flow control valve type: 57xx - cn.kieselmann.com · 27.10.11 flow control valve type: 57xx 6 7....

Operating instructions - Translation of the original -

27.1

0.11

KIESELMANN GmbHPaul-Kieselmann-Str.4-10

D - 75438 Knittlingen

+49 (0) 7043 371-0Fax: +49 (0) 7043 [email protected]

Flow control valve

Type: 57xx

27.1

0.11

Flow control valve Type: 57xx

2

1. List of contents ..............................................................................................................................2

2. Information for your safety.............................................................................................................3

3. Marking of security instructions in the operating manual ..............................................................3

4. Valve type......................................................................................................................................44.1 Flow control valve Type: 57xx............................................................................................4

5. Safety instructions .........................................................................................................................55.1 Field of application .............................................................................................................55.2 General safety instructions ................................................................................................55.3 General notes ....................................................................................................................5

6. Function.........................................................................................................................................56.1 Functional description ........................................................................................................5

7. Installation informations.................................................................................................................67.1 Installation instructions.......................................................................................................67.2 Welding guidelines.............................................................................................................6

8. Maintenance..................................................................................................................................68.1 Maintenance ......................................................................................................................68.2 Cleaning.............................................................................................................................68.3 Technical data....................................................................................................................7

9. Disassembly / Assembly - Flow control valve manual operation...................................................89.1 Disassembly.......................................................................................................................89.2 Assembly ...........................................................................................................................8

10. Disassembly / Assembly - Flow control valve pneum. operation ..................................................810.1 Disassembly - pneumatical valve insert .............................................................................810.2 Disassembly - Constructional unit Bürkert positioner.........................................................810.3 Disassembly - Exchanging seals „A“ Pos. (D1), (D2), (D3), (D4) (D5). .............................810.4 Disassembly - Exchanging seals „B“ Pos. (D5). ................................................................910.5 Assembly ...........................................................................................................................910.6 Assembly pneumatical valve insert ....................................................................................9

11. Drawing .........................................................................................................................................911.1 Constructional unit - Bürkert positioner Art.-No.: 8615.500.075-000 .................................911.2 Valve insert - pneum. operation .......................................................................................1011.3 Valve insert - manual operation .......................................................................................11

12. Dimensions..................................................................................................................................1212.1 Size measurement table ..................................................................................................12

13. Characteristic curve.....................................................................................................................13

14. Spare parts list - Flow control valve with pneum. operation ........................................................1414.1 Flow control valve with pneum. operation lö-fs (1.4404 / AISI316L) ................................1414.2 Valve insert DIN for flow control valve with pneum. operation .........................................1514.3 Valve insert INCH for flow control valve with pneum. operation ......................................15

15. Spare parts list - Flow control valve with manual operation ........................................................1615.1 Flow control valve with manual operation (1.4404 / AISI316L) ........................................1615.2 Valve insert DIN for flow control valve with manual operation .........................................1715.3 Valve insert INCH for flow control valve with manual operation.......................................1715.4 Seal kits - Flow control valve...........................................................................................18

16. Constructional unit - for Bürkert positioner Type 8694 ................................................................18

17. Declaration of incorporation ........................................................................................................19

1. List of contents

ak 1

2.1.

11

Safety informations

2

2. Information for your safety

We are pleased that you have decided for a high-class KIESELMANN product. With correct application

and adequate maintenance, our products provide long time and reliable operation.

Before installation and initiation, please carefully read this instruction manual and the security advices

contained in it. This guarantees reliable and safe operation of this product and your plant respectively.

Please note that an incorrect application of the process components may lead to great material damages

and personal injury.

In case of damages caused by non observance of this instruction manual, incorrect initiation,

handling or external interference, guarantee and warranty will lapse!

Our products are produced, mounted and tested with high diligence. However, if there is still a reason

for complaint, we will naturally try to give you entire satisfaction within the scope of our warranty. We will

be at your disposal also after expiration of the warranty. In addition, you will also find all necessary instruc-

tions and spare part data for maintenance in this instruction manual. If you don't want to carry out the main-

tenance by yourself, our KIESELMANN service team will naturally be at your disposal.

3. Marking of security instructions in the operating manual

Hints are available in the chapter "safety instructions" or directly before the respective operation instruction.

The hints are highlighted with a danger symbol and a signal word. Texts beside these symbols have to

be read and adhered to by all means. Please continue with the text and with the handling at the valve only

afterwards.

Symbol Signal word Meaning

DANGERImminent danger which may cause severe personal injury or death.

ATTENTIONDangerous situation which may cause slight personal injury or material damages.

NOTEMarks application hints and other information which is particularly useful.

27.1

0.11

h

h

4. Valve type4.1 Flow control valve Type: 57xx

Kind of drive Housing design Seal Control - or interrogation system Nominal diameter KV-value

Pneum. operation

- Inclined seat Type: 5702 (S-S)- Angle (L) Type: 5706 (S-S)- T Type: 5708 (SS-S)- Loop Type: 5718 (S-SS)- Cross Type: 5712 (SS-SS)

EPDM, HNBRElectro-pneum. positioner Type Bürkert incl. mounting unit

DN25 - DN100DN1 inch - DN4 inch

2,5 - 120 m³/

Manual operation

- Inclined seat Type: 5701 (S-S)- Angle (L) Type: 5705 (S-S)- T Type: 5707 (SS-S)- Loop Type: 5717 (S-SS)- Cross Type: 5711 (SS-SS)

EPDM, HNBR -DN25 - DN100DN1 inch - DN4 inch

2,5 - 120 m³/

Housing design- Inclined seat (S-S)- Angle (L) (S-S)- T (SS-S)- Loop (S-SS)- Cross (SS-SS)

Fig. 1

Positioner Bürkert

Valve insert

Constructional unit

Retaining clamp (5)

pneumatic operation

Valve insertmanual operation

S-S SS-S S-SS SS_SSS-S


4

27.1

0.11

5. Safety instructions5.1 Field of applicationThe angle flow control valve is used for the regulation of liquid media in the food and beverage industry,in pharmaceutical and chemical engineering, as well as in bio-engineering.

