flange facing -...

Flange FacingA Buyers Guide

www.miragemachines.com

Rev 1.1

Industries

About Mirage MachinesMirage portable machine tools optimise the performance of on-site assets by achieving operational excellence, maximising uptime and improving productivity.

Our proprietary technology drives the development of the most reliable, durable, efficient and precise portable machine tools on the market, that are capable of delivering the most exacting standards of tolerance with the highest quality output.

Our portfolio of portable machine tools are suitable for a diverse range of on-site machining applications. Mirage have been granted ISO 9001:2008 certification for our design and manufacturing systems and we are able to provide full CE certification for our products.

Mirage manufacture a range of portable machines for a wide variety of applications and industries including:

Our products are supported by industry experts who work closely with our customers to optimise performance for industry specific applications. With extensive experience within service companies, our teams understand the dynamics of a wide range of industries and have the capability to deliver turn-key solutions that both meet specific requirements and address complex challenges.

• oil & gas• wind power• power generation• ship build & repair

Contact Us

• mining & construction• subsea• utilities

T: +44 (0) 1332 291767F: +44 (0) 1332 370356

[email protected]

Mirage Machines 8 - 10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

Content

Flange Facing External7 MM300e (0 - 12”) Flange Facing Machine

9 MM600e (0 - 24”) Flange Facing Machine

5 Overview & Gallery

Flange Facing Internal11 MM1000i (6 - 40”) Flange Facing Machine

13 MM1500i (12 - 60”) Flange Facing Machine






Flange Facing Internal/External25 MM1080ie (0 - 157”) Flange Facing Machine

Introduction to Flange FacingMirage Machines are proud manufacturers of high performance on-site machine tools. Since 1993 we have been producing portable machine tools that help to maintain operational excellence and maximise uptime of on-site assets.

Our flange facing machines offer unparalleled performance with our range carrying some of the most reliable, durable, efficient and precise flange facing machines on the market. The patented 360° powered tool post technology makes the operation of these machines easy and reduces operational risks.

The Mirage flange facing machines can be used for a wide range of applications including:• Rise face flanges• RTJ grooves• Heat exchanger flanges• Techlok flanges• Recessed gaskets and spigots• Weld preps• Hub profiles• Lens ring joints• SPO compact flanges• Swivel ring flanges

Hub profiles• Lens ring joints• SPO compact flanges• Swivel ring flanges

Mirages range of internal and external mounting flange facing machines offer innovative design with the latest linear and ball screw technology, utilising our patented power feed tool posts.

Machine Model

Facing range Drive Power Options

• Easy setup• Independent locking base• Delivered ready for use for

standard flanges and seal grooveconfiguration

Externally Mounted

Flange Facing 0 to 305mm (0 to 12") diameters

• Lightweight• Swivel toolpost for RTJ grooves• Quick one man set up


• Precision helical drive• Patented powered swivel tool post• Quick set up

MM300e MM600e

Externally & Internally Mounted

Internally Mounted

MM300e

0 Air

MM305i 2 - 12"MM610i 4 - 24"

MM860i 6 - 34"

MM1000i 6 - 40"MM1500i 12 - 60"

MM2000i 24 - 80"

MM3000i 45 - 120"

MM600e

MM1080ie Int. 55 - 120"

Flange Facing




• Maximum versatility with inside / outside mount• Patented powered swivel tool post• Independent internal / external base

• Lightweight• Swivel toolpost for RTJ grooves• Quick one man set up

• Lightweight• High torque drive• Quick set up

MM1080ie MM305i MM610i

30 9060 120

Ext. 0 - 40"

Hydraulic

0 - 24"

0 - 12"

5

Flange Facing





• High torque low noise drive• Manual swivel tool post• Quick set up adjustable base jaws

• High torque precision drive• Patented powered swivel tool post• Quick set up large & small base


• High torque low noise drive• Patented powered swivel tool post• Quick set up adjustable base jaws

• High torque low noise drive• Patented powered swivel tool post• Quick set up adjustable base jaws

• High torque precision drive• Patented powered swivel tool post• Quick set up fabricated base

MM860i

MM2000i

MM1500iMM1000i

MM3000i

T: +44 (0) 1332 291767F: +44 (0) 1332 370356

[email protected]


6

0 - 12” (0 - 305mm)

MM300EFlange Facer

T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com

Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •

• • •

• Lightweight precision construction• Preloaded cross roller drive• Geared continuous groove facing feeds• Swivel tool post for groove machining

An externally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring.

