filling machine.pdf

7/23/2019 Filling machine.pdf

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i iv vi 1 1-11.1 1-11.2 1-11.3 1-2

2 2-12.1 2-12.2 2-4

2.3 2-82.4 2-152.5 2-252.6 2-342.7 2-40

3 3-13.1 3-13.2 3-203.3

3-26

3.4 3-283.5 3-323.6 3-34


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4 4-1

5 5-15.1 5-15.2 5-17

6 6-16.1 6-16.2 6-26.3 6-46.4 6-5

6.4.1 6-66.4.2 6-76.4.3 6-8

. . /


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2-1 8422.300 2-92-2 8422.400 2-102-3 8422.300 2-112-3 8422.300 2-122-5 2-16 2-6 29 2-172-7 2-25

2-8

(Production Process ) 2-35

2-9 - 2-41 2-10 Cutting Tool 2-42 2-11 - Cutting Fluid 2-432-12 2-442-12 2-463-1 / 3-16

3-2 / 3-173-3 / 3-193-4 3-28

4-1 4-1 4-2 4-3 6-1 6-13


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2-1 ( Bag Filling ) 2-2 2-2 2-3

( Cup Filling and Closing )

2-3 ( Can Filling ) 2-3 2-4 ( Can Filling ) 2-4 2-5 ( Tube Filler ) 2-4 2-6 2-6

2-7

INLINE FILLING SYSTEMS 2-7

2-8 8422.300 2-13 2- 9 8422.400 2-14 2-10 8422.300 2-14 2-11 8422.400 2-15 2-12 2-16 2-13 2-23

2-14 2-24

2-15 straight-line in-line 2-28 2-16 ROTARY 2-28 2-17 2-31 2-18 2-32

2-19 2-33 2-20 Neck Support 2-36 2-21 Neck Rail 2-37 2-22 Neck Grip 2-38 3-1 6 - 8 3-1 3-2 3-2 3-3 --18.9 3-3

3-4 3-4


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()

3-5 3-6 3-6 3-7 3-7 3-8 3-8 3-8

3-9 3-9

3-10 CAD 3 2 3-10 3-11 3-10 3-12 3-11 3-13 3-12 3-14 3-12 3-15 Conveyers 3-13 3-16 3-13

3-17 3-14 3-18 3-14 3-19 3-15 3-20 3-15 3-21 3-20 3-22 3-22 3-23 3-24

3-24 3-25 5-1 5-3 5-2 5-5 5-3 5-5 5-4 5-6 5-5 5-6 5-6 5-7


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()

5-7 5-7 5-8 5-8 5-9 5-9 5-10 Bill of Material Solid Edge 5-10 5-11 Microsoft Excel 5-11 5-12 5-12 5-13 DW09-SEAL-001 5-12

5-14 5-13 5-15 DW09-SEAL-006 5-13 5-16 5-14 5-17 5-15 5-18 Stock card 5-16 5-19 5-17


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1

(Machinery)

(Machine tool) (Farming machine) (Agriculture processing machine) (Construction machine) (Furniture machine) (Shoe making machine)

(Packaging machine)


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()


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2

2.1

5-8 3 .. 2545 (The Thai PackagingAssociation) 1.5-2.4 3

.. 2544 .. 2540

3000 .. 1870

.. 1903


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..1800 .. 1912

(Packaging Machinery ManufacturersInstitute PMMI) 100 (.) 2-1 2-5

2-1 ( Bag Filling )


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2-2 ( Cup Filling and Closing )

2-3 ( Can Filling )


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2-4 ( Can Filling )

2-5 ( Tube Filler )

2.2

(conveyors) (liquid fillers) (cappers) (labelers)


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2-6 IN LINE

LINE Conveyors (Sorting Machine ) Cappers Machine Conveyors Labeling machine

2-6 1. Jar Sorting Table

2. Conveyor belt

3. Filling machine

4. Lid Fitting Machine

5. Lid Sorting Machine

6. LabelingMachine

7. Jar Collection Table


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2-6


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2-7 INLINE FILLING SYSTEMS


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2.3

8422.300

8422.400 8422.300

10 2-1 2-4


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2-1 8422.300 2001 2002

No. No. No.

