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ner

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Bar holderweight 0.185 kg6.141.702.10 (M8)6.141.702.18 (M10)



Bar guideweight 0.052 kg6.141.702.13 (M8)6.141.702.19 (M10)






Stop tubeweight 0.028 kg6.140.828.00

Tensioning pin, longleft-handed design80 mmweight 0.474 kg6.141.702.61100 mmweight 0.521 kg6.141.702.63

Tensioning pin, long, right-handed-design80 mmweight 0.474 kg6.141.702.60100 mmweight 0.521 kg6.141.702.62



LockMaster 890 Ordering information

22 6

382442

35140

93

ø 8.5

ø 8.5 3064

210

65100

ø 10.5

A-A

Tube

leng

th L

1 = L

- 124

82.5

243.5

A

A92

.5+0

.540

158 131 130

60290

4856

.548

56.5

64

92.5

+0.5

40

144.

530

5.5

L

ø 26.9 0.4

ø 8.5

60

ø 8.5

60

ø 8.5

ø 10.5

ø 10.5

+ -

+1

Recommended fastening material: M8 cylindrical bolts as per DIN EN ISO 4762 (DIN 912) – min. A2

Extension for left door shown.

220 (175)

4 (3

)

25 (20)122.5 (95)

8.5

(6.5)

38 (3

0)6

(5)51

(40)

80 (6

4)10

0 (8

0)

120 (95) 90 (72)

65 (5

0) ø(ø 8.5)8.5

ø 8.5 (ø

8.5)

120

(95)

12 (10

)

HingeMaster 895weight 1.352 kg (W = 100 mm)6.510.610.00weight 0.669 kg (W= 80 mm)6.510.608.00

If a customs seal is wanted, the cylindrical bolt and a fastening bolt on both the hinge flap and on the hinge body must be secured at the bolt head by a weld!

Installation dimensions using example of LockMaster 890 - ø 27 mm

LockMaster 890 Ordering information HingeMaster 895 Ordering information

The LockMaster 891 is the ideal built-in fastener for dry and refrigerated box van superstructures fordoors 25 mm thick and above.

Its benefits:• High strength - low weight

• Attractive design• Good tensioning capacity in both directions

• Installation dimensions allow for straightforward integration into existing door designs • Possible to open from inside• Customs design• Can be locked with a cylinder lock

Our sales consultants will be pleased to discuss your individual requirements and ans-wer any questions. You can find product information on our Internet homepage atwww.hestal.de.

®LockMaster 891

3

1

2

Ø16.5

Ø16.2

Ø16.2

Built-in fastener 891.16installation depth 23.5 mm, swivel centre distance 11.5 mmwithout lock, weight 1.553 kg 6.100.212.55with lock, weight 1.622 kg6.100.216. to 6.100.225.55

Built-in fastener 891.16Tinstallation depth 27 mm, swivel centre distance 15 mmwithout lock weight 1.575 kg 6.100.213.55with lock weight 1.644 kg6.100.226. to 6.100.235.55

In combination with plastic spacer frame (seal) installationdepth 24.5 mmSwivel centre distance 12.5 mm possible (on request)

Built-in fastener 888.16installation depth 23.5 mm, swivel centre distance 12.5 mmwithout lock weight 1.401 kg 6.100.214.55with lock weight 1.470 kg6.100.236. to 6.100.245.55

Surround section with stop lug in accordance with drawing 6.141.011.20, or alternatively without stop lug in accordance with drawing 6.141.011.21(drawing on request)

ø 16

1

2

3

Closing boxweight 1.330 kg6.100.212.15

Fingersweight 0.118 kg6.070.027.01


Closing box, highweight 0.187 kg6.100.212.16




Fingersweight 0.118 kg6.070.027.01





Cover plateweight 0.039 kg6.070.025.01

Cover plateweight 0.039 kg6.070.025.01

Swivel hook leftweight 0.135 kg6.100.212.11

Swivel hook rightweight 0.135 kg6.100.212.10

2

ø 20 x 2.2

ø 16









Swivel hook leftweight 0.135 kg6.100.212.11

Swivel hook rightweight 0.135 kg6.100.212.10

Guideweight 0.052 kg6.100.212.20







Pinsweight 0.090 kg6.141.704.20(on request)


Tensioning pinlong, rightweight 0.236 kg6.141.704.60

Tensioning pinlong, leftweight 0.236 kg6.141.704.61



Pinsweight 0.090 kg6.141.704.20(on request)

LockMaster 891 Ordering information

The LockMaster NSB with bow-shaped handle and the LockMaster NSE with flat steel pull handle arealso available as an alternative for 27 mm diameter bar.

Its benefits:• Optimised antirack properties

• Good tensioning capacity in both directions• Customs design

• Lockable with U lock• Plastic-coated grip ends allow safe ergonomic handling• Improved ergonomy with hard-to-open doors.They can be opened easily with the integrated

opening aids.This is provided by the foldable hand lever with correspondingly deeper-lyinggrip ends

Our sales consultants will be pleased to discuss your individual requirements and ans-wer any questions. You can find product information on our Internet homepage atwww.hestal.de.

®LockMaster NSB®LockMaster NSE

¯ 27 mm



Tensioning pin, longleft-handed design80 mmweight 0.474 kg6.141.702.61100 mmweight 0.521 kg6.141.702.63

Tensioning pin, longright-handed-design80 mmweight 0.474 kg6.141.702.60100 mmweight 0.521 kg6.141.702.62








Bar guideweight 0.052 kg6.141.702.13 (M8)6.141.702.19 (M10)


Offset fastener NSBweight 1.375 kg6.141.725.55

Offset fastener NSEweight 1.731 kg6.141.726.55

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for f

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Illustration opening aids

LockMaster NSB - NSE Ordering information

Des

igns

tud

io W

ahrm

ann

e/50

0903

08/3

Service Europe

All dimensions and diagrams are for illu-stration purpose only. If required, requestthe exact drawings respectively the cor-responding operation and installationinstructions. If you have any queries orquestions relating to installation, weshall be pleased to help you over thetelephone where possible.

Issue: September 2008

Subject to change without notice.

Attention:

The zinc-plating used on our products forstorage is not a weather protection. Ourproducts need to be serviced periodicallydepending on use and time. (lubrication,adjustment and replacement of spareparts).

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for box vans - transport-teknik a/s for box vans ® for box vans vario ... • the lockmaster 890 is...

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