The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hose connection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing list and manual.

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Minimum Facing D iameter

Max imum Facing D iameter

MM300EFlange Facer



• • •

Minimum C lamping D iameter

Max imum C lamping D iameter

T ool Post T ravel

R . P. M

n u ti s

onsu tion u u

0mm

305mm

50mm

305mm

50mm

Min: 15

1. 1 H p

4 2 s. c. f. m

0”

12”

2”

12”

2”

Max : 33

0. 8 K w

T echnical D etails

0. 24 mm 0. 00 0. 038 ”

54 K gs

8 3 K gs

s

s

H - 4 5cm - (18 ”)

Facing Feeds (1. 7 5mm pitch feed screw )

Feed R ates

Machine W eight

Shipping W eight

W eights and D imensions

Shipping D imensions

0. 20 0. 8 0mm 0. 008 0. 032”Facing Feeds (1. 25mm pitch feed screw)

0. 18 0. 7 2mm 0. 007 0. 028 ”Facing Feeds (1. 0mm pitch feed screw)

255

244.

5

137

50

634

450

8

0 - 24 ” (0 - 6 10mm)

MM6 00eFlange Facer

T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •

• • •

• H elical drive for superior surface nish• Swivel tool post• Geared continuous groove facing feeds• Q uick set independent b ase

An externally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring.


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MM6 00eFlange Facer

T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •

• • •



T ool Post T ravel

R . P. M

n u ti s

onsu tion u u

0mm

6 10mm

305mm

6 10mm

102mm

Min: 15

4 . 0 H p

s

0”

24 ”

12”

24 ”

4 ”

Max : 33

3. 0 K w

T echnical D etails

0. 20 0. 8 0mm 0. 008 0. 032”

154 K gs

26 5 K gs

s

s

H - 4 3cm - (17 ”)

Facing C ontinuous Groove ( ne oarse)

Feed R ates

Machine W eight (independent b ase 14 k gs)

Shipping W eight



0. 18 0. 7 2mm 0. 007 0. 028 ”B oring Feeds ( ne coarse)

588 min. Swing Radius30

0

105093

10

6 - 4 0” (153 - 1000mm)

MM1000iFlange Facer



• • •

• Latest linear technology• Powered 36 0° tool post• 3 continuous groove feed gearb ox• Low noise level 2. 0hp drive• Q uick set adj ustab le clamping j aws

An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring.


11

MM1000iFlange Facer



• • •





Minimum Swing D iameter

T ool Post T ravel u o ti

R . P. M

n u ti s

A ir C onsumption / Supply R eq uired

153mm

1000mm

14 5mm

8 13mm

7 12mm

102mm

Min: 10

2. 0 hp

s

6 ”

4 0”

0. 20 - 0. 32 - 0. 8 1mm

0. 05 - 0. 10 - 0. 20

0. 008 - 0. 012 - 0. 032”

0. 002 - 0. 004 - 0. 008 ”

52. 5 K gs

203 K gs

115 Lb s

4 4 6 Lb s

W - 6 0cm - (24 ”)L - 8 4 cm - (33”) H - 7 2cm - (28 ”)

5. 7 ”

32”

28 ”

4 ”

Max : 33

1. 5 K w

2. 7 m3/ m

Facing Feed R ates o I n/ O ut)

B oring Feed R ates o U p/ D own)

T echnical D etails

Feed R ates

Machine W eight

Shipping W eight



12

12 - 6 0” (305 - 1500mm)

MM1500iFlange Facer



• • •

• Latest linear technology• 3 ontinuous groove facing feeds• Swivel powered tool post• Low noise level 8 0dB drive• Q uick set adj ustab le j aws

An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring.


