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THE MEASURE OF PERFECTION www.reprorubber.com The Original Formula Metrology Casting Material From FLEXBAR ® Clone Any Part Quickly and Accurately ALL METALS ALL PLASTICS NON-METALS RUBBER PAPER OR CARDBOARD WOOD MARBLE CERAMIC & GLASS ® ® REP-0409

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Page 1: FLEXBAR - Reprorubberreprorubber.com/images/pdfs/Reprorubber-Entire-Product-Line.pdf · and dispense casting material utilizing the REPRO-MIX II Gun System. For internal-shape applications

T H E M E A S U R E O F P E R F E C T I O N

w w w. r e p r o r u b b e r.c o m

The Original FormulaMetrology Casting Material

From F L E X B A R®

C l o n e A n y Pa r t Q u i c k ly a n d A c c u r at e ly

ALL METALS

ALL PLASTICS

NON-METALS

RUBBER

PAPER OR CARDBOARD

WOOD

MARBLE

CERAMIC & GLASS

®

®

PHYSICAL PROPERTIES AND APPLICATIONS

APPLICATIONS

REPRORUBBER REPRORUBBER REPRORUBBERTHIN POUR MEDIUM BODY ORANGE QUICK SETTING PUTTY

Mix Time 15-30 seconds 15-30 seconds Approximately 1 minute

Working Time (Manipulation Time) 2 minutes 2.5 minutes 1-2 minutes (from beginning of mix)

Setting Time (at room temperature) 10-15 minutes 5-6 minutes 8-10 minutes

Permanent Deformation 0.2% 0.3% 0.3%

Dimensional Stability Less than 0.50% Less than 0.40% Less than -0.25%

Tear Strength 44psi 300psi 105psi

Elongation 60% at break 70% at break 6.3% at break

Durometer (Shore A-2) 30 (at 15 minutes) 40 (at 10 minutes) 50 (at 7 minutes)

Temperature Stability 1 week @ 23°C (72°F) 1 week @ 23°C (72°F) 1 week @ 23°C (72°F)

Detail Reproduction EXCELLENT EXCELLENT EXCELLENT

You can take impressions of:

• ALL METALS • NON METALS • PAPER OR CARDBOARD ITEMS • WOOD, MARBLE, ETC.

• ALL PLASTICS • RUBBER • CERAMIC AND GLASS ITEMS

Other Uses Include:

• Prototypes of rubber type components such as gaskets, washers, etc. • Making joints where flexibility is required.

• As a mask for high temperature plasma spray of metallic coatings. • Fixturing where semi-rigid structure is desired.

PHYSICAL ADVANTAGES OVER THE HARD-COPY REPLICAS

• Replica is easy to remove – even if there are under cuts or grooves.

• Cross-sectioning of replica is easily accomplished with a knife or razor.

• It can then be checked on an optical comparator or microscope.

• Surface finish replication is exact with excellent optical properties.

• Reprorubber copies can be recopied (copy from a “female mold”yields a male-shaped replica).

• Replicas are permanent – will not leach out, ooze out, or outgas.

• NO MORE 16 HOUR CURE TIME AS WITH RTV SILICONES.

• MORE ACCURATE THAN ALL OTHER RTV COMPOUNDS.

• REPRORUBBER PUTTY will withstand up to 600˚F (or more).

For additional information and applications, please visit our website, www.reprorubber.com.

250 Gibbs Road

Islandia, NY 11749

800.879.7575

fax: 631.582.8487

email: [email protected]

www.flexbar.com

Flexbar’s Metrology Grade Replication Materials have been used by a wide range of manufacturing and serviceindustries for over 40 years. Flexbar first developed its Facsimile Measure Image “Hard Copy” Quick SettingPlastic Compound to accurately reproduce a wide range of internal, external and surface finish geometries. Thismethod has become very popular for checking forms fornon-destructive inspection and measuring hard to accesspart dimensions.

In the early 1980’s Flexbar developed and introduced itsReprorubber Metrology Grade Self Curing Casting Materials,also providing virtually perfect replica castings of both internaland external forms. Supplied in 3 different viscosities, theseeasy to use kits produce quick “Zero Shrinkage” reproductionsin less than 10 minutes and do not require a release agent ofany kind in most applications.

The 3 available Reprorubber viscosities includeReprorubber Thin Pour, Reprorubber Medium Body Orange and Reprorubber Putty. Each version consists of an easy to mix two-part base/catalyst system which produces rubber-like replica casting ranging from 30 to 50 durometer on the Shore A-2 scale.

The Thin Pour Green viscosity is ideal for internal formsrequiring superior flow and detail. The Medium Body Orangeand Quick Setting Putty viscosities can be used for both internal and external applications such as gears, threads,grooves and more.