5.2 General safety instructions

5.3 General notes

6. Function6.1 Functional descriptionThe valve is operated by means of a digital electro-pneumatic positioner. The positioner forms a closedcircuit loop together with the lift drive and the valve. The lift position defines the actual value which isrecorded by a potentiometer. A proportional position is controlled with the specified target value (4-20mA). During the regulating process, the target value is constantly compared to the actual value; anyregulating deviations are corrected. The micro-controller regulator allows an automatic zero and liftalignment and automatic commissioning.

ATTENTION• To avoid danger and damage, the fitting must be used in accordance with the safety instructions

and technical data contained in the operating instructions.

DANGER• Dismantling the valve or valve assemblies from the plant can cause injuries from fluids or gases

flowing out.Dismantle the valve or valve assembly only when the plant has been rendered pressure-less and free of liquid and gas.

• Due to the pneumatic action, the piston moved in the closing position can crush or amputate limbs.Do not reach into the housing after the pneumatic installation.

• When dismantling the clamp coupling the spring pre-stressed valve insert can cause injury due to a lifting movement in the “X“ direction (Fig. 5 /page 12).First open valve pneumatically, then unscrew the clamp coupling.

ATTENTION• To avoid air leaking, only use pneumatic connection parts that have an O-ring seal facing the even

surface.• When mounting the clamps, the max. torque must not be exceeded (see technical Data).• Steps should be taken to ensure that no external forces are exerted on the fitting and drive attach-

ments.

NOTE• All data are in line with the corrent state of development. Subject to change as a result of technical

progress.


5

27.1

0.11

7. Installation informations7.1 Installation instructionsAny installation position is possible, however preferably it should be installed vertically. Non-verticalinstallation means that the outflow pipes must be arranged to allow the liquids to run freely out of thecasing.

7.2 Welding guidelinesSealing elements integrated in weld components must generally be removed prior to welding. To pre-vent damage, welding should be undertaken by certified personnel (EN287). Use the TIG (tungsteninert gas) welding process.

8. Maintenance8.1 MaintenanceThe maintenance intervals depend on the operating conditions "temperature, temperature-intervals,medium, cleaning medium, pressure and opening frequency". We recommend replacing the sealsevery 1 years. The user, however should establish appropriate maintenance intervals according to thecondition of the seals.

ActuatorThe actuator is maintenance-free and non-removable.

8.2 CleaningThe cleaning is performed with the pipe cleaning system when the valve is opened.

NOTEIn general, the flow direction should be in the X direction (Fig. 5 /page 12).

NOTEImpurities can cause damage to the seals. Clean inside areas prior to assembly.

NOTESeal material LubricantsEPDM; Viton®; K-FlexNBR; HNBR; SiliconeThread

Klüber Paraliq GTEKlüber Paraliq GB 363Teflon grease Interflon

*) It is only permitted to use approved lubricants, if the respective fitting is used for the production of food or drink. Please observe the relevant safety data sheets of the manufacturers of lubricants.


6

27.1

0.11

8.3 Technical dataModel: Angle flow control valve

- manual operation- electr.-pneum. operation (positioner)

Valve size: DN 25 - 100DN1 inchl - DN4 inch

Connection: Welding end DIN11850 Reihe2

Temperature range: • Ambient temperature:• Product temperature:• Sterilization temperature:

EPDMHNBR

+4° - +45°C+0° - +95°C depending on the medium

+140°C short time (30min)+130°C short time (30min)

Operations pressure: DN25 - DN50 = 10barDN65 = 6barDN80 = 10barDN100 = 7bar

Control air pressure: 5,5 - 8,0 bar

Vacuum: 1,5 - 10-6 mbar x L/S (test pressure 0,5mbar)

Quality of control air: ISO 8573-1 : 2001 quality class 3

Material: in product contact not in product contact

Stainless steel: 1.4404 / AISI316L 1.4301 / AISI3041.4305 / AISI303

Surfaces: RA 0,8µm e-pol. metallic-bright, e-pol.

Seals: EPDM (FDA)HNBR (FDA)

NBR

Retaining clamp / Nominal diameter DNTightening moment: (Nm) 25 40 50 65 80 100 -

Torque 15 15 15 25 20 55 -

Nominal diameter DNKV-Value: (m³/h) 25 40 50 65 80 100 -

Value A 2,5 4 10 26 40 68 -Value B 4 10 18 40 68 100 -Value C 7 18 26 52 85 120 -

Nominal diameter DNValve lift: (mm) 25 40 50 65 80 100 -

lift 22 24 26 26 35 35 -


7

27.1

0.11

9. Disassembly / Assembly - Flow control valve manual operation9.1 Disassembly• Unscrew the retaining clamp (5) and remove the valve insert from the housing.• Unsrew the thump screw (24) and remove the disc (23), lever (22) and the disc (21).• Unsrew headless pin (15) and remove the casing cover (13).• Screw off the piston (2b) from the spindle (18) (SW/B2).• Unsrew the hexagon screw (17) and remove the bush (16).• Remove the insert (3), seal (D4) and bearing bush (4) from the piston (2b).• Slide off insert (3) with bearing bush (4), Seal (D4) and O-ring (D3) in opposite direction to the valve

side of the piston's (2b) valve disc.• Dismantle O-ring (D3).• Unscrew cone (1) from piston (2b) and develop the O-rings (D1) and (D2).

9.2 Assembly• Thoroughly clean and slightly lubricate mounting areas and running surfaces.

• Assemble the thread connection G1 with removable screw retention. (e.g. Loctite 243) . • Assemble in reverse order.

10. Disassembly / Assembly - Flow control valve pneum. operation

10.1 Disassembly - pneumatical valve insert• Please note the drawing (Fig. 3 /page 10).• Remove air pipe from the plug connection (12) and connect the air pipe from the compressed air

network.• Pneumatically open the valve via the pneumatic connection (12).• Unscrew the retaining clamp (5) and remove the valve insert from the housing.• Vent the actuator (13) via the pneumatic connection (12). Attention the valve goes back into the basic

position by means of spring tension.• Remove air pipe from the plug connection (12).

