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Food Safety Sanitation Solutions Clean · Safe · BioSure Chemical Free Sanitation Solutions Designed for Food Retail, Food Service & Beverage Handbook for Professional Kitchen Operators & Consultants info@ biosureozone.com.au www. biosureozone.com.au tel: +61 2 8090 0994

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Page 1: Food Safety Sanitation Solutions - Biosure Ozonebiosureozone.com.au/wp-content/uploads/2015/05/Biosure_EN_A4_han… · Handbook for Professional Kitchen Operators & Consultants info@biosureozone.com.au

Food Safety Sanitation Solutions

Clean · Safe · BioSure

Chemical Free Sanitation Solutions Designedfor Food Retail, Food Service & Beverage

Handbook for Professional Kitchen Operators & Consultants

info@ biosureozone.com.auwww. biosureozone.com.au

tel: +61 2 8090 0994

Page 2: Food Safety Sanitation Solutions - Biosure Ozonebiosureozone.com.au/wp-content/uploads/2015/05/Biosure_EN_A4_han… · Handbook for Professional Kitchen Operators & Consultants info@biosureozone.com.au

Central Disinfection System(support 4 faucets)CDS-1

Food Safety Sanitation SolutionsChemical Free for Food Retail & Food Service

Handbook for Professional Kitchen Operators & Consultants

Enhance HACCP SOPsfrom BioSure

Stationary Disinfection System

Sensor Faucet(optional accessary of CSS)

(support 8 faucets)(support 12 faucets)

SDS-2

SDS-3

Enhance “Washing Hands” SOP.

Prevent contamination of food by foodservice

employees.

Prevent contamination of food by pathogenic

bacteria in water.

Phase I - Personal Hygiene, Washing Hands & Safe Water

Enhance “Sanitize Food Contact Surfaces“ SOP.

Ensure all food contact surfaces are effectively

sanitized.

Prevent food borne illness by contaminated

surfaces.

Following support by enhanced “Washing

Hands” & “Sanitize Food Contact Surfaces“

SOPs.

Wash under cold running water.

Comply with 2001 FDA Food Code.

Reduce risk of food borne illness by

contaminated produce.

Phase II- Surface Sanitation / Washing Fruits and Vegetables

BioSure provides a complete, easy to use system to integrate ozonated water in the water supply system perfectly. Ensures the most natural and stable ozonated water used in every food processing step. The application of BioSure ozonated water in every step of kitchen helps to improve food hygiene, cut sanitation cost, and surpass HACCP standard.

Centralized Disinfection System

Compact Ozone Water System

Compact Sanitation System

CSS

Ice & Beverage Disinfection SystemIBDS

Following support by enhanced “Washing

Hands”, “Sanitize Food Contact Surfaces“ &

“Washing Fruits and Vegetables” SOPs.

Prevent cross-contamination during food

serving or transporting, held on food bar,

and storage and preparation.

Avoid using chemicals causing residue

when in use.

Phase III- Food Serving / Food Transportation/ Food Bar/ Storage & Preparation

PROUDLY CERTIFIED BY

Campden BRI

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Global Patented iEOG (indirect Electrolytic Ozone Generator)

H2O

H2

O2

O3

INDUSTRY #1 PERFORMANCE

Ozone Generation E�ciency

Powered by iEOG* - the world leading ozone technology

Highest purity of ozone generation

Patented ATS (Anytime System) for real-time "Right on Spec" performance

No need for an oxygen generator or dehumidifier Not affected by air quality and humidity

Require no dry air or oxygen concentrator in the process

Suitable for food processing environment

Consistent and immediate on-demand ozone production for use

Full time performance monitoring

High standard international warranty service*.

* Two-year limited warranty. For more information, please contact your regional distributor

INDUSTRY # 1 RELIABILITY

NOx-free during operation- High concentration ozone water be generated on demand, absolutely NOx free.

