fiberstrong wavistrong flange guide
TRANSCRIPT
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TRANSMITTAL FORM
* ATTENTION: Mr. KIN S. MONTALVO * PROJECT NO. : SO2636
* SECTION : Procurement * LETTER NO. : K2013/RCTF/SEPC/T-008
* VENDOR NAME: Futurepipe Industries LLC.KSA * DATE:18-Feb-2014
* ADDRESS : Dammam, Saudi Arabia * P.O. NO.: 4500144575-0
* REQUISITION NO. HA41LU_1
* VENDOR REFERENCE NO.: SO-958-2013-R00-A00
SUBJECT: RESPONSE TO YOUR DRAWINGS AND/OR DOCUMENTS
DEAR SIR,
FOLLOWINGS ARE OUR RESPONSE TO YOUR DRAWINGS AND/OR DOCUMENTS.
IF YOU FIND ANY COMMENTS, PLEASE REFLECT THEM INTO RELATED DRAWINGS AND DOCUMENTS.
DWG.MARK
* DRAWING AND/OR
DOCUMENT NO.
*REV.NO.
* DRAWING AND/OR
DOCUMENT TITLE
PURCHASER RESPONSE Q'TY
APPROVED.
AP
PROVEDWITH
COMMENTS.
AP
PROVEDWITH
COMM
ENTS.RESUBMIT.
RESUBMIT
REQUESTEDDATE
N
O.OFPRINTS
K2013-RCTF-SEPC-DOC-TE007
00 Flange Tightening Method 01
APPROVAL STATED ABOVE DOES NOT RELIEVE VENDOR OF HIS RESPONSIBILITY TO MEET
ALL THE REQUIREMENTS OF PURCHASE ORDER.
NOTES: VENDOR SHALL FILL UP THE ASTERISK ('*') MARKED CELLS.
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[Flange Tightening Method]Project Title: Clean Transportation Fuels at Riyadh Refinery
Project Number: SO-2636
SECL P.O. Number:SA Dummy P.O . Number:
4500144575-0GKCI-Z80-01-A008-DA
Requisition Description: RTR PIPING SYSTEM
Requisition Number: HA41LU_1
Item Description: RTR Pipes, Fittings & Flanges
Item NumberDoc.Number:
NMR Number:
All ItemsK2013/RCTF/SEPC/DOC-TE0017[Client has to advise]
APPROVED WITH COMMENTSREVIEWED RESUBMIT
THIS APPROVAL OR REVIEW DOES NOT RELIEVE THE
VENDOR/SUBCONTRACTOR OF HIS RESPONSIBILITIES
TO MEET ALL OF THE SPECIFIED REQUIREMENTS OF
THE PURCHASE ORDER
ORIGINATOR CHECKED APPD(PR)
SIGN
DATE
SAMSUNG ENGINEERING CO., LTD
00 18/02/2014 For Review AA AH AH
REV.
DATE DESCRIPTION MADE BY CHECKED BY APPROVED BY
FUTUREPIPE INDUSTRIES LLC. SAUDI ARABIA
SAMSUNG EPC CO. LTD.SAUDI ARABIA
SAUDI ARAMCORIYADH, SAUDI ARABIA
[01 of 05]
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Project: - Clean Transportation Fuels at Riyadh
Refinery
Doc. No :- K2013/RCTF/SEPC/DOC-TE0017
Revision: 0 Issued Date: 18/02/2014End user: Aramco
Contractor:Samsung EPC
Project Location: KSA Page 2 of 5
Page 2
FLANGE TIGHTENING METHOD STATEMENT
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Project: - Clean Transportation Fuels at Riyadh
Refinery
Doc. No :- K2013/RCTF/SEPC/DOC-TE0017
Revision: 0 Issued Date: 18/02/2014End user: Aramco
Contractor:Samsung EPC
Project Location: KSA Page 3 of 5
Page 3
CONTENTS
1.
SCOPE
2.
PROCEDURE
3.
TOOLS
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Project: - Clean Transportation Fuels at Riyadh
Refinery
Doc. No :- K2013/RCTF/SEPC/DOC-TE0017
Revision: 0 Issued Date: 18/02/2014End user: Aramco
Contractor:Samsung EPC
Project Location: KSA Page 4 of 5
Page 4
1.
SCOPE
This procedure describes the steps to be followed in tightening the bolts during the
assembly of 25 to 1400 mm. for Fiberstrong and Wavistrong (FRP) flanges to full-face
steel flange or Fiberstrong and Wavistrong (FRP) flanges to raised face flange using Kroll
& Ziller or Integrated Gasket.
The flanges of diameters 25 to 1400 mm have a flat face.
The gasket used with the flat face flanges is Kroll & Ziller type G-ST-P/S.
2.
PROCEDURE
a) Thoroughly clean the face of the flanges & the gaskets.
b) Inspect the gasket (Kroll & Ziller type) or integrated rubber gasket of valve forany damage. Do not use damaged gasket or integrated rubber gasket of valve.
c) For the flat face flanges, place the gasket in position & hold it in right place by
masking tape. Ensure that the holes of the gasket & the flange are aligned.
d) Place the flange. Make sure that the mating flange is properly supported to avoid
load being transmitted to the fiberglass flange.
e) Insert the flanges bolts.
f) Install washer and apply nut until it is hand tight.
g) Number each bolt starting at the top in a clock-wise direction.
h) Tighten all the bolts at 70% of the recommended torque value as specify in Table
1 depending on its piping class using the diagonally sequence.
i) Tighten all the bolts at 100% of the recommended torque value as shown in
Table 1 using the diagonally sequence for two rounds.
j) Add spacer in case fiberglass flanges is connected to a raised face flange.
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Project: - Clean Transportation Fuels at Riyadh
Refinery
Doc. No :- K2013/RCTF/SEPC/DOC-TE0017
Revision: 0 Issued Date: 18/02/2014End user: Aramco
Contractor:Samsung EPC
Project Location: KSA Page 5 of 5
Page 5
Note:
a) Do not over torque the flange bolts. The over torque may cause permanent
damage to fiberglass flanges.
b) In case bolts are not properly lubricated, or when the flange joint is not sealing, it
is allowed to increase the bolt torque value up to a maximum of 150% of the
recommend bolt torque.
c) Do not laminate the flange joint until the original supports are fixed in location
and the full torque is applied to the flanges in order ensure that the GRE/GRV
flanges are stress free.
d) The Table (1) specifies the torque values for flanged connection.
e) Same bolt torque values in Table (1) can be applied for EPDM /Neoprene (FF) gaskets.
f) For more information please see Flange Guidecatalogue.
3.
TOOLS
a) Ring spanner with required bolt head size.
b) Calibrated torque wrench with required socket size and torque capacity.
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Complete Pipe System Solutions
FIBERSTRONG & WAVISTRONG
FLANGE GUIDE
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FIBERSTRONGWAVISTRONGFlange Guide
FIBERSTRONG & WAVISTRONG
FLANGE GUIDE
Date issued : February 1, 2012
Replaces : REP 363/Rev 02/1200
: FS-DD-4/Rev 0
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Fiberstrong & Wavistrong Flange Guide
Terms of use
All information was correct at the time of going to press. However, we reserve the right to alter, amend and update anyproducts, systems and services described in this brochure.
We accept no responsibility for the interpretation of statements made.
Copyright by Future Pipe Industries.
This document contains confidential and proprietary information. Reproduction or disclosure of any part of this document is
only allowed with written authorisation by Future Pipe Industries.
All rights are vested at Future Pipe Industries.
