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Page 1: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide
Page 2: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

22

As one of the world’s premiere caster manufacturers, Faultless provides casters and wheelsfor nearly every mobility purpose—more than 10,000 different high-quality caster combinations. Ourmission at Faultless, Faultless-Nutting, and Rhombus continues to be a driving force:

“To design, manufacture, and market casters and other mobility product at acceptable qual-ity levels that solve problems and add high value to our customer’s products.”

Faultless Caster has been specializing in its field since 1889, when Bernard H. Noeltingfounded it at his retail hardware store in Nebraska City, Nebraska. After perfecting a “faultless” cast-er, Noelting moved his growing business to Evansville, Indiana in 1913, to be close to what was thenone of the world’s leading centers for furniture production.

Perfecting a “faultless” caster was only the beginning. The product design engineering staffbegan developing new and modifying existing casters to achieve improved performance, cost sav-ings, or both. Over the years, the product line has expanded to include industrial casters, non-pow-ered material handling trucks, air cargo, business machines, medical and institutional, and sanitarymaintenance. Faultless currently has the strongest and broadest product line in the industry.

The breadth of Faultless’ product line and our commitment to quality has enabled us toremain successful for over 110 years. Our engineers, backed with over 100 years of experience incaster design and testing, utilize the latest technologies, including Auto Cad (over 10,000 prints) andPro-E, which include 3-D modeling of parts and assemblies, Finite Element Analysis (FEA) of mod-els, and a Stereo Lithographic Apparatus (SLA). The SLA machine is capable of laser curing a func-tional model in a thermo-set resin to within +/- .005” tolerance in only a few hours. Once a casterhas completed the design phase, our state-of-the-art test lab is used for both static and dynamictesting of casters and components. This complete testing facility tests up to a 20,000-lb. load capac-ity.

Faultless—where technology and experience solve your mobility needs!

FAULTLESS HISTORY

Page 3: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Specialty Casters

Wheels

Caster Numbering System 16, 309000 Series 17EP-RP Series 18-19Plastic Caster Series 20EW Series 21EW-EP-EY Dual/Wide Wheel Series 22EK Series 23K400 Series 23EY Series 24G400 Series 24Twin Wheel Casters 25, 26Special Socket 27Sockets 28-29100-500 Series 32-33400-7700 Series 34-36

800-8700 Series 37S800-S8700 Stainless Series 381400-3400 Series/Stainless Steel 39-43H1400-H3400 44-45HX1200-HX3200 46-47HX1300-HX3300 48-49HX1400-HX3400 50-51HX1500-HX3500 52-53HX1600-HX3600 54-55KPL1400-KPL3400 56-57KP1400-KP3400 58-59KP1300-KP3300 60-61KPHX1400-KPHX3400 62-63KP1500-KP3500 64-65

Caster Series

3

Wheel Selection Guide 66-67RT Wheels 68-69Dyna-Tred II TPR 69Dyna-Tred TPR 70Dyna-Tred PU 71Super K 72K Wheel 73Duro-Tred Vulcanized 74Vulcanized Rubber Tread 75Cast Iron 76

Drop Forged Wheel 77Sintered Iron 77Polyflex 78Duraflex 79Pneumatic 79Soft Rubber 80Hard Rubber 81Phenolic 82Wheel Bearings Selection 83

Directional & Total Lock Casters 96-116

Faultless/Rhombus (Blue Section)

TABLE OF CONTENTS

Pneumatic Air Faultless Casters 84Scaffold Casters 85Airline Conveyor/Air Cargo 86-87Business Machine Casters 88

Shock Absorbing Casters 89-90Floor Truck Locks 91Mover’s Dollies 92Nutting 93-95

Faultless History 2Visual Caster Guide 4-5Accessories 6-9Caster Application 10-11

Caster Information 12-13Caster Mounting Application 14How to Select the Right Caster 15

Page 4: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

VISUAL CASTER GUIDE

Twin Wheel Casters50 - 140 Lbs.Page 25-26

Sockets &Brackets

Page 27-29

CasterAccessoriesPage 6-9

Light-Medium DutySeries 800-8700

Total BrakePages 37

Super HeavyForged Trailer DutyHX1600/HX3600

2,000 - 15,000 Lbs.Page 54-55

X- HeavyTrailer Duty

KPHX1400/KPHX34001,600 - 6,000 Lbs.

Page 62-63

X-Heavy Forged Trailer Duty

HX1400/HX3400600 - 3,500 Lbs.

Page 50-51

Forged Trailer DutyHX1300/HX3300600 - 2,500 Lbs.

Page 48-49

Forged Trailer DutyHX1200/HX3200350 - 2,000 Lbs.

Page 46-47

Medium Heavy DutyKP1400/KP3400350 - 2,000 Lbs.

Page 58-59

Heavy DutyH1400/H3400

420 - 1,800 Lbs.Page 44-45

Medium-HeavyDuty/Stainless Steel

1400/3400275 - 1,050 Lbs.

Page 39-43

Light-Medium DutyStainless Steel

Series S800-S8700Total Brake Pages 38

Light-Medium Duty400/7700

100 - 400 Lbs.Page 34-36

General Duty100/500

90 - 450 Lbs.Page 32-33

4

Furniture Casters70 - 150 Lbs.Page 17-21

Institutional Casters70 - 325 Lbs.Page 22-24

Medium-Heavy DutyKPL1400/KPL3400

350 - 1,500 Lbs.Page 56-57

Forged Trailer DutyKP1300/KP3300600 - 3,500 Lbs.

Page 60-61

Super Heavy ForgedTrailer Duty

HX1500/HX35002,000 - 10,000 Lbs.

Page 52-53

Page 5: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

NSF®

Shock Absorbing Casters Low Profile

350 - 1,600 Lbs.Page 89

Floor Truck LocksFor Platform

Trucks & DolliesPage 91

Airline ConveyorCasters

270 - 375 Lbs.Page 86-87

Rhombus CastersPages 96-116

Continued

Some casters in this catalog are NSF approved. Please specify when ordering.

Scaffold Casters500 - 750 Lbs.

Page 85

HS/SH IndustrialSpring Action

900 - 1,200 Lbs.Page 92

Furniture Dollies800 - 1,000 Lbs.

Page 92

Low Profile BusinessMachine Casters200 - 1,200 Lbs.

Page 88

5

Super HeavyForged Trailer Duty

KP1500/KP35002,000 - 10,000 Lbs.

Page 64-65

Industrial WheelChoices

Pages 68-82

BearingSelectionPage 83

Air Faultless Casters300 - 450 Lbs.