13



MM1500iFlange Facer



• • •



T ool Post T ravel

R . P. M

n u ti s

onsu tion u u

305mm

1525mm

14 00mm

102mm

Min: 5

4 . 0 H p

s

12”

6 0”

11. 4 ”

55”

4 ”

Max : 22

3. 0 K w

T echnical D etails

0. 20 - 0. 32 - 0. 8 1mm 0. 008 - 0. 012 - 0. 032”

4 12 K gs

s

s

s

W - 8 2cm - (32”)L - 123cm - (4 8 ”) H - 8 3cm - (33”)

F n s o n u

Feed R ates

Machine W eight (including arm not b ase)

Shipping W eight



0. 05 - 0. 10 - 0. 20mm 0. 002 - 0. 004 - 0. 008 ”B oring Feed R ates ( o D own)

14

24 - 8 0” (6 10 - 2000mm)

MM2000iFlange Facer



• • •

• Latest linear technology • 3 C ontinuous groove facing feeds• Q uick set adj ustab le j aws• Swivel powered tool post

An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation, counter boring and heat exchanger repair.

The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hoseconnection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing listand manual.

15

MM2000iFlange Facer



• • •




Max imum C lamping D iameter (1m b ase)


T ool Post T ravel (36 0° swivel)

R . P. M

n u ti s

A ir C onsum tion / Supply R eq uired

6 10mm

2032mm

6 04 mm

18 30mm

1300mm

102mm

Min: 5

4 . 0 H p

s

24 ”

8 0”

0. 20 - 0. 32 - 0. 8 1mm

0. 05 - 0. 10 - 0. 20mm

0. 008 - 0. 012 - 0. 032”

0. 002 - 0. 004 - 0. 008 ”

200 K gs

6 07 K gs

4 4 0 Lb s

1335 Lb s

54 6 K gs 1201 Lb s

L - 18 0cm - (7 1”) H - 7 2cm - (28 ”)

23. 7 5”

7 2”

51”

4 ”

Max : 20

3. 0 K w

Facing Feed R ates o I n/ O ut)

B oring Feed R ates o U p/ D own)

T echnical D etails

Feed R ates

Machine W eight

Shipping W eight (including machine)

Shipping W eight of B ases



H - 57 cm - (22”)B ase Shipping D imensions

16

4 5 - 120” (1150 - 3050mm)

MM3000iFlange Facer



• • •

• Latest linear technology incorporated• Powered tool post through 36 0 degrees• 3 continuous groove feed gearb ox• H igh torq ue reduction drive• Q uick set adj ustab le clamping j aws

An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld preparation, counter boring and heat exchanger repai ti kit available.

The machine is supplied complete with toolkit including tools and inserts, air filter lubricator and hoseconnection, all required mounting bases and extensions, storage / shipping box, CE certificate, packing listand manual.

17

MM3000iFlange Facer



• • •






T ool Post T ravel

R . P. M

D rive - H y draulic

n u ti s

u u n s

onsu tion u u

1150mm

3050mm

1120mm

28 00mm

26 15mm

102mm

Min: 3

5. 0 H p

4 . 0 H p

4 5”

120”

0. 20 - 0. 32 - 0. 8 1mm

0. 05 - 0. 10 - 0. 20mm

0. 008 - 0. 012 - 0. 032”

0. 002 - 0. 004 - 0. 008 ”

s

s

3025 Lb s

2310 Lb s

s 18 15 Lb s

W - 100cm - (4 0”)L - 28 5cm - (112”)

4 4 ”

110”

103”

4 ”

Max : 12

50 Lpm

s

n

Facing Feed R ates o I n O ut)

B oring Feed R ates o U p D own)

T echnical D etails

Feed R ates

Machine W eight with B ase - Max

Shipping W eight (Machine) - B ox 1

Shipping W eight (B ase) - B ox 2


Shipping D imensions B ox 1

B ox 2 W - 115cm - (4 5”) H - 6 0cm - (24 ”)

18

2 - 12” (50 - 305mm)

MM305iFlange Facer



• • •

• Lightweight precision constru tion• H ardened slide way s• Geared facing and strik er b oring feeds• Swivel tool post for groove details• Q uick set independent b ase

An internally mounted lightweight yet strong flange facing machine for all types of flange facing, seal groove machining, weld preparation and counter boring.