Built-in off gas destructor- Released ozone is well managed below the periodic exposure levels established by OSHA

INDUSTRY #1 SAFETY DESIGN

-

28%BioSure iEOG

6%Corona

Discharge (>90% oxygen feed)

<3% UV

(185NM)

Technology

Generates ozone from pure water, NOx free

After reaction, ozone turns into oxygen, residual free.

electrolysis

Natural Disinfectant

* IEOG (Indirect Electrolytic Ozone Generation) engages only water to produce concentrated ozone and oxygen without harmful or any other by-products

Page 4: Food Safety Sanitation Solutions - Biosure Ozonebiosureozone.com.au/wp-content/uploads/2015/05/Biosure_EN_A4_han… · Handbook for Professional Kitchen Operators & Consultants info@biosureozone.com.au

Without an integral sanitation management system, a well-equipped commercial kitchen not only could expose their customers to the danger of food poisoning, but also bring serious reputation loss to the owner.Statistics show that in the United States, millions of people suffer from food poisoning every year, of which more than half came from bacterial contamination. These cases not only cost brand reputation, but also brings law suits and subsequent problems on compensation. As ozone technology continues to advance, BioSure is delivering excellent ozone sanitation and disinfection technology to commercial applications. With applications specialized for every type and stage of food serv ice , solut ions f rom BioSure can help improve food safety , cut sanitat ion costs and exceed regulatory standards.

Common sanitation methods in catering industry are:1. Heat sanitation (Boiling)2. Acid inhibition (water ionizer)3. Conventional ozone (Corona Discharge)4. Chlorine sanitation

Points 1 to 3 need a lot of energy and resource consumption; point 3 even needs additional spending on equipment purchasing and maintenance. Pint 4 not only adds additional chemical cost, the chemical resi-dues left may also affect the flavor of food and threaten human health. Most of the sterilization methods above can be replaced with BioSure, which is a more user-friendly and cost-effective alternative.

Food Safety & Sanitation

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Sanitation E�ciency & Applications

Bactericidal Effect

Residual Free

Harmful Byproducts Free

Convenience

Immediate

Energy Saving

Water Saving

O

O

O

X

X

X

O

X

X

X

O

X

X

O

O

O

O

O

O

O

O

O

O

O

O

O

NA

O

X

O

X

O

O

poor

poor

poor

poor

X

X

NA

O

O

O

O

O

X

Unproven

Unproven

Unproven

Unproven

X

X

O

X

X

X

O

O

O

O

with residual

with residual

with residual

X

X

Hand Sanitation

Food Wash

Countertop Sanitation

Cutting Board & Knives

Ice Machine

Beverage Lines

SGS test results show Biolux ozonated water is an effective sanitizer (>99.999%) and efficient pesticide decomposition agent.The product passed the testing process managed by Campden BRI on terminal sanitizer efficacy test.

Staphylococcus aureus(CFU/ml) 5.4x10 5 not detected >99.999

6.1x10 < 10 99.99

1.9x10 99.9

not detected >99.999

not detected >99.999

not detected

not detected

not detected

not detected

not detected

not detected >99.999

0.000 100

0.0337 94

Escherichia Coli(CFU/ml) 2.5x105

Salmonella(CFU/ml) 1.7x10 5

Pseudomonas aeruginosa(CFU/ml) 4.5x10 5

Candida albicans(CFU/ml) 1.3x10 5

MRSA(CFU/ml) 1.3x10 5

Mevinphos 0.642

Permethrin 0.559

Test Item 0 Sec 5 Sec 15 Sec Reduction(%)

BioSure Ozonated Water Efficiency Test

Residual PesticideDecomposition Test

AntimicrobialEciency Test

Boiling Chlorine Corona Discharge Water IonizerBioSure ozone

Efficiency

Application

The above test results by SGS show the efficiency of BioSure's ozonated water with 5 second and 15 second exposure times for eliminating various microorganisms up to 99.999% and chemicals up to100%. SGS is the world’s leading inspection, verification, testing and certification company. SGS is recognized as the global benchmark for quality and integrity.

Soil Association, UK, allows the organic vegetable suppliers in UK to use the iEOG ozonated water to process all organic vegetables.