Page 84

Nutting Non-powered Material HandlingPages 93-95

VISUAL CASTERGUIDE

Page 6: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

AC

CE

SS

OR

IES

ACCESSORIES

Desc. Order No.

Series 1400 32279Series S1400 32293

Grease Seal Kits

Rollock Brake Kits

Desc. Order No.21-22 E Brake Kit 32271

Side Friction Brake Kits

Desc.

20 RB Kit

21 RB Kit

22 RB Kit

400-3RB Kit

400-31⁄2 RB Kit

400-4 RB Kit

400-5 RB Kit

1400-4 RB Kit

1400-5 RB Kit

1400-6 RB Kit

1400-8 RB Kit

Order No.

32272

32273

32274

32286

32284

32275

32276

32280

32277

32278

32281

Stainless Order No.

-

-

-

-

-

-

-

32294

32295

32296

32297

*

* Washer has been eliminated fromuse in 400 Series.

6NOTE: Refer to page 29 for Rubber Expansion Sockets

Grease seal holds in lubricant,reduces friction for free swiveling incontaminated environments. Fieldmountable.

Effective gripping action across thetread keeps wheel from rolling. Fieldmountable. For use with Series E,400, 1400.

Cam style compression brake for usein E-Series Casters.

Page 7: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

NOTE: *New HX1400 Series Design Only.**Rigs not machined as standard. Consult factory for availability.

ACCESSORIES

Four Position Swivel Locks

Series 1400, H1400Cam-Style Brake Kit

Applies To: Order No.1400 46130 1400 - Foot Operated 46129H1400 46117HX1400/KPHX1400 45744*HX1200/HX1300/KP1300 45743KP1400 - Foot Operated 45742HX1500/KP1500 45745**HX1600 45746**

Cam-Style compression brake for useon 1400 and H1400 Series Casters.

Desc.

1400, HH1400

Wheel Width

All Sizes21⁄2”

Order No.

3228532268

Wheel Face/Total Lock Brake Kits

Desc.

300-3 Kit

400-31⁄2 Kit

400-4 Kit

400-5 Kit

400-6 Kit

1400-4 Kit

1400-5 Kit

1400-6 Kit

1400-8 Kit

Wheel Face BrakeOrder No.

43397

42672

42673

42674

42675

Series 400, 1400

NOTE: 4” Cam Not Available.

7

Total LockOrder No.

32387

32388

32389

32390

Top activated brake kits for use withSeries 400 or 1400. Field mountableor factory installed.

Detachable four position lock instantlyconverts swivel casters to rigid. Fieldmountable.

AC

CE

SS

OR

IES

Position Lock Brake Kit

Page 8: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

AC

CE

SS

OR

IES

ACCESSORIES

Heavy-Duty Brake Kits

8

Desc.

KP1400-4 WFB Kit

KP1400-5 WFB Kit

KP1400-6 WFB Kit

KP1400-8 WFB Kit

Order No.

45834

45835

45836

45837

Please note that some of our regular 1400 series brakes will function on our KPL1400-3400 and KP1400-3400series. Cam style 1400 series brakes will function on the KPL1400-3400 and KP1400-3400 series. 1400 seriesRollock Brakes function on the KPL3400 and KP3400 rigid horns only (will not work on swivels) and 1400 seriesWFB works on KPL1400-3400, KP1400-3400 series 6” and 8” sizes only.

The wheel face type brake on theKPL1400-3400 and KP1400-3400series are similar to our regular1400 series WFB except they areconstructed with heavier andstronger components along with ahefty foot pedal. These kits canbe mounted on either side of theswivel and rigid heavy-duty casterseries.

Note: Same part numbers used on KP3400, KPL1400 & KPL3400

Wheel Face Brakes

ALL BRAKES WORK ON BOTH SWIVEL & RIGID CASTERS.

Features• Field Mountable• Rigid Mounting Frames• Requires no welding• Foot Operated • No Maintenance Required

Page 9: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

AC

CE

SS

OR

IES

ACCESSORIES

9

Desc.

KP1300-6 WFCB Kit

KP1300-8 WFCB Kit

KP1300-10 WFCB Kit

KP1300-12 WFCB Kit

KPHX1400-6 WFCB Kit

KPHX1400-8 WFCB Kit

KPHX1400-10 WFCB Kit

KPHX1400-12 WFCB Kit

KP1500-6 WFCB Kit

KP1500-8 WFCB Kit

KP1500-10 WFCB Kit

KP1500-12 WFCB Kit

Order No.

45830

45831

45832

45833

45747

45748

45749

45750

45751

45752

45753

45754

Note: Same part numbers used on KP3300, HX1300-3300

Note: Same part numbers used on KPHX3400, HX1400-3400

Note: Same part numbers used on KP3500, HX1500-3500

Desc.

HX1200-4 WFCB Kit

HX1200-5 WFCB Kit

HX1200-6 WFCB Kit

HX1200-8 WFCB Kit

HX1600-6 WFCB Kit

HX1600-8 WFCB Kit

HX1600-10 WFCB Kit

HX1600-12 WFCB Kit

HXD1600-6 WFCB Kit

HXD1600-8 WFCB Kit

HXD1600-10 WFCB Kit

HXD1600-12 WFCB Kit

Order No.

45755

45756

45757

45758

45759

45760

45761

45762

45812

45813

45814

45815

Note: Same part numbers used on HX3200

Note: Same part numbers used on HX3600

Note: Same part numbers used on HXD3600

Heavy-Duty Brake Kits

Wheel Face Contact Brakes

Features• Field Mountable

• Rigid Mounting Frames• Requires no welding

• Foot Operated • No Maintenance Required

Wheel Face Contact Brakes consist ofsturdy side frame members that bolton with a longer axle bolt and conformto the caster leg profile for increasedrigidity. No welding is required andthese kits can be mounted on eitherside of swivel caster and also on allheavy-duty rigid series casters.