In 2007 Flexbar introduced its new Repro-Mix II QuickDispense Cartridge System for both Reprorubber Thin Pourand Reprorubber Orange grades. Utilizing a reusable dualbarrel dispensing gun, the system works with disposableprefilled Reprorubber Cartridges in both Thin Pour andOrange viscosities. Disposable helix mixing nozzles can be used for each application, making the system waste-free and convenient to use.

Reprorubber is now commonly used in a diverse cross-section of manufacturing industries including metalworking, automotive, aerospace, oil and gas, medical device, injection molded plastics, sheet metal, stampings and more.The product in all of its forms has become an important tool for today’s increasingdemands for inspection and measurement as well as design and manufacturing processes.

For over forty years we at Flexbar have led the way in offering unique and innovative products. With our Full Line Catalog, we are proud to continue to offer an expanding array of more sophisticated products in the areas of metrology, inspection, and machine tool accessories. Our products range from our world famous metrology grade replica and casting materials, Facsimile® and Reprorubber®, precision gagesand testers, industrial borescopes, and optical and video inspection/measurement systems.

Corporate History

Innovation, Quality and Service... Since 1965

Request Your Free Catalog Today!

Distributed By:®

Reprorubber is a registered trademark of Flexbar Machine Corp., Islandia, NY, USA.©2009 Flexbar Machine Corp., Islandia, NY, USA.

REP-0409

FlexbarBrochure 4/24/09 10:40 AM Page 2

Page 2: FLEXBAR - Reprorubberreprorubber.com/images/pdfs/Reprorubber-Entire-Product-Line.pdf · and dispense casting material utilizing the REPRO-MIX II Gun System. For internal-shape applications

Original Reprorubber® Thin PourFinal Color - LIGHT GREENFor internal-shape applications where a

thin pour will completely fill the cavity

without voids. A complete replica

casting is quickly formed.

• Manipulation time is approximately 2 minutes and cure time is approximately 10 minutes.

• Start to finish: approximately 12 minutes.

• Kits include graduated mixing cups, wooden spatulasand instructions.

New Reprorubber® ThinPour Prefilled CartridgesFinal Color - LIGHT GREENSame viscosity and durometer as

Original Reprorubber Thin Pour.

Disposable prefilled dual barrel

50ml cartridges can quickly mix

and dispense casting material

utilizing the REPRO-MIX II Gun System. For internal-shape

applications where a thin pour will completely fill the cavity

without voids. A complete replica casting is quickly formed.

• Cure time is approximately 10 minutes.

• Start to finish: approximately 12 minutes.

New Reprorubber®

Orange - Medium BodyPrefilled CartridgesFinal Color - ORANGENew Medium Body (Medium

Viscosity - Medium Durometer)

casting material ideal for

both internal and external

applications. Disposable

prefilled dual barrel 50ml cartridges can quickly dispense casting

material utilizing the REPRO-MIX II Gun System.

• Mix time: 15-30 seconds and cure time is 5-6 minutes.

• Start to finish: 6-8 minutes.

Original Reprorubber® Quick Setting PuttyFinal Color - LIGHT BLUE

Roll two equal-sized balls of catalyst putty and base putty

and simply knead them together like dough. Excellent for

external shapes. Simply spread over master, pushing down

with fingers, and wait for cure 8-10 minutes.

You have 1 or 2 minutes of manipulation

time, therefore 12 minutes start to finish.

You can also cast internal shapes and

cavities but some pressure should be

applied such as a weighted object on top.

Each Reproduction a MasterpieceWith Flexbar Reprorubber® Impressions

Flexbar Reprorubber is the state-of-the-art metrology-grade,

self-curing casting material. Now it’s faster and easier to create

virtually perfect replicas of both internal and external forms.

Offered in three different viscosities, Reprorubber kits produce

quick “zero shrinkage” reproductions in less than 10 minutes.

Reprorubber flawless castings make it simple to check internal

and external forms for non-destructive inspection and to measure

for accuracy – even in hard-to-access part dimensions and surface

finish geometrics.

• Flexbar FlexibilityReprorubber sets the standards for simplicity and versatility.

The easy-to-mix, two-part base/catalyst system comes in

three viscosities:

1. Reprorubber Thin Pour (Light Green) – for internal formsrequiring superior flow and detail.

2. Reprorubber Medium Body (Orange) – for both internal andexternal applications.

3. Reprorubber Quick Setting Putty (Light Blue) – for internaland external applications and with the ability to withstandtemperatures of 600º F (315.5º C) or more.

• Convenient Pre-Filled CartridgesAlso AvailableThe Repro Mix II Quick Dispense Cartridge System eliminates

manual mixing. A dual barrel, reusable, rugged dispensing gun

utilizes pre-filled Reprorubber cartridges in Thin Pour and

Medium Orange viscosities. Disposable helix mixing nozzles

can be used for each application, making the system waste-free

and even more convenient to use.