1 Germany 1,022,656,358 40.9829 1 Germany 693,520,552 29.4551 1

2 Japan 307,232,818 12.3123 2 Italy 367,238,395 15.5973 2

3 United States 187,468,443 7.51278 3 Japan 281,075,618 11.9378 3

4 Italy 151,535,910 6.07279 4 United States 199,406,203 8.46916 4

5 Netherlands 143,373,208 5.74567 5 Sweden 151,291,062 6.42562 5

6 Sweden 86,831,359 3.47976 6 Taiwan 145,052,550 6.16066 6

7 United Kingdom 85,929,813 3.44363 7 United Kingdom 117,231,026 4.97902 7

8 France 82,755,790 3.31643 8 China 101,523,235 4.31188 8

9 Taiwan 78,805,992 3.15814 9 Spain 56,738,034 2.40977 9

10 Australia 72,862,241 2.91995 10 France 40,730,802 1.72991 10

Orther 275,874246 11.0556 Other 200,691,213 8,5237

Grand Total 2,495,326,178 100% Grand Total 2,354,498,690 100%

:


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2-2 8422.400 2001 2002

No. No. No.

1 Japan 579,597,718 29.4147 1 Japan 432,090,601 28.2502 1

2 Italy 499,993,695 25.3748 2 Italy 335,870,218 21.9593 2

3 Germany 176,206,330 8.94251 3 United States 163,366,378 10.6809 3

4 Netherlands 161,561,053 8.19926 4 Germany 157,198,982 10.2777 4

5 Taiwan 128,278,513 6.51016 5 Taiwan 99,228,998 6.48762 5

6 Sweden 81,351,171 4.12859 6 United Kingdom 72,017,046 4.70849 6

7 United States 72,212,952 3.66482 7 Spain 45,933,552 3.00315 7

8 Switzerland 47,414,092 2.40628 8 China 43,572,762 2.8488 8

9 Philippines 33,580,187 1.7042 9 Korea 29,877,846 1.95342 9

10 Spain 31,619,152 1.60468 10 Singapore 28,921,518 1.8909 10

Other 158,619,954 8.0499 Other 121,435,300 7.9395

Grand Total 1,970,434,817 100% Grand Total 1,529,513,201 100%

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2-3 8422.300 2001 2002

No. No. No.

1 Philippines 32,958,897 15.9767 1 China 35,039,316 13.8581 1

2 Indonesia 24,460,735 11.8573 2 Philippines 31,576,887 12.4887 2

3 China 21,195,710 10.2746 3 Bangladesh 26,239,697 10.3779 3 Un

4 Australia 20,911,064 10.1366 4 Singapore 24,534,937 9.70364 4

5 Vietnam 19,272,106 9.34211 5 Vietnam 23,587,603 9.32896 5

6 Bangladesh 16,068,706 7.78927 6 Malaysia 18,339,489 7.25332 6

7 Germany 7,744,469 3.75411 7 Indonesia 10,093,583 3.99204 7

8 Japan 7,381,583 3.5782 8 Korea 9,810,589 3.88012 8

9 Malaysia 7,106,262 3.44474 9 India 9,639,918 3.81261 9

10 India 6,809,249 3.30077 10 Taiwan 6,660,494 2.63424 10

Other 42,384,152 20.5456 Other 57,320,207 22.6703

Grand Total 206,292,933 100% Grand Total 252,842,720 100%

:


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2-4 8422.400 2001 2002

No. No. No.1 Japan 150,219,079 33.7424 1 Japan 132,022,921 40.604 1

2 Malaysia 44,034,744 9.89113 2 Indonesia 26,808,781 8.24512 2

3 UnitedStates 27,270,582 6.12555 3 Vietnam 14,364,245 4.41777 3

4 Indonesia 22,069,634 4.9573 4 Nigeria 12,698,788 3.90555 4

5 Korea 21,975,024 4.93605 5 China 11,999,230 3.6904 5

6 Vietnam 19,059,436 4.28115 6 Singapore 11,763,914 3.61803 6

7 United Kingdom 18,727,426 4.20657 7 Malaysia 11,480,172 3.53076 7

8 Germany 18,696,676 4.19967 8 United States 10,289,190 3.16447 8

9 Singapore 15,685,178 3.52322 9 Australia 9,848,335 3.02888 9

10 China 12,849,950 2.88637 10 Germany 9,119,812 2.80482 10

Other 94,606,517 21.2506 Other 74,751,925 22.9907

Grand Total 445,194,246 100% Grand Total 325,147,313 100%

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2001 2003 3 11,928

400 5 2-8 2-11

2-8 8422.300

8422.3002001-2003

0

10

20

30

40

50

Japan Germany Italy Taiwan Spain

2001

20022003


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2- 9 8422.400

2-10 8422.300

8422.300 2001 -2003

024

68

1012141618

Bangladesh Philippines Arab Emirates Korea Vietnam

2001

2002

2003

2001-2003

0

5

10

15

20

25

30

35

40

Japan Italy Taiwan Germany Sweden

2001

2002

2003

8422.400


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2-11 8422.400

2.4 /

//150 90

(filling machinery) (weighing machine) (filling machine) (sealing andcapping machine) ( labeling machine) (printing/coding/marking/stamping machine) (case packing,cartooning, wraparound, shrink/stretch wrapping machine) (palletizing system) (conveying systems)

1.

29

2-5 2-12

8422.400 2001-2003

0

10

2030

4050

Japan Netherlands Malaysia Belgium Australia

200120022003


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2-5 ()

10

7

3

2

2

1

2

2

35

24

10

7

7

3

7

7

29 100

24%

7%

10%

7%

35%

3%

7%

7%

2-12


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2-6 29

( / )

1. . 8/3 . 5 . . . . 10220

20

2. . 63/59 .2 . 81 . . . 10160

120

3. . 71/27-28 . 14 . . .

. 10270NA

4. .

26/381 . 6 . 3 . . . 10150

NA

5. . 40/1047-8 .9 . . . 10150

55

6. .

78/879 .5 2 10150 60


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2-6 29 ( )

( / )

7. . 102/124/125 . 2 10231

25

8. . 59/32 . 11 . ... . 74130

160

9. . 156/46 .1 . . . 10210

150

10. . 165/1 . 93 . 10210

150

11. . 852 3 10210

30

12. . .. 66/25 . 12 . 5 . . .

73210NA


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2-6 29( )

( / )

13. . 939 .6 . . 10540 110

14. .

438/5-8 5 . . . 10540

70

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219/771-772 12 . . 74130

50

16. . 234/4-5 .8 . . 10540 NA

17. . 487/2-3 .6 . . . . 10280

NA

18. . .. 98/34 . 11 . 2 . 5. . . 73210

35

19. . 1589/218 . .2 . .

. . 1027036


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2-6 29( )

( / )

20. . 98/50 . 11 . 2 . 5. . . 73210

NA

21. . 1/12 . 4 . .. .. 12150

30

22. . 13/406 18 . . . . 12130

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23. . 29 . 6 . . . 24000 60

24. .

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25. . 24/1 . 9 . . . 20140 35


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2-6 29( )

:

( / )

26. . 124/318 . . . . 11000 50

27. . 296/19 . 9. . . 11000 NA

28. . 25/8 26 10400

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29. . . 302 . 10 . .

. . 10130NA


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35 24

2.

2 .

.

. 29

1 - 50 26

51 - 200 3

200 0


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2-13

90

10

. 29

1 - 50 27

51 - 200 2

200 0

90%

10% 0%

0 - 50 51 - 200 200


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2-14

2 51 - 200 2750

10 2 4 4

100 51-100 1 - 50

27

2

0

0 5 10 15 20 25 30

50

51 - 200

200


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2-7 2 100 /

1. . 150

2. . 110

4 51 100 / 1. . 100 2. .

60

3. . 60 4. . 55

4 1 50 /

1. . 36 2. . 30 3. . 25 4. . 30

2.5 1. (filling machine)


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1) (dry products)2) (liquid)3) //(viscous or paste)

/ 2

1) (volumetric filling)2) (constant level filling)

1) (volumetric filling)

(volumetric filling) (piston) -(reciprocating rotating valve)

(time flow filling) 3 1) (rotating metering discs)

2) rotary pumps

+/- 1 cc3) auger

2) (constant level filling) (constant level filling)


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1) (gravity filling)

2) (vacuum filling)

3) (gravity and vacuum filling)

4) (pressure filling) PLC ( Programmable Logic

control)

2

1) straight-line in-linein-line


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2-15 straight-line in-line

2) ROTARYrotary

(rotating star wheels) (

100 ) 2,000

2-16 ROTARY


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(weight filling) rotary

(tare weight)

2.

2-17

1.

2.

3.

4.

5.

5.1


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5.2

5.3

6.

7.

8.


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2-17

1.

2.

3.

5.1 -()-()

-

()

5.2 -()

-(CNC)

6.

7.

8.

4.

5.3 ---


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PACKAGING MACHINE PROCESS

INPUT

PROCESS

2-18


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2-19

2-19

1 : (Identification of need)

(Concept Design)

(Engineering Design)

(Identification of need)

(Design Description)

(Design of Production)


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2 : (Concept Design)

3 : (Engineering Design)

(Function Analysis) (Strength Analysis) 2 CAD

4 : (Design Description)


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2)

3)CAD/CAM

1) Neck Support

PET

2-20 Neck Support

( star wheel )


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2) Neck Rail

Neck Rail Neck Support NeckRail Wheel Neck Rail 2-21

2-21 Neck Rail

(Timing Screw ) 2

3) NeckGripNeck Grip

2-22


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5.2/

3 Filling Machine Packing Machine Processing Machine Equipmentand Machine Parts

- Packing Machine Liquid/Bag/paste/solid Filling Machine- Processing Machine

- Equipment and Machine Parts

5.3

3 65 /10 25 - 150 /

5.4

5.5 R & DR & D

5.6


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2.6

2 Backward Forward 2

Backward

1)

2545 1.36

(Pig iron) (Sponge iron) 1.3(Ingot)(Billet) (Bloom beam) (Slab)

2545 5.2 (Over supply)


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2)

2-9 -

:

Turning,Milling, Drilling, Boring, Grinding, Finishing, EDM, Wire Cut

3) Cutting Tool

Cutting Tool

2-10 Cutting Tool

2544 ( Baht) 2545 ( Baht) 2546 ( Baht)

1. Turning 3,874,121,854 122,709,545 5,802,816,464 154,482,391 5,342,683,149 204,595,569

2. Milling, Drilling,

Boring

2,640,845,132 48,542,751 2,988,459,445 118,280,027 4,565,705,117 126,396,160

3. Grinding,

Finishing

3,074,827,686 272,753,734 3,209,280,118 272,753,734 5,090,870,093 338,428,300

4. EDM, Wire Cut 765,921,468 1,623,623,113 877,378,349 1,823,464,918 1,235,773,044 2,526,308,779

2544 ( Baht) 2545 ( Baht) 2546 ( Baht)

253,189,985 10,459,611 216,479,841 2,424,592 247,157,634 3,118,960

647,324,671 50,187,687 589,901,086 75,994,409 767,878,313 91,921,559


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: Cutting Tool

Cutting Tool 2544 2546 Cutting Tool

4) SoftwareSoftware

Software CAD/CAM Software

5) Inverter

Servomoter PLC

6) Cutting Fluid

2-11 - Cutting Fluid

:

Cutting Fluid 2544 2546

Cutting Fluid

216,842,654 1,303,595 211,844,374 3,355,402 182,079,669 770,970

62,181,396 1,600,611 74,217,587 68,927 70,839,405 7,423,858

164,565,700 375,343,217 212,486,204 202,349,860 212,584,381 290,474,631

3,397,368,591 180,984,600 3,515,349,771 179,830,689 4,137,995,036 217,118,395

2544 ( Baht) 2545 ( Baht) 2546 ( Baht)

Cutting

Fluid

2,351,098,315 181,284,869 2,415,798,117 233,248,090 2,509,467,716 350,199,169


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Forward

1)

4 - 96,000

200,000 5

- 1 (00) 8

( 2545) 75 3,686,000

- 9 UNIF LIPTON NESTEA OISHI NUBOON TIPCOPRECO 2 POKKA GREEN TEA

- 2546 60,769,025

13 87 0.0018 (28,881666 47.53) ( 11,335,374 18.65) (4,177,076 6.87 )


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(2,295,919 3.78) (1,522,131 2.50)

- 2546 97,734,750

(37,395,348 38.26) ( 14,482,190 14.81) (14,197,094 14.25) (8,694,039 8.90) (5,902,322 6.04) (5,810,432 5.95)2-12

()2544 2545 2546

2546%

85,974,751 102,726,868 60,769,025 -40.8 10,322,897 9,351,997 7,932,061 -15.2 75,651,851 93,374871 52,836,964 -43.4 62,228,407 96,216,006 97,734,750 1.6 27,773,123 28,708,102 32,778,716 14.2

34,455,284 67,507,904 64,956,034 -3.8 :

3 2544 2546

2)


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8 370 (

. 2545 )

3

- 2544 4,671,377 12,881,346 1,696,770,379

2545 62,483,674 18,426,034 2,114,391,709 2546 72,999,137 20,815,850 2,341,676,591

- 2544 69,784,032 893,726 105,352,096 2545 71,908,297 2,514,923

187,458,167 2546 26,927,953 3,729,552 208,661,805 2-13

()2544 2545 2546

2546%

4,671,377 62,483,674 72,999,137 16.83 12,881,346 18,426,034 20,815,850 12.97 1,696,770,379 2,114,391,709 2,341,676,591 10.75 69,784,032 71,908,297 26,927,953 -62.55 893,726 2,514,923 3,729,552 48.30 105,352,096 187,458,167 208,661,805 11.31

:


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3


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3

3.1

1.) 2.) 3.)

1) 6 - 8

3-16 - 8


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2)

3-2

(index)

1


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3) --18.9

3-3--18.9

3 (--)1.

4

4

()

2. 4 ()

3.


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4)

3-4

() ,


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//

- /

/(CAD/CAM)


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3-5

1.

3-6


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3-6

1 : (Identification of need)

(Concept Design)

(Engineering Design)

(Design Description)

(Design of Production)

(Identification of need)


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3-7

3-8

2 : (Concept Design)


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3-10 CAD 3 2

4 : (Design Description)

3-11


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3-12 2.1

2.2 Machining(,,,)

, ,

conveyers

3-13

3-14


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3-15 Conveyers

2.3

3-16


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3-19

4.

3-20

5.

/


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1.

3-1 /

-3 2

- 2 -

-Soft ware CAD/CAM3 Unigraphic

-2 Autocad

-Productivity

- 1


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3-2() /

- Inline Rotary

2.3

- PLC-

- Inverter

-

PLC Inverter


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3.3-3 /

3.1

- Machine - PLC, Inverter, Pneumatic

-

- , - No

3.2

-

-

- , , -


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3.2

10

1. 10

3-21 122 67 29

67

29

122

0

20

40

60

80

100120

140

()

3-21

3 , ,

2-3 22


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3 .3 .-.


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2. /

3 Packaging

Machine, Processing Machine, Equipment and Machine Parts - Packaging Machine (Liquid/bag/paste/ filling machine)- Processing Machine - Equipment and Machine Parts

3.