Page 10: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

AP

PLIC

AT

ION

SAPPLICATIONS

9000 Series 70-90 17EP-RP Series 90-150 18-19Plastic Caster Series 115-125 20EW Series 80-125 21EW-EP-EY Dual Whl Series 160-300 22EK Series 115-125 23K400 Series 200-300 23EY Series 80-135 24G400 Series 175-325 24Twin Wheel 50-100 25, 26100-500 Series 90-450 32-33400-7700 Series 100-400 34-36800-8700 Series 180-325 37S800-S8700 Stainless Series 180-325 38

1400-3400/Stainless Series 300-1050 39-43H1400/3400 420-1800 44-45HX1200/3200 350-2000 46-47HX1300/3300 600-2500 48-49HX1400/3400 600-3500 50-51HX1500/3500 2000-10,000 52-53HX1600/3600 2000-15,000 54-55KPL1400/3400 350-1500 56-57KP1400/3400 350-2000 58-59KP1300/3300 600-3500 60-61KPHX1400/3400 1600-6000 62-63KP1500/3500 2000-10,000 64-65

Caster Series Cap./Lbs Page Caster Series Cap./Lbs Page

Cargo Carriers(Inverted Casters) 86,87Dollies 40, 44Engine Stands 52, 54, 64

Portable Stairways 50, 51Serving Carts 102Trailers (All Purpose) 52, 54, 64

10

Airlines

BakeriesBowl Trucks 39, 40Bread Trucks 39, 40Dish Trucks 38, 50Drum Dollies 39

Ingredient Bins 18, 19Platform Trucks 39, 44Refuse Containers 39, 44Transport Dollies 39, 44

Dept./Grocery/Chain Stores/FurnitureDisplay Racks & Bins 17, 18, 19, 21-23, 24, 26, 32, 38-40Floor Cleaning Equipment 18, 19, 34, 37Furniture Dollies 18, 19, 32, 34Furniture Handling Trucks 18, 19, 34, 39, 44, 50Garment Racks 18, 19, 21, 24Maintenance Trucks 34, 37, 39

Office Chairs 21, 25, 26Office Equipment Stands 17-19, 23-25Sorting Tables 17-19, 24, 32, 38, 40Stock Trucks 18, 19, 24, 34, 38, 40Trash Containers 39, 44, 48 50

Entertainment IndustryCamera Dollies 18, 19, 21-23, 37Lamps 17, 18, 19, 21-23, 25, 26

Packing Cases 32, 34, 37, 102, 106Platform Trucks 34, 37, 39

Freight TerminalsDollies 32, 34Platform Trucks 38, 40, 44, 45, 56, 58, 62, 64, 93Portable Conveyors 18, 19, 21-23

Tool Stands & Chests 34, 37, 39, 40, 44, 56, 58, 89Tow Line Trailers 39, 46, 52, 54, 60, 64

AutomotiveCreepers 24Diagnostic Equipment 20, 34, 37-38, 84Drum Dollies 18, 24, 34

Jacks 24, 39, 50Tire Racks 24, 34, 37Tool Stands & Chests 24, 34, 37

Hospital/Nursing Home/LaboratoriesBeds 111-116Cages (animal) 37, 43Carts (food, medicine) 16-21, 32-39House Keeping Carts 37, 39, 84Instrument Stands & Carts 18, 19, 24, 34IV Stands 24, 25,26

Lab Equipment 18, 19, 22,34, 37, 38Laundry Carts 34-45Overbed Tables 24, 25, 26Supply Carts 18, 19, 34, 37Trash Carts 34, 39, 50

Page 11: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

AP

PLIC

AT

ION

SAPPLICATIONS

11

Marine IndustryBoat Dollies 62, 64Dry Dock Equipment 52, 54

Engine Stands 52, 54, 62, 64

Hotel/Motel/ResortsAudio Visual Carts 18, 19, 34Floor Cleaning Equipment 38, 42House Keeping Carts 34, 39, 50

Laundry Carts 34, 37,39, 84Luggage Carts 39, 84Maintenance Carts 34, 37, 39

Laundries/CleanersBaskets 32, 34Garment Racks 18, 19, 24, 34

Laundry Bins 34, 39

Manufacturing PlantsBattery Racks 50, 52Die & Fixture Trucks 39, 44, 50, 64Distribution Cages & Carts 18, 19, 34Drum Dollies 18, 24, 34Lubrication Equipment 18, 19, 24, 37Parts Carts 18, 19, 34, 37

Picker Carts 18, 19, 34, 37Platform Trucks 39, 44Scaffolds 85Tool Boxes 18, 19, 34, 38, 39, 89Towline or Pulled Trailers 39, 44, 50Welding Machines 24, 34, 37, 39

Offices/Schools/Libraries/Churches/BanksAudio Visual Carts 18, 19, 34Book Carts & Racks 18, 19, 34, 37, 39Chair & Table Racks 22, 32, 34, 37, 39Computer/Copier Stands 24, 25, 26Floor Cleaning Equipment 38, 42Janitorial Equipment 18, 19, 20, 24Laundry Carts 34, 37, 39, 84

Money Trucks 39, 50Mop Buckets 21, 24, 25, 26Office Chairs 21, 24,25, 26Pianos 22Portable Files 18, 22, 24Refuse Carts & Bins 34, 39

Processing PlantsCase Dollies 38-65Curing Racks 38-65Dollies 38-65Heavy Trucks 40-65Ice Trucks 40-65Mixers 40-65Packing Stands 38-65

Platform Trucks 40-65Production Equipment 38-65Sausage Trucks 38-65Tool Boxes 38-65, 91Towline Trucks 40-65Vats 40-65Waste Bins 40-65

RestaurantsBun Racks 18, 19, 32, 34Bus Carts 18, 19, 24Chairs 21, 24, 25, 26Dish Trucks 18, 19, 34, 37

Floor Cleaning Equipment 38, 42Milk Case Dollies 39Portable Bars 34, 39Tool Carts 18, 19, 34, 38, 39, 89

WarehousesDollies 32, 34Pick Carts 18, 19, 34, 37

Platform Trucks 39, 44Trailers 50-65

Page 12: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CASTER TERMINOLOGY

1. Overall Height - The vertical distance between the floor andthe mounting plane of the equipment.

2. Offset - The horizontal distance between vertical center linesthrough the kingpin and the wheel center. (Not shown in diagram.)

3. Swivel Radius - The horizontal distance from the verticalcenter line of the kingpin to the outside edge of the wheel tread.This dimension specifies the minimum distance required for thecaster to swivel 360° when mounted.

4. Wheel Diameter

5. Tread Width

Steering - Steering is affected by the type of wheel, tread, and swivel. Swivel offset is a factor in ease ofsteering. Too short a lead will increase steering effort, but too much lead can reduce load capacity and maycause wobble.

Dynamic or Rolling Load - The load imposed upon a caster or wheel while in motion.

Static Load - The load imposed upon a caster while it is stationary.

Impact Load - A momentary load imposed upon a caster or wheel when a load is dropped on the equipmentor it strikes an obstruction or experiences vibration.

Rollability - Rollability is the ease with which a wheel or caster can be rolled. Rollability is affected by wheelsize, type of tread and bearings. The larger the wheel, the easier it will roll. A hard, narrow crowned tread rollseasier than a flat, soft tread on a smooth floor, but may be hard on floors. Soft treads protect floors and passover floor obstructions more easily.