10.2 Disassembly - Constructional unit Bürkert positionerPlease note the drawing (Fig. 2 /page 9).

• Switch the electrical lines in de-energized condition. remove the air connections from the positioner.• Unscrew screws (B13), remove the positioner (B1) and the seal (B6).• Unscrew screws (B12) and remove the adapter (B9) with O-ring (B10).• Unscrew the spindle adapter (B8) with spindle (B7) and sensor (B5). (SW17)

10.3 Disassembly - Exchanging seals „A“ Pos. (D1), (D2), (D3), (D4) (D5).• Dismantle the valve insert according 10.1 /page 8 (Disassembly valve insert).• Dismantle the positioner according 10.2 /page 8 (Disassembly constructional unit).• Unscrew piston (2a) from piston rod (22) (SW17/Ø8).• Slide off insert (3) with bearing bush (4), Seal (D4) and O-ring (D3) in opposite direction to the valve

side of the piston's (2a) valve disc.• Dismantle O-ring (D3).• Unscrew cone (1) from piston (2a) and develop the O-rings (D1) and (D2).• Replace seals and wearing parts.

➣Assembling tool kit• EPDM; Viton; K-FlexKlüber Paraliq GTE 703

• NBR; HNBR; SiliconeKlüber Paraliq GB 363

• ThreadTeflongrease Interflon

NOTEPuncture the O-ring (D2) at the centre with a pointed tool and remove them carefully from the groove.

NOTEAlternately press and roll the seal (D2) into the groove with round body.

NOTEThe fittings are supplied as a completely assembled unit. Electrical triggering is not required to disas-semble the actuator.In order to obtain the minimal wear and tear on seals and seal faces, first tighten the lantern - casingflange connection and then the lantern - actuator screw connection. The seal can thereby align optimallywith the seal face.



8

27.1

0.11

10.4 Disassembly - Exchanging seals „B“ Pos. (D5).• Dismantle according 10.3 /page 8 (Exchanging seals „A“).• Remove screw (6) and dismount the lantern (7) with insert (9).• Screw off the thread connection (G2) [piston rods (11) / spindle (14)] at the spanner surfaces and

axially remove the piston rod (11) and spindle (14) from the actuator (13).• Replace the O-ring (D5) (2x).

10.5 Assembly• Thoroughly clean and slightly lubricate mounting areas and running surfaces.

• Assemble the thread connection G1 and G2 with removable screw retention. (e.g. Loctite 243) . • Assemble in reverse order.

10.6 Assembly pneumatical valve insert• Unscrew socket head cap screw (6) but not completely!• Connect air pipe from compressed air network to pneumatic connection (12).• Pneumatically operate actuator (13) via connection (12).• ATTENTION! The piston is moving. Please note the safety instructions!• Mount the valve insert centrical into the housing.• Tighten down the clamp coupling (5).• Tighten socket head cap screw (6).• Vent the actuator (13) via the pneumatic connection (12). Valve closes by means of spring tension.• Remove air pipe from compressed air network from pneumatic connection (12) and connect the air

pipe from the positioner on the connection (12) again.• Connect pneumatic and electrical wires to the electro-pneumatic positioner in accordance with con-

nection plan.• Check the valve functions.

11. Drawing11.1 Constructional unit - Bürkert positioner Art.-No.: 8615.500.075-000


NOTEAlternately press and roll the seal (D2) into the groove with round body.

➣Assembling tool kit• EPDM; Viton; K-FlexKlüber Paraliq GTE 703

• NBR; HNBR; SiliconeKlüber Paraliq GB 363

• ThreadTeflongrease Interflon

B1) Electro-pneumatical positioner

B2) Rapid screw air connection 90°

B3) Sound absorber

B4) Main compressed air connection

B5) Sensor

B6) Seal

B7) Spindle

B8) Spindle adapter M4-M10

B9) Adapter

B10) O-ring

B11) Disc

B12) Screw DIN933

B13) Screw DIN912

Fig. 2

B13

B12

B6

B5

B11

B8

B7

B9

B10

B1

B13

B4 B3

B2

B3

SW17


9

27.1

0.11

11.2 Valve insert - pneum. operation1) Control cone

2) Piston

3) Insert

4) Bearing bush

5) Retaining clamp

6) Screws

7) Lantern

8) Plain bearing

9) Insert - Lantern

10) Disc

11) Piston rod

12) Rapid screw air connection

13) Actuator

14) Spindle

Seal kit - in product contactD1) O-ring

D2) O-ring

D3) O-ring

D4) Seal

D5) O-rings (not contain in seal kit)

B1) = Borehole for assembly

G1) = Assemble thread connection Pos.1 and Pos.2 with removeable screw retaintion


SW) = Wrench size

Fig. 3

1

D1

D2

2a

D3

3D4

4

5

6

7

8

9

10

11

D5

13

D5

14SW17

SW17

12

G2

G1

B1


10

27.1

0.11

11.3 Valve insert - manual operation1) Control cone

2) Piston

3) Insert

4) Bearing bush

5) Rataining clamp

15) Headless pin

16) Bush

17) Screw

18) Spindle

19) Bearing bush

20) Casing cover

21) Disc

22) Lever

23) Disc

24) Thumb screw

25) Spherical button

Seal kit - in product contactD1) O-ring

D2) O-ring

D3) O-ring

D4) Seal

B1) = Borehole for assembly


SW)= Wrench size

Fig. 4

20

5

D4

1

D1

D2

2b

D3

3

415

16

17

18

21

24

19

G1

2223

25

B2

SW


11

27.1

0.11

12. Dimensions

12.1 Size measurement table

Manual operation pneumatic operation

Housing design

Fig. 5

Nom. diameter DIN d1 d2 L1 L2 L3 L4 L5 L6 L7 L8 B1 M1 M225 ø 29x1,5 ø 104 513 126 75 75 75 57 160 213 71 ~ 605 ~ 25040 ø 41x1,5 ø 104 519 138 85 85 85 65,5 167 213 71 ~ 620 ~ 26050 ø 53x1,5 ø 104 525 150 85 85 85 74,5 174 213 71 ~ 635 ~ 28065 ø70x2 ø 104 546 185 105 105 105 96 196 213 71 ~ 680 ~ 32080 ø85x2 ø 157 656 219 115 115 115 122 205 213 103 ~ 805 ~ 350