• Unduplicated BenefitsReprorubber offers numerous advantages over other

hard-copy replicating materials:

• Quick casting – zero shrinkage

• No release agent required — will not stick to part.

• Surface finish replication is exact with excellent opticalproperties easily checked on an optical comparator orvideo inspection machine.

• Copies can be recopied from original mold.

• Replicas are permanent – will not leach out, ooze out,or outgas.

• No more 16 hour cure time as with RTV silicones.

• More accurate than all other RTV compounds.

• Industrial Applications• Metalworking • Plastics

• Automotive • Sheet Metal & Stampings

• Aerospace • Forensics

• Oil & Gas • Art Restorations

• Medical Devices • More

Flexbar Reprorubber® Self-Curing Formula —For the Measure of PerfectionReprorubber – the easy metrology casting material:

• Easy to use convenient kits in 3 viscosities.

• Easy to mix non-toxic materials.

• Easy to remove the replica from the mold.

• Easy to cross-section with knife or razor.

• Easy to inspect internal &external forms.

• Easy to check on optical.scanner or microscope.

Original Reprorubber® Thin PourFinal Color - LIGHT GREEN

Original Reprorubber® Quick Setting PuttyFinal Color - LIGHT BLUE

ORDERING INFORMATION — ORIGINAL MIX YOUR OWN KITS

Trial Size Kit:

Order No. 16116 Thin Pour 130ml Trial Kit

Standard Size Kits:

Order No. 16135 Thin Pour 380ml Kit

Order No. 16137 Case of 10 each 380ml Kits

Trial Size Kit:

Order No. 16129 220ml Quick Setting Putty Trial Kit

Other Kits:

Order No. 16130 13/4 lb. (520ml) Introductory Kit

Order No. 16131 7 lb. (2150ml) Economy Kit

Metrology Casting MaterialFLEXBAR

ORDERING COMPLETE KITS:No. 16300 Reprorubber Thin Pour (Green)

Quick Dispense Cartridge System Kit Complete.

No. 16305 Reprorubber Orange (Medium Body)Quick Dispense Cartridge System Kit Complete.

No. 16309 Reprorubber Combo Quick Dispense Cartridge System Kit, Includes 3 each Thin Pour & 3 each Orange.

SYSTEM REFILLS:No. 16301 Reprorubber Thin Pour (Green) 50ml Cartridge, 1 each.

No. 16302 Reprorubber Thin Pour (Green) 50ml Cartridges, 6 pack.

No. 16306 Reprorubber Orange (Medium Body) 50ml Cartridge,1 each.

No. 16307 Reprorubber Orange (Medium Body) 50ml Cartridges, 6 pack.

No. 16311 Repro-Mix II Dispensing Gun (reusable).

No. 16313 Repro-Mix II Helix Mixing Nozzles, 15 Pack.

No. 16316 Repro-Mix II Helix Mixing Nozzles, 100 Pack.

No. 16315 Quick Dispense Cartridge System Fitted Case (without contents).

No. 16314 Micro Injector Snap-On Nozzle, Pack of 15.

Quick Dispense Cartridge System KitsReprorubber Quick Dispense Cartridge System Kits contain everything you need to easily create Highly Accurate, Zero Shrinkage replicas. Each kit includes 1 each Repro-Mix II Reusable Dispensing Gun, 6 each 50ml Prefilled Reprorubber Disposable Cartridges, 15 Disposable Mixing Nozzles, 2 Micro Injector Snap-On Nozzles, and a Deluxe Fitted Carrying Case.

Kit No. 16305Reprorubber OrangeAlso Available (see below)Thin Pour (Green) andCombo Kits.

Low cost, disposable mixing nozzle tips allow multiple applications.

Snap-on Micro Inject Nozzle (optional) for small holes and cavities

®

No. 16306 OrangeNo. 16301 Green

FlexbarBrochure 4/24/09 10:40 AM Page 1

Page 3: FLEXBAR - Reprorubberreprorubber.com/images/pdfs/Reprorubber-Entire-Product-Line.pdf · and dispense casting material utilizing the REPRO-MIX II Gun System. For internal-shape applications

Original Reprorubber® Thin PourFinal Color - LIGHT GREENFor internal-shape applications where a

thin pour will completely fill the cavity

without voids. A complete replica

casting is quickly formed.

• Manipulation time is approximately 2 minutes and cure time is approximately 10 minutes.

• Start to finish: approximately 12 minutes.

• Kits include graduated mixing cups, wooden spatulasand instructions.

New Reprorubber® ThinPour Prefilled CartridgesFinal Color - LIGHT GREENSame viscosity and durometer as

Original Reprorubber Thin Pour.

