Design for Manufacturing and Environment Document

WatchGuard Technologies. Doc #480-2531-001 Rev. A Page 1 of 21

Firebox® X Peak™ e-Series and Firebox® X Core™ e-Series

De-Manufacturing Instructions Document Number: 480-2531-001

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WatchGuard Technologies. Doc #480-2531-001 Rev. A Page 2 of 21

1.0 Purpose This instruction defines the de-manufacturing process for the recovery of this product family as it pertains to recycling of the major product components. 2.0 Scope This instruction applies to the following product family and family part numbers. Product Family Name Family part #’s (not necessarily inclusive) Firebox® X Core™ e-Series Firebox® X550e, X750e, and X1250e; all

revisions

Firebox® X Peak™ e-Series Firebox® X5500e, X6500e, X8500e, and X8500e-F; all revisions

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3.0 Instruction 3.1 -Remove labels

Material removed (part Desc or P/N & material type)

Instruction visual

Labels

Cert. label: 277-2265-042– Metalized poly-film; 1 ea.

Labels Input power: 277-1270-003 - Metalized Poly-film; 1 ea.

Labels P/N FWA: No WG part number - Metalized Poly-film; 1 ea.

Labels ODM Bar Code: 282-2089-001 - Poly-film; 1 ea. Warranty Void: 277-0230-001 – Poly-film; 1 ea. Product UPC/Serial: 281-10xx-001 - Poly-film; 1 ea.

Remove label

Remove label

Remove label

Remove labels

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3.2 –Remove side and back screws holding upper chassis to lower, and disengage halves

Material removed (part Desc or P/N & material type)

Instruction visual

Screws 200-4705-042 - Philips sink head; black; 12 ea.

Screws 200-4505-042 - Philips drive; pan head, Nickel; 2 ea.

Chassis Top 212-2582-001- galvanized steel w/powder coat paint

Disengage by sliding top off bottom

Remove screws; 6 ea.; two sides

Remove screws; 2 ea.; back

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3.3 –Remove Lexan Insulator from Chassis Top

Material removed (P/N & material type)

Instruction visual

Chassis Top 212-2582-001- galvanized steel w/powder coat paint Lexan insulator 225-2588-005- Lexan; 11x18cm w/adhesive; 1 ea.

Remove Lexan 1 ea.

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3.4 –Remove power supply

Screws 200-4506-142 – Philips pan-head w/locking washer; Steel/zinc; 5 ea. Power supply 140-2497-001 – Power supply assembly; 1 ea.

Material removed (part Desc or P/N & material type)

Instruction visual

Disconnect cables

Remove screws, 5 ea.

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Material removed (part Desc or P/N & material type)

Instruction visual

Cable Assembly 148-2608-001; cable assembly, flat, 25 cm, 1 ea.

Remove cable; 1 ea.

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Material removed (part Desc or P/N & material type)

Instruction visual

Lexan insulator 225-2588-005- Lexan; 11x18cm w/adhesive; 1 ea.

Cable ties No part number

Cut cable ties; 3 ea.

Remove Lexan; 1 ea.

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3.5 – Remove power entry from bottom chassis

Material removed (P/N & material type)

Instruction visual

Screws 200-4506-042 –Philips sink-head; Nickel w/black oxide; 2 ea. IO power switch Seasonic IO switch; 1 ea.; no WG part number AC socket Seasonic AC socket; 1 ea.; no WG part number

Remove switch and power entry

Remove screws, 2 ea.

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3.6 –Remove Cables, Battery, and DIMM Memory from Main PCBA

Material removed (P/N & material type)

Instruction visual

Battery 142-2468-003 – CR2030L, Lithium; 1 ea.

Memory DIMM 114-2499-001 – IC memory module, 512MB; 1 ea. (for X550e, X750e and X1250e models); 2 ea. (for X5500e, X6500e, X8500e, and X8500e-F models) Compact Flash 121-0554-005 – 128 MB Compact flash card; 1 ea. (Note: for models with a VPN card, remove the Compact Flash after step 3.9)

Remove battery

Remove DIMM(s)

Remove CF card

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3.7 – Remove Heat sink and Heat Sink Cover

Material removed (P/N & material type)

Instruction visual

Heatsink cover 215-2696-001 –CPU Heatsink cover; 1 ea.

Remove screws, both sides, 2 ea.

Unscrew four points

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Material removed (P/N & material type)

Instruction visual

CPU Heatsink 152-2695-001 – CPU Heatsink; 1 ea. Heatsink cover 215-2696-001 –CPU Heatsink cover; 1 ea. Screws Philips round-head; 4 ea; no WG part number

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3.8 – Remove Fans

Material removed (P/N & material type)

Instruction visual

Screws

200-6410-042 - Phillips, sink-head; steel; 2 ea. (6 total) Chassis fan 145-2519-001- Fan assy.; 10cm L; 2 ea. Chassis fan 145-2519-002- Fan assy.; 16cm L; 1 ea.

