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APPLICATION + Food Service + Food Retail ICE MACHINE DISINFECTION SYSTEM MAJOR FUNCTIONS + Water Distribution System Disinfection + Ice Machine, Storage Bin

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Page 1: ICE MACHINE DISINFECTION SYSTEM - Biosure …biosureozone.com.au/wp-content/uploads/2012/10/IDS...With its powerful disinfection and sanitation properties, ozone has been used to protect

APPLICATION+ Food Service+ Food Retail

ICE MACHINE DISINFECTION SYSTEM

MAJOR FUNCTIONS+ Water Distribution System Disinfection+ Ice Machine, Storage Bin

Page 2: ICE MACHINE DISINFECTION SYSTEM - Biosure …biosureozone.com.au/wp-content/uploads/2012/10/IDS...With its powerful disinfection and sanitation properties, ozone has been used to protect

Structure of a bacteria cell and Structure of a bacteria cell and disinfection process:disinfection process:

Ozone oxidizes bacteria cell membrane and causes lysis. It also inhibits and blocks the operation of the enzymatic control system.

DNACell Membrane

H2O+OH-

Cell Wall

Lysis

Ozone+H2O

OZONE’S BACTERIALDISINFECTION MECHANISM

BIOTEK ELECTROLYTIC OZONE GENERATION

Eliminates all known viruses, bacteria, parasites, fungi, algae, protozoa, and other microorganisms

Removes and decomposes odors, pesticides, chemicals and detergents

Ozone kills E.coli approximately 3,000 times faster than chlorine, and is capable of eliminating all strains of bacteria, viruses, and other waterborne microorganisms and pathogens. In 1991, the US Environmental Protection Agency (EPA) confirmed that ozone is the most effective primary disinfectant available for drinking water. With its powerful disinfection and sanitation properties, ozone has been used to protect public health through drinking water and wastewater treatment for more than 100 years. It has proven to be a safe and effective antimicrobial, sanitizer and disinfectant in numerous commercial and industrial applications.

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Bacteria Cell Cell Lysis

Easy drop-in integration with ice machineDoes not alter taste or smell of water or icePatented technology to safeguard against ozone dispersion Prevents biofilm/mold growth and reduces maintenanceLow water and electricity consumption, high return on investmentIntelligent indicator for part lifetime and replacement notice

THE WORLD’S MOST POWERFUL NATURAL DISINFECTANT

BiotekElectrolyticOzoneGenerator

H2

O2

O3

H2O

Biotek's Electrolytic Ozone Generation Technology (EOG) has over 40 worldwide patents

BIOSURE ADVANTAGE

BIOSURE FOR ICE MACHINESBiosure has developed the IM-7100 to specifically meet the sanitation needs for ice production. The ozonated water not only maintains sanitary ice, but also keeps the water line, ice machine

and ice bins free of biofilm and scale build-up. Dirty ice is a potential hazard and will affect the taste quality of the beverages and food material. By using icecleaned with BIOSURE ozone,the quality, safety and reliability can be guaranteed.

WaterInput

BioSureIM-7100

Filtration

IceMachine

re00

Ice StorageBin DisinfectionIce StorBin DisiBin Disi

Ultraviolet Lamp ComparisonNo residual disinfection Frequent and expensive maintenance Limited penetration Health risk for operator and user

Chlorine ComparisonUndesirable taste alterationDependent on operator mixing compliance If removed by filter will leave no residual disinfection for biofilm and scale prevention

All BioSure equipment employ the world’s most advanced ozone generation technology from Biotek.

Biotek's Electrolytic Ozone Generator (EOG) is the world’s leading ozonated water technology. It was developed by Biotek Environmental Science (UK) and Biotek Environmental Science Ltd. By applying electricity to water, highly concentrated ozone and oxygen are created without harmful by-products (such as NOx).

Dissolvedozone is powerful and environmentally friendly while remaining reliable, safe and cost effective to operate. Low energy consumption with municipal water supplies will produce highly dissolved and pure ozone through utilizing Biotek’s 40 worldwide patents. Extraneous equipment and feed gas are no longer required because Biotek has advanced past using oxygen in the air for ozone production.

Page 3: ICE MACHINE DISINFECTION SYSTEM - Biosure …biosureozone.com.au/wp-content/uploads/2012/10/IDS...With its powerful disinfection and sanitation properties, ozone has been used to protect

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Many filtration systems remove biological contaminants along with chlorine, therefore no residual disinfection remains. This undesirable side effect of filtration systems will facilitate the growth of biofilm and mold.

Ozonated water provides the perfect amount of residual disinfection while also removing broad spectrum of microorganisms such as:- E. Coli - Norovirus - Salmonella - MRSA - Listeria - Campylobacter- Fungi and algae

People don’t tend to think of ice as food, but anything which is consumed by customers should

be treated with the equal cleanliness and sanitation guidelines.

Disinfect water for ice machines, ice storage bins, and distribution pipes with ozonated water

for:

Quick Service Restaurants (QSR) and Convenience Store (CVS) (with/without back room)

Pub, club & bar

Hotel & Restaurant

ICE FOR BEVERAGE AND CONSUMPTION

APPLICATION of BIOSURE IM-7100

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BIOSURE SOLUTIONSCLEAN IN PLACE (CIP) SOLUTIONBiofilm removal & reduce CIP maintenance frequency.

SUPPLY WATER DISINFECTIONComprehensive water disinfection solution throughout the water distribution system to the ice machine.

