field demonstration of co2 miscible flooding in the ... · purpose of demonstration • determine...
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Field Demonstration of CO2Miscible Flooding
in the Lansing-Kansas City Formation, Central Kansas
April 16, 2007NETL Project ReviewTulsa, Oklahoma
University of KansasG. Paul Willhite, TORPAlan Byrnes, KGS
Class II Revisited DE-AC26-00BC15124
Overview
• Demonstration Site• Objectives• Working Interest Partners• Field Demonstration Plan• Milestones• Oil Production Response• Management Plan • Evaluation of Potential for Commercial Operation• Geological Learnings
Lansing-Kansas City Production and Project Location
Hall-Gurney Field
5 MilesCO2 Pilot Study Area
PartnersPartners
Purpose of Demonstration• Determine the technical and economic feasibility
of using CO2 miscible flooding to recover residual and bypassed oil in LKC shallow shelf carbonates.
• Develop reservoir data for the LKC and Hall-Gurney for other floods
• Develop an understanding of operating costs and operating experience for CO2 miscible flooding in Lansing-Kansas City reservoirs
• Oil in tank and provide sufficient information to expand to commercial scale
Location of Ethanol Plant & CO2 Location of Ethanol Plant & CO2 Pilot SitePilot Site
Kansas Geological SurveyKansas Geological Survey
Kansas Geological SurveyKansas Geological Survey
CO2 Pilot Area
Tank Battery & CO2 Injection Equipment
DOE ParticipationDOE Participation• Phase One – DOE Contribution 45%DOE Contribution 45%
– March 2000 to January 2004
– Perform Reservoir Characterization and Simulation
– Conduct Field Studies to Determine if CO2 Pilot Implementation Feasible (Included Well Workovers and Water Injection Facilities)
– Develop Working Interest Partnerships and Other Working Agreements (CO2 Supply, CO2 Transport, and CO2 Injection)
– Pre-startup Activities (Tank Battery Upgrade and CO2 Injection Equipment Set-up )
– Trial CO2 Injection
DOE ParticipationDOE Participation
• Phase Two – DOE Contribution 35%DOE Contribution 35%– February 2004 to December 2008
– Implement, Operate, and Monitor CO2 Pilot
• Phase Three – DOE Contribution 10%DOE Contribution 10%– January 2009 to March 2010
– Post CO2 Flood Monitoring (Water Injection)
– Continue Tech Transfer Activities
Milestones• December 3, 2003-Begin CO2 Injection• February 2004- Initial oil production response in pilot
wells~3 B/D• June 2005-Switch to water injection after injection of
16.19 MM lb(138.05MMCF) of CO2• April-May 2006-Increased oil production from Graham
A4(adjacent lease) discovered in August 2006• May 2006-Oil production from pilot increased to
5.5-6 B/D• August 2006-Colliver #7 opened to C zone-substantial
increase in oil production on Colliver A Lease• March 15, 2007- 4329 BBL production from pilot wells
Oil Production –Pilot -2007
0.0
2.0
4.0
6.0
8.0
10.0
12.0
Jan-06 Feb-06 Mar-06 Apr-06 May-06 Jun-06 Jul-06 Aug-06 Sep-06 Oct-06 Nov-06 Dec-06
Oil
Rat
e, B
/D
CO2#13CO2#12
Flush Production from CO2#16 and Increase Rate in CO2#12
Colliver A
16
CO2 Pilot Lease
Colliver A
16
CO2 Pilot Lease
Graham A Lease Monthly Oil Production
0
50
100
150
200
250
300
350
Aug-04Sep
-04Oct-
04Nov-0
4Dec
-04Ja
n-05Feb
-05Mar-
05Apr-0
5May
-05Ju
n-05Ju
l-05
Aug-05Sep
-05Oct-
05Nov-0
5Dec
-05Ja
n-06Feb
-06Mar-
06Apr-0
6May
-06Ju
n-06Ju
l-06
Aug-06Sep
-06Oct-
06Nov-0
6Dec
-06
bpm
It Only Makes Sense To:It Only Makes Sense To:
Kansas Geological SurveyKansas Geological Survey
Colliver A Lease Oil Production
1
10
100
12/14
/2005
3/24/2
006
7/2/20
06
10/10
/2006
1/18/2
007
4/28/2
007
bopd
Colliver A Lease Oil Production
Colliver A 7 packer released, 8/28/06
Colliver A 7 SPM from 11.3 to 12.5, 9/28/06
Colliver A 3 RTP'd, 10/11/065 wells producing,
#1, #5, #6, #7, & #14
Long stroked Colliver A 3, 10/17/06
Colliver Lease as of April 2, 2007
+
++
Production from SurroundingLeases
Graham A April-May 2006
Colliver A August 2006
Table 1: Estimated Incremental Oil from CO2 Injection into LKC C
Date CO2 Pilot
Colliver A Lease
Graham A Lease
TotalBBL
MCF /BBL