5

41

3

CA

ST

ER

IN

FO

RM

AT

ION

Reprinted 7/15/94 with the written permission of The Institute of Caster Manufacturers from “A Guide To Understanding And Specifying IndustrialCasters And Industrial Wheels”12

Page 13: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CA

ST

ER

INFO

RM

AT

ION

CASTER PARTS &NOMENCLATURE

Top Plate - A horizontal plate for attaching a caster to equipment.

Kingpin (staked kingpin or nut & bolt assembly) - A threaded nut & bolt or staked assembly which

holds the swivel assembly together. The kingpin may also be an integral part of the top plate.

Threaded kingpins can be adjusted to compensate for wear in the swivel assembly.

Swivel Horn Assembly - Consists of a swivel bearing unit. It does not include wheel, wheel bear-

ings, washers, or spanner bushing components. The spanner bushing is a non-rotating sleeve of

seamless steel that fits over the axle and provides an inner raceway for wheel bearings. It strength-

ens the caster by allowing the legs to be tightened against it.

Rigid Horn Assembly - Consists of a rigid or stationary horn unit. It does not include the wheel,

wheel bearings, washers, or spanner bushing components.

Swivel Bearings - Swivel horn assemblies may be supplied with several styles of

swivel bearings. For example:

13

1. Single Level Ball Race - A single row of balls in a large diameter ball raceway. (Faultless 100 Series)

2. Double Ball Race - Two rows of balls moving independently through two levels of ball races. (All

Faultless except 100 Series)

3. Ball Bearing Upper Race and Tapered Roller Thrust - A single row of balls in the upper race

coupled with a precision tapered roller bearing in the lower race.

4. Precision Upper Race and Lower Race Bearings - A self-contained precision load bearing for the

upper race coupled with a precision tapered roller bearing in the lower race.

MOUNTING PLATE

MAIN LOAD BEARING(COMMERCIAL)

MAIN LOAD BEARING(COMMERCIAL)

KINGPINHORN

(SIDE MEMBER)

AXLE-BOLT AND NUT(WITH GREASE FITTING)

RETAINER

SPANNER BUSHING

BRAKE LEVER

NUT

Caster Assembly Breakdown

LOWER RETAINER

ROLLER BEARINGSLEEVE

ROLLER BEARING

WHEEL

BRAKE SHOE

BEARING ENDWASHER

Page 14: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

14

Swivel plate bolts orwelds to cross support

and floor truck.

Swivel plate bolts towood to inverted channeliron cross support and

floor truck.

Swivel plate bolts orwelds to angle iron

frame and corner brace.

Swivel plate bolts or weldsto angle iron frame andinverted cross supports.

Swivel plate bolts orwelds to U-beams used

as cross supports.

Stem caster with combination swivel andwheel brake protects

workmen on scaffolds.

Four swivel casters respondinstantly to directional change,making parking easy in limitedspace. Recommended for shortdistances, crowded conditions.

Two rigid casters at sides,two swivel casters at ends

make a highly maneuverabletruck that turns in its own

length.

Two rigid, one swivel caster make a maneuverabletriangle dolly for light loads.

Two V-grooved casters onangle-iron track and two

plain rigid casters rolling onmetal plate make an ideal

production line carrier.

Two swivel and rigid castersprovide easy steering over long

distances. Floor truck lockholds securely for loading orunloading, sets and releases

with a simple step-down.

CASTER MOUNTINGAPPLICATION

Page 15: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load + weight of truck ÷ number of casters = lbs. per casterFor example: 2000 lbs. ÷ 4 casters = 500 lbs. per caster

When Specifying or Replacing Casters,Answer These Seven Important Questions:

1. What is the average load and the maximum load?

2. What wheel type is needed for floor protection?

3. What wheel diameter will give the necessary mobility?

4. In what type of environment will the casters or wheels operate (water, oils, acids, corrosive materials, or excessive temperatures)?

5. Will the unit be hand-pushed or powered?

6. How many swivel and how many rigid casters are needed?

7. How are the casters to be mounted? i.e. Top Plate, Stem, Hollow Kingpin, etc.

15

HOW TO SELECTTHE RIGHT CASTER

Divide combined weight of load and truck to get weight-per-caster.Faultless load ratings include a substantial safety factor. If a load isdropped onto a truck without regard for breakage, then specify the next higherload rating. Generally, select casters with extra load capacity rather than “justenough to get the job done.”

Page 16: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Institutional/Furniture Casters

ESeries

WMountingOptions

9Wheel

Material*

5Finish

11Size

RSuffix

TGSuffix

E - Double Ball

Bearing (wide

variety of

mountings)

9000 - Double Ball

Bearing (light

duty plate

mounting)

IT - Twin Wheel

Casters (Twin

Wheel Mounting

Options include

H, W, Y, and P)

R - Rigid Caster

W - Wide Friction

Band - Short

(7/16” x 1-3/8”)

R - Wide Friction

Band - Long

(7/16” x 2-1/32”)

K - Institutional Stem

(multiple sizes

available)

Y - Threaded Stem

P - Plate

(multiple sizes

available)

1 - Antique

2 - Black Oxidized

3 - Nickel

4 - Brass

5 - Zinc

8 - 1-5/8”

9 - 2”

11 - 2-1/2”

20 - 3”

21 - 4”

22 - 5”

R - Riveted Axle

M - White Wheel

W - Black Wheel

TG - Thread Guard

B&N - Bolt & Nut

B - Brake

(Twin Wheels)

TB - Total Brake

SB - Side Brake

RB - Rollock Brake

1 - Dyna-Tred IITPR(Gray ThermoplasticTread)

3 - Plastic

4 - Rubber

6 - Polypropylene

7 - Hard Rubber

9 - Dyna-Tred II PU

EW9511RTG

16

CASTER NUMBERINGSYSTEM

Page 17: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

47⁄6415⁄8

FURNITURE CASTERS

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

LoadRating(Lbs.)

OverallHeight

(In.) FinishCasterDesc.

OrderNo.

Soft RubberSoft RubberDyna-Tred IITPRSoft RubberDyna-Tred IITPR

29⁄32

25⁄825⁄8

319⁄32

319⁄32

ZincZincZincZincZinc

9458R9459BR9159R94520R91520R

2847228474284702848628488

7⁄8

3 13⁄16

2

Load Capacity 70-90 Lbs. Each Caster

Series 9000 Plate Casters

Double ball bearing swivel makes this aquality plate caster for flat-base furnituresuch as chests, cabinets, and lighterschool and hospital equipment.

