1Global Partner Summit 2017: Competing to Win

February 14 – 17 | Napa, California

Global Partner Summit 2017: Competing to Win

Automation and Brilliant Manufacturing Products

Steve GarbrechtDirector of Product Marketing,Brilliant ManufacturingGE Digital

Matthew WellsGeneral Manager,Automation SoftwareGE Digital

500K+ nodes | ~90 countries | 36 industries | GE Digital Product

• Enables intelligent operation of every gas turbineGE Energy ships

•Manages the world’s largest water reclamation facility

• Affects the production of 65% of the cars manufactured in North America

• Improves efficiency in more than 50 breweries across 15 countries

• Controls lighting systems at the Vatican

Did You Know?GE Automation & Manufacturing Software

GE Digital Solutions for Productivity

Assetsá Reliabilityá Availabilityâ Operational Costâ Operational Risk

Processesá Qualityá Throughputâ Waste / Reworkâ Lead Time

Peopleá Decisionsá Engagementâ Cycle Timeâ Turnover

Digital Productivity Opportunities

Predix Application Areas

GE Digital Portfolio for Manufacturing

Alarm Analysis & Reporting

HMI with Active Alarms

Operator Guidance

AUTOMATION

Common and Integrated UX/UIPlant

ApplicationsPfMD Tracker

iFIX / CIMPLICITY

Workflow

BatchAdvanced Alarming

Historian

Plant Pulse Optimizer + AA

Mobile

Cyber

OpShield OT Net. Security

Achilles Embed Dev Security

Quality Manager

Production Manager

Genealogy Manager

Routing Optimizer

Asset Optimizer

Enterprise Plant Insights

BRILLIANT MFG SUITE

WIP Manager

Efficiency Analyzer

APM

Operations Optimization

Machinery & Equipt Health

Reliability Management

Asset Strategy Optimization

SERVICES

DT Blueprint Advisory

Data ScienceAdvisory

Implementation

PQMManaged Service

Outcome Services-Education, Support

Customer Eng.

2016 1H2017 2H2017 2018

HMI Analysis

On-Premise and Cloud

Control, Execute, Monitor

Field Agent

SCADA/ControlHMI

BMS

OO+

Operator

Supervisor

Configure, Plan, Analyze, Monitor

Analyst Supervisor

Maintenance Engineer

Catalog

BMS OO APM

HMI+

HMI

AppsData

Maturity Model Stages

The “foundation”

Empower userDrive consistency &

collaboration

0Stage Connect1

Collect2

Monitor & Control3

Collaborate

Analyze

Predict

Optimize

GET OPTIMIZEDGET INSIGHTSGET CONNECTED

HMI/SCADA, MES Efficiency solve

Manufacturing Information Systems

Improve Assets & Operations

Advanced Operations Management

Outcomes

4

5

6

7

Automation Software

Phased Implementation – An Example

1. Control network model defined/installed.

2. Data characterisation

3. Automation of plant operations

4. HMI to support visualisation of real-time & shift performance and facilitate plant operation interaction

5. Real-time alarm management

6. OEE Monitoring

1. Data compression rule-sets

2. Asset Modelling

3. On-site & off-site historization of data

4. Provision of operational data to support Mgmt. Reporting

5. Integration of critical data points to support service workflows & relevant context

6. Time based Health Indicators

7. Dashboard KPI’s

8. Self service reporting

9. Centralized monitoring

1. Workflows in HMI to prompt manual action or automated decisions

2. Locally derived & condition based service workflows

3. Exception notification workflows

4. Dashboard KPI’s spanning multiple data sources

5. Integration of manually captured data

6. Process control dependant on service state

7. 3rd party visibility (Customers & OEMs), 3rd party data integration (Service providers)

1. Predictive modelling

2. Identification of excursions from “Golden Batch” for asset and site

3. Resolution workflows

4. Hypothesis testing

5. Site and Enterprise Analytics

Phase 1 - Real-Time Functionality Phase 2 - Time Based Functionality Phase 3 - Reporting & Workflows Phase 4 - Continuous Improvement

APM / BMS

Connect Insights OptimizationGET OPTIMIZEDGET INSIGHTSGET CONNECTED

Connect Equipment Collect & Correlate Data Improve Operations Optimize Workflows

The Smart Operator

Control

AlarmingSupervisory

Control

Monitoring

The “traditional” HMI/SCADA conversation

Change the discussion to “Operator Efficiency and Decision Support”

GetOn-Demand

Support

Prevent Mistakes From

Happening

Give Intelligent Warnings

Quickly Identify

Problems and Causes

Automation Solution Offerings and Capabilities SummaryIntelligent Monitoring and Control Software Suite

Prevent Mistakes

from Happening

Identify Problems &

Causes

ProvideOn-Demand

Support

Give Intelligent Warnings

DECISION

SUPPORT

Ge HMI/SCADA

iFIX & CIMPLICITY

Remote/MobileDream Report

IGS Drivers

GE Adv. Alarming

Dream ReportReasoners

Intelligent Alarming& CSENSE Analytics

GE Workflow

GE Mobile TasksDream Report

Work Process Management

GE Webspace

Mobile NotesMobile KPIs

Mobility Solutions

State of MES Today

80%of factoriesdo not haveMES systems

Ref: LNS Consulting

70%of factorygenerated datagoes unused

Ref: Gartner

Moving from Monolithic to Modular MES: How IIoT Is Transforming Manufacturing Operations

Core On-Premise MES Solutions

• Former Proficy Brand, Now Part of BMS

• PfMD, Plant Applications, Tracker

• Commitment to existing applications for our Customers and Partners

• Applications co-exist with Predix

• Provides an on-ramp to Predix.

Common and Integrated UX/UI

Brilliant Manufacturing Suite Predix App PlanGETCONNECTED GETINSIGHTS GETOPTIMIZED

EfficiencyAnalyzer• MachineVisibility• DowntimeCauses• Machine/LineOEE• Performance• Yield

WIPManager• WIP Visibility• OrderTracking• MaterialMovementManagement

Quality Manager• QualityDataCapture• SPC&SQC• SpecificationManagement• Non-Conformance Management

EnterprisePlantInsights• Visibility of Plant & Enterprise KPIs• Dashboard of key operations

ProductionManager• LaborTracking(ClockOn/Off)• WorkInstructions• DocumentManagement• OrderDispatch• QualificationManagement

GenealogyManager• GenealogyandTraceability• ToolGenealogy

SharedFunctionality:• ProductManagementincludingBOM&Recipes

• RouteManagement• PlantCalendar• ERP/PLMIntegration

RoutingOptimizer• Finite Capacity Planner• Extensible Constraint Model• DynamicRe-scheduling• What-IfScenarioModelling• SupplierCollaboration• BroadcastManagement

AssetOptimizer• ShopFloorAssetPerformanceManagement(ReliabilityManagementandPredictiveMaintenanceOptimization)

Unified Visibility SinglePaneofGlassbyPersona

“As adoption of IoT grows, 75% of adopters will turn to outside firms for help in strategy, planning, development, implementation and/or management of these initiatives.Internet of Things: Channel Update”

IDC

Partners Wanted

Get Insights

• Data Capture

• SPC & SQC

• Specification Management

• Non-Conformance Management

Quality Manager

Seeking Partners

Get Insights

• Genealogy Traceability

• Tool Genealogy

Genealogy Manager

Seeking Partners

Brilliant Hacks

• Launching in Q1, a Hackathon for Manufacturing– Test the API calls with Developers for our Predix-based Brilliant Manufacturing

applications

– Build industry awareness around the Brilliant Manufacturing solutions from GE Digital

• Use Predix, WIP, EA and EPI to hack something new!

• Partnering with DevPost, Tech Mahindra and Infosys

• $50,000 in prizes for partners

• Visit https://brilliantmanufacturing.devpost.com/