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Table of contents
Section Page
1. General ................................................................................................................................................... 4
2. Product range and flange types .................................................................................................................. 4
2.1. Product range .................................................................................................................................... 4
2.2. Flange types ...................................................................................................................................... 5
3. Drilling standards ...................................................................................................................................... 5
4. Gasket and O-ring seal .............................................................................................................................. 6
5. Bellows .................................................................................................................................................... 6
6. Spacer rings ............................................................................................................................................. 7
7. Fasteners ................................................................................................................................................. 7
7.1. Bolts, stud bolts, washers .................................................................................................................... 7
7.2. Fastener quality ................................................................................................................................. 7
7.3. Thread standard ................................................................................................................................ 7
7.4. Bolt length ......................................................................................................................................... 8
8. Bolt torques ............................................................................................................................................ 10
9. Supports ................................................................................................................................................ 11
10. Misalignment .......................................................................................................................................... 11
11. Assembly instruction ................................................................................................................................ 12
11.1. Quality ......................................................................................................................................... 12
11.2. Health and safety ........................................................................................................................... 12
11.3. Tools and consumables ................................................................................................................... 12
11.4. Inspection ..................................................................................................................................... 12
11.5. Assembly ...................................................................................................................................... 13
Annex A Bolt selector ......................................................................................................................................... 16
Annex B Bolts, nuts and washers ......................................................................................................................... 17
Annex C O-ring and gasket dimensions ............................................................................................................... 18
Annex D Flange thickness and fixed flanges ......................................................................................................... 20
Annex E Assembly length of stub-end flange FL/PL with a FRP ring .......................................................................... 22
Annex F Assembly length of stub-end flange FL/PL with a steel ring ......................................................................... 25
Annex G Assembly length of stub-end flange CB/FL with a steel ring ....................................................................... 27
Annex H Drilling standards ................................................................................................................................. 29
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Fiberstrong & Wavistrong Flange Guide4
1. General
This Flange Guide describes the requirements, needs and methods for the installation of Fiberstrong and Wavistrong fibre-reinforced plastic (FRP) flanges.
To ensure proper installation of FRP flanges, information, guidelines and instructions on drilling dimensions, sealing
material, bellows, spacer rings, flange supports, fasteners and flange assembly are given.
A flanged joint can consist of any combination containing a fixed flange, a stub-end flange or a blind flange. In this
document, fixed flange, stub-end flange and blind flange will be referred to as flange.
The Fiberstrong and Wavistrong flange design for fixed flanges is in line with (i) the design rules for flanged joints as
described in ASME 2010 section X and (ii) the flange rigidity criterion as described in ASME 2010 section VIII, division 2.
Definition of words used in these instructions: The word shall indicates a requirement
The word should indicates a recommendation
2. Product range and flange types
2.1. Product range
This Flange Guide describes the Fiberstrong as well as the Wavistrong flanges.
The standard Fiberstrong flange product range runs from ID 25 to ID 4000 mm and is available in pressure classes PN 4 to
PN 16 bar.
The standard Wavistrong flange product range runs from ID 25 to ID 1800 mm and is available in pressure classes PN 8to PN 50 bar. For the Wavistrong product range reference is made to the Wavistrong Product List.
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2.2. Flange types
The FPI product range contains various types of flanges, namely fixed flanges,stub-end flanges and blind flanges.
A fixed flange is a flange with an integral hub (see fig. 1). Fiberstrong fixed
flanges are produced using either the filament winding (FW) process or the
contact moulding process (CM). Wavistrong fixed flanges are available as FW
only.
A stub-end flange is an assembly of a FRP stub-end and a loose flange ring.
Stub-end flanges are available in two varieties:
1. Stub-end flanges having a cylindrical shaped internal configuration(see fig. 2), these products are referred to as stub-end flange CB/FL
and are available for the Wavistrong product range only. The flange
ring of those products is available in steel only.
2. Stub-end flanges having a 45 degree conical shaped configuration
(see fig 3), these products are referred to as stub-end flange FL/PL.
The flange ring is available in both FRP and steel.
3. Drilling standards
The product dimensions of Fiberstrong and Wavistrong FRP flanges are defined by, diameter, drilling pattern and pressure
class. The pressure rating is defined by the pressure class of the flange.
This practice deviates from the method as used for steel flange, where flanges are rated by the applicable drilling class.
Fiberstrong and Wavistrong flanges up to and including ID 600 mm are, depending on the pressure class of the product,
available as standard item according drilling standards ASA 150, ASA 300 and PN 10 to PN 63.ASME, AWWA and MSS drilling patterns are described by the ASA drilling pattern.
Other drilling standards (API/JIS/etc.) are non standard but are available upon request.
Fiberstrong and Wavistrong flanges ID 700 mm and above are available as standard item for drilling standards ASA 150
and ASA 300.
Other drilling standards (API/JIS/PN/etc.) are non standard, but are available upon request.
The drilling patterns of the most common drilling standards are given in Annex H.
Fig. 1. Fixed flange
Fig. 2. Stub-end flange CB/FL
Fig. 3. Stub-end flange FL/PL
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4. Gasket and O-ring seal
Flanges ID 25 ID 1400 mm should be assembled using FPI recommendedtype rubber gaskets with steel inlay (see fig. 4):
Kroll & Ziller type G-ST-P/K
Kroll & Ziller type G-ST-P/KN
Kroll & Ziller type G-ST-P/S
Kempchen type WG2
Flanges ID 1500 4000 mm, have a grooved face and shall be assembled using a rubber O-ring seal.
The O-ring dimensions are given in Annex C.
The sealing material depends on the transported medium and temperature and shall be specified by the gasket or O-ring
supplier. The hardness of the gasket sealing material shall be of class 70 or 80 5 Shore A.The hardness of the O-ring material shall be of class 70 5 Shore A.
5. Bellows
Rubber bellows are primarily used to reduce loads
and to facilitate removal of pipe sections, valves
or gaskets.
Bellows are also used to absorb noise and
vibration between equipment such as pumps,
condensers and their mating pipe work.Their high flexibility also makes them suitable for
compensating thermal expansions and small
installation misalignments.
Axial and universal bellows are designed to absorb any combination of three basic movements, i.e. axial movement,
lateral deflection and angular rotation. These bellows are non-restrained, therefore to absorb axial forces it shall be
ensured that the mating pipe systems at both sides of the bellow are fixed.
Lateral bellows (see fig. 5) are designed to absorb lateral deflection. Tie rods shall be used on lateral bellows to transfer the
pressure thrust load. Sufficient tie rods shall be used, to prevent local overloading of the FRP flange. Tie rods shall never be
jointed directly to the FRP flange or to the FRP piping systems, as this will create excessive axial loads on the FRP flange. Thebacking flange, which is part of the axial bellow shall be a solid construction, the usage of fish-plates is not allowed.
Hinged bellows or gimbal bellows are designed to absorb angular rotation. Hinged and gimbal bellows are due to their
construction capable in transferring the axial load, therefore tie rods are not required.
Bolt torque values as specified by bellow suppliers might deviate from the torque values as specified in this document. To
prevent overloading of the FRP flange, the torque values specified in chapter 8 shall not be exceeded unless agreed by the
FPI Technical Support team.
The maximum deflection specified by the bellow supllier may not be exceeded.
UV covers should be installed, to protect the rubber of the outdoors installed bellows.
In order to ensure a proper usage of bellows, their selection shall be reviewed by the FPI Technical Support team.
Fig. 4. Gasket types
Fig. 5. Lateral bellow
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6. Spacer rings
Spacer rings may be used, if FRP flanges are jointed to raised face flanges, in order to create a flat face configuration. Themating flange might have an uneven surface, therefore the thickness of each spacer ring has to be adjusted to its specific
required dimension.
By using the proper spacer ring thickness, local overloading of the FRP flange is prevented and sufficient gasket
compression is obtained.
7. Fasteners
This section gives information about the type, the quality, the thread standard and dimensions of fasteners to be used for
the assembly of a flanged joint.
7.1. Bolts, stud bolts, washers
Flanges are jointed using either bolts or stud bolts. Stud bolts are typically used in case of assembly in limited spaces, or if
long bolt lengths are required.
The bolt sizes accompanying washer shall be used (see Annex B for washer dimensions).
7.2. Fastener quality
Bolts, nuts and washers should be either made of hot dip galvanized steel or
made of stainless steel. For non corrosive environments zinc plated steel
products may be used.The minimum quality of hot dip galvanized and zinc plated steel bolts, nuts and
washers should be of class 8.8 or grade 5. The minimum quality of stainless
steel fasteners should be of class 70. Figures 6 and 7 show the identification
for class 8.8 and for grade 5 bolts.