Hard Rubber or Polypropylene wheels available on 2” and 3” sizes

17

3” wheel has a top plate size of 21⁄8” x 11⁄8”and like mounting hole spacing

Mounting Bolt Diameter — 3⁄16”

7080809090

CA

ST

ER

S

Page 18: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• TB — Dual brake available on 5” diametercaster. Locking of wheel and swivel for extra safety and stability

• Swivel Casters — Full-drawn horn provides both upper and lower raceways. Deep-drawn, corrugated top plate also forms mainload raceway

• Load Bearing — Two full, independent rows of hardened ball bearings roll in separateraceways for superior swiveling

• Kingpin — Fully annealed kingpin holdsraceways precisely in alignment

• Wheel Bearings — Self-lubricating and plain bearings are available

• Finish — Corrosion-resistant zinc

NOTE: Double Ball Raceway

13⁄429⁄16

27⁄8 to 3

35⁄8

18

Load Capacity 90-150 Lbs. Each Caster

Series EP-RP

LIGHT DUTY

Recommended for light assembly dolliesand trucks, bakery racks, portable files,tool boxes, display racks, and manyother uses.

Wheel Options

Hard Rubber Dyna-Tred IITPR

Soft Rubber Polypropylene

CA

ST

ER

S

Page 19: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

OrderNo.

OPTIONS:1. RB for Rollock Brake2. SB for Side Brake3. TG for Thread Guard4. TB for Total Lock Brake — 5” only5. B & N — Bolt & Nut Axle standard6. R — Riveted axle optional

*Total Lock Brake overall height is 61⁄8”

Load Capacity 90-150 Lbs. Each CasterSeries EP- RP

Wheel Diameter (A) 3” 4” 5”Overall Height (B) 33⁄4” 413⁄16” 513⁄16”Swivel Radius (C) 23⁄4” 35⁄16” 315⁄16”Axle Size 1⁄4” 5⁄16” 5⁄16”

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

Soft RubberSoft RubberPolypropyleneHard RubberHard RubberDyna-Tred II TPRSoft RubberSoft RubberPolypropyleneHard RubberHard RubberDyna-Tred II TPRSoft RubberSoft RubberPolypropyleneHard RubberDyna-Tred II TPRDyna-Tred II TPR

PlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlain

909011010010090115115140140140115125125150150125125

EP4520EP4520RBEP6520EP7520EP7520SBEP1520EP4521EP4521RBEP6521EP7521EP7521SBEP1521EP4522EP4522RBEP6522EP7522EP1522EP1522TB*

299062990929814299222993629821299182992029815299552995629823299332993529831299522982529817

RP4520-

RP6520RP7520

-RP1520RP4521

-RP6521RP7521

-RP1521RP4522

-RP6522

-RP1522

-

31232-

2512631249

-3122131239

-2513331260

-3122331247

-25138

-31225

-

3 13⁄16

4 15⁄16

5 15⁄16

A

B

C A

B

Mounting Bolt Diameter — 5⁄16”

19

Side Brake Rollock Brake Thread Guards

Options

Total Lock Brake

CA

ST

ER

S

Page 20: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

11⁄2

EW

7⁄16

DIA.

FURNITURE CASTERSC

AS

TE

RS

20

Faultless Caster is proud to introduce,exclusively, the ALL PLASTIC CASTER.This caster is another innovative productdesigned to suit your most specific needs.The ALL PLASTIC CASTER is available in4” and 5” sizes and are molded in yourfavorite colors to compliment the uniquequality of your product or surroundings.Applications are endless as the moldedcasters are available in both stem or platemounting . The patented strength ofFaultless Caster is present in theseuniquely designed casters with loadcapacities of up to 125 lbs. Let us helpyou compliment your design creations.

Load Capacity 115-125 Lbs. Each Caster

4” & 5” All Plastic Casters

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

Dyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPR

PlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlain

115115115115115115125125125125125125

EWRT1221EWRT1221WFBEYRT1221EYRT1221WFBEPRT1221EPRT1221TBEWRT1222EWRT1222WFBEYRT1222EYRT1222WFBEPRT1222EPRT1222TB

————

2975829765

————

2975729764

————

RPRT1221RPRT1221WFB

————

RPRT1222RPRT1222WFB

4

5

15⁄16

* Custom colors available - contact factory for minimums. Standard color is black.

15⁄16

OverallHeight

(In.)

53⁄853⁄853⁄853⁄851⁄251⁄267⁄16

67⁄16

67⁄16

67⁄16

61⁄261⁄2

11⁄2

1⁄2-13EY

35⁄8 ”

13⁄429⁄16

27⁄8 to 3”

EP

OrderNo.

297552976029753297592975029761297542976329756297622975129752

Page 21: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

FURNITURE CASTERS

Load Capacity 80-125 Lbs. Each Caster

Series EW Stem Casters

*Standard Stem: 7⁄16” diameter, 13⁄8” long (Specify 5567-6)

**Standard Stem: 7⁄16” diameter, 117⁄32” long (Specify 5567-4)

Alternate Stem: 7⁄16” diameter, 1” long (Specify 5567-1)

See page 28-29 for EW SocketsHard Rubber and Polypropylene wheels available

Friction Brake available (Suffix SB) (2”, 21⁄2”, 3”, 4”, 5”)

Rollock Brake available (Suffix RB) (3”, 4”, 5”)

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

LoadRating(Lbs.)

OverallHeight

(In.) Finish

SwivelCasterDesc.

OrderNo.

Soft RubberSoft RubberDyna-Tred II TPRSoft RubberSoft RubberDyna-Tred II TPRSoft RubberSoft RubberDyna-Tred II TPRSoft RubberSoft RubberDyna-Tred II TPRSoft RubberDyna-Tred II TPR

808080808080909090115115115125125

217⁄32

217⁄32

217⁄32

31⁄32

31⁄32

31⁄32

31⁄231⁄231⁄245⁄845⁄845⁄855⁄855⁄8

NickelZincZincZinc

NickelZinc

NickelZincZinc

NickelZincZincZincZinc

EW439BR*EW459BR*EW159R*EW4511R*EW4311R*EW1511R*EW4320*EW4520*EW1520*EW4321**EW4521B&N**EW1521B&N**EW4522**EW1522**

3024730301301593018030191301863031730333303243037230345303923035730201

27⁄8

21⁄2 13⁄16

13⁄163

4

5

15⁄16

15⁄16

13⁄8

Friction Grip StemBore dimensions: 29⁄64” dia., 19⁄16” depth. Stem can be used with EW tube sockets or brackets.

21

7⁄16

DIA.

3⁄4

CA

ST

ER

S

Double ball bearing construction assures easyswiveling for heavy furniture, appliances, equip-ment, or point-of-purchase displays. Friction-gripstem can fit directly into cast aluminum, moldedplastic, or pressed-steel chair bases. Also usedwith EW brackets for angle-iron legs and steel,plastic, and RT sockets for tubular metal legs.

