ice machine disinfection system - biosure...
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APPLICATION+ Food Service+ Food Retail
ICE MACHINE DISINFECTION SYSTEM
MAJOR FUNCTIONS+ Water Distribution System Disinfection+ Ice Machine, Storage Bin
Structure of a bacteria cell and Structure of a bacteria cell and disinfection process:disinfection process:
Ozone oxidizes bacteria cell membrane and causes lysis. It also inhibits and blocks the operation of the enzymatic control system.
DNACell Membrane
H2O+OH-
Cell Wall
Lysis
Ozone+H2O
OZONE’S BACTERIALDISINFECTION MECHANISM
BIOTEK ELECTROLYTIC OZONE GENERATION
Eliminates all known viruses, bacteria, parasites, fungi, algae, protozoa, and other microorganisms
Removes and decomposes odors, pesticides, chemicals and detergents
Ozone kills E.coli approximately 3,000 times faster than chlorine, and is capable of eliminating all strains of bacteria, viruses, and other waterborne microorganisms and pathogens. In 1991, the US Environmental Protection Agency (EPA) confirmed that ozone is the most effective primary disinfectant available for drinking water. With its powerful disinfection and sanitation properties, ozone has been used to protect public health through drinking water and wastewater treatment for more than 100 years. It has proven to be a safe and effective antimicrobial, sanitizer and disinfectant in numerous commercial and industrial applications.
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Bacteria Cell Cell Lysis
Easy drop-in integration with ice machineDoes not alter taste or smell of water or icePatented technology to safeguard against ozone dispersion Prevents biofilm/mold growth and reduces maintenanceLow water and electricity consumption, high return on investmentIntelligent indicator for part lifetime and replacement notice
THE WORLD’S MOST POWERFUL NATURAL DISINFECTANT
BiotekElectrolyticOzoneGenerator
H2
O2
O3
H2O
Biotek's Electrolytic Ozone Generation Technology (EOG) has over 40 worldwide patents
BIOSURE ADVANTAGE
BIOSURE FOR ICE MACHINESBiosure has developed the IM-7100 to specifically meet the sanitation needs for ice production. The ozonated water not only maintains sanitary ice, but also keeps the water line, ice machine
and ice bins free of biofilm and scale build-up. Dirty ice is a potential hazard and will affect the taste quality of the beverages and food material. By using icecleaned with BIOSURE ozone,the quality, safety and reliability can be guaranteed.
WaterInput
BioSureIM-7100
Filtration
IceMachine
re00
Ice StorageBin DisinfectionIce StorBin DisiBin Disi
Ultraviolet Lamp ComparisonNo residual disinfection Frequent and expensive maintenance Limited penetration Health risk for operator and user
Chlorine ComparisonUndesirable taste alterationDependent on operator mixing compliance If removed by filter will leave no residual disinfection for biofilm and scale prevention
All BioSure equipment employ the world’s most advanced ozone generation technology from Biotek.
Biotek's Electrolytic Ozone Generator (EOG) is the world’s leading ozonated water technology. It was developed by Biotek Environmental Science (UK) and Biotek Environmental Science Ltd. By applying electricity to water, highly concentrated ozone and oxygen are created without harmful by-products (such as NOx).
Dissolvedozone is powerful and environmentally friendly while remaining reliable, safe and cost effective to operate. Low energy consumption with municipal water supplies will produce highly dissolved and pure ozone through utilizing Biotek’s 40 worldwide patents. Extraneous equipment and feed gas are no longer required because Biotek has advanced past using oxygen in the air for ozone production.
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Many filtration systems remove biological contaminants along with chlorine, therefore no residual disinfection remains. This undesirable side effect of filtration systems will facilitate the growth of biofilm and mold.
Ozonated water provides the perfect amount of residual disinfection while also removing broad spectrum of microorganisms such as:- E. Coli - Norovirus - Salmonella - MRSA - Listeria - Campylobacter- Fungi and algae
People don’t tend to think of ice as food, but anything which is consumed by customers should
be treated with the equal cleanliness and sanitation guidelines.
Disinfect water for ice machines, ice storage bins, and distribution pipes with ozonated water
for:
Quick Service Restaurants (QSR) and Convenience Store (CVS) (with/without back room)
Pub, club & bar
Hotel & Restaurant
ICE FOR BEVERAGE AND CONSUMPTION
APPLICATION of BIOSURE IM-7100
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BIOSURE SOLUTIONSCLEAN IN PLACE (CIP) SOLUTIONBiofilm removal & reduce CIP maintenance frequency.
SUPPLY WATER DISINFECTIONComprehensive water disinfection solution throughout the water distribution system to the ice machine.
ICE MACHINE SANITATIONOnly BioSure provides continuous sanitation into ice machines. Operating options for disinfection level depending on selected programming for clean, extra clean or anti-bacterial ice.