100 ø104x2 ø 157 684 247 130 130 130 144 225 213 103 ~ 950 ~ 390

Nom. diameter INCH d1 d2 L1 L2 L2 L3 L4 L5 L6 L7 B1 M1 M21“ ø 25,4x1,65 ø 104 513 126 75 75 75 57 160 213 71 ~ 605 ~ 250

1½“ ø 38,1x1,65 ø 104 519 138 85 85 85 65,5 167 213 71 ~ 620 ~ 2602“ ø 50,8x1,65 ø 104 525 150 85 85 85 74,5 174 213 71 ~ 635 ~ 280

2½“ ø 63,5x1,65 ø 104 546 185 105 105 105 96 196 213 71 ~ 680 ~ 3203“ ø 76,2x1,65 ø 157 656 219 115 115 115 122 205 213 103 ~ 805 ~ 3504“ ø 101,6x2,11 ø 157 684 247 130 130 130 144 225 213 103 ~ 950 ~ 390


12

27.1

0.11

13. Characteristic curveStroke: 22 mm

70% / stroke: 15,5 mmFlow rate V: m3/h

Stroke H: mmKV-value: p=1bar

➣ Equal-percentage characteristic curve DN25 / 1Inch KV-value = 2,5 / 4 / 7 (m³/h)

0

2

4

6

8

10

12

14

16

18

0 5 10 15 20 25

V (m³/h)

H (mm)

V(H)2,5 V(H) 4 V(H)7

V(H) 2,5

V(H) 7

V(H) 4

15,5mm=70% H

Stroke: 24 mm70% / stroke: 17 mmFlow rate V: m3/h


➣ Equal-percentage characteristic curve DN40 / 1½ Inch KV-value = 4 / 10 / 18 (m³/h)

0

5

10

15

20

25

30

35

40

0 5 10 15 20 25 30

V (m³/h)

H (mm)

V(H)4 V(H)10 V(H)18

V(H) 4

V(H) 18

V(H) 10

17mm=70% H

Characteristic curve: Flow control valve Type: 57xx

13

27.1

0.11

Stroke: 26 mm70% / stroke: 18,5 mmFlow rate V: m3/h


➣ Equal-percentage characteristic curve DN50 / 2 Inch KV-value = 10 / 18 / 26 (m³/h)

0

10

20

30

40

50

60

70

0 5 10 15 20 25 30

V (m³/h)

H (mm)

V(H)10 gem V(H)18 gem V(H)26 gem

V(H) 10

V(H) 26

V(H) 18

18,5mm=70% H



➣ Equal-percentage characteristic curve DN65 / 2½ Inch KV-value = 26 / 40 / 52 (m³/h)

0

20

40

60

80

100

120

0 5 10 15 20 25 30

V (m³/h)

H (mm)


V(H) 26

V(H) 52

V(H) 40

18mm=70% H


14

27.1

0.11




0

20

40

60

80

100

120

140

160

180

0 5 10 15 20 25 30 35 40

V (m³/h)

H (mm)


V(H) 40

V(H) 85

V(H) 68

24mm=70% H

Stroke: 35 mm70% / stroke: 24,5 mmFlow rate V: m3/h



0

50

100

150

200

250

0 5 10 15 20 25 30 35 40

V (m³/h)

H (mm)

V(H) 68 gem V(H) 100 gem V(H) 120 gem

V(H) 68

V(H) 120

V(H) 100

24,5mm=70% H


15

27.1

0.11

00

00

0

0

0

0

0

0

0

0

14. Spare parts list - Flow control valve with pneum. operation

14.1 Flow control valve with pneum. operation lö-fs (1.4404 / AISI316L)Housing design Seal KV-

valueValve Positioner Valve insert Housing Seal kit

- Inclined seat designType 5702 (S-S)

HNBR ABC

5702 DN 820-0415702 DN 821-0415702 DN 822-041

Mounting unit for Bürkert Type 8694:Art.-No.: 8615 500 075-000

Bürkert positionerType 8694:Art.-No.: 8615 500 090-000

5706 DN 723-0415706 DN 724-0415706 DN 725-041

5701 DN 031-041 5706 DN 729-0

EPDM ABC

5702 DN 830-0415702 DN 831-0415702 DN 832-041

5706 DN 733-0415706 DN 734-0415706 DN 735-041

5706 DN 739-0

L-designType 5706 (S-S)

HNBR ABC

5706 DN 820-0415706 DN 821-0415706 DN 822-041



5706 DN 723-0415706 DN 724-0415706 DN 725-041

5705 DN 031-041 5706 DN 729-00

EPDM ABC

5706 DN 830-0415706 DN 831-0415706 DN 832-041

5706 DN 733-0415706 DN 734-0415706 DN 735-041

5706 DN 739-00

T-designTypee 5708 (SS-S)

HNBR ABC

5708 DN 820-0415708 DN 821-0415708 DN 822-041



5706 DN 723-0415706 DN 724-0415706 DN 725-041

5707 DN 031-041 5706 DN 729-00

EPDM ABC

5708 DN 830-0415708 DN 831-0415708 DN 832-041

5706 DN 733-0415706 DN 734-0415706 DN 735-041

5706 DN 739-00

Cross designType 5712 (SS-SS)

HNBR ABC

5712 DN 820-0415712 DN 821-0415712 DN 822-041



5706 DN 723-0415706 DN 724-0415706 DN 725-041

5711 DN 031-041 5706 DN 729-00

EPDM ABC

5712 DN 830-0415712 DN 831-0415712 DN 832-041

5706 DN 733-0415706 DN 734-0415706 DN 735-041

5706 DN 739-00

Loop designType 5718(S-SS)

HNBR ABC

5718 DN 820-0415718 DN 821-0415718 DN 822-041



5706 DN 723-0415706 DN 724-0415706 DN 725-041

5717 DN 031-041 5706 DN 729-00

EPDM ABC

5718 DN 830-0415718 DN 831-0415718 DN 832-041

5706 DN 733-0415706 DN 734-0415706 DN 735-041

5706 DN 739-00

DN = Nominal diameter z.B. 5706 050 733-041lö = air openls = air closefö = spring openfs = spring close