1 9 /10 10 - 150 /

4.

3 50

3-23

,50.0%

,82.5%

,73.0%

,27.0%

,17.5%

,50.0%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

3-23


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3-24 Automatic 65 57

54 Semi Auto Manual 20 Manual

Manual,18.0%

Manual 20.0%

SemiAuto

35.0%

SemiAuto25.0%

SemiAuto

26.0%

Automatic

54%

Automatic

57%

Automatic

65%

0%

20%

40%

60%

80%

100%

3-24

5. R & DR &D


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5) :

Control PLC

:

6) /

:

:

7)

: :

8) :

:


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3.4 3-4

1.

2.

1.

Machining

(2.

3.

4.


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3-4 (

1.(,,,)

2.(,,,)

/

3. CNC Machine

1.


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3-4 (

2./ /

3.

,

4.

Training) 1.

2.


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3-4 (

1. / /

2.Order

copy order

1.

Software

Soft

2.

Software

1.


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3.5

10 4

1:

(Project Oriented Training ) : Project Oriented Training

:

2: : 1.

2. Computer File3.

: Knowledge Based

3 : 3 simulation

: 3 :


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4 : :

: Cutting data


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3.6

1. 1)

:

: 2)

:

:

3) /

: / TQM / /

:/ /

4) / :

:


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4

4 10 5 4-1

4-1

Factory /Company

1 2 3 4

1

2

3

4

5

1 2 2 3

4

1.


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2. 3.


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1.

2.

3.

1.

2.

1.

2.

1.

2.

1.

2.

3.

1.

,

2.Milling

Turning

3.

1.

2.

1.

* * * * * * * * * * * * *

2.

* * * * * * * * * * *

3.

* * * * * * * * * * * * *

4./

* * * * * * * * * * * * * * * *

5.

* * * * * * * * * * * * * * * *

() 5 5 4 5 3 5 5 5 5 5 5 5 5

4-2

05

06

0 7

01

02

03

04


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5

5.1

Job To Order

55 / 39 47,500,000

1.

2.

3.

4.

,

,


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9

1.

2.

3.

4.

5.

6. 7. 8. 9.


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5-1

/

Lay out


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1.

2.

CNC 4 1 2 1

1. ( Cutting Speed )

2. 1.

2. 3.


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5-4

5-5


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5-10 Bill of Material Solid Edge

MCAD MicrosoftExcel


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5-11 Microsoft Excel


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2004

5-14

DW09-SEAL-006

5-15 DW09-SEAL-006


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5-16


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Stock card10

5-18 Stock card


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10

5-19

5.2

1. 2. 3. 4.


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1.

2. 3.

1. 2. 3.

1.

2.

1.

2.

3.


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1. 2.

90 10

6.2

Problem Solving Analysis

1. :

:

:

2. :

:

Job To Order

: product TD PRO


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: :

:

6. :

: /

: Production Plan /

7. :

:

: Software

6.3

10 2 4 4 Problem Solving Analysis TD PRO


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3

6.4.1

(Job To Order)

(module) (specific part) (standard part)

(ReverseEngineering) (Design for Manufacturing and Assembly,DFM/DFA)


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(cluster)


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9. . 1589/218 . . 0 17357616 02-394-2627

10.. 102/124-125 3 02-5174832. 02-5179673


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.


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________________________________________________

________________________________________ __________________________________ _________

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OJT ______________________________________________________________________

OFF OJT ___________________________

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Thai-German Institute

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1. Factory Manager

2. Engineer

3. Supervisor

4. Foreman

5. Technician

6. Operator

7. Labour

Expert , Coach Autonomous working Under contro Practice

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______________________________________ ________________________________ ______________


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_________________________________

OJT ______ %

OFF JT ______ %

______ %

_______ %

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1 (Bottle neck analysis) .............................

/

(Plant Analysis)


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filling machine.pdf

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