field proven performance – industrial grade support data-linc group field proven performance –...

Field Proven Performance – Industrial Grade Support

DATA-LINC GROUPField Proven Performance – Industrial Grade Support

DD(AA)1000 & PLR580D(A) WIRELESS I/O EXTENDERS

Released: 2012/02/13

2

¨ PLR5000 radio based products· PLR580D – discrete· PLR580DA – discrete &

analog

¨ SRM radio based products· DD1000/SRM – discrete· DDAA1000/SRM – discrete

& analog

PRODUCTS

3

INDICATOR LIGHTS

4

BLOCK DIAGRAM

Discrete InputsToCoax & Antenna

Data/Power/Control

Power

RFModule

DD(AA)1000 = 900MHzDD(AA)1000/2.4 = 2.4GHzPLR580D(A) = PLR5000

C

C

ANT

Lights

*Analog Outputs

C

I/OModule

Discrete&

Analog

Discrete Outputs

*Analog Inputs

C

C

Config PB* Analog on DDAA1000

and PLR580DA only

5

DISCRETE I/O

¨ Inputs· Self-sensing, no external power required· G – shared common

¨ Outputs· Open collector transistor, requires 12 or 24VDC

power· G – shared common (emitters)· On RF signal loss and by configuration, the

outputs will go OFF or hold last vallue

6

DISCRETES – MASTER TO REMOTES

8CONTACT CLOSURE INPUT

G1234567 8CONTACT CLOSURE OUTPUT

G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206

PLR580Wireless I/O Extender

REMOTEPWR

DC POWER -



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


MASTERPWR

DC POWER -

STATUS



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


REMOTEPWR

DC POWER -

DC DC

Remote 0 Remote 1Master

7

DISCRETES – REMOTES TO MASTER



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


MASTERPWR

DC POWER -

STATUS



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


REMOTEPWR

DC POWER -



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


REMOTEPWR

DC POWER -

DC


8

ANALOG I/O

¨ Inputs· Do not provide loop power· Single ended, G terminal shared by all inputs

¨ Outputs· Provide power· Single ended, G terminal shared by all outputs· On RF signal loss and by configuration, outputs

will set to 4ma or hold last value

9

ANALOG – MASTER TO REMOTES



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


REMOTEPWR

DC POWER -



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


MASTERPWR

DC POWER -

STATUS



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


REMOTEPWR

DC POWER -

DC

A-txAMa

4-20

A-txBMa

4-20

A-txCMa

4-20

A-txDMa

4-20

A-txEMa

4-20

A-txFMa

4-20

A-txGMa

4-20

A-txHMa

4-20

A-rxAMa

4-20

A-rxBMa

4-20

A-rxCMa

4-20

A-rxDMa

4-20

A-rxEMa

4-20

A-rxFMa

4-20

A-rxGMa

4-20

A-rxHMa

4-20


Power only if transmitters don’t provide power

PLR580DA / DDAA1000/SRM configuration software, IO_Config, was used to map four analog channels to each remote.

4-2

0m

a T

ran

smit

ters

4-20ma Receivers

10

ANALOG – REMOTES TO MASTER



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


REMOTEPWR

DC POWER -



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


MASTERPWR

DC POWER -

STATUS



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


REMOTEPWR

DC POWER -

A-rxAMa

4-20A-rxBMa

4-20 A-rxCMa

4-20A-rxDMa

4-20 A-rxEMa

4-20A-rxFMa

4-20 A-rxGMa

4-20A-rxHMa

4-20


Power only if senors don’t provide it

PLR580DA / DDAA1000/SRM configuration software, IO_Config, was used to map four analog channels to each remote.

DC

A-txAMa

4-20

A-txBMa

4-20

A-txCMa

4-20

A-txDMa

4-20

DC

A-txEMa

4-20

A-txFMa

4-20

A-txGMa

4-20

A-txHMa

4-20

4-20

ma

Tra

nsm

itte

rs

4-20

ma

Rec

eive

rs

4-20

ma

Tra

nsm

itte

rs

11

PLC INTERFACE



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


REMOTEPWR

DC POWER -



G1234567

84 – 20 mA OUTPUT

G 1 2 3 4 5 6 784 – 20 mA INPUT

G 1 2 3 4 5 6 7

DATA-LINC GROUP

TxCD

Rx

(425)882-2206


MASTERPWR

DC POWER -

STATUS

DL-M

DK-M

DJ-M

DI-M

GND

DD-M

DC-M

DB-M

DA-M

GND

GND

AI-M

AJ-M

AK-M

AL-M

AB-M

AC-M

AA-M

GND

AD-M

DL-R

DK-R

DJ-R

DI-R

GND

SW-4

SW-3

SW-2

SW-1

R1

R2

R3

R4

DA-R

DC-R

DD-R

DB-R

AI-R

AJ-R

AK-R

AL-R

GND

TX-4

TX-3

TX-2

TX-1

RX-4

RX-3

RX-2

RX-1

AD-R

AC-R

AB-R

AA-R

GND

Master Remote

Process Discrete Inputs Process Discrete Outputs

Process 4-20 ma OutputsProcess 4-20 ma Inputs

Power Supply

LED PS1

LED PS2

MY PLC

CPU 7E

LED 4

LED 5LED 1

LED 2

LED 3

RUN TEST STOP

LED 6

LED 7

LED 8

10/100

SP 1

SP 2

Ethernet

AI-6SE

4-20 maInput

Module

DI-16CO

DiscreteInput

DO-16CO

DiscreteOutput

AO-6SE

4-20 maOutputModule

note 2

note 2

note 1

GND

PLC Output

modules must be relay contacts.

PLC input module must be sourcing 12-24VDC

such as an Allen-Bradley

1746-IV8.

12

I/O EXTENDER CONFIGURATION

¨ Configuration is performed using the IO_Config utility¨ For each modem the utility is used to configure both the RF

and I/O modules¨ RF module configuration

· Can use all radio features (P2P, P2MP, repeaters...)· Alternatively could be configured using HyperTerminal

¨ I/O module (PIC) configuration· Defines number of remotes in master· Assigns the remote number (address)· Sets I/O module baud rate (must match to radio baud rate)· Maps (assigns) analog points for each remote· Alternatively could be configured using HyperTerminal

¨ NOTE: On older products with internal jumpers, remove the I/O terminal blocks or I/O power before configuring

13

CONFIGURATION COMPONENTS

Co

nfi

gu

rati

on

Po

rt

Radio Menu Button

14

Discrete InputsToCoax & Antenna

Data/Power/Control

Power

RFModule

DD(AA)1000 = 900MHzDD(AA)1000/2.4 = 2.4GHzPLR580D(A) = PLR5000

C

C

ANT

Lights

*Analog Outputs

C

I/OModule

Discrete&

Analog

Discrete Outputs

*Analog Inputs

C

C

Config PB* Analog on DDAA1000

and PLR580DA only

MODULE CONFIGURATION

To configure set switches to PIC

To configure set switches to RF

15

CONFIGURATION – I/O (PIC) MODULE

16

CONFIGURATION – RF MODULE

17

ERRATA

¨ Cycle power after configuration to reset the modem. This is not required for new version products with configuration switches but is good practice.

¨ In the event of power brownout the I/O module may get “lost”. Cycling power (remove I/O power too) will reset the modem. New version products with configuration switches are designed to prevent this.

¨ Very early model I/O extenders cannot be field configured.

Field Proven Performance – Industrial Grade Support

DATA-LINC GROUPField Proven Performance – Industrial Grade Support

THANK YOU!

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