In case hot dip galvanized or zinc plated steel products are cut to length,
the cut area should be coated to protect it against corrosion.
7.3. Thread standard
The thread standard of the fasteners shall comply with either ISO metric orUnified Thread Standard (UTS). In case of assembly against a component
containing a threaded hole, the bolt size shall match the holes thread.
Metric and UTS bolts and nuts, shall have a coarse pitch; for UTS this is
specified as UNC or NC, for metric this is specified as coarse.
Flanges shall be assembled using the bolt size as specified in Annex H.
Fig. 6. Class 8.8 identification
on bolt head
Fig. 7. Grade 5 identification
on bolt head
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7.4. Bolt length
The bolt length definition for two fixed flanges is specified in paragraph 7.4.1 and for two stub-end flanges in paragraph7.4.2. The same method can be followed for the bolt length definition of any flange combination, such as fixed flange to
stub-end flange or combinations containing blinds. The bolt length definition is a recommendation and does not necessarily
have to be followed. The calculated (stud) bolt length needs to be rounded up to the next available bolt length. It is required
that full thread engagement is obtained after the assembly.
In Annex A, a flowchart for bolt selection is given.
In Annex D to Annex G, the flange thicknesses of fixed flanges and assembly lengths of stub-end flanges are given for
standard products. Special products may have different dimensions; for dimensions of special products FPI shall be
contacted.
7.4.1. Bolt length - Fixed flanges
The (stud) bolt length for fixed flanges can be defined using the following
calculation method.
Bolt length:
Lbolt = 2 (TF + TFtol+ w + p) + g + n
Stud bolt length:
Lstudbolt
= 2 (TF + TFtol+ w + n + 2 p) + g
Where:
Lbolt = bolt length (mm)
Lstudbolt
= stud bolt length (mm)
TF = flange thickness (mm)
flange thicknesses of fixed flanges are given in Annex D,
FW flanges table D1
CM flanges table D2
TFtol = tolerance on flange thickness (mm)
for FW flanges, ID 400 mm : + 2 (mm)
450 ID 1800 mm : + 5 (mm)
for CM flanges, ID 300 mm : + 2 (mm) 350 ID 1200 mm : + 5 (mm)
1300 ID 2000 mm : + 8 (mm)
2100 ID 3000 mm : + 12 (mm)
3100 ID 4000 mm : + 15 (mm)
for steel flanges, tolerance as specified by supplier
w = thickness of washer (mm)
typical washer dimensions are given in Annex B
p = thread pitch (mm)
- for metric bolts: thread pitch as per standard
- for inch size bolts (UNC): 25.4/Thread Per Inch (TPI)
typical pitch and TPI values are given in Annex B
g = thickness of sealing material, as specified by supplier (mm)
typical sealing dimensions are given in Annex C
n = nut height; typical nut dimensions are given in Annex B (mm)
Fig. 8. Assembly using bolts
Fig. 9. Assembly using stud bolts
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7.4.2. Bolt length Stub-end flanges
The (stud) bolt length for stub-end flanges can be defined using the followingcalculation method.
Bolt length
Lbolt = 2 (LA + LAtol+ w+ p) + g + n
Stud bolt length
Lstudbolt = 2 (LA + LAtol+ w + n + 2 p) + g
Where:
Lbolt
= bolt length (mm)
Lstudbolt = stud bolt length (mm)LA = assembly length; for: (mm)
- stub-end flange FL/PL
having a FRP flange ring: See Annex E
- stub-end flange FL/PL
having a Steel flange ring: See Annex F
- stub-end flange CB/FL
having a Steel flange ring: See Annex G
LAtol = tolerance on LA; for: (mm)
stub-end flange FL/PL : + 5 (mm)
stub-end flange CB/FL : + 2 (mm)
w = thickness of washer (mm)
typical washer dimensions are given in Annex Bp = thread pitch (mm)
- for metric bolts: thread pitch as per standard
- for inch size bolts (UNC): 25.4/Thread Per Inch (TPI)
typical pitch and TPI values are given in Annex B
g = thickness of sealing material, as specified by supplier (mm)
typical sealing dimensions are given in Annex C
n = nut height (mm)
typical nut dimensions are given in Annex B
Fig. 10. Assembly using bolts
Fig. 11. Assembly using stud bolts
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8. Bolt torques
The bolts of flange joints shall be tightened using the prescribed bolt torques, which are given in tables 1 and 2.These torque values are applicable for ASA 150, ASA 300 and PN 10 to PN 63 drilling patterns in combination with the
recommended sealing material as specified in chapter 4.
Bolt torques for other drilling patterns (API/JIS/ASA 600/etc) or for gaskets, other than recommended by FPI, including
special gaskets on valves, pumps, etc, might differ from the values given in tables 1 and 2. Recommended bolt torque
values for these applications shall be reviewed on a case-by-case basis by the FPI Technical Support team.
Table 1. Bolt torques for gaskets
Torque (Nm)
Rubber gaskets with steel inlayKroll & Ziller G-ST-P/K(N) & G-ST-P/S and Kempchen WG2
ID PN 12.5 PN 16 - 20 PN 25 - 32 PN 40 - 50
(mm) (bar) (bar) (bar) (bar)
25 10 10
40 - 50 15 15
80-100 25 25
150-200 35 50 50
250-300 50 50 75 100
350-500 75 90 125 150
600-700 100 200 300 300
750-800 200 300 300 400
900-1400 300 400 550
Table 2. Bolt torques for O-ring seal
Torque (Nm)
ID PN 12.5 PN 16 - 25 PN 25 - 32
(mm) (bar) (bar) (bar)
1500 - 1800 100 200 300
1900 - 4000 100
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9. Supports
Aboveground pipeline systems are installed using supports.When jointing FRP flanges to heavy equipment such as butterfly valves, it shall be ensured that the load due to the
weight of the equipment is not transferred to the FRP flange. This load shall be limited by proper supporting of the heavy
equipment. The support for heavy equipment should not be connected to the FRP flange.
The Wavistrong Engineering Guide provides information on types of supports and on the support to support spans.
10. Misalignment
Flanges shall be properly aligned and shall not be subjected to any overload
to meet each other.
Flanges are jointed using rubber type sealing elements, small misalignments canbe consumed by the flexibility of the sealing element.
To prevent overloading of a FRP flange, the bolt torques specified in chapter 8
shall not be exceeded.
An example of exceeded flange parallelism is shown in figure 12.
The allowable for flange parallelism is illustrated in figure 13 where the values
for x are defined in table 3.
Table 3. Maximum allowable parallelism
ID Parallelism, x
(mm) (mm)
25 - 125 1
150 - 300 2
350 - 1200 3
1300 -1500 4
1600 5
Fig. 12. Exceeded parallelism
Fig. 13. Parallelism of flanges
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11. Assembly instruction
This section describes the assembly of a flange joint. To ensure that the performance of the assembled joint complies withthe requirements used for the design, it is essential that all personnel involved in the jointing procedure is familiar with and
fully understands the techniques described in this assembly instruction.
The instruction is as complete as possible. However, it is not possible to describe all circumstances that might be
encountered in the field. Therefore, our experienced supervisors may deviate from the described method, in order to
achieve an optimum solution using the latest techniques and methods.
Besides, our supervisors may be consulted for clarification of statements made in this document and for advice about
specific problems encountered in the field.
11.1. Quality
It is advised that the jointer possesses a valid jointer certificate, issued by the pipe manufacturer or a qualified certifier.
11.2. Health and safety
When working with FRP products, the following safety precautions
shall be taken:
Wear at all time suitable protective clothing
Use Personal Protective Equipment (PPE), such as:- Safety shoes
- Safety glasses
- Working gloves
- Safety helmet (if required by site conditions)
11.3. Tools and consumables
Torque wrench including box spanner
Ring spanner
Bolts, nuts and washers Gasket or O-ring
Lubricant; suitable for nuts and bolts
Brush
11.4. Inspection
All pipes, fittings and components used in the pipeline system shall be inspected
for damages, prior to the actual assembly activity. Rejected items shall be separated and quarantined from undamaged
materials to avoid unintentional use.