DN 25 = xxxx 025 xxx-xxxDN 40 = xxxx 040 xxx-xxxDN 50 = xxxx 050 xxx-xxxDN 65 = xxxx 065 xxx-xxxDN 80 = xxxx 080 xxx-xxxDN 100 = xxxx 100 xxx-xxx

DN 1inch = xxxx 026 xxx-xxxDN 1½inch = xxxx 038 xxx-xxxDN 2inch = xxxx 051 xxx-xxxDN 2½inch = xxxx 064 xxx-xxxDN 3inch = xxxx 076 xxx-xxxDN 4inch = xxxx 101 xxx-xxx

Spare parts list: Flow control valve Type: 57xx

14

27.1

0.11

14.2 Valve insert DIN for flow control valve with pneum. operation

14.3 Valve insert INCH for flow control valve with pneum. operation

Item Designation Material DN25 DN40 DN50 DN65 DN80 DN100

Valve insert KV-Wert=AValve insert KV-Wert=BValve insert KV-Wert=C

HNBRHNBRHNBR

5706 025 723-0415706 025 724-0415706 025 725-041

5706 040 723-0415706 040 724-0415706 040 725-041

5706 050 723-0415706 050 724-0415706 050 725-041

5706 065 723-0415706 065 724-0415706 065 725-041

5706 080 723-0415706 080 724-0415706 080 725-041

5706 100 723-0415706 100 724-0415706 100 725-041


EPDMEPDMEPDM

5706 025 733-0415706 025 734-0415706 025 735-041

5706 040 733-0415706 040 734-0415706 040 735-041

5706 050 733-0415706 050 734-0415706 050 735-041

5706 065 733-0415706 065 734-0415706 065 735-041

5706 080 733-0415706 080 734-0415706 080 735-041

5706 100 733-0415706 100 734-0415706 100 735-041

1 Control cone KV-Wert=AControl cone KV-Wert=BControl cone KV-Wert=C

AISI316L 5705 025 703-0405705 025 704-0405705 025 705-040

5705 040 703-0405705 040 704-0405705 040 705-040

5705 050 703-0405705 050 704-0405705 050 705-040

5705 065 703-0405705 065 704-0405705 065 705-040

5705 080 703-0405705 080 704-0405705 080 705-040

5705 100 703-0405705 100 704-0405705 100 705-040

2a Piston AISI316L 5706 025 702-040 5706 040 702-040 5706 050 702-040 5706 065 702-040 5706 080 702-040 5706 100 702-040

3 Insert AISI316L 5622 025 005-040 5622 040 005-040 5622 050 005-040 5622 065 005-040 5622 080 005-040 5622 100 005-040

4 Bearing bush PTFE 5622 050 006-053 5622 050 006-053 5622 050 006-053 5622 065 006-053 5622 080 006-053 5622 100 006-053

5 Retaining clamp(not contain in the valve insert)

AISI304 2122 065 100-020 2122 065 100-020 2122 065 100-020 2122 080 100-020 2122 115 100-020 2122 125 100-020

6 Screw AISI304 8095 010 020-020(2x) M10x20 DIN912

8095 010 020-020(2x) M10x20 DIN912

8095 010 020-020(2x) M10x20 DIN912

8095 010 020-020(2x) M10x20 DIN912

8106 008 016-020(4x) M8x16 DIN933

8106 008 016-020(4x) M8x16 DIN933

7 Lantern AISI304 5706 050 708-021 5706 050 708-021 5706 050 708-021 5706 065 708-021 5706 080 008-021 5706 100 008-021

8 Plain bearing XSM 8050 020 007-156 8050 020 007-156 8050 020 007-156 8050 020 007-156 8050 020 007-156 8050 020 007-156

9 Lantern insert AISI304 5706 065 709-021 5706 065 709-021 5706 065 709-021 5706 065 708-021 5706 080 709-021 5706 100 709-021

10 Disc - screw retaintion AISI316L 8135 012 195-040DIN25201

8135 012 195-040DIN25201

8135 012 195-040 8135 012 195-040 8135 012 195-040 8135 012 195-040

11 Piston rod AISI304 5200 104 052-020 5200 104 052-020 5200 104 052-020 5200 104 052-020 5200 157 057-020 5200 157 057-020

12 Rapid screw air connection ----- 8217 000 004-000 8217 000 004-000 8217 000 004-000 8217 000 004-000 8217 000 004-000 8217 000 004-000

13 Actuatorair open-spring close

----- 5200 104 051-032 5200 104 051-032 5200 104 051-032 5200 104 051-032 5200 157 051-032 5200 157 051-032

14 Spindle AISI303/AISI304

5805 025 708-220 5805 025 708-220 5805 025 708-220 5805 025 708-220 5805 100 708-020 5805 100 708-020

D5 O-rings (2x)(not contain in seal kit)

HNBR 2304 019 035-171 2304 019 035-171 2304 019 035-171 2304 019 035-171 2304 019 035-171 2304 019 035-171

Item Designation Material DN 1inch DN 1½inch DN 2inch DN 2½inch DN 3inch DN 4inch


HNBRHNBRHNBR

5706 026 723-0415706 026 724-0415706 026 725-041

5706 038 723-0415706 038 724-0415706 038 725-041

5706 051 723-0415706 051 724-0415706 051 725-041

5706 064 723-0415706 064 724-0415706 064 725-041

5706 076 723-0415706 076 724-0415706 076 725-041

5706 101 723-0415706 101 724-0415706 101 725-041


EPDMEPDMEPDM

5706 026 733-0415706 026 734-0415706 026 735-041

5706 038 733-0415706 038 734-0415706 038 735-041

5706 051 733-0415706 051 734-0415706 051 735-041

5706 064 733-0415706 064 734-0415706 064 735-041

5706 076 733-0415706 076 734-0415706 076 735-041

5706 101 733-0415706 101 734-0415706 101 735-041


AISI316L 5705 026 703-0405705 026 704-0405705 026 705-040

5705 038 703-0405705 038 704-0405705 038 705-040

5705 051 703-0405705 051 704-0405705 051 705-040

5705 064 703-0405705 064 704-0405705 064 705-040

5705 076 703-0405705 076 704-0405705 076 705-040

5705 101 703-0405705 101 704-0405705 101 705-040

2a Piston AISI316L 5706 025 702-040 5706 040 702-040 5706 050 702-040 5706 065 702-040 5706 080 702-040 5706 100 702-040