SURFACE, ICE STORAGE BIN DISINFECTION Attached spray bar extends to cover multiple disinfection applications for ice storage bins, manifolds and accessories.
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IM-7100 Validation Test at Grocery Store
Test results from a ice machine with and without IM-7100 ozonated water in a
grocery store. ATP swab tests with Bio-reveal were used for real-time biological testing.
This microbial detection system utilizes bioluminescence to quantify mold and bacteria
cells in relative ligtht units (RLUs). Collected samples clearly show the surface hygiene
ATP levels were lower post-ozone treatment throughout the various sampling sites on
Tray
top
Tray
Unders
ide
Lip U
ndersid
e
Lip T
op
Inner C
orner
0
1000
sample
AT
P C
ou
nt
in R
LU
s
271
3712
54 19 72
565
2391
3264
471
1293
2000
3000
4000
COMPREHENSIVE CAPABILITY
BioSure's IM-7100 supplys dissolved ozonated water to any ice machine and beverage dispenser. Through an attached spray bar it can also conveniently sanitize the surrounding ice transport equipments such as bins or scoops to provide comprehensive disinfection.
HIGH QUALITY ICE & BEVERAGES
Serve sanitized beverages without compromising the flavor with residues to provide uniform quality and brand image. Poor water quality can not only affect the safety of products but also alter the taste profile with undesirable chemicals and by-products.
EFFORTLESS MAINTENANCE
Maintain clean ice and beverage machines with programmable 0.5 ~ 1.5 ppm ozonated water. Ozone's clean and safe antimicrobial power eliminates the risks of biofilm, mold and slime growth in the bins. Without biofilm, scale build up is also greatly reduced to allow consistent ice production.
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Biotek’s patented technology is used in all BioSure equipment to generate pure, high concentration ozone directly from tap water. No other substance besides water is used in the electrolysis, so only pure ozone without any harmful by-products (such as NOx) is produced. In addition, Biotek’s new technology uses high pressure nebulization to achieve an even higher ozone dissolution efficiency.
The high purity, concentration and dissolution through Biotek’s advanced technology safeguards against ozone dispersion into the atmosphere. Upon contact with odors, chemicals, bacteria, viruses, molds or algae, ozone is immediately converted to oxygen gas.
BIOSURE VS OTHER DISINFECTION METHODS
COMPARISON OF SANITATION SYSTEMS
Various types of existing disinfection systems for ice & beverage
Chlorine UV lamp Other O3 systemBiotek O3 system
Advantage High industry acceptanceResidual continuous disinfection
High disinfection rate OSHA compliant
Unlimited oxygen in air as ozone generation source
Fast DisinfectionElimination of broad spectrum of bacteriaNo toxic by-productsHigh purity of ozone and with by-products (NOx)Generate ozone from tap water with no need for serviceThe half-life of ozone is prolonged in the ice OSHA compliant
Disadvantage Ineffective against virusesDependent on temperature and pHIrritant to skinCarcinogenic trihalomethanes (THMs) producedAlters tasteEfficacy dependent on employee compliance
High cost for replacement partsShort life spanNo residual disinfectants Requires additional pre-treatmentOnly kills bacteria sensitive to specific UV radiation band Poor peneration
Low ozone purityToxic nitrogen oxides (NOx) and nitric acids producedHigh energy consumption low concentration and efficiency Influenced by air quality and humidityAdditional external equipment required Low reliability
None
BIOSURE IM-7100The perfect ice & beverage sanitation solution
24 hr
OPERATION
Product Name
Model No.
Stainless Steel
590×270×415 mm
21.5 Kg
180 -240 L/hr
□ 100 - 120V, 60/50 Hz
90 W
3.0 - 7.0 Kg/cm2
≥ 1000 L/hr
5-35℃
IM-7100
5-30℃
Dimension WXDXH
Net Weight
Material
Appearance
Ozonated Water Flow RateInput water pressure: 3.0 kg/cm2
Ozonated Water ConcentrationInput water Temperature: 15℃Ambient Temperature: 20℃Water Quality: ≤ 500μs/cm
Voltage
Power Consumption
Water Quality
Water Temperature
Water Pressure
Water Flow
Ambient Temperature
Power Supply
Input Water
Environment
Municipal Water
□ 200 - 240V, 60/50 Hz
PRODUCT SPECIFICATIONS
Ice Machine Disinfection System
IM-7100Ice Machine Disinfection System
0.5 – 1.5 ppm
Ozonated Ice ConcentrationConcentrations vary based on program and flow rate selection
Clean Ice 0.05 ppm Extra Clean Ice 0.1 ppm Anti-Bac Ice 0.5 ppm
Biotek Environmental Science Ltd.T : +86. 21. 6111 8851E : [email protected]
A Division of BES GroupsT : +86. 21. 6111 8852 E : [email protected] 2
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