Page 22: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

INSTITUTIONALCASTERS

CA

ST

ER

S

22

*Use with W98 Socket**Top Plate: 2-9/16” x 3-5/8”

Bolt Holes: 1-3/4” x 2-7/8” to 3”

NOTE: Side Brake Available

Friction Grip Stem: 7⁄16 x 1-17⁄32

Bore dimensions: 29/64” dia., 1-9/16” depth. Stem can be used withEW tube sockets or brackets.

Load Capacity 160-275 Lbs. Each Caster

Series EW-EP Dual Wheel Casters

Ideal for pianos and equipment. Combines highload capacity with excellent mobility and floorprotection. Full double ball bearing constructionprovides easy swiveling and long service life.

EWEP

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

LoadRating(Lbs.)

OverallHeight

(In.) FinishCasterDesc.

OrderNo.

Soft RubberSoft RubberHard RubberHard Rubber

160160275275

223⁄32

227⁄32

227⁄32

223⁄32

Copper OxideCopper Oxide

ZincZinc

EW479-2*EP479-2**EP759-2**EW759-2*

30373299412996030475

2

Socket No. EDP No.W98 38353

Piano Sockets

7⁄8

For EW Series Dual Wheel Piano Casters.Socket bore 9⁄16” x 11⁄2” depth. 21⁄8” diametertrackplate.

Load Capacity 220-300 Lbs. Each CasterSeries EY-EW-EP Single Wide Wheel Casters

Ideal for point of purchases displays and low pro-file computer equipment. These casters combinehigh load capacity with excellent mobility and floorprotection. Full double ball bearing constructionprovides easy swiveling and long service life.

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

LoadRating(Lbs.)

OverallHeight

(In.) FinishCasterDesc.

OrderNo.

PolypropylenePolypropylenePolypropylenePolypropylenePolypropylene

220220300300300

27⁄ 32

21⁄8

227⁄32

23⁄ 4

23⁄ 4

ZincZincZincZincZinc

HXEP658R*HXEY658R**HXEP659R*HXEY659R**HXEW659R***

31157258363115425843311492 111⁄16

15⁄8 111⁄16

*Top Plate: 2-9⁄16” x 3-5⁄8” Bolt Hole: 1-3⁄4”x2-15⁄16”; **Thread Stem: 1⁄ 2” x 13 x 1-1⁄ 2”; ***Friction Grip Sem: 7⁄16” x 1-17⁄32”Contact factory for brake options.

Page 23: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

INSTITUTIONALCASTERS

Load Capacity 115-125 Lbs. Each Caster

Series EK Stem Casters

Load Capacity 200-300 Lbs. Each Caster

Series K400

*Round stem 13⁄4” long, 7⁄8” diameter. Two holes, 5⁄16” diameter drilled 3⁄4” & 11⁄4” up from top of retainer

**Round stem 2” long, 1” diameter banded 1⁄2” down from top of stem

***Round stem 21⁄4” long, 1” diameter banded 1⁄2”down from top of stemNOTE: Hard Rubber or Polypropylene wheels optional.OPTIONS: SB, RB, TB

No. 21 Stem — 1” diameter 23⁄4” long, rings 19⁄32” up from bottom and 11⁄32” down from top.

Brake Options available, see 400 Series.

These stem-type, light-duty casters arespecifically engineered and made for insti-tutional truck applications. Double ballbearing swivel delivers maximum maneu-verability at minimum cost. Brake kit isavailable for easy field installation.Corrosion-resistant zinc finish.

WheelDia.(In.)

TreadWidth(In.)

WheelMat.

Soft RubberK-WheelDyna-Tred TPRDyna-Tred TPRDyna-Tred TPR

WheelBearing

AxleSize(In.)

LoadRating(Lbs.)

OverallHeight

(In.)

SwivelCasterDesc.

K421-5RB-21K442-5-21K493-5-21K493-5RB-21K490-5-21

OrderNo.

PlainPlain

PrecisionPrecision

Delrin

3⁄83⁄83⁄83⁄83⁄8

200300300300300

66666

2563425003249992500025001

5 11⁄4

WheelDia.(In.)

TreadWidth(In.)

WheelDia.(In.)

Soft RubberSoft RubberDyna-Tred II TPRDyna-Tred II TPRDyna-Tred II TPRSoft RubberSoft RubberDyna-Tred II TPRDyna-Tred II TPR

WheelBearing

AxleSize(In.)

LoadRating(Lbs.)

OverallHeight

(In.)

SwivelCasterDesc.

EK4521*EK4521***EK1521*EK1521**EK1521***EK4522**EK4522***EK1522*EK1522***

OrderNo.

PlainPlainPlainPlainPlainPlainPlainPlainPlain

5⁄165⁄165⁄165⁄165⁄165⁄165⁄165⁄165⁄16

115115115115115125125125125

411⁄16

411⁄16

411⁄16

411⁄16

411⁄16

523⁄32

523⁄32

523⁄32

523⁄32

298852988629850298542985229876298652986829872

4 15⁄16

5 15⁄16

23

CA

ST

ER

S

Page 24: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Inst

itutio

nal C

aste

rs

24

INSTITUTIONALCASTERS

CA

ST

ER

SLoad Capacity 80-135 Lbs. Each CasterSeries EY Casters

Series G400 (Threaded Stem Casters)Load Capacity 175-325 Lbs. Each Caster

This Faultless caster offers the smooth, quiet swiveling made possible bydouble ball bearing construction. Threaded stem attaches to wire grocerytrucks, brackets, plugs, legs, etc. Corrosion-resistant zinc finish.

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

Soft RubberSoft RubberSoft RubberDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PURT WheelRT WheelRT WheelRT WheelSoft RubberSoft RubberDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PURT WheelRT WheelRT WheelRT Wheel

WheelBearing

AxleSize(In.)

LoadRating(Lbs.)

OverallHeight

(In.)

SwivelCasterDesc.

G421-3G421-4G421-4RBG490-4G490-4RBG493-4TGG493-4RBTGG499-4TGG499-4RBTG G464W-4G464W-4RBG465W-4G465W-4RBG421-5G421-5RBG490-5G490-5RBG493-5TGG493-5RBTGG499-5TGG499-5RBTGG464W-5G464W-5RBG465W-5G465W-5RB

OrderNo.