Disposable prefilled dual barrel

50ml cartridges can quickly mix

and dispense casting material

utilizing the REPRO-MIX II Gun System. For internal-shape

applications where a thin pour will completely fill the cavity

without voids. A complete replica casting is quickly formed.

• Cure time is approximately 10 minutes.

• Start to finish: approximately 12 minutes.

New Reprorubber®

Orange - Medium BodyPrefilled CartridgesFinal Color - ORANGENew Medium Body (Medium

Viscosity - Medium Durometer)

casting material ideal for

both internal and external

applications. Disposable

prefilled dual barrel 50ml cartridges can quickly dispense casting

material utilizing the REPRO-MIX II Gun System.

• Mix time: 15-30 seconds and cure time is 5-6 minutes.

• Start to finish: 6-8 minutes.

Original Reprorubber® Quick Setting PuttyFinal Color - LIGHT BLUE

Roll two equal-sized balls of catalyst putty and base putty

and simply knead them together like dough. Excellent for

external shapes. Simply spread over master, pushing down

with fingers, and wait for cure 8-10 minutes.

You have 1 or 2 minutes of manipulation

time, therefore 12 minutes start to finish.

You can also cast internal shapes and

cavities but some pressure should be

applied such as a weighted object on top.

Each Reproduction a MasterpieceWith Flexbar Reprorubber® Impressions

Flexbar Reprorubber is the state-of-the-art metrology-grade,

self-curing casting material. Now it’s faster and easier to create

virtually perfect replicas of both internal and external forms.

Offered in three different viscosities, Reprorubber kits produce

quick “zero shrinkage” reproductions in less than 10 minutes.

Reprorubber flawless castings make it simple to check internal

and external forms for non-destructive inspection and to measure

for accuracy – even in hard-to-access part dimensions and surface

finish geometrics.

• Flexbar FlexibilityReprorubber sets the standards for simplicity and versatility.

The easy-to-mix, two-part base/catalyst system comes in

three viscosities:

1. Reprorubber Thin Pour (Light Green) – for internal formsrequiring superior flow and detail.

2. Reprorubber Medium Body (Orange) – for both internal andexternal applications.

3. Reprorubber Quick Setting Putty (Light Blue) – for internaland external applications and with the ability to withstand temperatures of 600º F (315.5º C) or more.

• Convenient Pre-Filled Cartridges Also AvailableThe Repro Mix II Quick Dispense Cartridge System eliminates

manual mixing. A dual barrel, reusable, rugged dispensing gun

utilizes pre-filled Reprorubber cartridges in Thin Pour and

Medium Orange viscosities. Disposable helix mixing nozzles

can be used for each application, making the system waste-free

and even more convenient to use.

• Unduplicated BenefitsReprorubber offers numerous advantages over other

hard-copy replicating materials:

• Quick casting – zero shrinkage

• No release agent required — will not stick to part.

• Surface finish replication is exact with excellent optical properties easily checked on an optical comparator or video inspection machine.

• Copies can be recopied from original mold.

• Replicas are permanent – will not leach out, ooze out, or outgas.

• No more 16 hour cure time as with RTV silicones.

• More accurate than all other RTV compounds.

• Industrial Applications• Metalworking • Plastics

• Automotive • Sheet Metal & Stampings

• Aerospace • Forensics

• Oil & Gas • Art Restorations

• Medical Devices • More

Flexbar Reprorubber® Self-Curing Formula —For the Measure of PerfectionReprorubber – the easy metrology casting material:

• Easy to use convenient kits in 3 viscosities.

• Easy to mix non-toxic materials.

• Easy to remove the replica from the mold.

• Easy to cross-section with knife or razor.

• Easy to inspect internal & external forms.

• Easy to check on optical. scanner or microscope.

Original Reprorubber® Thin PourFinal Color - LIGHT GREEN

Original Reprorubber® Quick Setting PuttyFinal Color - LIGHT BLUE

ORDERING INFORMATION — ORIGINAL MIX YOUR OWN KITS

Trial Size Kit:

Order No. 16116 Thin Pour 130ml Trial Kit

Standard Size Kits:

Order No. 16135 Thin Pour 380ml Kit

Order No. 16137 Case of 10 each 380ml Kits

Trial Size Kit:

Order No. 16129 220ml Quick Setting Putty Trial Kit

Other Kits:

Order No. 16130 13/4 lb. (520ml) Introductory Kit

Order No. 16131 7 lb. (2150ml) Economy Kit

Metrology Casting MaterialFLEXBAR

ORDERING COMPLETE KITS:No. 16300 Reprorubber Thin Pour (Green)

Quick Dispense Cartridge System Kit Complete.

No. 16305 Reprorubber Orange (Medium Body)Quick Dispense Cartridge System Kit Complete.

No. 16309 Reprorubber Combo Quick Dispense Cartridge System Kit, Includes 3 each Thin Pour & 3 each Orange.