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Installation Diagram & Applications

Connect existing pipingnetwork with BioSure CDS-1,providing ozonated and/orbacteria-free water on-site.

Work station foodcontact surfacesSanitation

Supply waterand piping linesanitation

Improving sanitationfor utensils andequipments

Preventing cross contaminationduring food preparation

Bacteria-free ice

Enablingdisinfection forcleaning tools

Approachingsanitation forcart interior,food contactsurfaces

Integrating ozonatedwater to supply waterto produce washer

Improving handwash & personalhygiene

IBDS

CDS-1

Waste Deodorization

Recommended to:All HACCP Kitchens & Hotels

In Commercial Kitchen

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439

300

front view

165

left side view

400

right side view

Speci�cation

faucet

26943

139

129

24

M32

Ф52

Ф55

80

R69

28°

Ф18

Wall Mountable

Under-counter Installation with Motion-Sensor Faucet

Ozone SpecialistCommercial Kitchen

left side view front view

CSSCompact Sanitation System

Campden BRI

Flow Rate

Boost

120 LPH(0.5 GPM)

300 LPH(1.3 GPM)

Disinfection

Concentration

Output Pressure

Power Supply

IP Code

Input Water

Water Temperature

Input pressure

Input pressure

Room Temperature

Room Conditions

100~240V, 50/60 Hz

IPX2

Municipal Water Source

5 - 30 ℃ (41 - 86 ℉ )

2.0-7.0 kg/cm (29 - 85 psi)

5 - 35 ℃ (41 - 95 ℉ )

Well Ventilated Environment

0.3 kg/cm2 (4.4 psi)

2

8.0~1.0 ppm 6~0.5 ppm

3 8

Salad preparation

Sashimi section

General surface wash & sanitation

Display areas

Fish processing station

Hand wash stations

ApplicationsDimension

Ozonated Water Output

Operating Requirements

Depth (D)

Width (W)

Height(H)

Net Weight

Power Consumption

Material Casing

165 mm (6.5 in)

300 mm (11.8 in)

400 mm (15.7 in)

7.5 kg (15.5 lb)

60W

ABS

High Protein Products

General Terminal Santizing

General Direct Food Contact

General Surface Disinfection

4.0 ppm

3.7 ppm

2.0 ppm

1.0 ppm

Conc. Applications

Design Parameters

Model CSS

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CDS-1Central Disinfection System

Food Preparation Areas

Vegetable washer integration

Salad preparation

Sashimi section

General surface wash & sanitation

Flow Rate

# of Faucet Supply 4 pcs

100 - 4000 LPH(0.4-17.7 GPM)

7.0 [email protected] ppm@4000LPH

□ 100~120V , 50/60 Hz□ 200~240V , 50/ 60 Hz

IPX2

Municipal Water Source

5 - 30 ℃ (41 - 86 ℉ )

2.0 - 4.0 kg/cm (29 - 57 psi)

”and 1''

5 - 35 ℃ (41 - 95 ℉ )

Well Ventilated Environment

Concentration

Output Pressure

Power Supply

IP Code

Input Water Quality

Temperature

Pressure

Pipe Diameter

Room Temperature

Room Conditions

Model CDS-1

≤ Input water pressure(max. 3kg/cm )2

2

Depth (D)

Width (W)

Height(H)

Net Weight

Power Consumption

Material Casing

700 mm (27.6 in)

400 mm (15.8 in)

650 mm (25.6 in)

85 kg (176 lb)

950 W

Stainless Steel (SUS304)

High Protein Products

General Terminal Santizing

General Direct Food Contact

General Surface Disinfection

Water Disinfection

4.0 ppm

3.7 ppm

2.0 ppm

1.0 ppm

0.3~0.6ppm

180 LPH (0.79 GPM)

200 LPH (0.88 GPM)

380 LPH (1.67 GPM)

750 LPH (3.30 GPM)

1500 LPH (6.60 GPM)

Conc. Applications Flow Rate

Applications

Speci�cation

Ozone SpecialistCommercial Kitchen

Campden BRI745

650

400

front view

700744

left-side view

back view

R1”

R1”