PlainPlainPlainDelrinDelrin

PrecisionPrecisionPrecisionPrecision

DelrinDelrinRollerRollerPlainPlainDelrinDelrin

PrecisionPrecisionPrecisionPrecision

DelrinDelrinRollerRoller

3⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄83⁄8

175200200225225225225275275300300300300200200250250250250300300325325325325

33⁄447⁄847⁄847⁄847⁄847⁄847⁄847⁄847⁄847⁄847⁄847⁄847⁄8666666666666

25565255902547824980249812520025201249272492824892248932489524896255582556024982249832601226013252022520324898248992490124902

3

4

11⁄4

5

11⁄4

11⁄4

Stem Dimensions: 1⁄2 - 13x11⁄2” standard. Other stem dimensions available. High Temperature version available. Contact factory. (RB- Rollock Brake) (WFB - Wheel Face Brake)

11⁄2

11⁄2

Double ball bearing design makes the easy-swiveling Series EY idealfor metal furniture, carts, racks, appliances and more. Machine-threadedstems are available in made-to-order custom sizes.

Note: R — Riveted Axle Brake Options available on most items. *Stem Size 3⁄8 - 16x11⁄2” **Stem Size 1⁄2 - 13x11⁄2”Hard Rubber and Polypropylene wheels available.

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

Soft RubberDyna-Tred II TPRSoft RubberDyna-Tred II TPRSoft RubberHard RubberDyna-Tred II TPRSoft RubberHard RubberDyna-Tred II TPR

WheelBearing

AxleSize(In.)

LoadRating(Lbs.)

OverallHeight

(In.)

SwivelCasterDesc.

EY459R*EY159R*EY4520*EY1520*EY4521**EY7521**EY1521**EY4522**EY7522**EY1522**

OrderNo.

PlainPlainPlainPlainPlainPlainPlainPlainPlainPlain

1⁄41⁄41⁄41⁄4

5⁄16

5⁄16

5⁄16

5⁄16

5⁄16

5⁄16

80809090115125115125135125

217⁄32

217⁄32

31⁄231⁄2

411⁄16

411⁄16

411⁄16

523⁄32

523⁄32

523⁄32

30648305393071930738307643084330771307973084230807

2

3

4

7⁄8

13⁄16

15⁄16

5 15⁄16

3⁄4

Page 25: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

ITU IT9 IT9

*Socket not included

*Soft treadNOTE: Please consult page 26 for pre-assembled twinwheel selection.

Stem Desc.

ITY- 3⁄8-16x 3⁄4ITY- 5⁄16-18x 3⁄4ITY- 5⁄16-18x1ITW- 7⁄16x 7⁄8ITW- 7⁄16x1ITW- 7⁄16x13⁄8IT9000-1- 1⁄2x11⁄2IT9000-1- 3⁄16x2IT3000 Wood Stem*ITU Bracket 3⁄4ITU Bracket 5⁄8ITH- 3⁄8x1

Order No.436134361544111441884411344103432284362043611462724627143610

Body Desc. Order No.IT032HN-50IT032HN-50BIT03SSHN-50IT034HN-50IT031HN-50IT032HN-50 Soft*IT032HN-60IT032HN-60BIT03SSHN-60IT034HN-60IT031HN-60

Color

BlackBlack

ChromeBrass

AntiqueBlackBlackBlack

ChromeBrass

Antique

4548646228454884622946230460764623246231454764623346234

1(25.4)

19⁄16(40)

21⁄32(16.7)

25

TWIN WHEELCASTERS

Load Capacity 90-100 Lbs. Each Caster

Stem & Body Program

Twin Wheel Casters by Faultless areavailable in a variety of stem and bodycombinations to provide you with flexibilityof choice and ease of installation.

• Body — 100% hooded nylon

• Sizes — Available in 50mm & 60mm

• Toggle Brakes — Available on 50 mm & 60mm Black styles• BIFMA — Meets or exceeds BIFMA specifications

CA

ST

ER

S

Page 26: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

A

B

C

D

Nylon hooded caster offers designer stylingcombined with economy. Independent wheelrotation adds to its already high controlledmobility from deep pile carpeting to slick tile.Meets or exceeds BIFMA Standards.

TWIN WHEEL CASTERS

Load Capacity 50-100 Lbs. Each CasterTwin Wheel Casters

Dia.(mm)

LoadRating (Lbs.)

OverallHeight (In.)

HornFinish

CasterDesc.

OrderNo.

Stem Caster for Wood Furniture (A)4050505050

Friction Grip Stem (B)5050506060

4050505060

50

5090909090

909090

100100

50909090

100

90

25⁄32

21⁄221⁄221⁄221⁄2

21⁄221⁄221⁄223⁄423⁄4

21⁄2

BlackBlackBrass

AntiqueChrome

BlackBrass

ChromeBlack

Chrome

BlackBlackBrass

ChromeBlack

IT332HN-40IT332HN-50IT334HN-50IT331HN-50IT33SSHN-50

IT932HN-40IT932HN-50IT934HN-50IT93SSHN-50IT932HN-60

ITW32HN-50ITW34HN-50ITW3SSHN-50ITW32HN-60ITW3SSHN-60

ITW32EHN-50

4810448425480464842148050

4618048044460444545045457

46260Black

A B

Standard Top Plate (C)27⁄32

211⁄16

211⁄16

211⁄16

215⁄16

38mm Barrel, Friction Grip Stem (D)

C

119⁄32

.281 DIA.

.295 DIA.

1

7⁄16

DIA.

Wood Stem Friction Grip Stem

Top Plates

26

Optional Top Plate

4810648039480414804348414

CA

ST

ER

S

1”

Page 27: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Pipe-Thread Socket

Dia. (In.) Base (In.) Socket Desc. Order No.3⁄4 1 W44 39549

Hole Diameter (In.) Depth (In.) Description Caster Series Socket Desc. Order No.3⁄8 15⁄8 3⁄4” Toothed Trackplate Wood Stem 505GN 38372

Spring Steel Grip Neck Sleeve

Designed for wood applications, thesesteel sockets hold grip neck stemcasters securely.

Use with EW stem caster.

No. 81 Flat BracketNo. 52 Welded ForInside Angle Iron

No. 48 Bolted ForOutside Angle Iron

No. 49 Bolted ForInside Angle Iron

Steel Brackets for EW Series Casters

Order No. 39555 Order No. 39554 Order No. 42264 Order No. 39568

139⁄64

15⁄16

.295

3⁄8

113⁄16

11⁄64

.295

3⁄8

15⁄8

13⁄8

.295

1.438

29⁄32

139⁄64

3⁄8 3⁄8

27

SPECIAL SOCKETSS

OC

KE

TSBolted on or welded, Faultless steel

brackets adapt EW Series casters toa wide variety of channel or angle-iron legs.