Ensure that all the necessary tools and materials are available. Take notice of the safety precautions stated in this document
and those as per site conditions.
Fig. 14. Health and safety
Fig. 15. Material required for
assembly
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11.5. Assembly
The following steps shall be followed to ensure proper assembly of a flange joint.
a Determine the assembly sequence, such that flange assembly in limited
spaces will not be blocked by previous assembled components (see fig.
16).
b Flanges shall be properly aligned and shall not be subjected to any
overload to meet each other. When using the recommended sealing
type, then small misalignments can be consumed by the flexibility of the
sealing, the maximum allowed misalignment is defined in chapter 10.
c For stub-end flanges: the loose ring of the stub-end flange shall be
positioned centred on the stub-end, such that there is an even distance
between the outer diameter of the stub-end and the inner diameter of the
loose ring (see fig. 17).
d Bolt holes should be orientated to straddle the centerlines (see fig. 18).
e Clean the flange sealing face and if applicable the O-ring groove.
Ensure that the O-ring or gasket and all bolts, nuts and washers are
clean. Do not use defective material.
f For assembly using an O-ring: position the O-ring in the groove.
When jointing two flanges with an O-ring seal, only one flange shallhave an O-ring groove.
For assembly using a gasket: position the gasket between the two
flanges, ensure that the gasket is centred relative to the internal diameter
of the flange. The gasket can be centred by inserting a number of bolts,
such that the gasket is supported by the bolts. (see fig. 19).
Fig. 16. Assembly sequence
Fig. 17. Ring centred on stub-end
Fig. 18. Bolt hole orientation
Fig. 19. Gasket positioned between
flanges
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g Lubricate the thread of the bolts (see fig. 20).
Use suitable lubricant for bolts, for example Molykote.
h Insert all bolts in the bolt holes and assemble them using washers
and nuts. Bolts and nuts shall have washers to avoid exceeding the
allowable surface stress on the FRP flange.
i Ensure that the quality identification on bolts and nuts is visible
(see fig. 21).
j First, the bolts and nuts shall be tightened hand tight.
k Next, the bolts and nuts shall be tightened using a torque wrench anda spanner (see fig. 22). Tightening shall be as per the bolt torquing
sequence as described in ASTM D4024 (see fig. 23). Bolts shall be
tightened, following the bolt torque sequence, first up to 60% of the
prescribed torque value and next up to 100% of the prescribed value as
given in tables 1 and 2.
For flanges having more than 20 bolts, similar alternating bolt
tightening sequences shall be used, where required the FPI technical
support team may be contacted.
l Finally, the bolts and nuts shall be tightened clockwise using 100 % ofthe prescribed torque value. This step has to be repeated until all bolts
are assembled at the prescribed torque value.
Fig. 20. Applying lubricant
Fig. 21. Identification visible
Fig. 22. Bolt tightening using torque
wrench
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Fig. 23. Bolt torquing sequence as per ASTM D4024
m In case the joint is not sealing, then the flange joint shall be disassembled,
the flange face and sealing material shall be dried and the flange joint
shall be re-assembled. Contact the FPI Technical Support team,
in case the flange joint remains leaking.
n Bolts and nuts shall be assembled such that full thread engagement is
obtained, meaning that at least one pitch of the thread is visible
(see fig. 24).
Fig. 24. Full thread engagement
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Annex A. Bolt selector
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Annex B. Bolts, nuts and washers
Table B1. Typical dimensions of metric fasteners
BoltSize
Pitch (coarse)p
(mm)
Nut heightm
(mm)
Washer
Inner diameter Outer diameter Thickness
(mm) (mm) (mm)
M10 1.5 8 10.5 20 2
M12 1.75 10 13 24 2.5
M14 2 11 15 28 2.5
M16 2 13 17 30 3
M20 2.5 16 21 37 3
M22 2.5 18 23 39 3
M24 3 19 25 44 4
M27 3 22 28 50 4
M30 3.5 24 31 56 4
M33 3.5 26 34 60 5
M36 4 29 37 66 5
M39 4 31 40 72 6
M42 4.5 34 43 78 7
M45 4.5 36 46 85 7
M48 5 38 50 92 8
M52 5 42 54 98 8
M56 5.5 45 58 105 9
M60 5.5 48 62 110 9
M64 6 51 66 115 9
Table B2. Typical dimensions of UNC threaded fasteners
BoltSize
(inch)
TPI
(-)
Nut heightm
(mm)
1/2
13 11.1
5/8
11 13.9
10 16.3
7/8
9 19.1
1 8 21.8
1 1/2
7 24.6
1 1/4
7 27
1 3/8
6 29.8
1 1/2
6 32.5
1 3/4
5 38.1
2 4.5 43.7
2 1/4
4.5 48.8
2 1/2
4 54.4
2 3/4
4 59.9
3 4 65.5
Notes:
- Listed product dimensions for bolts, nuts and washers are for reference only; for exact dimensions contact the supplier.
- For dimensions not given in this Annex, the supplier shall be contacted.
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Annex C. O-ring and gasket dimensions
Table C1. O-ring and groove dimensions
ID(mm)
GW(mm)
GD(mm)
Dc(mm)
Dr(mm)
1500 32.7 12 1561 25
1600 32.7 12 1663 25
1700 36.6 13.8 1769 28
1800 36.6 13.8 1871 28
1900 36.6 13.8 1973 28
2000 36.6 13.8 2075 282100 41.9 15.2 2180 32
2200 41.9 15.2 2282 32
2300 41.9 15.2 2384 32
2400 41.9 15.2 2486 32
2500 41.9 15.2 2588 32
2600 49.7 18.8 2714 38
2700 49.7 18.8 2817 38
2800 49.7 18.8 2919 38
2900 49.7 18.8 3000 38
3000 49.7 18.8 3102 38
3100 49.7 18.8 3204 38
3200 49.7 18.8 3306 38
3300 49.7 18.8 3407 38
3400 49.7 18.8 3509 38
3500 49.7 18.8 3611 38
3600 58.9 23 3721 45
3700 58.9 23 3823 45
3800 58.9 23 3925 45
3900 58.9 23 4026 45
4000 58.9 23 4128 45
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Table C2. Typical values for thickness of sealing material
ID(mm) g(mm) Sealing
15 - 40 3
Gasket
50 - 80 4
100 - 125 5
150 - 300 6
350 - 600 7
700 - 1400 8
1500 3 O-ring
Notes:
- Dimensions to be used for bolt length calculation.- Dimensions are applicable for FPI recommended sealing material.
- For exact dimensions the supplier shall to be contacted.
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Annex D. Flange thickness of fixed flanges
Table D1. Flange thickness (TF) of fixed Filament Wound flanges (mm)
ID PN (bar)
(mm) 8 10 12.5 16 20 25 32 40 50
25 30 40
40 30 50
50 35 50 55
65 40
80 40 55 60
100 40 45 60 65
125 45 60
150 45 55 60 80 85
200 65 65 75 85 90 105
250 75 75 75 75 90 105 125
300 80 80 80 85 105 125 150350 85 85 90 95 110 120 125 150 180
400 90 95 100 105 120 130 145 170 205
450 95 100 105 115 125 135
500 95 105 110 120 130 145
600 105 115 125 140 165 190
700 115 115 130 150 185
750 125 125 145 160 200
800 145 145 160 180 215
900 160 160 180 200
1000 170 170 190 215
1100 180 180 205 230
1200 190 190 220 250
1300 225 225 250
1400 230 230 260
1500 250 250 280
1600 275 275 315
1700 310 310 350
1800 310 310 350
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Table D2. Flange thickness (TF) of fixed Contact Moulded flanges (mm)
ID PN (bar)
(mm) 4 7 10 12 16
25 20
40 20
50 20
80 30
100 30
150 30 35
200 35 35 35
250 40 40 40 45
300 40 45 45 50
350 40 40 45 50 60
400 45 50 50 55 65450 45 65 65 75 75
500 45 65 70 80 80
600 45 75 80 95 95
700 50 75 95 100 100
750 55 75 95 100 115
800 60 80 110 120 125
900 70 90 125 135 135
1000 75 90 130 135 140
1100 75 105 130 135 150
1200 80 105 135 140 160
1300 105 115 155 175
1400 105 120 155 180
1500 105 130 170 195
1600 120 145 170 195
ID PN (bar)
(mm) 4 7 10 12 16
1700 125 165 195 215
1800 125 165 195 215
1900 135 175 210 225
2000 145 190 225 245
2100 145 190 225 265
2200 150 195 230 265
2300 160 210 250 270
2400 160 210 260 305
2500 170 220 260
2600 180 235 275
2700 180 260 3252800 185 260 325
2900 195 260
3000 195 330
3100 205 330
3200 215 330
3300 215 365
3400 225 365
3500 235 365
3600 235 415
3700 245 415
3800 245 415
3900 255 425
4000 260 430
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Annex E. Assembly length of stub-end flange FL/PL with a FRP ring
Table E1. LA for stub-end flange FL/PL with a FRP ring
PN ID TF LA* (mm)
(bar) (mm) (mm) ASA 150 PN 10 PN 16 PN 25 PN 40 ASA 300
8
350 45 70.5 65.5 70.5 76.5 84 93
400 50 78 73 78 84 77 77
450 55 80.5 75.5 86.5 86.5 77.5 86.5
500 60 85 80 91 91 81 90
600 70 94 98 102.5 95 94.5 103
700 80 107 113 113
750 85 114
800 85 117 119 119
900 100 138 136.5 140.5
1000 105 146.5 148 148
1100 120 165.5 168.5 168.51200 130 179 180 180
1300 145 199.5
1400 155 211 218 218
1500 160 219.5 226.5 230.5
1600 190 254 264.5 264.5
1700 195 269
1800 205 284 290 290
10
350 50 75.5 70.5 75.5 81.5 89 98
400 55 83 78 83 89 82 82
450 60 85.5 85.5 91.5 91.5 82.5 91.5
500 65 90 90 96 96 86 95600 75 104 108 107.5 105 99.5 108
700 85 117 123 123
750 90 129
800 95 137 139 139
900 105 153 156.5 155.5
1000 115 166.5 168 168
1100 130 190.5 188.5 188.5
1200 140 204 205 205
1300 155 224.5
1400 165 241 248 248
1500 175 254.5 261.5 260.5
1600 205 289 299.5 299.5
1700 210 304
1800 220 319 325 325
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Table E1. LA for stub-end flange FL/PL with a FRP ring (continued)
PN ID TF LA* (mm)
(bar) (mm) (mm) ASA 150 PN 10 PN 16 PN 25 PN 40 ASA 300
12.5
350 55 80.5 75.5 80.5 86.5 94 103
400 60 88 88 88 94 87 87
450 65 95.5 95.5 96.5 96.5 87.5 96.5
500 70 105 105 106 106 96 100
600 80 119 123 117.5 120 109.5 113
700 95 142 148 148
750 95 144
800 100 152 154 154
900 115 178 176.5 180.5
1000 125 191.5 193 193
1100 140 215.5 218.5 218.51200 150 234 235 235
1300 165 254.5
1400 175 271 278 278
1500 185 289.5 296.5 295.5
1600 220 329 339.5 339.5
1700 225 344
1800 235 364 370 370
16
350 55 85.5 85.5 85.5 86.5 94 103
400 65 103 103 103 104 92 92
450 70 110.5 110.5 111.5 111.5 102.5 101.5
500 80 125 125 126 126 116 115
600 90 144 148 142.5 140 134.5 133
700 100 162 168 168 162
750 105 174
800 110 182 184 184 182
900 125 208 206.5 210.5 208
1000 145 236.5 238 238 234
1100 165 265.5 268.5 268.5 268
1200 175 284 285 285 286.5
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Table E1. LA for stub-end flange FL/PL with a FRP ring (continued)
PN ID TF LA* (mm)
(bar) (mm) (mm) ASA 150 PN 10 PN 16 PN 25 PN 40 ASA 300
20
350 60 100.5 100.5 101.5 99 108
400 70 118 118 119 107 107
450 75 125.5 126.5 126.5 117.5 116.5
500 85 145 141 141 136 135
600 95 164 162.5 160 154.5 153
700 115 192 198 192 186.5
750 125 209 202.5
800 140 232 234 232 219.5
25
350 65 115.5 115.5 116.5 114 113
400 80 138 138 139 127 127
450 90 155.5 156.5 156.5 147.5 146.5500 100 175 171 171 166 165
600 115 199 202.5 200 194.5 193
32 350 85 150.5 151.5 149 148
400 100 178 179 167 167
40 350 105 189 188
400 120 207 207
50 350 130 234 233
400 150 262 262
Note:
* For the definition of the assembly lengths, the TF dimensions as given in table E1 have been used.
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Annex F. Assembly length of stub-end flange FL/PL with a steel ring
Table F1. LA for stub-end flange FL/PL with a steel ring
PN ID LA* (mm)
(bar) (mm) ASA 150 PN 10 PN 16 PN 25 PN 40 ASA 300
8
350 60.5 50.5 60.5 73.5 97 102
400 64.6 55 66 82 92 84.2
450 65.2 56.5 73.5 85.5 91.9
500 67.9 58 77 89 93.5
600 71.7 70 87.5 93 102.9
700 83 96
750
800 90 108
900 98.5 122.5
1000 113 133
1100
1200 133
10
350 60.5 50.5 60.5 73.5 97 102
400 64.6 55 66 82 92 84.2
450 65.2 61.5 73.5 85.5 91.9
500 67.9 63 77 89 93.5
600 76.7 75 87.5 98 102.9
700 88 101
750
800 100 118
900 113.5 132.5
1000 123 143
1100
1200 148
12.5
350 60.5 50.5 60.5 73.5 97 102
400 64.6 60 66 82 92 84.2
450 70.2 66.5 73.5 85.5 91.9
500 77.9 73 82 94 93.5
600 86.7 85 92.5 108 102.9
700 103 116
750
800 110 128
900 123.5 147.5
1000 138 158
1100
1200 168
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Table F1. LA for stub-end flange FL/PL with a steel ring
PN ID LA* (mm)
(bar) (mm) ASA 150 PN 10 PN 16 PN 25 PN 40 ASA 300
16
350 65.5 60.5 65.5 73.5 97 102
400 74.6 70 76 87 92 84.2
450 80.2 76.5 83.5 95.5 91.9
500 87.9 83 92 104 98.5
600 101.7 100 107.5 118 112.9
700 118 131 147
750
800 130 148 167
900 143.5 167.5
1000 163 183
11001200 193
20
350 75.5 75.5 83.5 97 102
400 84.6 86 97 102 94.2
450 90.2 93.5 105.5 101.9
500 102.9 102 114 113.5
600 116.7 122.5 133 127.9
700 146 162
750
800 168 187
25
350 85.5 85.5 93.5 107 102
400 94.6 96 107 112 104.2
450 105.2 108.5 120.5 116.9
500 117.9 117 129 128.5
600 131.7 142.5 153 147.9
32350 100.5 108.5 122 117
400 114.6 127 132 124.2
40350 142 137
400 152 144.2
50350 162 157
400 177 169.2
Note: * For the definition of the assembly lengths, the steel ring dimensions as per ASME B16.5 and EN1092-1 have been used.
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Annex G. Assembly length of stub-end flange CB/FL with a steel ring
Table G1. LA for stub-end flange CB/FL with a steel ring
PN ID LA* (mm)
(bar) (mm) ASA 150 PN 10 PN 16 PN 25 PN 40 ASA 300
8350 90 85
400 91.6 87
12.5
250 85.2 81 84
300 86.8 81 87
350 95 90 95
400 101.6 97 103
16
200 73.6 69 71 86.3
250 85.2 81 84 102.7
300 86.8 81 87 105.8350 100 95 100 119
400 106.6 102 108 127.2
20
150 70.4 69 75 81.6
200 73.6 71 77 86.3
250 85.2 84 90 102.7
300 86.8 87 93 105.8
350 115 115 122 134
400 121.6 123 133 142.2
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Table G1. LA for stub-end flange CB/FL with a steel ring (continued)
PN ID LA* (mm)
(bar) (mm) ASA 150 PN 10 PN 16 PN 25 PN 40 ASA 300
25
100 63.9 62 66 71.8
125 68.9 67 73 80
150 80.4 79 85 91.6
200 83.6 81 87 96.3
250 85.2 84 90 102.7
300 91.8 92 98 110.8
350 125 125 132 144
400 131.6 133 143 152.2
32
25 44.3 46 47.5
40 47.5 48 50.750 54.1 55 57.3
65 62.3 62 65.4
80 63.9 64 68.6
100 68.9 71 76.8
125 83.9 88 95
150 85.4 90 96.6
200 93.6 97 101 106.3
250 100.2 105 112 117.7
300 111.8 118 132 130.8
Note:* For the definition of the assembly lengths, the steel ring dimensions as per ASME B16.5 and EN1092-1 have been used.
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Annex H. Drilling standards
The following tables provide the dimensions for API 75, API 150, ASA 150, ASA 300, ASA 600, JIS 5K, JIS 10K and PN6 to PN 63 drilling patterns. For diameters ID 3700 mm and above a FPI specific drilling pattern applies, as no standard is
available. The dimensions of the flange outer diameter (DU) and bolt hole (d), can slightly deviate from the values given in
the related drilling standard. Bolt sizes as specified in API, ASME and AWWA have been converted to metric dimensions.
The diameter ranges of the drilling patterns as listed in this annex do not necessarily correspond with the diameter range of
FPI flanges.
Table H1. Overview drilling standards
Drilling Drilling Standards Table no
API 75 ASME B16.47 Class 75 series B
API 605 Class 75 (withdrawn) H2
API 150 ASME B16.47 Class 150 series B
API 605 Class 150 (withdrawn) H3
ASA 150
ASME B16.1 Class 125ASME B16.47 Class 150 series AASME B16.5 Class 150AWWA C207 Class B, D & EMSS SP-44 Class 150
H4
ASA 300
ASME B16.1 Class 250ASME B16.47 Class 300 series A
ASME B16.5 Class 300MSS SP-44 Class 300
H5
ASA 600ASME B16.47 Class 600 series AASME B16.5 Class 600MSS SP-44 Class 600
H6
JIS 5 K JIS B2210 - 5 K H7
JIS 10 K JIS B2210 - 10 K H8
PN 6 EN1092-1 & 2 H9
PN 10 EN1092-1 & 2 H10
PN 16 EN1092-1 & 2 H11
PN 25 EN1092-1 & 2 H12
PN 40 EN1092-1 H13
PN 50 IS0 7005-1 H14
PN 63 EN1092-1 H15
Special FPI ID 3700 and above H16
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API 75
Table H2. API 75
ID DU Dbc d Bolting
(mm) (inch) (mm) (mm) (mm)number
(-)
size
(metric) (inch)
650 26 760 723.9 18 36 M16 5/8
700 28 815 774.7 18 40 M16 5/8
750 30 865 825.5 18 44 M16 5/8
800 32 915 876.3 18 48 M16 5/8
850 34 965 927.1 18 52 M16 5/8
900 36 1035 992.1 23 40 M20 3/4
950 38 1085 1042.9 23 40 M20 3/4
1000 40 1135 1093.7 23 44 M20 3/4
1050 42 1185 1144.5 23 48 M20 3/4
1100 44 1250 1203.5 27 36 M24 7/81150 46 1300 1254.3 27 40 M24 7/
8
1200 48 1355 1305.1 27 44 M24 7/8
1250 50 1405 1355.9 27 44 M24 7/8
1300 52 1455 1409.7 27 48 M24 7/8
1350 54 1510 1460.5 27 48 M24 7/8
1400 56 1575 1521.0 30 40 M27 1
1450 58 1625 1571.8 30 44 M27 1
1500 60 1675 1622.6 30 44 M27 1
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API 150
Table H3. API 150
ID DU Dbc d Bolting
(mm) (inch) (mm) (mm) (mm)number
(-)
size
(metric) (inch)
650 26 785 744.5 23 36 M20 3/4
700 28 835 795.3 23 40 M20 3/4
750 30 885 846.1 23 44 M20 3/4
800 32 940 900.2 23 48 M20 3/4
850 34 1005 957.3 27 40 M24 7/8
900 36 1055 1009.7 27 44 M24 7/8
950 38 1125 1069.8 30 40 M27 1
1000 40 1175 1120.6 30 44 M27 1
1050 42 1225 1171.4 30 48 M27 1
1100 44 1275 1222.2 30 52 M27 11150 46 1340 1284.2 33 40 M30 1 1/
8
1200 48 1390 1335.0 33 44 M30 1 1/8
1250 50 1445 1385.8 33 48 M30 1 1/8
1300 52 1495 1436.6 33 52 M30 1 1/8
1350 54 1550 1492.3 33 56 M30 1 1/8
1400 56 1600 1543.1 33 60 M30 1 1/8
1450 58 1675 1611.4 36 48 M33 1 1/4
1500 60 1725 1662.2 36 52 M33 1 1/4
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ASA 150
Table H4. ASA 150
ID DU Dbc d Bolting Drilling Standard
(mm) (inch) (mm) (mm) (mm)
number size ASMEB16.1Class125
ASMEB16.47Class150
seriesA
ASMEB16.5Class150
AWWAC207ClassB, D& E
MSSSP-44Class150
(-) (metric) (inch)
25 1 110 79.4 14 4 M12 1/2
V V
40 1 1/2
125 98.4 14 4 M12 1/2
V V
50 2 150 120.7 18 4 M16 5/8
V V
65 2 1/2
180 139.7 18 4 M16 5/8
V V
80 3 190 152.4 18 4 M16 5/8
V V
100 4 230 190.5 18 8 M16 5/8
V V V
125 5 255 215.9 23 8 M20 3/4
V V V
150 6 280 241.3 23 8 M20 3/4 V V V200 8 345 298.5 23 8 M20 3/
4 V V V
250 10 405 362.0 27 12 M24 7/8
V V V
300 12 485 431.8 27 12 M24 7/8
V V V V
350 14 535 476.3 30 12 M27 1 V V V V
400 16 595 539.8 30 16 M27 1 V V V V
450 18 635 577.9 33 16 M30 1 1/8
V V V V
500 20 700 635.0 33 20 M30 1 1/8
V V V V
550 22 750 692.2 36 20 M33 1 1/4
V V
600 24 815 749.3 36 20 M33 1 1/4
V V V V
650 26 870 806.5 36 24 M33 1 1/4
V V V
700 28 925 863.6 36 28 M33 1 V V V
750 30 985 914.4 36 28 M33 1 1/4
V V V V
800 32 1060 977.9 42 28 M39 1 1/2
V V V V
850 34 1110 1028.7 42 32 M39 1 1/2
V V V
900 36 1170 1085.9 42 32 M39 1 1/2
V V V V
950 38 1240 1149.4 42 32 M39 1 1/2
V V V
1000 40 1290 1200.2 42 36 M39 1 1/2
V V V
1050 42 1345 1257.3 42 36 M39 1 1/2
V V V V
1100 44 1405 1314.5 42 40 M39 1 1/2
V V V
1150 46 1455 1365.3 42 40 M39 1 1/2
V V V
1200 48 1510 1422.4 42 44 M39 1 1/2
V V V V
1250 50 1570 1479.6 48 44 M45 1 3/4
V V V
1300 52 1625 1536.7 48 44 M45 1 3/4 V V V
1350 54 1685 1593.9 48 44 M45 1 3/4
V V V V
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ASA 150 (continued)
Table H4. ASA 150 (continued)
ID DU Dbc d Bolting Drilling standard
(mm) (inch) (mm) (mm) (mm)
number size ASMEB16.1Class125
ASMEB16.47Class150
seriesA
ASMEB16.5Class150
AWWAC207ClassB, D& E
MSSSP-44Class150
(-) (metric) (inch)
1400 56 1745 1651.0 48 48 M45 1 V V
1450 58 1805 1708.2 48 48 M45 1 V V
1500 60 1855 1759.0 48 52 M45 1 V V V V
1600* 642030 1930.4 48 52 M45 1 V
1650 66
1700* 682195 2095.5 48 60 M45 1 V V
1800 72
1900* 76 2360 2260.6 56 64 M52 2 V 1950 78
2000* 802535 2425.7 56 64 M52 2 V V
2100 84
2200* 882705 2590.8 62 68 M56 2 V
2250 90
2300* 922875 2755.9 62 68 M56 2 V V
2400 96
2500* 1003050 2908.3 70 72 M64 2 V
2550 102
2600* 1043220 3067.1 70 72 M64 2 V
2700 108
2800* 1123390 3219.5 78 76 M72 2 V
2850 114
2900* 1163560 3371.9 78 76 M72 2 V
3000 120
3100* 1243735 3537.0 82 80 M76 3 V
3150 126
3200* 1283905 3702.1 82 80 M76 3 V
3300 132
3500* 1404250 4019.6 88 84 M82 3 V
3600 144
Note:
* The bore dimensions of the next available diameter are applicable. Ensure that mating components, such as valves,
do not interfere with the internal diameter of the flange.
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ASA 300
Table H5. ASA 300
ID DU Dbc d Bolting Drilling standard
(mm) (inch) (mm) (mm) (mm)
number size ASMEB16.1Class250
ASMEB16.47Class300
SeriesA
ASMEB16.5Class300
MSSSP-44Class300
(-) (metric) (inch)
25 1 125 88.9 18 4 M16 5/8
V V
40 1 1/2
155 114.3 23 4 M20 3/4
V V
50 2 165 127.0 18 8 M16 5/8
V V
65 2 1/2
190 149.2 23 8 M20 3/4
V V
80 3 210 168.3 23 8 M20 3/4
V V
100 4 255 200.0 23 8 M20 3/4
V V
125 5 280 235.0 23 8 M20 3/4
V V
150 6 320 269.9 23 12 M20 3/4 V V200 8 380 330.2 27 12 M24 7/
8 V V
250 10 445 387.4 30 16 M27 1 V V
300 12 520 450.9 33 16 M30 1 1/8
V V V
350 14 585 514.4 33 20 M30 1 1/8
V V V
400 16 650 571.5 36 20 M33 1 1/4
V V V
450 18 710 628.7 36 24 M33 1 1/4
V V V
500 20 775 685.8 36 24 M33 1 1/4
V V V
600 24 915 812.8 42 24 M39 1 1/2
V V V
650 26 975 876.3 45 28 M42 1 5/8
V V
700 28 1035 939.8 45 28 M42 1 5/8
V V
750 30 1090 997.0 48 28 M45 1 3/4
V V V
800 32 1150 1054.1 52 28 M48 1 7/8
V V
850 34 1210 1104.9 52 28 M48 1 7/8
V V
900 36 1270 1168.4 56 32 M52 2 V V V
950 38 1170 1092.2 42 32 M39 1 1/2
V V
1000 40 1240 1155.7 45 32 M42 1 5/8
V V
1100 44 1355 1263.7 48 32 M45 1 3/4
V V
1150 46 1420 1320.8 52 28 M48 1 7/8
V V
1200 48 1465 1371.6 52 32 M48 1 7/8
V V
1250 50 1530 1428.8 56 32 M52 2 V V
1300 52 1580 1479.6 56 32 M52 2 V V
1350 54 1660 1549.4 62 28 M56 2 1/4
v V
1400 56 1710 1600.2 62 28 M56 2 1/4 V V
1450 58 1760 1651.0 62 32 M56 2 1/4
V V
1500 60 1810 1701.8 62 32 M56 2 1/4
V V
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ASA 600
Table H6. ASA 600
ID DU Dbc d Bolting Drilling standards
(mm) (inch) (mm) (mm) (mm)
number size ASMEB16.47Class600
Series A
ASMEB16.5Class600
MSSSP-44Class600
(-) (metric) (inch)
25 1 125 88.9 18 4 M16 5/8
V
40 1 1/2
155 114.3 23 4 M20 3/4
V
50 2 165 127.0 18 8 M16 5/8
V
65 2 1/2
190 149.2 23 8 M20 3/4
V
80 3 210 168.3 23 8 M20 3/4
V
100 4 275 215.9 27 8 M24 7/8
V
125 5 330 266.7 30 8 M27 1 V
150 6 355 292.1 30 12 M27 1 V 200 8 420 349.2 33 12 M30 1 1/
8 V
250 10 510 431.8 36 16 M33 1 1/4
V
300 12 560 489.0 36 20 M33 1 1/4
V V
350 14 605 527.1 39 20 M36 1 3/8
V V
400 16 685 603.3 42 20 M39 1 1/2
V V
450 18 745 654.1 45 20 M42 1 5/8
V V
500 20 815 723.9 45 24 M42 1 5/8
V V
600 24 940 838.2 52 24 M48 1 7/8
V V
650 26 1015 914.4 52 28 M48 1 7/8
V V
700 28 1075 965.2 56 28 M52 2 V V
750 30 1130 1022.4 56 28 M52 2 V V
800 32 1195 1079.5 62 28 M56 2 1/4
V V
850 34 1245 1130.3 62 28 M56 2 1/4
V V
900 36 1315 1193.8 70 28 M64 2 1/2
V V
950 38 1270 1162.1 62 28 M56 2 1/4
V V
1000 40 1320 1212.9 62 32 M56 2 1/4
V V
1050 42 1405 1282.7 70 28 M64 2 1/2
V V
1100 44 1455 1333.5 70 32 M64 2 1/2
V V
1150 46 1510 1390.7 70 32 M64 2 1/2
V V
1200 48 1595 1460.5 78 32 M72 2 3/4
V V
1250 50 1670 1524.0 82 28 M76 3 V V
1300 52 1720 1574.8 82 32 M76 3 V V
1350 54 1780 1632.0 82 32 M76 3 V V
1400 56 1855 1695.5 88 32 M82 3 1/4
V V
1450 58 1905 1746.3 88 32 M82 3 1/4
V V
1500 60 1995 1822.5 96 28 M90 3 1/2
V V
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JIS - 5 KJIS - 10 K
Table H7. JIS - 5 K
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 95 75 11 4 M10
40 120 95 14 4 M12
50 130 105 14 4 M12
65 155 130 14 4 M12
80 180 145 18 4 M16
100 200 165 18 8 M16
125 235 200 18 8 M16
150 265 230 18 8 M16
200 320 280 23 8 M20
250 385 345 23 12 M20300 430 390 23 12 M20
350 480 435 25 12 M22
400 540 495 25 16 M22
450 605 555 25 16 M22
500 655 605 25 20 M22
550 720 665 27 20 M24
600 770 715 27 20 M24
650 825 770 27 24 M24
700 875 820 27 24 M24
750 945 880 33 24 M30
800 995 930 33 24 M30
850 1045 980 33 24 M30
900 1095 1030 33 24 M30
1000 1195 1130 33 28 M30
1100 1305 1240 33 28 M30
1200 1420 1350 33 32 M30
1350 1575 1505 33 32 M30
1500 1730 1660 33 36 M30
Table H8. JIS - 10 K
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 125 90 18 4 M16
40 140 105 18 4 M16
50 155 120 18 4 M16
65 175 140 18 4 M16
80 185 150 18 8 M16
100 210 175 18 8 M16
125 250 210 23 8 M20
150 280 240 23 8 M20
200 330 290 23 12 M20
250 400 355 25 12 M22300 445 400 25 16 M22
350 490 445 25 16 M22
400 560 510 27 16 M24
450 620 565 27 20 M24
500 675 620 27 20 M24
550 745 680 33 20 M30
600 795 730 33 24 M30
650 845 780 33 24 M30
700 905 840 33 24 M30
750 970 900 33 24 M30
800 1020 950 33 28 M30
850 1070 1000 33 28 M30
900 1120 1050 33 28 M30
1000 1235 1160 39 28 M36
1100 1345 1270 39 28 M36
1200 1465 1380 39 32 M36
1350 1630 1540 45 36 M42
1500 1795 1700 45 40 M42
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PN 6
Table H9. PN 6
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 100 75 11 4 M10
40 130 100 14 4 M12
50 140 110 14 4 M12
65 160 130 14 4 M12
80 190 150 18 4 M16
100 210 170 18 4 M16
125 240 200 18 8 M16
150 265 225 18 8 M16
200 320 280 18 8 M16
250 375 335 18 12 M16300 440 395 23 12 M20
350 490 445 23 12 M20
400 540 495 23 16 M20
450 595 550 23 16 M20
500 645 600 23 20 M20
600 755 705 27 20 M24
700 860 810 27 24 M24
750
800 975 920 30 24 M27
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
900 1075 1020 30 24 M27
1000 1175 1120 30 28 M27
1100
1200 1405 1340 33 32 M30
1300
1400 1630 1560 36 36 M33
1500
1600 1830 1760 36 40 M33
1700
1800 2045 1970 39 44 M362000 2265 2180 42 48 M39
2200 2475 2390 42 52 M39
2400 2685 2600 42 56 M39
2600 2905 2810 48 60 M45
2800 3115 3020 48 64 M45
3000 3315 3220 48 68 M45
3200 3525 3430 48 72 M45
3400 3735 3640 48 76 M45
3600 3970 3860 56 80 M52
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PN 10PN 16
Table H10. PN 10
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 115 85 14 4 M12
40 150 110 18 4 M16
50 165 125 18 4 M16
65 185 145 18 8* M16
80 200 160 18 8 M16
100 220 180 18 8 M16
125 250 210 18 8 M16
150 285 240 23 8 M20
200 340 295 23 8 M20
250 395 350 23 12 M20300 445 400 23 12 M20
350 505 460 23 16 M20
400 565 515 27 16 M24
450 615 565 27 20 M24
500 670 620 27 20 M24
600 780 725 30 20 M27
700 895 840 30 24 M27
750
800 1015 950 33 24 M30
900 1115 1050 33 28 M30
1000 1230 1160 36 28 M33
1100 1340 1270 36 32 M33
1200 1455 1380 39 32 M36
1300
1400 1675 1590 42 36 M39
1500 1785 1700 42 36 M39
1600 1915 1820 48 40 M45
1700
1800 2115 2020 48 44 M45
2000 2325 2230 48 48 M45
2200 2550 2440 56 52 M52
2400 2760 2650 56 56 M52
2600 2960 2850 56 60 M52
2800 3180 3070 56 64 M52
3000 3405 3290 62 68 M56
Table H11. PN 16
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 115 85 14 4 M12
40 150 110 18 4 M16
50 165 125 18 4 M16
65 185 145 18 8* M16
80 200 160 18 8 M16
100 220 180 18 8 M16
125 250 210 18 8 M16
150 285 240 23 8 M20
200 340 295 23 12 M20
250 405 355 27 12 M24300 460 410 27 12 M24
350 520 470 27 16 M24
400 580 525 30 16 M27
450 640 585 30 20 M27
500 715 650 33 20 M30
600 840 770 36 20 M33
700 910 840 36 24 M33
750
800 1025 950 39 24 M36
900 1125 1050 39 28 M36
1000 1255 1170 42 28 M39
1100 1355 1270 42 32 M39
1200 1485 1390 48 32 M45
1300
1400 1685 1590 48 36 M45
1500 1820 1710 56 36 M52
1600 1930 1820 56 40 M52
1700
1800 2130 2020 56 44 M52
2000 2345 2230 62 48 M56
Note:
* As per standard EN 1092, flanges may be supplied
with 4 holes. FPI flanges shall by default be supplied
with 8 holes.
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PN 25PN 40
Table H12. PN 25
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 115 85 14 4 M12
40 150 110 18 4 M16
50 165 125 18 4 M16
65 185 145 18 8 M16
80 200 160 18 8 M16
100 235 190 23 8 M20
125 270 220 27 8 M24
150 300 250 27 8 M24
200 360 310 27 12 M24
250 425 370 30 12 M27300 485 430 30 16 M27
350 555 490 33 16 M30
400 620 550 36 16 M33
450 670 600 36 20 M33
500 730 660 36 20 M33
600 845 770 39 20 M36
700 960 875 42 24 M39
750
800 1085 990 48 24 M45
900 1185 1090 48 28 M45
1000 1320 1210 56 28 M52
1100 1420 1310 56 32 M52
1200 1530 1420 56 32 M52
1300
1400 1755 1640 62 36 M56
1500 1865 1750 62 36 M56
1600 1975 1860 62 40 M56
1700
1800 2195 2070 70 44 M64
2000 2425 2300 70 48 M64
Table H13. PN 40
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 115 85 14 4 M12
40 150 110 18 4 M16
50 165 125 18 4 M16
65 185 145 18 8 M16
80 200 160 18 8 M16
100 235 190 23 8 M20
125 270 220 27 8 M24
150 300 250 27 8 M24
200 375 320 30 12 M27
250 450 385 33 12 M30300 515 450 33 16 M30
350 580 510 36 16 M33
400 660 585 39 16 M36
450 685 610 39 20 M36
500 755 670 42 20 M39
600 890 795 48 20 M45
700 995 900 48 24 M45
750
800 1140 1030 56 24 M52
900 1250 1140 56 28 M52
1000 1360 1250 56 28 M52
1100
1200 1575 1460 62 32 M56
1300
1400 1795 1680 62 36 M56
1500
1600 2025 1900 70 40 M64
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PN 50PN 63
Table H14. PN 50
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 125 89 18 4 M16
40 155 114.5 23 4 M20
50 165 127 18 8 M16
65 190 149 23 8 M20
80 210 168.5 23 8 M20
100 255 200 23 8 M20
125 280 235 23 8 M20
150 320 270 23 12 M20
200 380 330 27 12 M24
250 445 387.5 30 16 M27300 520 451 33 16 M30
350 585 514.5 33 20 M30
400 650 571.5 36 20 M33
450 710 628.5 36 24 M33
500 775 686 36 24 M33
550 840 743 42 24 M39
600 915 813 42 24 M39
650 970 876 45 28 M42
700 1035 940 45 28 M42
750 1090 997 48 28 M45
800 1150 1054 52 28 M48
850 1205 1105 52 28 M48
900 1270 1168 56 32 M52
950 1170 1092 42 32 M39
1000 1240 1156 45 32 M42
1050 1290 1206 45 32 M42
1100 1355 1264 48 32 M45
1150 1415 1321 52 28 M48
1200 1465 1372 52 32 M48
1250 1530 1429 56 32 M52
1300 1580 1480 56 32 M52
1350 1660 1549 62 28 M56
1400 1710 1600 62 28 M56
1450 1760 1651 62 32 M56
1500 1810 1702 62 32 M56
Table H15. PN 63
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
25 140 100 18 4 M16
40 170 125 23 4 M20
50 180 135 23 4 M20
65 205 160 23 8 M20
80 215 170 23 8 M20
100 250 200 27 8 M24
125 295 240 30 8 M27
150 345 280 33 8 M30
200 415 345 36 12 M33
250 470 400 36 12 M33300 530 460 36 16 M33
350 600 525 39 16 M36
400 670 585 42 16 M39
450
500 800 705 48 20 M45
550
600 930 820 56 20 M52
650
700 1045 935 56 24 M52
750
800 1165 1050 62 24 M56
850
900 1285 1170 62 28 M56
950
1000 1415 1290 70 28 M64
1050
1100
1150
1200 1665 1530 78 32 M72
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Special
Table H16. Special for ID 3700 mm
ID DU Dbc d Bolting
(mm) (mm) (mm) (mm)number
(-)size
(metric)
3700 4475 4132 88 84 M82
3800 4585 4243 88 84 M82
3900 4710 4360 96 90 M90
4000 4900 4550 96 90 M90
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201