SYSTEM REFILLS:No. 16301 Reprorubber Thin Pour (Green) 50ml Cartridge, 1 each.

No. 16302 Reprorubber Thin Pour (Green) 50ml Cartridges, 6 pack.

No. 16306 Reprorubber Orange (Medium Body) 50ml Cartridge,1 each.

No. 16307 Reprorubber Orange (Medium Body) 50ml Cartridges, 6 pack.

No. 16311 Repro-Mix II Dispensing Gun (reusable).

No. 16313 Repro-Mix II Helix Mixing Nozzles, 15 Pack.

No. 16316 Repro-Mix II Helix Mixing Nozzles, 100 Pack.

No. 16315 Quick Dispense Cartridge System Fitted Case (without contents).

No. 16314 Micro Injector Snap-On Nozzle, Pack of 15.

Quick Dispense Cartridge System KitsReprorubber Quick Dispense Cartridge System Kits contain everything you need to easily create Highly Accurate, Zero Shrinkage replicas. Each kit includes 1 each Repro-Mix II Reusable Dispensing Gun, 6 each 50ml Prefilled Reprorubber Disposable Cartridges, 15 Disposable Mixing Nozzles, 2 Micro Injector Snap-On Nozzles, and a Deluxe Fitted Carrying Case.

Kit No. 16305Reprorubber OrangeAlso Available (see below)Thin Pour (Green) andCombo Kits.

Low cost, disposable mixing nozzle tips allow multiple applications.

Snap-on Micro Inject Nozzle (optional) for small holes and cavities

®

No. 16306 OrangeNo. 16301 Green

FlexbarBrochure 4/24/09 10:40 AM Page 1

Page 4: FLEXBAR - Reprorubberreprorubber.com/images/pdfs/Reprorubber-Entire-Product-Line.pdf · and dispense casting material utilizing the REPRO-MIX II Gun System. For internal-shape applications

Original Reprorubber® Thin PourFinal Color - LIGHT GREENFor internal-shape applications where a

thin pour will completely fill the cavity

without voids. A complete replica

casting is quickly formed.

• Manipulation time is approximately 2 minutes and cure time is approximately 10 minutes.

• Start to finish: approximately 12 minutes.

• Kits include graduated mixing cups, wooden spatulasand instructions.

New Reprorubber® ThinPour Prefilled CartridgesFinal Color - LIGHT GREENSame viscosity and durometer as

Original Reprorubber Thin Pour.

Disposable prefilled dual barrel

50ml cartridges can quickly mix

and dispense casting material

utilizing the REPRO-MIX II Gun System. For internal-shape

applications where a thin pour will completely fill the cavity

without voids. A complete replica casting is quickly formed.

• Cure time is approximately 10 minutes.

• Start to finish: approximately 12 minutes.

New Reprorubber®

Orange - Medium BodyPrefilled CartridgesFinal Color - ORANGENew Medium Body (Medium

Viscosity - Medium Durometer)

casting material ideal for

both internal and external

applications. Disposable

prefilled dual barrel 50ml cartridges can quickly dispense casting

material utilizing the REPRO-MIX II Gun System.

• Mix time: 15-30 seconds and cure time is 5-6 minutes.

• Start to finish: 6-8 minutes.

Original Reprorubber® Quick Setting PuttyFinal Color - LIGHT BLUE

Roll two equal-sized balls of catalyst putty and base putty

and simply knead them together like dough. Excellent for

external shapes. Simply spread over master, pushing down

with fingers, and wait for cure 8-10 minutes.

You have 1 or 2 minutes of manipulation

time, therefore 12 minutes start to finish.

You can also cast internal shapes and

cavities but some pressure should be

applied such as a weighted object on top.

Each Reproduction a MasterpieceWith Flexbar Reprorubber® Impressions

Flexbar Reprorubber is the state-of-the-art metrology-grade,

self-curing casting material. Now it’s faster and easier to create

virtually perfect replicas of both internal and external forms.

Offered in three different viscosities, Reprorubber kits produce

quick “zero shrinkage” reproductions in less than 10 minutes.

Reprorubber flawless castings make it simple to check internal

and external forms for non-destructive inspection and to measure

for accuracy – even in hard-to-access part dimensions and surface

finish geometrics.

• Flexbar FlexibilityReprorubber sets the standards for simplicity and versatility.

The easy-to-mix, two-part base/catalyst system comes in

three viscosities:

1. Reprorubber Thin Pour (Light Green) – for internal formsrequiring superior flow and detail.

2. Reprorubber Medium Body (Orange) – for both internal andexternal applications.

3. Reprorubber Quick Setting Putty (Light Blue) – for internaland external applications and with the ability to withstand temperatures of 600º F (315.5º C) or more.