Disconnect cables from PCBA Remove fan screws, 2 ea

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3.9 – Remove the Hard-drive bay and VPN bracket

Material removed (P/N & material type)

Instruction visual

Screws

200-2069-001 – screw, Philips drive, sink head; 5 ea.

Remove screws

VPN card 299-2610-001 – VPN card; 1 ea. (X5500e, X6500e, X8500e, and X8500e-F models only) Screws 200-4506-142 – Philips pan-head w/lock washer; 2 ea. (X5500e, X6500e, X8500e, and X8500e-F models only)

Remove screws

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Material removed (P/N & material type)

Instruction visual

Screws 200-2069-001 – screw, Philips drive, sink head; 3 ea.

Remove screws

Screws 200-4204-042 – screw, Philips drive, flat head, Nickel; 2 ea.

Remove screws

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Material removed (P/N & material type)

Instruction visual

Screws

200-4506-142 – screw, Philips drive, pan head, with locking washer; 4 ea. PCB Riser Board 199-2309-001 – Riser Board, PCB, FWA-5160X2E;1 ea.

Remove screws

Card Edge guides 209-2517-003 – card edge guide, 3.5” long; 2 ea. 209-2517-007 – card edge guide, 7.5” long; 2 ea. Rail Riser 215-2309-001 – rail riser; 1 ea. Screws 200-2069-001 – screw, Philips drive, sink head; 3 ea.

Remove plastic guides

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3.10 – Remove Main PCBA from Bottom Chassis and remove Lan-A or Lan-B boards (as applicable)

Material removed (P/N & material type)

Instruction visual

Screws 200-4506-142 – Philips pan-head w/lock washer; Nickel; 12 ea. (8 ea. for X550e model)

Main PCBA 299-2305-001 – PCBA Motherboard; 1 ea Lan A PCBA 299-2306-002 – PCBA Lan A; 1 ea (750e, 1250e, 5500e, 6500e, and 8500e models only) Lan B PCBA 299-2307-001 – PCBA Lan B, 4-port fiber; 1 ea (8500e-F models only)

Remove screws; 12 (8) ea.

Screws 200-4506-142 – Philips pan-head w/lock washer; Nickel; 2 ea (8500e-F models only) SFP Port bracket 215-2614-001 – SFP port bracket, black; 1 ea (8500e-F models only)

Remove bracket; 1 ea.

Remove screws; 2 ea.

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Material removed (P/N & material type)

Instruction visual

No PCB board

X550e model only

Lan A PCBA 299-2306-002 – PCBA Lan A; 1 ea (X750e, X1250e, X5500e, X6500e, and X8500e models only)

Lan B PCBA 299-2307-001 – PCBA Lan B, 4-port fiber; 1 ea (8500e-F models only)

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3.11– Remove Heatsinks from Motherboard Material removed (P/N & material type)

Instruction visual

Heatsink

152-2465-001 – Heatsink, black, with corner push pins; 1 ea. Heatsink 152-2623-001 – Heatsink,; 1 ea. CPU 113-2496-001 – IC, CPU Celeron M processor; 1 ea. (X550e, X750e, and X1250e models only) CPU 113-2495-001 – IC, CPU Pentium M processor; 1 ea. (X5500e, X6500e, X8500e-F and X8500e models only)

Remove heatsink; 1 ea.

Remove black heatsink; 1 ea.

Remove CPU; 1 ea.

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3.12 – Remove Bezel from Bottom Chassis

Material removed (P/N & material type)

Instruction visual

Lan port bracket

230-2613-001 – Lan port bracket; 1 ea. (X550e model only) Screws 200-4506-142 – Philips pan-head w/lock washer ; 2 ea. (X550e model only)

Bezel Cover 230-2612-001 – Bezel cover, red; 1 ea. (X550e model only)

Bezel assembly 230-2547-001 – Bezel, red; 1 ea.

Remove screws

Depress tabs to remove cover

Depress tabs to remove bezel

Bezel

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3.13 – Remove LCM and LCD Assembly from Bottom Chassis

Material removed (P/N & material type)

Instruction visual

Screws

4.0 Applicable Documents

5.0 Revision History REV. NO.

REV. DATE REVISED SECTION REASON ECO#

A 3/26/2007 New document Initial Release 1066

200-4505-142 – Philips pan-head; Steel/Nickel; 3 ea LCM board 199-2308-001 – PCB, LCM Board; 1 ea

Remove screws; 3 ea.

Hex Standoff 206-6408-021 - Hex standoff, threaded, Copper; 2 ea Plastic spacers 206-2609-001 - spacer, round, plastic; 2 ea. LCD assembly 190-2490-001 – LCD Module; 1 ea.

Remove standoffs; 2 ea.

Remove spacers; 2 ea