19



MM305iFlange Facer



• • •



T ool Post T ravel

R . P. M

n u ti s

onsu tion u u

50mm

305mm

50mm

230mm

50mm

Min: 15

1. 1 H p

4 2 s. c. f. m

2”

12”

2”

2”

Max : 4 2

0. 8 K w

T echnical D etails

0. 12 0. 4 8 mm 0. 00

15 K gs

55 K gs

33 Lb s

121 Lb s

W - 4 5cm - (18 ”)

Facing Feeds (1. 7 5mm pitch feed screw )

Feed R ates

Machine W eight (I ndependent b ase)

Shipping W eight



0. 08 0. 20mm 0. 003 0. 008 ”Facing Feeds (1. 25mm pitch feed screw)

445

215min. S wing R adius

362.0

16.5

43

20

2 - 24 ” (50 - 6 10mm)

MM6 10iFlange Facer



• • •

• H elical drive for superior surface nish• Geared continuous groove facing feeds• Swivel tool post• Q uick set independent b ase

An internally mounted lightweight yet strong flange facing machine for all types of flange facing, seal groove machining, weld prepand counter boring.


21



MM6 10iFlange Facer



• • •



T ool Post T ravel

R . P. M

n u ti s

onsu tion u u

50mm

6 10mm

50mm

508 mm

50mm

Min: 20

1. 1 H p

4 2 s. c. f. m

2”

24 ”

2”

20”

2”

Max : 4 2

0. 8 K w

T echnical D etails

0. 12 0. 4 8 mm 0. 006 ”

4 5 K gs

6 2 K gs

s

s

W - 4 5cm - (18 ”) H - 38 cm - (15”)

Facing Feeds ( 5mm pitch feed screw )

Feed R ates

Machine W eight (independent b ase)

Shipping W eight



0. 08 0. 32mm 0. 003 0. 013”Facing Feeds (1. 25mm pitch feed screw)

0. 06 0. 24 mm 0. 002 0. 010”Facing Feeds (1. 0mm pitch feed screw)

503.0

300 min. S wing R adius

305

48

22

6 - 34 ” (153 - 8 6 4 mm)

M8 6 0iFlange Facer



• • •

• Latest linear technology • 3 ontinuous groove feed gearb ox• Low noise level 2. 0hp drive• Q uick set adj ustab le clamping j aws

An internally mounted flange facing machine for all types of flange facing, seal groove machining, weld pre ti and counter boring.


23



M8 6 0iFlange Facer



• • •




T ool Post T ravel

R . P. M

n u ti s

onsu tion u u

153mm

8 6 4 mm

14 5mm

8 13mm

102mm

Min: 10

2. 0 H p

4 2 s. c. f. m

6 ”

34 ”

5. 7 ”

32”

6 35mm 25”

4 ”

Max : 33

T echnical D etails

0. 20 - 0. 32 - 0. 8 0mm 0. 008 - 0. 012 - 0. 032”

s

s

315. 2 Lb s

4 16 . 6 Lb s

W - 6 0cm - (24 ”)L - 8 5cm - (33”)

Feed R ates ( o n ou

Feed R ates

Machine W eight

Shipping W eight



260 359

346.

511

7 5041

34

24

12 - 157 ” (0 - 4 000mm)

MM108 0ieFlange Facer



• • •

• I nternal and ex ternal mounting• 3 ontinuous groove facing / b oring feeds• Q uick set b ase• O rb ital milling (o tional)

A unique new concept in flange facing with the machine having the capability to mount internally or externally ti available.