3 Insert AISI316L 5622 025 005-040 5622 040 005-040 5622 050 005-040 5622 065 005-040 5622 080 005-040 5622 100 005-040



AISI304 2122 065 100-020 2122 065 100-020 2122 065 100-020 2122 080 100-020 2122 115 100-020 2122 125 100-020

6 Screw AISI304 8095 010 020-020(2x) M10x20 DIN912

8095 010 020-020(2x) M10x20 DIN912

8095 010 020-020(2x) M10x20 DIN912

8095 010 020-020(2x) M10x20 DIN912

8106 008 016-020(4x) M8x16 DIN933

8106 008 016-020(4x) M8x16 DIN933

7 Lantern AISI304 5706 050 708-021 5706 050 708-021 5706 050 708-021 5706 065 708-021 5706 080 008-021 5706 100 008-021

8 Plain bearing XSM 8050 020 007-156 8050 020 007-156 8050 020 007-156 8050 020 007-156 8050 020 007-156 8050 020 007-156

9 Lantern insert AISI304 5706 065 709-021 5706 065 709-021 5706 065 709-021 5706 065 708-021 5706 080 709-021 5706 100 709-021

10 Disc - screw retaintion AISI316L 8135 012 195-040DIN25201

8135 012 195-040DIN25201

8135 012 195-040 8135 012 195-040 8135 012 195-040 8135 012 195-040

11 Piston rod AISI304 5200 104 052-020 5200 104 052-020 5200 104 052-020 5200 104 052-020 5200 157 057-020 5200 157 057-020

12 Rapid screw air connection ----- 8217 000 004-000 8217 000 004-000 8217 000 004-000 8217 000 004-000 8217 000 004-000 8217 000 004-000

13 Actuatorair open-spring close

----- 5200 104 051-032 5200 104 051-032 5200 104 051-032 5200 104 051-032 5200 157 051-032 5200 157 051-032

14 Spindle AISI303/AISI304

5805 025 708-220 5805 025 708-220 5805 025 708-220 5805 025 708-220 5805 100 708-020 5805 100 708-020

D5 O-rings (2x)(not contain in seal kit)

HNBR 2304 019 035-171 2304 019 035-171 2304 019 035-171 2304 019 035-171 2304 019 035-171 2304 019 035-171


15

27.1

0.11

00

00

0

0

0

0

0

0

0

0

15. Spare parts list - Flow control valve with manual operation

15.1 Flow control valve with manual operation (1.4404 / AISI316L)Housing design Seal KV-

valueValve Positioner Valve insert Housing Seal kit

- Inclined seat designType 5701 (S-S)

HNBR ABC

5701 DN 720-0415701 DN 721-0415701 DN 722-041

- 5705 DN 723-0415705 DN 724-0415705 DN 725-041

5701 DN 031-041 5706 DN 729-0

EPDM ABC

5701 DN 730-0415701 DN 731-0415701 DN 732-041

- 5705 DN 733-0415705 DN 734-0415705 DN 735-041

5706 DN 739-0

L-designType 5705 (S-S)

HNBR ABC

5705 DN 720-0415705 DN 721-0415705 DN 722-041

- 5705 DN 723-0415705 DN 724-0415705 DN 725-041

5705 DN 031-041 5706 DN 729-00

EPDM ABC

5705 DN 730-0415705 DN 731-0415705 DN 732-041

- 5705 DN 733-0415705 DN 734-0415705 DN 735-041

5706 DN 739-00

T-designType 5707 (SS-S)

HNBR ABC

5707 DN 720-0415707 DN 721-0415707 DN 722-041

- 5705 DN 723-0415705 DN 724-0415705 DN 725-041

5707 DN 031-041 5706 DN 729-00

EPDM ABC

5707 DN 730-0415707 DN 731-0415707 DN 732-041

- 5705 DN 733-0415705 DN 734-0415705 DN 735-041

5706 DN 739-00

Loop designType 5717 (S-SS)

HNBR ABC

5717 DN 720-0415717 DN 721-0415717 DN 722-041

- 5705 DN 723-0415705 DN 724-0415705 DN 725-041

5717 DN 031-041 5706 DN 729-00

EPDM ABC

5717 DN 730-0415717 DN 731-0415717 DN 732-041

- 5705 DN 733-0415705 DN 734-0415705 DN 735-041

5706 DN 739-00

Cross designType 5711 (SS-SS)

HNBR ABC

5711 DN 720-0415711 DN 721-0415711 DN 722-041

- 5705 DN 723-0415705 DN 724-0415705 DN 725-041

5711 DN 031-041 5706 DN 729-00

EPDM ABC

5711 DN 730-0415711 DN 731-0415711 DN 732-041

- 5705 DN 733-0415705 DN 734-0415705 DN 735-041

5706 DN 739-00

DN = Nominal diameter z.B. 5706 050 733-041lö = air openls = air closefö = spring openfs = spring close

DN 25 = xxxx 025 xxx-xxxDN 40 = xxxx 040 xxx-xxxDN 50 = xxxx 050 xxx-xxxDN 65 = xxxx 065 xxx-xxxDN 80 = xxxx 080 xxx-xxxDN 100 = xxxx 100 xxx-xxx

DN 1inch = xxxx 026 xxx-xxxDN 1½inch = xxxx 038 xxx-xxxDN 2inch = xxxx 051 xxx-xxxDN 2½inch = xxxx 064 xxx-xxxDN 3inch = xxxx 076 xxx-xxxDN 4inch = xxxx 101 xxx-xxx