• Convenient Pre-Filled Cartridges Also AvailableThe Repro Mix II Quick Dispense Cartridge System eliminates

manual mixing. A dual barrel, reusable, rugged dispensing gun

utilizes pre-filled Reprorubber cartridges in Thin Pour and

Medium Orange viscosities. Disposable helix mixing nozzles

can be used for each application, making the system waste-free

and even more convenient to use.

• Unduplicated BenefitsReprorubber offers numerous advantages over other

hard-copy replicating materials:

• Quick casting – zero shrinkage

• No release agent required — will not stick to part.

• Surface finish replication is exact with excellent optical properties easily checked on an optical comparator or video inspection machine.

• Copies can be recopied from original mold.

• Replicas are permanent – will not leach out, ooze out, or outgas.

• No more 16 hour cure time as with RTV silicones.

• More accurate than all other RTV compounds.

• Industrial Applications• Metalworking • Plastics

• Automotive • Sheet Metal & Stampings

• Aerospace • Forensics

• Oil & Gas • Art Restorations

• Medical Devices • More

Flexbar Reprorubber® Self-Curing Formula —For the Measure of PerfectionReprorubber – the easy metrology casting material:

• Easy to use convenient kits in 3 viscosities.

• Easy to mix non-toxic materials.

• Easy to remove the replica from the mold.

• Easy to cross-section with knife or razor.

• Easy to inspect internal & external forms.

• Easy to check on optical. scanner or microscope.

Original Reprorubber® Thin PourFinal Color - LIGHT GREEN

Original Reprorubber® Quick Setting PuttyFinal Color - LIGHT BLUE

ORDERING INFORMATION — ORIGINAL MIX YOUR OWN KITS

Trial Size Kit:

Order No. 16116 Thin Pour 130ml Trial Kit

Standard Size Kits:

Order No. 16135 Thin Pour 380ml Kit

Order No. 16137 Case of 10 each 380ml Kits

Trial Size Kit:

Order No. 16129 220ml Quick Setting Putty Trial Kit

Other Kits:

Order No. 16130 13/4 lb. (520ml) Introductory Kit

Order No. 16131 7 lb. (2150ml) Economy Kit

Metrology Casting MaterialFLEXBAR

ORDERING COMPLETE KITS:No. 16300 Reprorubber Thin Pour (Green)

Quick Dispense Cartridge System Kit Complete.

No. 16305 Reprorubber Orange (Medium Body)Quick Dispense Cartridge System Kit Complete.

No. 16309 Reprorubber Combo Quick Dispense Cartridge System Kit, Includes 3 each Thin Pour & 3 each Orange.

SYSTEM REFILLS:No. 16301 Reprorubber Thin Pour (Green) 50ml Cartridge, 1 each.

No. 16302 Reprorubber Thin Pour (Green) 50ml Cartridges, 6 pack.

No. 16306 Reprorubber Orange (Medium Body) 50ml Cartridge,1 each.

No. 16307 Reprorubber Orange (Medium Body) 50ml Cartridges, 6 pack.

No. 16311 Repro-Mix II Dispensing Gun (reusable).

No. 16313 Repro-Mix II Helix Mixing Nozzles, 15 Pack.

No. 16316 Repro-Mix II Helix Mixing Nozzles, 100 Pack.

No. 16315 Quick Dispense Cartridge System Fitted Case (without contents).

No. 16314 Micro Injector Snap-On Nozzle, Pack of 15.

Quick Dispense Cartridge System KitsReprorubber Quick Dispense Cartridge System Kits contain everything you need to easily create Highly Accurate, Zero Shrinkage replicas. Each kit includes 1 each Repro-Mix II Reusable Dispensing Gun, 6 each 50ml Prefilled Reprorubber Disposable Cartridges, 15 Disposable Mixing Nozzles, 2 Micro Injector Snap-On Nozzles, and a Deluxe Fitted Carrying Case.

Kit No. 16305Reprorubber OrangeAlso Available (see below)Thin Pour (Green) andCombo Kits.

Low cost, disposable mixing nozzle tips allow multiple applications.

Snap-on Micro Inject Nozzle (optional) for small holes and cavities

®

No. 16306 OrangeNo. 16301 Green

FlexbarBrochure 4/24/09 10:40 AM Page 1

Page 5: FLEXBAR - Reprorubberreprorubber.com/images/pdfs/Reprorubber-Entire-Product-Line.pdf · and dispense casting material utilizing the REPRO-MIX II Gun System. For internal-shape applications