The machine is supplied complete with drive ring, drive motor and gearbox, facing feed /direction gearbox and reduction, facing arm and 360° swivel power feed tool post, internal /external separate mounting base plates, j aw blocks and 8 o clamping j aws - 4 of which have adj ustable height se ng, toolkit including cu ng tools and tool post extensions, air filter lubricator and hose connection (when required), all required bolts and storage / shipping box, CE certificate, packing listand manual.

25




• • •

Min. / Max . C lamping D iameter (Ex ternal)

Min. / Max . C lamping D iameter (I nternal)

Min. / Max . T urning D iameters (Ex ternal)

Min. / Max . T urning D iameters (I nternal)

D rive - H y draulic

D rive - n u ti

Min. / Max . R . P. M (standard motors)

T ool Post D own Feed

H y draulic Supply @ 1050 psi (7 0 b ar)

A ir C onsum tion / Supply R eq uired

305 - 106 7 mm

4 000 - 28 00mm

500 - 106 7 mm

14 00 - 28 00mm

5. 0 H p

4 . 0 H p

5

100mm

50 L/ min

2. 7 m3/ m

12 - 4 2”

55 - 157 ”

0. 20 - 0. 32 - 0. 8 0mm

0. 05 - 0. 10 - 0. 20mm

0. 008 - 0. 012 - 0. 032”

0. 002 - 0. 004 - 0. 008 ”

1300 K gs

58 35 K gs

28 6 0 Lb s

128 6 3 Lb s

W - 210cm - (8 3”)L - 233cm - (9 2”) H - 119 cm - (4 7 ”)

12 - 4 2”

55- 110”

3. 7 K w

3. 0 K w

12

4 ”

13 Gal/ min

9 8 s. c. f. m

Facing Feed R ates (I n/ O ut per rev)

B oring Feed R ates (U p/ D own per rev)

T echnical D etails

Feed R ates

Machine W eight (not including the b ase)

Shipping W eight


Shipping D imensions - B ase

W - 158 cm - (6 2”)L - 34 9 cm - (137 ”) H - 7 0cm - (28 ”)Shipping D imensions - Legs

W - 8 1cm - (32”)L - 127 cm - (50”) H - 136 cm - (54 ”)Shipping D imensions - D rive

1350 min. S wing R adius

879

50

340

26

tion sso s




• • •

MM108 0ie-11O rb ital Milling K it

Milling spindle, cti

distributor hose kit to give the MM1080ie milling capability

PP3 11K w H y draulic Power Pack

60 L pm / 30L pm @ 100 bar (1050 psi) - 380/440v 3 phase or country equivalent.Pendant control

MM108 0ie-20 T ub e Sheet B ack Facing K it

Machine heat c fl c

faces in one setup

MM108 0ie-19 T ub e ountin

Mount the MM1080ie to tube sheets

c

27

Training & Site Support

Servicing & Refurbishment

Mirage have developed a range of specialist training packages, delivered by our experienced training team at our UK facility, or on-site across the globe, for all aspects of in-situ machining for your site service technicians. The team is made up of dedicated and specially trained service personnel, for your support and training in all in-situ applications of Mirage kit. With vast experience of application in demanding situations, let our team train and support your technicians for success.

Our team of dedicated, time served engineers offer a wealth of skills and experience in building and maintaining machine tools of all types. If you have a requirement for servicing or refurbishment, we can reverse engineer a bespoke solution for you, regardless of original manufacturer, condition or age. Maintain the quality of your machining assets and keep them on-line with our machine maintenance, servicing and refurbishment packages.

Managed from our specially designed UK facility, Mirage Machines offer a comprehensive and ever expanding range of portable machine tools specifically for rental by our customers, on a flexible daily, weekly or monthly basis. Whether you have machine shortages due to breakdown, a peak demand shortage or require a one-off application, our rental equipment can be there when you need it most.

Rental

T: +44 (0) 1332 291767F: +44 (0) 1332 370356

[email protected]


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