12/31/06 3927 2703 1193 7823 17.9
6/30/07 4827 5242 10069 13.9
12/31/07 5747 6297 12044 11.6
CO2 Injected-138.05 MMCF
WI WI Profit/Year Income Oper Cost Loss .2002 $ 0 $ 10,160 ($ 10,160)2003 $ 8,641 $ 175,718 ($ 167,077)2004 $ 28,621 $ 105,446 ($ 76,825)2005 $ 53,755 $ 71,171 ($ 17,416)2006 $ 98,370 $ 119,439 ($ 21,069)
Total $ 189,387 $ 481,934 ($ 292,547)
Summary of Operating CostsSummary of Operating Costs
Summary• Oil displaced by CO2 injection is being produced from
offset leases• Oil production from CO2 pilot lease appears to be
stable• Estimated oil recovery attributed to CO2 injection
from all leases may approach 12 MCF/BBL by the end of 2007
• Current reservoir model does not represent reservoir heterogeneity correctly based on field response
• Little contribution from CO2#13~1 B/D poor connection to CO2 I-1
Project ManagementBudget Period II-2007
• Project is not economic even with DOE cost share• 95% of the CO2 remains in the LKC C zone reservoir
interval• Maintain pressure in pilot area above MMP(1250 psi) • Inject water into CO2I-1 to continue mobilization of oil
by displacing the carbon dioxide• Document oil production from Colliver A Lease that can
be attributed to CO2 displacement(no economic benefit to some of the WI owners)
• Produce defendable estimates of oil recovery based on oil in the tank
Scrh =0.25
SwCO2 = 0.45
SgCO2=0.30
CO2 Bank
SoCH= 0.148SCO2h=0.102
So=0.40
Sw=0.60
Oil Bank
Sorw=0.3
Sw=0.70
Displacement Model During CO2 InjectionPiston-Like Displacement
Scrh =0.25
SwCO2 = 0.45
SgCO2=0.30
CO2 Bank
SoCH= 0.148SCO2h=0.102
So=0.40
Sw=0.60
Oil Bank
Sorw=0.3
Sw=0.70
S CO
2t=0
.15 Sw=0.60
ΔSo=0.30-0.148=0.152
Carbon dioxide rich
hydrocarbon phase
Water Bank
Displacement Model During Water InjectionPiston-Like Displacement
0
5000
10000
15000
20000
25000
30000
35000
40000
0 20000 40000 60000 80000 100000 120000 140000 160000 180000 200000Volume of Water Injected, RB
Volu
me
of O
il D
ispl
aced
,RB
Oil Displaced by CO2
End of CO2 Displacement
Water Injection-March31,2007
Recovery of Mobilized Oilby Water Injection
Mobilization of Oil byDisplacement of Carbon Dioxide by Injection of Water
Piston-Like Displacement Model
0
50
100
150
200
250
300
350
0 20000 40000 60000 80000 100000 120000 140000 160000 180000 200000Volume of Water Injected, RB
Oil
Dis
plac
ed, R
B/A
F
Oil Displaced, RB/AFEnd of Oil Mobilization by CO2Water Injection-March 31, 2007
;Mobilization of Oil byDisplacement of Carbon Dioxide by Injection of Water
Recovery of Mobilized Oilby Water Injection
Piston-Like Displacement Model
Project ManagementBudget Period II-2007
• Operate project until effective displacement ends in pilot and adjacent leases-at least until 12-31-2007 based on current projections
• Revise reservoir description to improve capability of reservoir model to match and predict production
• Consider the possibility of expanding the project to commercial scale
Project Expansion• 5.85 MMCFD of CO2 is available at the Russell CO2
plant• Average injection rate of 245 MCFD would support 24
injection wells not considering recycle• Substantial remaining residual oil in adjacent leases• Adjacent leases are owned by operators who may be
willing to participate in a large scale project• Hundreds of royalty interest holders• Field scale project (~600 acres) would be required to
approach economic operation
L-KC Recoveries in Hall-Gurney and Trapp
> 8 MBO/acre
6-8 MBO/acre
4-6 MBO/acre
2-4 MBO/acre
Cumulative ProductionPrimary + SecondaryLansing-Kansas City(Per Section Basis)
Trapp
Hall-Gurney
Pilot Site
Kansas Geological Survey
Proposed Field Scale Expansion-2001
Funding Possibilities for Commercial Application
• High risk will require either venture capital or cost sharing-current operator looking for financial support
• Independent interest in carbon sequestration credits may make it possible to construct and operate a CO2 pipeline to Hall Gurney with acceptable CO2 costs for economic operation
• CO2 sequestration has been demonstrated. Potential funding for CO2 sequestration demonstration projects?