16

27.1

0.11

15.2 Valve insert DIN for flow control valve with manual operation

15.3 Valve insert INCH for flow control valve with manual operation

Item Designation Material DN25 DN40 DN50 DN65 DN80 DN100


HNBRHNBRHNBR

5705 025 723-0415705 025 724-0415705 025 725-041

5705 040 723-0415705 040 724-0415705 040 725-041

5705 050 723-0415705 050 724-0415705 050 725-041

5705 065 723-0415705 065 724-0415705 065 725-041

5705 080 723-0415705 080 724-0415705 080 725-041

5705 100 723-0415705 100 724-0415705 100 725-041


EPDMEPDMEPDM

5705 025 733-0415705 025 734-0415705 025 735-041

5705 040 733-0415705 040 734-0415705 040 735-041

5705 050 733-0415705 050 734-0415705 050 735-041

5705 065 733-0415705 065 734-0415705 065 735-041

5705 080 733-0415705 080 734-0415705 080 735-041

5705 100 733-0415705 100 734-0415705 100 735-041


AISI316L 5705 025 703-0405705 025 704-0405705 025 705-040

5705 040 703-0405705 040 704-0405705 040 705-040

5705 050 703-0405705 050 704-0405705 050 705-040

5705 065 703-0405705 065 704-0405705 065 705-040

5705 080 703-0405705 080 704-0405705 080 705-040

5705 100 703-0405705 100 704-0405705 100 705-040

2b Piston AISI316L 5705 025 702-040 5705 040 702-040 5705 050 702-040 5705 065 702-040 5705 080 702-040 5705 100 702-040

3 Insert AISI316L 5622 025 005-040 5622 040 005-040 5622 050 005-040 5622 065 005-040 5622 080 005-040 5622 100 005-040



AISI304 2122 065 100-020 2122 065 100-020 2122 065 100-020 2122 080 100-020 2122 115 100-020 2122 125 100-020

15 Headless pin AISI304 8078 006 016-020M6x16

8078 006 016-020M6x16

8078 006 016-020M6x16

8078 006 020-020M6x20

8078 006 016-020M6x16

8078 008 016-020M6x16

16 Bush AISI316L 5705 050 014-020 5705 050 014-020 5705 050 015-020 5705 050 014-020 5705 080 014-020 5705 100 014-020

17 Screw AISI304 8095 006 020-020(2x)

8095 006 020-020(2x)

8095 006 020-020(2x)

8095 006 020-020(2x)

8095 006 012-020 (2x)

8095 006 020-020(4x)

18 Spindle AISI304 5705 050 012-020 5705 050 012-020 5705 050 012-020 5705 050 012-020 5705 100 012-020 5705 100 012-020

19 Bearing bush Sliding ring (DN65-DN100)

PlasticPA6.6

4200 100 009-060 4200 100 009-060 4200 100 009-060 4200 100 009-060 8041 030 020-059 8041 030 020-059

20 Casing cover AISI304 5705 050 011-021 5705 050 011-021 5705 050 011-021 5705 065 011-021 5705 080 011-021 5705 100 011-021

21 Disc 8071170001-020DIN125

8071170001-020DIN125

8071170001-020DIN125

8071170001-020DIN125

8041 030 020-059 8041 030 020-059

22 Lever AISI304 5001 065 022-021 5001 065 022-021 5001 065 022-021 5001 065 022-021 5001 100 022-021 5001 100 022-021

23 Disc AISI304 8073 064 001-020DIN9021

8073 064 001-020DIN9021

8073 064 001-020DIN9021

8073 064 001-020DIN9021

8202 022 065-021 8202 022 065-021

23 Thumb screw AISI304 5061 100 050-021M6x16

5061 100 050-021M6x16

5061 100 050-021M6x16

5061 100 050-021M6x16

5061 100 050-021M6x16

8106 006 012-020M6x12 DIN933

25 Spherical button Plastic 8153 032 110-060 8153 032 110-060 8153 032 110-060 8153 032 110-060 8153 032 110-060 8153 032 110-060

Item Designation Material DN 1inch DN 1½inch DN 2inch DN 2½inch DN 3inch DN 4inch


HNBRHNBRHNBR

5705 026 723-0415705 026 724-0415705 026 725-041

5705 038 723-0415705 038 724-0415705 038 725-041

5705 051 723-0415705 051 724-0415705 051 725-041

5705 064 723-0415705 064 724-0415705 064 725-041

5705 076 723-0415705 076 724-0415705 076 725-041

5705 101 723-0415705 101 724-0415705 101 725-041


EPDMEPDMEPDM

5705 026 733-0415705 026 734-0415705 026 735-041

5705 038 733-0415705 038 734-0415705 038 735-041

5705 051 733-0415705 051 734-0415705 051 735-041

5705 064 733-0415705 064 734-0415705 064 735-041

5705 076 733-0415705 076 734-0415705 076 735-041

5705 101 733-0415705 101 734-0415705 101 735-041


AISI316L 5705 026 703-0405705 026 704-0405705 026 705-040

5705 038 703-0405705 038 704-0405705 038 705-040

5705 051 703-0405705 051 704-0405705 051 705-040

5705 064 703-0405705 064 704-0405705 064 705-040

5705 076 703-0405705 076 704-0405705 076 705-040

5705 101 703-0405705 101 704-0405705 101 705-040

2b Piston AISI316L 5705 025 702-040 5705 040 702-040 5705 050 702-040 5705 065 702-040 5705 080 702-040 5705 100 702-040

3 Insert AISI316L 5622 025 005-040 5622 040 005-040 5622 050 005-040 5622 065 005-040 5622 080 005-040 5622 100 005-040



AISI304 2122 065 100-020 2122 065 100-020 2122 065 100-020 2122 080 100-020 2122 115 100-020 2122 125 100-020

15 Headless pin AISI304 8078 006 016-020M6x16

8078 006 016-020M6x16

8078 006 016-020M6x16

8078 006 020-020M6x20

8078 006 016-020M6x16

8078 008 016-020M6x16

16 Bush AISI316L 5705 050 014-020 5705 050 014-020 5705 050 015-020 5705 050 014-020 5705 080 014-020 5705 100 014-020

17 Screw AISI304 8095 006 020-020(2x)

8095 006 020-020(2x)

8095 006 020-020(2x)

8095 006 020-020(2x)

8095 006 012-020 (2x)

8095 006 012-020(4x)

18 Spindle AISI304 5705 050 012-020 5705 050 012-020 5705 050 012-020 5705 050 012-020 5705 100 012-020 5705 100 012-020

19 Bearing bush Sliding ring (DN65-DN100)

PlasticPA6.6

4200 100 009-060 4200 100 009-060 4200 100 009-060 4200 100 009-060 8041 030 020-059 8041 030 020-059

20 Casing cover AISI304 5705 050 011-021 5705 050 011-021 5705 050 011-021 5705 065 011-021 5705 080 011-021 5705 100 011-021

21 Disc 8071170001-020DIN125

8071170001-020DIN125

8071170001-020DIN125

8071170001-020DIN125

8041 030 020-059 8041 030 020-059

22 Lever AISI304 5001 065 022-021 5001 065 022-021 5001 065 022-021 5001 065 022-021 5001 100 022-021 5001 100 022-021

23 Disc AISI304 8073 064 001-020DIN9021

8073 064 001-020DIN9021

8073 064 001-020DIN9021

8073 064 001-020DIN9021

8202 022 065-021 8202 022 065-021

23 Thumb screw AISI304 5061 100 050-021M6x16

5061 100 050-021M6x16

5061 100 050-021M6x16

5061 100 050-021M6x16

5061 100 050-021M6x16

8106 006 012-020M6x12 DIN933

25 Spherical button Plastic 8153 032 110-060 8153 032 110-060 8153 032 110-060 8153 032 110-060 8153 032 110-060 8153 032 110-060


17

27.1

0.11

15.4 Seal kits - Flow control valve

16. Constructional unit - for Bürkert positioner Type 8694Art.-No.: 8615 500 075-000

Item Seal kitHNBR

Material 5706 025 729-000 5706 040 729-000 5706 050 729-000 5706 065 729-000 5706 080 729-000 5706 100 729-000

D1 O-Ring HNBR 2304 024 035-050 2304 028 035-050 2304 041 035-157 2304 057 035-050 2304 069 035-159 2304 088 035-159

D2 O-Ring HNBR 2304 041 035-157 2304 041 035-157 2304 044 053-157 2304 053 053-157 2304 069 053-157 2304 088 053-159

D3 O-Ring HNBR 2304 069 026-050 2304 069 028-050 2304 069 028-050 2304 082 026-050 2304 098 035-050 2304 117 035-159

D4 Seal HNBR 5622 050 010-050 5622 050 010-050 5622 050 010-050 5622 065 010-050 5622 080 010-050 5622 100 010-069

Item Seal kitEPDM

Material 5706 025 739-000 5706 040 739-000 5706 050 739-000 5706 065 739-000 5706 080 739-000 5706 100 739-000

D1 O-Ring EPDM 2304 024 035-170 2304 028 035-159 2304 041 035-159 2304 057 035-159 2304 069 035-159 2304 088 035-159

D2 O-Ring EPDM 2304 041 035-159 2304 041 035-159 2304 044 053-159 2304 053 053-159 2304 069 053-159 2304 088 053-159

D3 O-Ring EPDM 2304 069 026-159 2304 069 026-159 2304 069 026-159 2304 082 026-159 2304 098 035-159 2304 117 035-159

D4 Seal EPDM 5622 050 010-069 5622 050 010-069 5622 050 010-069 5622 065 010-069 5622 080 010-069 5622 100 010-069

Item Designation Material Art.-Nr.:

B1 Electro-pneum. positioner Bürkert Type:8694 ----- 8615 500 070-000

B2 Rapid screw air connection 90° ----- 8217 000 004-000

B3 Sound absorber (2x) ----- 8615 500 077-000

B4 Main compressed air connection ----- 8216 000 002-000

B5 Sensor PUK ----- 8615 500 072-000

B6 Seal ----- 8615 500 071-000

B7 Spindle AISI304 8615 500 074-020

B8 Spindle adapter M4-M10 AISI304 8615 500 076-020

B9 Adapter AISI303 8615 500 073-220

B10 O-ring NBR 2304 025 025-055

B11 Disc DIN7980 (2x) AISI304 8140 006 001-020

B12 Screw DIN933 M6x16 (2x) AISI304 8106 006 016-020


18

Knittlingen, 27. 10. 2011

Klaus DohleGeneral Director

The manufacturer hereby states that the above product is considered as an incomplete machine in the sense definedin the Directive 2006/42/EC on Machinery. The above product is exclusively intended to be installed into a machine oran incomplete machine. The said product does not yet conform to all the relevant requirements defined in the Directiveon Machinery referred to above for this reason.

The specific technical documents listed in Appendix VII, Part B, have been prepared. The Authorized Agent empoweredto compile technical documents may submit the relevant documents if such a request has been properly justified.

Commissioning of an incomplete machine may only be carried out if it has been determined that the respective machineinto which the incomplete machine is to be installed conforms to the regulations set out in the Directive on Machineryreferred to above.

The above product conforms to the requirements of the directives and harmonized standards specified below:

Declaration of incorporationTranslation of the original

Manufacturer / authorised representative: KIESELMANN GmbHPaul-Kieselmann-Str. 4-1075438 KnittlingenGermany

Authorised representative, for compiling technical documents:

Achim KauselmannKIESELMANN GmbHPaul-Kieselmann-Str. 4-1075438 KnittlingenGermany

Product name Function

pneum. Lift actuatorspneum. Rotary actuatorsBall valvesButterfly valvesSingle seat valvesFlow control valvesThrottle valveOverflow valveDouble seat valveBellow valvesSampling valvesTwo way valvesTankdome fitting

Stroke movementRotary movementMedia cutoffMedia cutoffMedia cutoffControl of liquefied mediaControl of liquefied mediaDefinition of fluid pressureMedia separationSampling of liquidsSampling of liquidsMedia cutoffPrevention of overpressure and vacuum, Tank cleaning

• DIN EN ISO 12100 Safety of machinery

flow control valve type: 57xx - cn.kieselmann.com · 27.10.11 flow control valve type: 57xx 6 7....

Documents