T H E M E A S U R E O F P E R F E C T I O N

w w w. r e p r o r u b b e r.c o m

The Original FormulaMetrology Casting Material

From F L E X B A R®

C l o n e A n y Pa r t Q u i c k ly a n d A c c u r at e ly

ALL METALS

ALL PLASTICS

NON-METALS

RUBBER

PAPER OR CARDBOARD

WOOD

MARBLE

CERAMIC & GLASS

®

®

PHYSICAL PROPERTIES AND APPLICATIONS

APPLICATIONS

REPRORUBBER REPRORUBBER REPRORUBBERTHIN POUR MEDIUM BODY ORANGE QUICK SETTING PUTTY

Mix Time 15-30 seconds 15-30 seconds Approximately 1 minute

Working Time (Manipulation Time) 2 minutes 2.5 minutes 1-2 minutes (from beginning of mix)

Setting Time (at room temperature) 10-15 minutes 5-6 minutes 8-10 minutes

Permanent Deformation 0.2% 0.3% 0.3%

Dimensional Stability Less than 0.50% Less than 0.40% Less than -0.25%

Tear Strength 44psi 300psi 105psi

Elongation 60% at break 70% at break 6.3% at break

Durometer (Shore A-2) 30 (at 15 minutes) 40 (at 10 minutes) 50 (at 7 minutes)

Temperature Stability 1 week @ 23°C (72°F) 1 week @ 23°C (72°F) 1 week @ 23°C (72°F)

Detail Reproduction EXCELLENT EXCELLENT EXCELLENT

You can take impressions of:

• ALL METALS • NON METALS • PAPER OR CARDBOARD ITEMS • WOOD, MARBLE, ETC.

• ALL PLASTICS • RUBBER • CERAMIC AND GLASS ITEMS

Other Uses Include:

• Prototypes of rubber type components such as gaskets, washers, etc. • Making joints where flexibility is required.

• As a mask for high temperature plasma spray of metallic coatings. • Fixturing where semi-rigid structure is desired.

PHYSICAL ADVANTAGES OVER THE HARD-COPY REPLICAS

• Replica is easy to remove – even if there are under cuts or grooves.

• Cross-sectioning of replica is easily accomplished with a knife or razor.

• It can then be checked on an optical comparator or microscope.

• Surface finish replication is exact with excellent optical properties.

• Reprorubber copies can be recopied (copy from a “female mold”yields a male-shaped replica).

• Replicas are permanent – will not leach out, ooze out, or outgas.

• NO MORE 16 HOUR CURE TIME AS WITH RTV SILICONES.

• MORE ACCURATE THAN ALL OTHER RTV COMPOUNDS.

• REPRORUBBER PUTTY will withstand up to 600˚F (or more).

For additional information and applications, please visit our website, www.reprorubber.com.

250 Gibbs Road

Islandia, NY 11749

800.879.7575

fax: 631.582.8487

email: [email protected]

www.flexbar.com

Flexbar’s Metrology Grade Replication Materials have been used by a wide range of manufacturing and serviceindustries for over 40 years. Flexbar first developed its Facsimile Measure Image “Hard Copy” Quick SettingPlastic Compound to accurately reproduce a wide range of internal, external and surface finish geometries. Thismethod has become very popular for checking forms fornon-destructive inspection and measuring hard to accesspart dimensions.

In the early 1980’s Flexbar developed and introduced itsReprorubber Metrology Grade Self Curing Casting Materials,also providing virtually perfect replica castings of both internaland external forms. Supplied in 3 different viscosities, theseeasy to use kits produce quick “Zero Shrinkage” reproductionsin less than 10 minutes and do not require a release agent ofany kind in most applications.

The 3 available Reprorubber viscosities includeReprorubber Thin Pour, Reprorubber Medium Body Orange and Reprorubber Putty. Each version consists of an easy to mix two-part base/catalyst system which produces rubber-like replica casting ranging from 30 to 50 durometer on the Shore A-2 scale.

The Thin Pour Green viscosity is ideal for internal formsrequiring superior flow and detail. The Medium Body Orangeand Quick Setting Putty viscosities can be used for both internal and external applications such as gears, threads,grooves and more.

In 2007 Flexbar introduced its new Repro-Mix II QuickDispense Cartridge System for both Reprorubber Thin Pourand Reprorubber Orange grades. Utilizing a reusable dualbarrel dispensing gun, the system works with disposableprefilled Reprorubber Cartridges in both Thin Pour andOrange viscosities. Disposable helix mixing nozzles can be used for each application, making the system waste-free and convenient to use.

Reprorubber is now commonly used in a diverse cross-section of manufacturing industries including metalworking, automotive, aerospace, oil and gas, medical device, injection molded plastics, sheet metal, stampings and more.The product in all of its forms has become an important tool for today’s increasingdemands for inspection and measurement as well as design and manufacturing processes.

For over forty years we at Flexbar have led the way in offering unique and innovative products. With our Full Line Catalog, we are proud to continue to offer an expanding array of more sophisticated products in the areas of metrology, inspection, and machine tool accessories. Our products range from our world famous metrology grade replica and casting materials, Facsimile® and Reprorubber®, precision gagesand testers, industrial borescopes, and optical and video inspection/measurement systems.