(Scholle & James, 1995)
Modern Ooid Shoal,Great Bahama Banks
LKC Oomoldic Limestone pervasive across KS Shelf
and similar worldwide
L-KC CO2 I #1 2903 ft
•Early pore cementation•Ooid dissolution•Crushing
Total Magnetic Field IntensityReduced to Pole Russell County, Kansas
CO2 Project
Structure Top Plattsburg Limestone
CO2 Project
0
20
feet
Gross Pay Plattsburg Limestone
-1204
-1148
CO2 Project
Structural lineaments
feet
1 mi. C.I. = 1 ft.
C.I. = 2 ft.
Attribute Analysis on Baseline DataAttribute Analysis on Baseline DataTTime structural map (red highs)ime structural map (red highs)
SSimilarity imilarity ““seismic faciesseismic facies”” map map white poorer reservoir white poorer reservoir properties properties
suggestive of a complex ooid shoal depositional suggestive of a complex ooid shoal depositional motif, which is supported by oolitic lithofacies motif, which is supported by oolitic lithofacies being the known reservoir in this intervalbeing the known reservoir in this interval
Colliver #16 core: Bedsets, grain size range2 3 4 5 6 7
2882
2884
2886
2888
2890
2892
2894
2896
2898
2900
2902
2904
Bed #
vc c-m f-vf mud
Bedset #4:Cap- well sortedLower-Poorly sorted
Bedset #5:Top– 3 cm thick
beds w/bioclast capsLower-micritic clasts,
bioclasts, superficialoolite
Bedset #6:Poorly sorted, openmarine bioclasticpackstone to wackest.
Bedset #3:Top-coarse, well sortedLower-poorly sorted
w/bioclasts
Bedset #2:3-fining up, well sorted1-coarsening up, well sorted1-fining up, less well sorted Better
sortedcapping strataon
bedsets
Thin bedsets
5
4
3
2
Small-scalebeds notedas breaks
Largest to smallestgrain size
Shoa
l 2Sh
oal 1
Sec 28 Sec 27
Sec 33 Sec 34
CO2 #1
Shoa
l #1
Shoa
l #2
Shoa
l #3
Sec. 28
Sec. 33
-1130
-1150
-1160
North South
N
S
T.B Carter #10T.B Carter #2C. Colliver #18C. Colliver #CO2-1 Colliver #13Colliver #2Giese 7
2a 2 1
Low GR, higher Ø
Ooid shoal unit
Structural profile at top Plattsburg Ls.
- Prograde from north, moving stratigraphically updip to south?- Leading edge on north is capped by cleaner oolite in Colliver #2- Geise #7 location has shalier interval, located structurally downdip,
possibly lower energy (too low for major oolite fm.); labeled 2a- Shoal unit #1 on south side on structurally highest position
suggesting early onset of ooid shoal development prior to shoals #2 & 3
Up stratigraphic section
K.M. Carter #1 T.B. Carter #11 T.B. Carter #5 #CO2-1 Colliver #9 H. Rein #A-5
-1150
-1160
-1170
Sec. 28
Sec. 33
SW NE
-- Uniform oolite development in shoal unit #2 characterized by low GR, similar thickness, and Ø.
-- Section along central core of NE-trending shoal
-- Uniformity suggest that section lies within more continuous prograding trajectory
-- Generally thinning upstructure to northeast
-- Also, steady SW dip of section along flank of structural saddle
-- Northeast end that is structurally high also has shoal unit #1 developed SW
NE
Structural profile at top Plattsburg Ls.
Low GR, higher ØOoid shoal unit
2 221
1000 ft (300 m)
-1167
-1153
-1167
-1153
Seismic lineament Seismic lineament
NW
SE
Colliver #10Colliver #7 Colliver #CO2-1Colliver #4 Colliver #16Colliver #9
32 2
1
Low GR, higher Ø
Ooid shoal unit
Structural profile at top Plattsburg Ls.
* Colliver #4 – (cuttings) dominant fine gr. tight ooid grainstone* Colliver #7 – (cuttings) bioclastic with interparticle Ø, forams, crinoids, encrusters; 40% ooid* Colliver #CO2-1 and Colliver #16 (upper) –(cored) oomoldic grainstone, clean porous (shoal #2); Shoal #1 in well #16; finer grained and less permeable, lower permeability; higher perm in Shoal #2.
Correlation of individual ooid shoals
Thickness of low GR interval
Sec 28 Sec 27
Sec 33 Sec 34
CO2 #1
Structure Contour Map, Top Plattsburg Limestone
Shoa
l #1
Shoa
l #2
Shoa
l #3
Sec 28 Sec 27
Sec 33 Sec 34
CO2 #1
Shoa
l #1
Shoa
l #2
Shoa
l #3
Isopach of upper Plattsburg Ls. Sequence