Display areas

Fish processing station

Hand wash stations

Dimension

Ozonated Water Output

Design Parameters

Operating Requirements

3 8

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Ozone SpecialistCommercial Kitchen

SDS-2 / SDS-3Stationary Disinfection System

Speci�cation

Campden BRI

Dimension

right side view

10001044

back viewfront view

900800

420

R1½”

R1½”

Food Preparation Areas

Vegetable washer integration

Salad preparation

Garbage room

Sashimi section

General surface wash & sanitation

Display areas

Fish processing station

Hand wash stations

Applications

Flow Rate

# of Faucet Supply 8 pcs

100-5000 LPH (0.4-22.0 GPM)

12 pcs

Concentration

Output Pressure

Power Supply

IP Code

Input Water

Water Temperature

Input pressure

Input pressure

Room Temperature

Room Conditions

≥14.0 ppm@100LPH≥0.3 ppm@4000LPH

≥20.0 ppm@100LPH≥0.5 ppm@4000LPH

Ozonated Water Output

Operating Requirements

Model SDS-2 SDS-3

2

□ 100~120V , 50/60 Hz□ 200~240V , 50/ 60 Hz

IPX2

Municipal Water Source

5 - 30 ℃ (41 - 86 ℉ )

2.0-4.0 kg/cm (29 - 57 psi)

1.5'' and ''(2 water inlets required)

5 - 35 ℃ (41 - 95 ℉ )

Well Ventilated Environment

≤ Input water pressure(max. 3kg/cm )

2

3 8

Depth (D)

Width (W)

Height (H)

Net Weight

Power Consumption

Material Casing

1000 mm (39.4 in)

420 mm (16.5 in)

900 mm (35.4 in)

Design Parameters

140 kg (286 lb) 150 Kg (330lb)

1050 W 1150W

Stainless Steel(SUS304)

Model SDS-2 SDS-3

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IBDSIce & Beverage Disinfection System

Dimension

Speci�cation

165 mm

400 mm

left side view

406

right side view

434 mm

300 mmfront view

barbed fitting½”

Ozone SpecialistCommercial Kitchen

Water disinfection

Waterline disinfection

Prevent lime (biofilm) and scale build up

Campden BRI

Pastry room

Buffet area

Sashimi section

Display areas

Ice machine

Beverage dispenser

Applications

Features:

Bene�ts:

Flow Rate

Main Outlet(Ice Machine sanitation)

2nd output(Surface Disinfection)

Ice Cuber

Ice Flaker

IP Code

Depth(D)

Width(W)

Height(H)

Net Weight

Material Casing

Ozonated Water Output

Compatible Size

Design Parameters

Model

Model No.

IBDS

IPX2

165 mm (6.5 in)

300 mm (11.8 in)

400 mm (15.7 in)

7.5 kg (15.5 lb)

ABS

40-1200 LPH

0.5-10 ppm

0.5-10 ppm @500LPH

up to 2400 lbs

up to 14500 lbs

EOS7132-IB

Power Supply

Power Consumption

Input Water

Water Temperature

Water Pressure

Room Temperature

Room Conditions

Pipe Diameter

100~240V, 50/60 Hz

60 W

Municipal Water Source

5 - 30 ℃ (41 - 86 ℉ )

5 - 35 ℃ (41 - 95 ℉ )

Well Ventilated Environment

2

Operating Requirements

3 8 '' and ½''

Sanitary ice, water & beverage

Significant savings on ice machines and water line cleaning and disinfection without use of chemical

Energy savings from preventing lime and scale build up in ice machine

≤ Input water pressure(max. 5kg/cm )

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Ozone SpecialistCommercial Kitchen

Model

Appearance

CSS CDS-1 SDS-2 SDS-3 IBDS

Flow Rate

Concentration

Output Pressure

Ozonated Water Output

Operating Requirements

Design Parameters

Application

High Protein ProductsGeneral Terminal Sanitation

General Direct Food ContactGeneral Surface Disinfectiont

Water Disinfection

Compatible Ice Maker Capacity

Power Supply

IPX2

2.0-7.0 kg/cm (29-85 psi)

Municipal Water Source5 - 30 ℃ (41 - 86 ℉ )

120 LPH (0.5 GPM)

100 - 4000 LPH(0.4-17.7 GPM)

100-5000 LPH(0.4-22.0 GPM)

100-5000 LPH(0.4-22.0 GPM)

40~1200 LPH300 LPH (1.3 GPM)

8.0~1.0 ppm

100~240V, 50/60 Hz □ 100~120V, 50/60 Hz□ 200~240V, 50/ 60 Hz

□ 100~120V, 50/60 Hz□ 200~240V, 50/ 60 Hz

□ 100~120V, 50/60 Hz□ 200~240V, 50/ 60 Hz

6~0.5 ppm 7.0 [email protected] ppm@4000LPH

≥14.0 ppm@100LPH≥0.3 ppm@4000LPH

≥20.0 ppm@100LPH≥0.5 ppm@4000LPH 0.5 – 10 ppm

100~240V, 50/60 Hz

IP CodeInput Water QualityTemperaturePressurePipe Diameter

165 mm (6.5 in)300 mm (11.8 in)400 mm (15.7 in)7.5 kg (15.5 lb)

60 WABS

Flow Rate120 LPH / 300LPH120 LPH / 300LPH120 LPH / 300LPH120 LPH / 300LPH

---

700 mm (27.6 in)400 mm (15.8 in)650 mm (25.6 in)

85 kg (176 lb)950 W

Stainless Steel (SUS304)Flow Rate

1000 mm (39.4 in)420 mm (16.5 in)900 mm (35.4 in)140 kg (286 lb)

1050 WStainless Steel (SUS304)

Flow Rate180 LPH (0.79 GPM)200 LPH (0.88 GPM)380 LPH (1.67 GPM)750 LPH (3.30 GPM)1500 LPH (6.60 GPM)

--

360 LPH (1.58 GPM)400 LPH (1.76 GPM)740 LPH (3.26 GPM)1500 LPH (6.60 GPM)3000 LPH (13.2 GPM)

--

1000 mm (39.4 in)420 mm (16.5 in)900 mm (35.4 in)150 kg (330 lb)

1150 WStainless Steel (SUS304)

Flow Rate

165 mm (6.5 in)300 mm (11.8 in)400 mm (15.7 in)7.5 kg (15.5 lb)

60WABS

Capacity540 LPH (2.38 GPM)600 LPH (2.64 GPM)1120 LPH (4.93 GPM)2250 LPH (9.90 GPM)4000 LPH (17.6 GPM)

--

-----

2400 lbs14500 lbs

Room Temperature

Room ConditionsDepth(D)Width(W)Height(H)Net WeightPower ConsumptionMaterial CasingConcentration4.0 ppm3.7 ppm2.0 ppm1.0 ppm0.5 ppm

Ice CuberIce Flaker

≤ Input water pressure(max. 3kg/cm )2

≤ Input water pressure(max. 3kg/cm )2

≤ Input water pressure(max. 3kg/cm )2

≤ Input water pressure(max. 5kg/cm )2

2 2.0 - 4.0 kg/cm (29 - 57 psi)2 2.0 - 4.0 kg/cm (29 - 57 psi)2 2.0 - 4.0 kg/cm (29 - 57 psi)2 2.0 - 5.0 kg/cm (28 - 71 psi)2

3 8“ 3 8“ and 1” 3 8“ and 1.5” 3 8“ and 1.5”5 - 35 ℃ (41 - 95 ℉ )

Well Ventilated Environment

3 8 '' and ½''

0.3 kg/cm (4.4 psi)2

Page 13: Food Safety Sanitation Solutions - Biosure Ozonebiosureozone.com.au/wp-content/uploads/2015/05/Biosure_EN_A4_han… · Handbook for Professional Kitchen Operators & Consultants info@biosureozone.com.au

Mint Devices (Australia) Pty LtdPO Box 290 Potts Point NSW 2011tel: +61 2 8090 0994email: [email protected]: www.mintdevices.com.au

[email protected]