Corporate History

Innovation, Quality and Service... Since 1965

Request Your Free Catalog Today!

Distributed By:®

Reprorubber is a registered trademark of Flexbar Machine Corp., Islandia, NY, USA.©2009 Flexbar Machine Corp., Islandia, NY, USA.

REP-0409

FlexbarBrochure 4/24/09 10:40 AM Page 2

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Reprorubber

N E W F R O M F L E X B A R

Designed for small, accu-

rate reproductions. No

waste! No Mess!

Convenient - Easy to UseQuick Replicas with Zero Shrinkage!

Single Application System

INDUSTRIAL APPLICATIONS

MetalworkingAutomotiveAerospaceOil & GasMedical DevicesPlasticsSheet Metal & StampingsForensicsArt RestorationsMany More

Unique Products • Innovative Solutions

Introductory KitsModel No. Description16170 10 Use Kit. Includes Applicator, 10 Cartridges, 10 Mix-Tips16171 20 Use Kit. Includes Applicator, 20 Cartridges, 20 Mix-Tips

Refills and AccessoriesModel No. Description16174-10 10 Piece Cartridge/Mix Tip Package16174-20 20 Piece Cartridge/Mix Tip Package16172 Hand Applicator16173 Case w/adjustable dividers

Reusable Applicator

Cartridge

Mix-Tip

FLEXBAR MACHINE CORPORATION250 Gibbs Road Islandia, NY 11749Phone 631.582.8440Fax 631.582.8487Toll-free 800.879.7575www.flexbar.com

®

• Single Use Cartridges (3.12ml each)• Prefilled with Reprorubber Orange Medium Body• Single Use system designed for small, accurate reproductions• Kits include Applicator, Cartridges, Mix-Tips and Case

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ReproCut™

N E W F R O M F L E X B A R

Reprocut is the perfect

compliment to our popular

Reprorubber® product line.

I M P R O V E S A C C U R A C Y

Produces even and accurate

cross-sections of specimens that

can be easily inspected.

AV O I D S W O R K P L A C E

I N J U RY

Two handed operation keeps

user out of harms way.

New Specially Designed ToolSafely and Easily Cuts all Flexbar Reprorubber® Castings

• 2.25” Throat clearance, 2.5” Cutting Blade Width• Easily trim flash and excess material• Two sided operation • Single blade for variable thickness slicing • Dual blade for repeatable putty specimens• Two handed operation improves accuracy & avoids injury • Clear window allows direct view of cutting area• Safety Cover doubles as a specimen removal tool

Cutting Edge Solutions

Model No. 16139 - ReproCut™ Cutting Tool System

Replacement Blades:Model No. 16139-SB, Replacement Thin Cutter BladeModel No. 16139-LB, Replacement Thick Cutter Blade

INDUSTRIAL APPLICATIONS

Metalworking

Automotive

Aerospace

Oil & Gas

Medical Devices

Plastics

Sheet Metal & Stampings

Forensics

Art Restorations

Many More

Unique Products • Innovative Solutions

Page 8: FLEXBAR - Reprorubberreprorubber.com/images/pdfs/Reprorubber-Entire-Product-Line.pdf · and dispense casting material utilizing the REPRO-MIX II Gun System. For internal-shape applications

FLEXBAR MACHINE CORPORATION250 Gibbs Road • Islandia, NY 11749Phone 631.582.8440Fax 631.582.8487Toll-free 800.879.7575www.flexbar.com© 2016 Flexbar Machine Corp., Islandia, NY USA

O R I G I N A L T H I N P O U R

For internal-shape applica-

tions where a thin pour will

completely fill the cavity

without voids.

M E D I U M B O D Y -

O R A N G E

Medium body casting

material ideal for both

internal and external

applications. Disposable

prefilled dual barrel 50ml

cartridges can quickly

dispense casting material

utilizing the REPRO-MIX II

Gun System.

Q U I C K S E T T I N G

P U T T Y

Roll two equal-sized balls

of catalyst putty and base

putty and simply knead

them together like dough.

Excellent for external

shapes.

For more information on

any of our products or

services please visit us on

the Web at:

www.reprorubber.com

Uses & Applications

Radius Measurements

Length/Angle Measurements

Pitch Diameter

Safety Cover doubles as a specimen removal tool

O R I G I N A L T H I N P O U RQ U I C K S E T T I N G P U T T Y M E D I U M B O D Y - O R A N G E

Flexbar ReproCut™

Produces Sharp and Accurate Cross-Sectioned Replicas for use with Optical Comparators & Video Measurement

REPRORUBBER SUPPLIED

IN THREE VISCOSITIES: