feature as urban disaster of the 1999 kocaeli …feature as urban disaster of the 1999 kocaeli...
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中林:トルコ・コジャエリ地震の都市災害としての特徴と震災対策の課題
Feature as Urban Disaster of the 1999 Kocaeli Earthquake in Turkey and Some Lessons
Itsuki Nakabayashi*
キGraduateSchool of Urban Science, Tokyo Metropolitan University
Comprehensive Urban Studies, No.72, 2000, pp.5-22
1. Regional Characteristics of the Affected Areas
17
The Kocaeli Earthquake hitted many cities amoung five Prefectures such as Istanbul,
Kocaeli, Sakarya, Bolu and Yalova, where 20% of national population are living. The epicenter
of this earthquake is located in Izmit Bay between Izmit city and Go1cuk city in Kocaeli
Prefecture. Izmit, one of the heavily damaged cities, is not only a capital city of prefecture but a
very important industrial city in Turkey. The biggest bases of oil and natural gas industries are
lacated in and around Izmit. Golcuk is also important city, in which there is the Turkish Navy Base. Adapazan, which is a capital city of Sakarya Prefecture, is also a severely damaged city.
In Sakarya, there are also important industrial facilities such as a biggest automobile factory of
Toyota. Yalova and its suburban areas are recently growing as a summer resort region along
Marmara seacoast near Istanbul, that is the biggest world-city in Turkey(see Fig. 1).
In such affected areas of five prefectures, 30% of General Domestic Products(GDP) are shared in 1997, in spite of 20% of national population. In addition, the growing rates of GDP
are more than ten percentage especially in Kocaeli, Yalova and Istanbul. The per capita amount
of GDP in such prefectures are also the highest in Turkey(see Table 1). This earthquake hitted
not only the most advanced industrial region but also the richest areas.
Table 1 Socio-economic Condition of A仔ectedPrefectures in 1997
Istanbul Kocaeli Sakarya Bolu Yalova Total
Population (thousand) 9,058 1,171 734 554 164 11,680
GDP (billion TL) 25,330 5,225 1,254 938 589 33,336
Share of GDP (%) 22.5 4.6 1.1 0.8 0.5 30.0
Growing rate of GDP (%) 10.9 13.7 4.7 1.7 13.2
Per capita amount of GDP($) 4,749 7,882 2,719 3,078 4,980
2. Urban Structure of Turkish Cities and Caracteristics of Affected Districts
Three kinds of typical urban districts are generally identified in Turkish city from the
viewpoint of intemal urban structure(see Fig. 2). The first is an old town that consists of a core
18 総合都市研究第72号 2000
of the city. This old town(“eski ~ehir " in Turkish) was bui1t in the Ottoman Empire or the
previous period. However, in many cities, such old town as a city-core district is modemised or
redeveloped after the Wor1d War 11 according to the modemAuropean city planning manner.
The main streets were widenned and straightened. The bui1dings along these streets were rebui1t
as RC bui1dings of 6必 stories,transformed from the traditional 2-3 stories houses.
The second is a squatting district, called “gece-kondu" in Turkish that means “house bui1t
during one night". Especially in the period between 1950s and 1960s, many pepole were
coming from rural regions to urban areas. In this period, many self-bui1t and self-dwelling
houses of detached sty le were constructed without permits on the large scale of waste areas
around cities, which are commonly sharply-slopping areas of mountain/hi11-side. There are no
infrastructures of streets, water services and other public facilities. However, the scene of these
districts is very unique view of a Turkish city for foreigners. Since the latter half of 1970s, not only leased apartments but condominiums of “gece-kondu" style were developed in and around
bui1t-up areas of every city.
On the other hand, the planned urban developments have been implemented accordng to the city planning system. In these new suburbs and new towns, the infrastructure such as streets,
parks, water service and other facilities, are arranged. The third is these plannedly developed
suburbs and new towns, ca11ed "yeni ~ehir" in Turkish. In spite of the arrangement of urban
faci1ities and infrastructures, not so few bui1dings of houses and business faci1ities have been
constructed in an illegal manner or as a scamped work.
In spite of endeavors of planned urban development, the bui1dings damaged heavi1y by this
earthquake are mainly distributed in the new suburban districts and the redeveloped city-core
area. An typical feature of the heavi1y damagaed or collapsed buildings is a new complex
building of 6-8 stories with shops/offices of the ground f100r and multiple dwelling units of
upper f100rs and a11 of damaged bui1dings are structured by RC(reinforced concrete) frame with
light bricks.
3. Damages by Prefectural Region
According to official report of November, this earthquake col1apsed 77,342 units of houses and moderately destroyed 77,169 units of houses. It also ki11ed 17,262 persons and injured
43,953 persons. According to newspapers, about 30,000 persons are missing .
Table 2 shows the assessed damages by prefectural region in the date of 12th September of
1999. According to this, more than a half of the ki11ed occured in Kocaeli Prefecture, which
shares one thirds of heavily damaged or col1apsed houses. The total amount of damages is the
biggest in Kocaeli Prefecture. However, from a viewpoint of damage intensity per 10,000
persons, Yalova Prefecture is the most severely damaged region. It is one of the reasons that
Yalova is smal1est prefecture of only coast area of the Marmara sea. The damage in seacoast
area is severer than in inland areas. Sakarya prefecture is the second-severely damaged region.
In its capital city, Adapazan, the city mayer said that approximately 70% of houses were lost in
a whole city. The damage intensity of Kocaeli Prefecture is thirdly severe in spite of the most
中林:トルコ・コジャエリ地震の都市災害としての特徴と震災対策の課題 19
massive amount of damages(see Table 3). If the scale of population means one of the
autonomous index, this damage intensity means possibility/easibility of recovery and
reconstruction by local autonomy.
Table 2 Amount of Damage by Prefecture
Istanbul Kocaeli Sakarya Bolu
Killed persons 978 8,644 2,627 264
Injured persons 3,547 9,211 5,084 1,163
Heavily damaged/collapsed 3,614 23,254 20,104 3,226
Moderately damaged 12,370 21,316 11,381 4,782
Slightly/partly Damaged 10,630 21,481 17,953 3,233
Total of damaged house units 26,614 66,051 49,438 11,241
“Total" includes the number of the other affected prefectures. (Reported in 12th of Sept.)
Table 3 “Damage Intensity" by Prefecture
Istanbul Kocaeli Sakarya Bolu
Killed persons 1.08 73.85 35.77 4.77
Injured persons 3.92 78.69 69.23 21.00
Heavily damaged/collapsed 3.99 198.66 273.74 58.25
Moderately damaged 13.66 182.10 154.97 86.34
Slightly/partly Damaged 11.74 183.51 244.45 58.37
Total of damaged house units 29.38 564.28 673.16 202.96
“Damage intensity" means amount of damages per 10,000 persons. (Reported in 12th of Sept.)
4. Feature as Urban Disaster
Yalova Total
2,501 15,466
4,472 23,954
10,134 60,434
8,870 58,860
14,459 68,391
33,363 187,685
Yalova Total
152.58 13.24
272.82 20.51
618.24 51.74
541.13 50.39
882.10 58.55
2035.37 160.68
After the earthquake, every services of water and power supply were stopped. There is no
piped gas in every city. Many people were confined to collapsed houses. In addition of much
amount of damaged houses, many aftershocks made people afraid to stay in a building even if
their houses are not dameged. Almost of people are staying in the open spaces, such as pedestrian roads, parks and other private spaces, near their houses during several days or a
longer period after the earthquake.
After then, many tent-cities were bui1t and managed by the local administration, volanteer
groups and the military. People were coming to these managed tent-cities day by day, because they could receive various services in them. The number of tent-cities reached 156 camps in
12th of September, the capacity of which tent-cities is more than one hundred thousand tents. On the other hand, there are many and various self-bui1t tents/temporary lodges in and
20 総合都市研究第72号 2000
around a city. Nobody knows how many tents/temporary lodges were made by selves of
victims. However, many people were living in them at least in a month after the earthquake.
The removal of large amount of disaster debris and rubbish is a very serious problem, because most part of rubbish was due to damaged/collapsed buildings of RC structure of multi
stories. It needed many machinary powers, but there were a severe shortage of them. These
machinary powers were also necessary for recovery works of lifeline facilities and
reconstruction works of infrastructure. On the other hand, it is necessary for urban
reconstruction and recovery to remove the rubbish as quickly as possible. It seemed to be late to
remove the massive rubbish of collapsed buildings. One year after, the rubbish could not be found in each city.
Under such social condition of affected regions in the period of several months, many
factories and other offices which are not severely damaged were c1osed, because the employees were afraid to work in buildings in the periods of continueing aftershocks. It seemed also that
many factories and offices are not easy to be re-opened. Additionally, many employees may
lose their jobs, because a number of factories, offices and shops were damaged. More than 10,000 building units of business facilities were heavily damaged or collapsed, and the same number were moderately damaged.
In 13th of September, every school in affected regions was re-opened. In the aftemoon of that day, the biggest aftershock which hitted these regions made eight persons killed and several hundreds persons i吋ured.Many schools were again c1osed.
5. Outline of Govermental Responses and Administration-In Case of Kocaeli
Prefecture -
Interview with the govemor of Kocaeli Mr.Ozel Kelem, on 10 Sept. 1999 is as follows;
(l)How was the crisis management administration prepared? How was the crisis
management center estalished? how is the crisis management center ongoing?
In Turkey, crisis management and earthquake administration are different. Earthquake
administration is under the natural disaster management law 7269. This law explains what
should be done after a natural disaster. In addition to law 7269, each city has its own civil defense emergency plan, which is prepared parallel to the national disaster management law 7269. According to the emergency plan, govemor is the head of the natural disaster emergency
management. Under the head of govemor, the other members of natural disaster emergency
management committee inc1udes both the city general directors of Public Works and
Settlement, Public Health, Rural Affairs, Land Registration Office, Police and Gendarme and mayors. These officials meet immediately after the natural disaster. In this eartquake, all of the
officials came together in half an hour.
There are also sub-committees:
1. Emergency and Ambulance services
2. Services to c1ear away the debris and rubbish
3. Lodging and food services.
中林:トルコ・コジャエリ地震の都市災害としての特徴と震災対策の課題 21
There are already appointed staff for each service. Their names are also written in the
emergency plan. During the emergency, govemor communicates with these appointed people via radio, police team or whatever available at that time.
Crisis management, on the other hand, is a new concept in Turkey and is not operated only
for natural disasters. Under the extraordinary situations, each public organization constitutes its own crisis management center in addition to one general crisis management center at the
govemor's office. Govemor is , again, the head of this general crisis management center. At the govemor's office, six logistics support coordination centers are established. At these
centers, earthquake relief aids, in the form of food, medicine, etc., are loaded, unloaded and
classified by the help of military. Distribution is done by the govemor' s 0旺ice.
(2)How is Kocaeli Prefecture damaged?
Damage situation is reported, in which the figures are up to Sept 10.
1. Casualties: 9000 persons
2. Homeless: 400,000 persons
3. Earthquake-demolished buildings: 50,000 units
4. Buildings to be fixed: 40,000 units
5. Establishment of 32 tent cities in different areas
6. 23,000 tents are used.
7. In addition to them, 10,000 people live in their personel tents (not in tent cities)
8. Target is 50,000 tents in tent cities.
9. 26 mobile hospitals are available.
10. Infrastructure: All infrastructure facilities are damaged. Electricity and water supply are
mostly restored. The others are still being restored by municipalities and govemorship.
The additonal comments are as below. There is a need for fast transition from temporary
housing to permanent housing areas. The permanent housing sites for 50,000 units were identified. Each house will be 70-80 sqm and can be habitable for 40-50 years. The construction
of houses will be finished in 6 months.
(3)What lessons do you leam from this earthquake?
We can leam many lessons. Especially two main lessons are as below;
1. Soil and ground investigation is essential for urban development and building construction.
2. Organization and coordination between institutions are basic for search, rescue and other
services. This is one of the weaknesses in this earthquake.
6. Issues of Urban Reconstruction
It seems that there are two ways of urban reconstruction. One is rebuilding or
reconstruction in original sites in which houses and facilities were damaged. On this way, it is
necessary to remove the massive building rubbish quickly. In addition to it, it is also necessary
that the ground condition of its site is investigated and revised enough to be rebuilt if needs.
And it is the most important issue that new buildings must be reconstructed with as
earthquake-proofing structural design as possible, and in a legal manner at least.
22 総合都市研究第72号 2000
On the other hand, it is unnecessary for urban reconstruction to arrange urban facilities
such as street and parks, in contrast with the urban reconstruction projects in J apanese crowding
built-up areas without urban facilities in a typical case of urban reconstruction after the
Hanshin-Awaji Earthquake of 1995. However, in this case of Kocaeli earthquake, it must be
regulated to be rebuilt on the zones near the fault. These zones must be changed into parks or
green belt.
The other way is the development of new town in the other districts outside of the original
city. After the 1939 Ercincan Earthquake, old Ercincan which was severely collapsed was wasted, whole of new city was reconstructed on a neighboring district, of a low table-land, from
such lowland as a bottle of the basin. In this earthquake, it seems to be necessary that several quaters must be reconstructed as a new suburbs or new towns onto the inland districts from the
coastal districts where were shunk into the sea and from the solty ground where most parts of
buildings were collapsed. In the latter case, it is heared to be one of reasons that a massive
rubbish is impossible to be removed quickly. We heard that new town developments for urban
reconstruction projects are thinking and planning in Adapazan, Kocaeli and Yalova.
Comprehensive Urban Studies NO.72 2000
Report on Damage of Industrial Facilities
in the 1999 Kocaeli Earthquake, Turkey
Kohei Suzuki'
Abstract
The author got a chance to visit Turkey for investigating the damage of
industria1 faci1ities in the 1999 Kocaeli Earthquake which occurred on 17, August
1999 in the Kocaeli province of Turkey.
This report provides a brief investigation obtained through the seismic damage
survey, particu1ar1y, focused on the damages to industria1 faci1ities. The epicentra1
area in the Kocaeli province is the most industria1 region of Turkey. Severe
excitation attacked this region and industria1 p1ants and structures got more or 1ess
damages. Since the author cou1d on1y visit a few sites, the report main1y describes
the damages of two p1ants; TUPRAS oi1 refinery where big fire occurred and
TOYOTA-SA car manufacturing factory where no significant damage appeared.
1. Introduction
23
A great earthquake with a magnitude of Mw=7.4 occurred at 3:02 a.m. on 17, August 1999 in the Kocaeli Province of Turkey. Fig.1 shows an attacked area around the epicenter. This
area is called “Marmara Region" from the name of Marmara Sea. A part of the right-1atera1
strike slipped a10ng the North曲 AnatolianFault in east-west direction for about 100 km. This
earthquake is officially called Kocaeli Earthquake. The earthquake caused disastrous damage to
a huge number of bui1dings resulting in significant casua1ties in the provinces such as Istanbu1,
Kocae1i, Sakarya, B01u, Bursa and Ya10va. According to a preliminary report, the earthquake
caused the 10ss of more than 17,000 lives and injured more than 30,000 peop1e and collapsed
about 34,000 bui1dings and houses totally. A1so, this earthquake caused significant structura1
damages in Go1cuk, Izmit, Gebze, Ya10va, Adapazari and the suburbs of Istanbu1, whose
10cation are shown in Fig.l. Estimated economic 10st due to on1y structura1 damages is about 6
bi11ion US dollars.
The joint investigation mission organized by 3 teams from Japan Society of Civi1
Engineers (JSCE), Architectura1 Institute of Japan (AIJ) and Japan Geotechnica1 Society (JGS)
* Graduate School of Engineering, Tokyo Metropolitan University
24 Compr巴hensiveUrban Studies No.72 2000
conducted a field investigation in the damage area from September 5 to 12. The author joined
the JSCE team as a special participant from Japan Society of Mechanical Engineers (JSME).
This report provides a preliminary investigation obtained through the damage survey,
particularly, focused on the damages to industrial facilities. The epicentral area in the Kocaeli province is the most industrialized region of Turkey and industrial facilities inc1ude
petrochemical plants, pharmaceutical firms, car manufactures, tire companies, paper mi11s, steel
fabrication plants and so on. A1though these plants or finns got more or less damages to some
of facilities, the author could only visit a few sites inc1uding TUPRAS oil refinery and
TOYOTA-SA car manufacturing factory. Therefore, this report mainly describes the damages
to both plants and gives a brief survey on the damage to other industrial facilities.
λ1armαra Sea
v
BlackSea
む詰ー
Fig.1 Damaged Area in Marmara Region
2. Damage to TUPRAS Refinery
。 50km
The most widely publicised and spectacular damage occurred at the massive TUPRAS
refinery in Yarymca. This refinery is the largest one accounting for about 1/3 of Turkey's oil,
and is a major supplier to much of the industry in the area. The annual refined petroleum is
270,000 m3 and it is the 7th largest plant in Europe. The plant was designed and constructed in
1961 by the US firm called CALTEX (now defunct). Fig.2 shows an aerial view of the refinery.
The refinery is located along the shore at Tutunciftlik of the western Kocaeli province as
shown in Fig.l. The ground was firm and no significant ground failure occurred except some
liquefaction at re-c1aimed land during the earthquake.
Suzuki : Report on Damage of lndustrial Facilities in th巴 1999Kocaeli Earthquake, Turkey 25
The refinery has three crude oil- and three vacuum distillation units, three
hydrodesulphurisation (kero-diesel) units, one hydrocracker, two unifer/reformer units, two
FCC units, one isomerization unit, one asphalt unit, one sulphur recovery unit, one isopentane
Fig.2 Aerial View of TUPRAS Izmit Refinery
Pipings FalJed Down
Izmit Bay
Damaged Tanks ;
⑧ Completely Fired
@ E汗ectedby Fire
。FloatingRoof Damaged
Fig.3 Plan View of Izmit Refinery and Location of Damaged Facilities
26 Comprehensive Urban Studies No.72 2000
unit, one naphtha sweetening unit and related uti1ity units. The products are naphtha, gasoline,
jet-oi1 and kerosene and others. The 860,000-ton crude oi1 is stored in 14 large cylindrical tanks
and 840,000・tonsemi-products are stored in 86 middle and small size cylindrical tanks. Fig.3
shows an outline of the refinery in which location of the fired and damaged tanks are described.
2. 1 Damage State of Refinery
(1) Fire at Tanks with Floating Roofs
6 cylindrical tanks having floating roofs caught fire immediately after the earthquake. Out
of 6 tanks, 4 middle size tanks has a diameter of 20-25 m and 2 small size tanks has a diameter
of about 10 m. Naphtha in the middle size tanks were completely burned. Tanks were damaged
as a result of thermal deformation. The estimated naphtha is about 36,000 ton. Fig.4 and 5
show the deformed state of burned tanks.
The fire in a naphtha tank farm was considered to be initiated by sparks created by
bouncing of the floating roof against the inner walls of the tank during the earthquake. Sparks
ignited the naphtha. There were 46 tanks with floating roofs and among them those of 30 tanks
were damaged independent of the size of tanks. Most of tanks were constructed in the ear1y
1960s according to the earthquake design code of California for a Level 4 ground shaking. In
addition to cylindrical tanks, there were some spherical tanks in the plant. None of these was
damaged. As seen in Fig.6, the piers and bracing of these spherical tanks shows no visible
damage. Therefore, they should have had enough resistance strength against the ground
shaking during the earthquake.
As seen in Fig.7, the upper part of a tank with a fixed roof near a burned tank was
deformed as a result of thermal pressure caused by fire rather than sloshing.
The fire at the tank farm was completely extinguished on August 20, 4 days after the
earthquake.
(2) Fire due to Collapsed Stack
The collapse of one of stacks in the crude oi1 distil1ation unit caused fire also just after the
earthquake. One of the collapsed stack parts direct1y hit an upper super heater unit having high
temperature of more than 500 oC. The height of 5 stacks which were bui1t in 1981 ranges from
90 m to 115 m. Fig.8 shows a collapsed stack together with undamaged stacks. Crumbled stack
shown as Fig.9 was initially 105 m high. However, it is difficult to estimate that the main cause
of the col1apse of the stack is only resonant response to ground shaking since other stacks
having simi1ar height were undamaged. Investigators at TUPRAS explained the main reason of
col1apse might be associated with material degradation of inner wal1 of the stuck as a result of
corrosion due to alkali gases such as hydrogen sulfide gas. Fig.10 shows fired heater unit by
getting the hit of collapsed stack. The fire of this unit extinguished at the night of August 17.
While extinguishing the fire at this unit, the fire in the tank farm became very strong and unmanageable. Another part of collapsed stack hit the pipe-rack which was arranged near the
damaged unit. Fig.11 demonstrates the damaged pipe and pipe-rack.
Suzuki : Report on Damage of lndustrial Facilities in the 1999 Kocaeli Earthquake, Turkey 27
Fig.4 Burned Cylindrical Tank (1)
Fig.5 Burned Cylindrical Tank (2)
Fig.6 Undamaged Spherical Tank
Fig.7 Deformation of Cylindrical Tank with Fixed Roof
Fig.8 Collapsed Stack and Undamaged Stacks
Fig.9 Crumbled Stack
28 Compr巴hensiveUrban Studies NO.72 2000
Fig.10 Damaged Oil Furnace Hit by
the Collapsed Stack Part
Fig.11 Damaged Piping and Pipe-support Structures Hit by the Collapsed Stack Part
Fig.12 Piping Falling from the Embankment Wall
Fig.13 Tilted Pipe Support on the
Embankment Wali
Fig.14 Damaged Pipings by the Tank Fire
Fig.15 Completely Undamaged Pipings
Suzuki : Report on Damage of Industrial Facilities in the 1999 Kocaeli Earthquake. Turkey 29
(3) Other Damages
Another fire started at the tele-communication room. However, this fire was quickly
extinguished. Several concrete pipe supporting structures were broken. However, piping had
no damage and the damaged concrete structures were reinforced by steel elements.
The pipes having a diameter of about 700 mm installed over a concrete embankment were
fallen towards the sea-side as seen in Fig.12 for a length of 150 m due to the tilting of
supporting device as in Fig.13. Nevertheless, the pipes got no serious failure such as breakage
and rupture. As shown in Fig.14, there was no severe damage to pipings around the area near oil
refineries except to those damaged by the fire shown as in Fig.15. However, some failures were observed at pipe joints in the area of sea side where the supporting structure somehow moved
due to the earthquake as shown in Fig.16.
The officials of the TUPRAS stated that the total damage was about 500 million US
dol1ars. Within one year, it was said that the plant would ful1y recover.
2. 2 A 8ack Analvsis of Tank Fire
As explained in 2.1, the fire in a tank was presumed to be resulted from an ignition of
naphtha caused by sparking as a result of bouncing of the floating roof with the inner side of the
tank wall. The fire occurred in tanks having a diameter of about 20 m while no fire occurred in
tanks having a long diameter like 100 m. The natural period of first mode of sloshing can be caluculated referring to the liquid
height H and tank diameter D by the following formula
T=2πl誌 coth(竿) ....(1)
The units of D and H are m and the unit of gravitational acceleration g is m/s2. This formula is
used in No.515(1981) earthquake design code of Japan Ministry of International Trade and
Industry (MITI) for high pressurized gas facilities to estimate the sloshing natural periods of
cylindrical tanks during seismic excitations (The code was revised after the Kobe Earthquake
(1995) as NO.143 which include design code for piping. ).
Table 1 shows the fundamental sloshing periods of tanks whose diameter ranges between
10 m to 100 m. The sloshing period of the tanks with a diameter of 20 m is about 4-5 seconds.
Fig.17 shows the acceleration record at Izmit site and integrated velocity and displacement of
NS component. Fig.18 shows computed acceleration, velocity and displacement response
spectra of the record. In the displacement response spectra, dominant peaks can be observed between 3-5 seconds. Therefore, the tanks with a diameter of about 20 m are the most likely
ones to be subjected to violent sloshing.
Fig.19 shows a rough description of cross section of cylindrical tank with floating roof.
Some kinds of sealing devices are installed between outer edge of the floating roof and inner
wall of the tank. In Fig.20, typical examples of metallic seal and rubber envelope seal are illustrated. Currently, for almost al1 tanks rubber envelope type of sea1ing are introduced in
30 Comprehensive Urban Studies No.72 2000
Table 1 Sloshing Periods of Cylindrical Tank Calculated by eq.(1)
Diameter Liquid Height Period T (m) (m)
3.0
10.0 5.0 8.0 10.0
5.0
20.0 10.0 15.0 20.0
Fig.16 Damaged Pipe Joint due to
the Axial Movement
AcccJtration (cmJS2) : max",163.'km/s2
~ ~,~ !品ニ:)十一~, -J 川 vvr'~ WV TIV' '
ro ~川同問ロ…~どい'-./~ ~
3.69 3.39 3.32 3.31
5.49 4.80 4.70 4.68
Fig.17 Acceleration Record at Izmit and
Integrated Velocity and Displacement
of NS Component (Courtesy of Dr. S
Horikoshi, Kajima Construction Co.)
Diameter Liquid Height (m) (m)
10.0
50.0 20.0 30.0
20.0
100.0 30.0 50.0
1500 Accclcratjon (cm/:、')
1200
900
600
o
Period T
9.34 7.80 7.49
13.22 I 11.68 10.73
ーーー一一ー-h",O.Ol 0.02
一一一一一一 0.03-一一 ー 0.05一一一一一 0.1
0.02 0.05 0.1 0.2 0.3 0.5
ξ=
Period ;穴s)
10
100
80
60
4Q
20
o 0.02 0.05 0.5
Period : T(s)
50,.:: Displacernent (cm)
h=O.Ol 0.02 0.03 0.05
40
-一一 0.1
30
20
10
o -0.02 0.05 0.1
Period ; T(s)
Fig.18 Computed Acceleration-, Velocity-and Displacement Response
Spectra of Izmit Record (Courtesy of Dr. S. Horikoshi)
10
10
Suzuki : Report on Damage of lndustrial Facilities in the 1999 Kocaeli Earthquake. Turkey 31
Fig.19 Cross Section of Cylindrical Tank with Floating Roof
oil
weather shield
(1) metallic seal
weather shield
elastic foam
ーでLで~.- oil
(2) rubber envelope seal
Fig.20 Mechanism of Metallic Seal and Rubber Envelope Seal
order to avoid the spark due to the roof bouncing against the tank wal1. However, in 1960s
when the tanks in the Izmit firm were constructed, metallic sealings were stil1 introduced.
Therefore, it is expected that big sloshing behavior could ignite the naphtha by sparks resulting
from the bouncing of the roofs against the walls caused by the seismic excitation.
3. Damages to TOYOTA-SA Car Manufacturing Factory
The name TOYOTA-SA is a combination of the Japanese car maker TOYOTA and
Turkish SABANCI Holding, which is a big financIal group in Turkey. This factory was
constructed in 1994 at the south of Adapazari city and it is c10se to the Sakarya-Kocaeli
province boundary.
Initially, the factory was considered to be built at Gebze where a maximum horizontal
seismic acceleration of 264 Gal was recorded at the earthquake. Since 1,000,000 m2 space was
32 Comprehensive Urban Studies No.72 2000
necessary, the plant was eventually moved to the present site. The plant is close to the collapsed Arifiye ove中assand the fau1t crosses the plant site. The maximum acceleration at this plant
should be larger than 400 Gal. A1though it is not certain, it seems that the fau1t bifurcates and
several ground breaks were observed in the north-east comer of the plant. The plan of the plant
locations are shown in Fig.21. In southem area ground breaks appeared described as thick lines.
The top 12 m layer of the site consists of soft and hard si1ty sediments. This layer is under1aid
by a gravelly layer (SPT value is greater than 50) and si1t layer (SPT value is more than 18).
The buildings were designed by considering a M 8 class earthquake with a base shear of O.4g.
The allowed displacement was set to 10 mm. This value is considered to be vertical relative
displacement between adjacent columns. The bui1dings were founded on pi1es. The number of
14 m long RC precast pi1es with a square cross section was 3800. Each column is supported by
4 pi1es and each pile has a H type pure steel column. The flange thickness ranges between 50
mm to 125 mm. The layout of pipes were designed to have a truss type structure.
① Press Shop ②Welding Shop ③ Paint Shop④Assembly Shop
⑤ Switch Yard ⑥Cont副nerYard⑦Car Pool Yard③Pipe Buried Area
Fig.21 Plan View of TOYATA-SA Automobile Factory
3. 1 Damage State
(1) Damage to Bui1ding and Piping
Since the ground breaks due to fau1ting pass through the north-east part of the plant, the floor and side-walls of press shop and welding shop① in Fig.21, and welding shop② were
deformed. Nevertheless, this damage could not cause any obstruction to the production. Pipes
for water, electricity and fire extinguishing were broken or damaged as a resu1t of ground
breaks. Water pipes had a diameter of 400 mm and made of concrete. Fire extinguishing pipes
are steel and had a diameter of 200 mm. The pipes were ruptured at connections or valves in the
Suzuki : Report on Damage of lndustrial Facilities in the 1999 Kocaeli Earthquake. Turkey 33
area⑧. Fig.22 and 23 show a mended pipe connection and damaged valves, respectively. The
boiler for car drying after painting uses natural gas. No damage to the natural gas pipeline was
reported. Among 30 buildings, two buildings with concrete roofs were only damaged. The damage was concentrated at the bottom and top connections of the columns. The roof was
displaced about 10 cm. The side-wal1s of the factory is made of poly-uretan sheets and no brick
clad wal1s are used. Some of windows in roof were fallen and plastering in walls were peeled
off. In addition, some slight damage to steel structures was observed.
(2) Damage to Facilities and Machinery
Out of 2 transformers located in⑤, one transformer was fallen as a result of the failure of
its supports. Another one was not fallen, however, damaged at the leg as seen in Fig.24. Both
transformers are put on rails. Anchors were used to restrain the movements of transformers
during ground shaking. These anchors were pulled out of their concrete foundations and the
transformers were displaced. 3 cylindrical tanks put horizontally were undamaged. On the
Fig.22 Repaired Embedded Piping Damaged at the Joint
Fig.23 Broken Valves
Fig.24 Damaged Transformer (Another one fallen off the supporting rail)
Fig.25 Sliding of Pump and Pipe
34 Comprehensive Urban Studies NO.72 2000
other hand, the cooling water tank installed horizontal1y slided 1 m and pipe connections were
broken. Also, small pump with piping slided as shown in Fig.25. The ventilator (8ωn) in a 9
m high building ③ was fallen as a resu1t of breakage of the pin of vibration-proof coilsprings
as seen in Fig.26. The guide-rails of roof cranes (10-30 ton) with a 20 m span become 1-2 cm
narrower. The parts on the racks were fal1en. In addition, the hen-machine was displaced from
its rails. In welding shop, the robot for welding was not damaged. However, some kinds of
auto-manufacturing machines got tilting as shown in Fig.27.
(3) Other Damages
Since the TOYOTA-SA factory was on summer holiday at the time of the earthquake, the
farm was not in operation. Furthermore, no car was suspended during the earthquake. About
80 % of the 658 workers were living in Adapazari and the rest in Izmit. The houses of 139
workers were completely collapsed. The houses of 110 workers were damaged. It was
expected that the plant would be in operation at the end of October, 1999 due to the check-up of
machineries, control units and finished products. About 1,000 cars in the car-pool yard⑦ were
slightly damaged as a resu1t of bumper-collisions.
4. Damages to Other Industrial Facilities
The author got a chance to visit a petro-chemical plant, PETKIM, which is located at the
western side of TUPRAS. This plant was constructed in 1965 and it produces petro-chemical
products such as plastics of various kind, high-polymer fibers, LP gas and benzen. Fortunately,
the damage to the plant is said to be very limited. Distinctive damages could be summarized as
follows;
(1) Wooden cooling tower structure was totally collapsed and several structure parts of the
reinforced concrete cooling towers were damaged.
(2) The jetty of loading-unloading facility of this plant was damaged due to the movement of
wharf.
(3) Embedded pipes along the seashore were damaged.
Fig.28 shows the damaged state of wooden cooling tower. Fig.29 shows the damaged
columns of the reinforced concrete cooling tower. Pipes suspended to the jetty were fallen for
several centimeters. However, they were already repaired at the time of the visit. The officials of
this plant said they were more concerned with the housing of their workers since the damage to
the plant was quite limited.
In Kosekoi near Izmit, a liquefied gas supplying company called HABAS is located. In this
plant, there were cylindrical tanks for liquefied oxigen and nitrogen. These tanks were
supported by reinforced concrete columns. Out of three tanks, the columns of the two tanks
were collapsed due to earthquake and the tanks sank and inclined. These tanks were storing
great amount of liquefied gas while the undamaged one was almost empty at the time of
excitation. Fig.30 and 31 show the damaged state of the tanks.
Suzuki : Report on Damage of lndustrial Facilities in the 1999 Kocaeli Earthquake. Turkey 35
Fig目26 Fall of Large Blower due to the Breakage Fig.29 Damaged Support Column of Reinforced of Vibration-proof Springs Concrete Structure for Colllimg Towers
Fig.27 Tilting of Auto-manufacturing Machine Fig.30 Damaged Liquefied Gas Tanks(left and
middle) and Undamaged Tank(right)
Fig目28 Collapsed Wooden Cooling Tower Structure Fig.31 Close-up View of Broken Support Columns
of Vertical Tank
36 Comprehensive Urban Studies No.72 2000
Acknowledgement
The author expresses to his sincere thanks to Prof. M. Hamada who was in charge of head
of the JSCE investigation team and kindly to invite him as a member of the team. He also
extends to his thanks to all of the members, in particular, Dr. R. Isoyama and Dr. Y. Shiba who
collaborated with him for the damage investigation. Suggestions provided by Prof. K.
Kawashima, Dr. S. Igarashi and Dr. J. Tohma are deeply appreciated.
The author would like to thank also staff of TOYOTA-SA, especially, Mr. O. Obata and
Mr. N. Kitagawa for the detailed information of the seismic damage. Owing to the invitation by
Prof. P. Gulkan of the Middle East Technical University of Ankara, the author was able to visit
TUPRAS again for getting detailed information about the damage to oil refineries. He express
his thanks to Prof. Gulkan.
He also acknowledges Dr. Omer Aydan who kindly translated my part into English in the
ASCE report relating to the Kocaeli Earthquake. Finally, he appreciates Dr. S. Horikoshi and
Dr. Nihat Aksu, for their help in the preparation of this report.
References
1)K. Kawashima, T. Hashimoto and T. Suzuki, Damage ollnf同structurein the 1999 Kocaeli, Turkey
Earthquake, Earthquak巴 EngineeringResearch Group, Tokyo Institut巴 ofTechnology, November,
1999.
2)M.Hamada etc., The 1999 Kocaeli Ear幼quake,Turkey-lnvestigation into Damage ωCivil Engineering
Structures, Earthquake Engineering Committee, Japan Society of Civil Engineers, December, 1999.
Key Words (キー・ワード)
1999 IくocaeliEarthquake, Turkey (1999年 トルコ コジャエリ地震), Oil Refinery
(石油精製工場), Fire (火事), Seismic Design (耐震設計), Sloshing (スロッシン
グ), Oil Tank (石油タンク入 CarManufacturing Factory (自動車工場)
Suzuki : R巴porton Damage of lndustrial Facilities in th巴 1999Kocaeli Earthquake, Turkey 37
1999年トルコ・コジャエリ地震における産業施設の被害
鈴木浩平
東京都立大学大学院工学研究科
総合都市研究第72号 2000 p.23 -37
1999年トルコ・コジャエリ地震は、トルコにおいて最も工業施設や生産プラントが多い Izmit地域を
襲った。いくつかの工場やプラントが多大の被害を受けたがその詳細は明らかではない。
著者は、土木学会の被害調査団に加わり、代表的な施設の被害状況を調べることができたのでその概
要を報告する。
まず、 Izmitにある TUPRASという、国営の石油精製プラントで大規模なタンク火災が生じたのでそ
の概要を述べる。火災は 3ケ所で生じたが直径が 20m規模の中型平底円筒タンクが数基、ほぼ完全に
燃焼した。浮屋根のスロッシングによる振動により、タンク内壁と衝突して、着火したとされている。
また、硫化水素ガス等により、材料劣化していた煙突が破断し、高温の反応炉を打撃したことによる火
災も生じた。
一方、トヨタ自動車との合併会社である TOYOTA-SA工場は、震源近傍の地域に建設されていたがレ
ベルの高い耐震設計、耐震工法が採られていたため、被害を最小限に止めることができた。
本報告では、多くの写真や図を用いて、産業施設の被害状況と、その事後考察を英文で説明している。