ICE MACHINE SANITATIONOnly BioSure provides continuous sanitation into ice machines. Operating options for disinfection level depending on selected programming for clean, extra clean or anti-bacterial ice.

SURFACE, ICE STORAGE BIN DISINFECTION Attached spray bar extends to cover multiple disinfection applications for ice storage bins, manifolds and accessories.

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IM-7100 Validation Test at Grocery Store

Test results from a ice machine with and without IM-7100 ozonated water in a

grocery store. ATP swab tests with Bio-reveal were used for real-time biological testing.

This microbial detection system utilizes bioluminescence to quantify mold and bacteria

cells in relative ligtht units (RLUs). Collected samples clearly show the surface hygiene

ATP levels were lower post-ozone treatment throughout the various sampling sites on

Tray

top

Tray

Unders

ide

Lip U

ndersid

e

Lip T

op

Inner C

orner

0

1000

sample

AT

P C

ou

nt

in R

LU

s

271

3712

54 19 72

565

2391

3264

471

1293

2000

3000

4000

Page 4: ICE MACHINE DISINFECTION SYSTEM - Biosure …biosureozone.com.au/wp-content/uploads/2012/10/IDS...With its powerful disinfection and sanitation properties, ozone has been used to protect

COMPREHENSIVE CAPABILITY

BioSure's IM-7100 supplys dissolved ozonated water to any ice machine and beverage dispenser. Through an attached spray bar it can also conveniently sanitize the surrounding ice transport equipments such as bins or scoops to provide comprehensive disinfection.

HIGH QUALITY ICE & BEVERAGES

Serve sanitized beverages without compromising the flavor with residues to provide uniform quality and brand image. Poor water quality can not only affect the safety of products but also alter the taste profile with undesirable chemicals and by-products.

EFFORTLESS MAINTENANCE

Maintain clean ice and beverage machines with programmable 0.5 ~ 1.5 ppm ozonated water. Ozone's clean and safe antimicrobial power eliminates the risks of biofilm, mold and slime growth in the bins. Without biofilm, scale build up is also greatly reduced to allow consistent ice production.

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Biotek’s patented technology is used in all BioSure equipment to generate pure, high concentration ozone directly from tap water. No other substance besides water is used in the electrolysis, so only pure ozone without any harmful by-products (such as NOx) is produced. In addition, Biotek’s new technology uses high pressure nebulization to achieve an even higher ozone dissolution efficiency.

The high purity, concentration and dissolution through Biotek’s advanced technology safeguards against ozone dispersion into the atmosphere. Upon contact with odors, chemicals, bacteria, viruses, molds or algae, ozone is immediately converted to oxygen gas.

BIOSURE VS OTHER DISINFECTION METHODS

COMPARISON OF SANITATION SYSTEMS

Various types of existing disinfection systems for ice & beverage

Chlorine UV lamp Other O3 systemBiotek O3 system

Advantage High industry acceptanceResidual continuous disinfection

High disinfection rate OSHA compliant

Unlimited oxygen in air as ozone generation source

Fast DisinfectionElimination of broad spectrum of bacteriaNo toxic by-productsHigh purity of ozone and with by-products (NOx)Generate ozone from tap water with no need for serviceThe half-life of ozone is prolonged in the ice OSHA compliant

Disadvantage Ineffective against virusesDependent on temperature and pHIrritant to skinCarcinogenic trihalomethanes (THMs) producedAlters tasteEfficacy dependent on employee compliance

High cost for replacement partsShort life spanNo residual disinfectants Requires additional pre-treatmentOnly kills bacteria sensitive to specific UV radiation band Poor peneration

Low ozone purityToxic nitrogen oxides (NOx) and nitric acids producedHigh energy consumption low concentration and efficiency Influenced by air quality and humidityAdditional external equipment required Low reliability

None

BIOSURE IM-7100The perfect ice & beverage sanitation solution

24 hr

OPERATION

Page 5: ICE MACHINE DISINFECTION SYSTEM - Biosure …biosureozone.com.au/wp-content/uploads/2012/10/IDS...With its powerful disinfection and sanitation properties, ozone has been used to protect

Product Name

Model No.

Stainless Steel

590×270×415 mm

21.5 Kg

180 -240 L/hr

□ 100 - 120V, 60/50 Hz

90 W

3.0 - 7.0 Kg/cm2

≥ 1000 L/hr

5-35℃

IM-7100

5-30℃

Dimension WXDXH

Net Weight

Material

Appearance

Ozonated Water Flow RateInput water pressure: 3.0 kg/cm2

Ozonated Water ConcentrationInput water Temperature: 15℃Ambient Temperature: 20℃Water Quality: ≤ 500μs/cm

Voltage

Power Consumption

Water Quality

Water Temperature

Water Pressure

Water Flow

Ambient Temperature

Power Supply

Input Water

Environment

Municipal Water

□ 200 - 240V, 60/50 Hz

PRODUCT SPECIFICATIONS

Ice Machine Disinfection System

IM-7100Ice Machine Disinfection System

0.5 – 1.5 ppm

Ozonated Ice ConcentrationConcentrations vary based on program and flow rate selection

Clean Ice 0.05 ppm Extra Clean Ice 0.1 ppm Anti-Bac Ice 0.5 ppm

Biotek Environmental Science Ltd.T : +86. 21. 6111 8851E : [email protected]

A Division of BES GroupsT : +86. 21. 6111 8852 E : [email protected] 2

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