Page 28: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

53 54RT P120

SO

CK

ET

SRound Tubular

P/E — PolyethyleneP/P — PolypropyleneRT — Reinforced Thermoplastic

28

SOCKETS

Tube Minimum HoleGage ID (IN.) OD (In.) Caster Series Depth (In.) Material Socket Desc. Order No.

17 0.571 0.6875 ER 2.25 Steel 53R 4224817 0.571 0.687 EW 2.25 Steel 54 3839311 0.578 0.687 X, EX 1.625 P/E X701 4348116 0.62 0.75 EW 2.25 Steel 79 3956418 0.777 0.875 ER, EW 1.812 P/E P120 4344118 0.777 0.875 ER, EW 2.125 RT RT120RD 4340013 .872 1.062 ER, EW 1.25 P/E P123 4344612 0.844 1.062 ER, EW 1.25 P/E P124 4344713 0.872 1.062 ER, EW 2.125 RT RT123RD 4340118 0.902 1 ER, EW 1.812 P/E P125 4348618 0.902 1 ER, EW 2.125 RT RT125RD 4340311 1.072 1.312 ER, EW 2.125 RT RT126RD 4340416 1.12 1.25 ER, EW 2.125 RT RT127RD 4340513 1.31 1.5 ER, EW 2.125 RT RT1310RD 4351516 1.37 1.5 ER, EW 2.125 RT RT1370RD 4340916 1.495 1.625 ER, EW 2.125 RT RT1495RD 43520

Page 29: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

P/E — PolyethyleneRT — Reinforced Thermoplastic

Square Tubular

RT EW4689

• Faultless plastic sockets are designed to retain casters in a wide variety of wood and metal furniture, appliances, and equipment.

• Sockets absorb side thrust shocks, deaden noise, and will not rust.• Metal sockets and brackets are zinc plated to resist rust.• R.T. sockets are constructed of reinforced thermoplastic which is virtually

indestructible with EW and ER Series Swivel Casters.

TubeGage ID (In.) OD (In.) Caster Series

Minimum HoleDepth (In.) Material Socket Desc. Order No.

161816

.080 Wall1818111618187

18

0.620.6520.870.880.9020.9021.011.121.1521.1521.141.402

0.750.75

11.04

11

1.251.251.251.251.51.5

ER, EWER, EW

EWER, EWER, EW

ERER, EWER, EWER, EWER, EWER, EWER, EW

2.1252.1251.3122.1252.1251.8752.1252.1252.1252.1252.1252.125

RTRTP/ERTRTP/ERTRTRTRTRTRT

RT620SQRT650SQEW4689SQRT880SQRT902SQER4983SQRT1010SQRT1120SQRT1150BSQRT1150SQRT1140SQRT1400SQ

435314353043484435074225443491435164351743522435214351843519

29

SPECIAL SOCKETSS

OC

KE

TS

Socket Desc. Order No. Fits Round Tube Size I.D. Tube Size (In.) Fits Stem Size (In.)

RX1000RX1250RX1500RX1620

41482414834148441485

1” - 16 GA11⁄4” - 16 GA11⁄2” - 16 GA15⁄8” - 16 GA

.870 - 1.01.120 - 1.251.375 - 1.5

1.495 - 1.625

1⁄ 2 - 13 x21⁄ 8 - 21⁄41⁄ 2 - 13 x21⁄ 8 - 21⁄41⁄ 2 - 13 x21⁄ 8 - 21⁄41⁄ 2 - 13 x21⁄ 8 - 21⁄4

Socket Desc. Order No. Fits Square Tube Size I.D. Tube Size (In.) Fits Stem Size (In.)

SX1000SX1250SX1500SX1620

41486414874148841489

1” - 16 GA11⁄4” - 16 GA11⁄2” - 16 GA15⁄8” - 16 GA

.870 - 1.01.120 - 1.251.375 - 1.5

1.495 - 1.625

1⁄ 2 - 13 x21⁄ 8 - 21⁄ 4

1⁄ 2 - 13 x21⁄ 8 - 21⁄ 4

1⁄ 2 - 13 x21⁄ 8 - 21⁄ 4

1⁄ 2 - 13 x21⁄ 8 - 21⁄ 4

Rubber Expansion

Note: Expansion Sockets to be used with 1/2 - 13 threaded stem casters.

Page 30: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Industrial Duty

A — Special TopPlate Size

C — Swivel StemCaster with Brake

D — Special TopPlate Size

G — Threaded Stem

H — Heavy Duty

HX — Extra Heavy-Duty

K — Swivel Stem

KP — Kingpinless

N — NSF Approved

SHX — Spring Action

S — Stainless Steel

1 — Swivel

5 — Rigid

3 — Swivel

97 — Rigid

4 — Swivel

77 — Rigid

47 — Rigid

14 — Swivel

34 — Rigid

12 — Swivel

32 — Rigid

13 — Swivel

33 — Rigid

15 — Swivel

35 — Rigid

16 — Swivel

36 — Rigid

8 — Swivel

87 — Rigid

06 — Semi-Steel — Roller Bearing07 — Forged Steel Wheel — Tapered Bearing08 — Powdered Iron — Plain Bore16 — Mold-on Rubber Balloon — Ball Bearing18 — Mold-on Rubber — Roller Bearing19 — Pneumatic — Ball Bearing21 — Soft Rubber 27 — Hard Rubber 30 — Phenolic — Delrin or Plain Bearing31 — Phenolic — Roller Bearing35 or 35H — Glass Filled Nylon — Roller Bearing38HD — Heavy Duty Mold-On Polyurethane—Roller Bearing38HDT — Heavy Duty —Tapered Roller Bearing38 — Mold-on Urethane — Roller Bearing40 — K-Wheel® — Delrin Bearing41 — K-Wheel® — Roller Bearing41B—Super K-Wheel® — Precision Ball Bearing41T—Super K-Wheel® — Tapered Roller Bearing42 — K-Wheel® — Plain Bore43 — K-Wheel® — Precision Ball Bearing60 — Polypropylene Ribbed — Plain Bearing61 — Polypropylene Ribbed — Roller Bearing60S— Polypropylene — Straight Sided — Plain Bore61S— Polypropylene — Straight Sided — Roller Bearing64W or 64W-HT — Reinforced Thermoplastic — Plain Bearing65W or 65W-HT — Reinforced Thermoplastic — Roller Bearing67W or 67W-HT — Reinforced Thermoplastic — PrecisionBearing81 — Duraflex — Roller Bearing82 — Duraflex — Ball Bearing90 — Dyna-Tred (TPR) — Delrin Bearing91 — Dyna-Tred (TPR) — Roller Bearing92 — Dyna-Tred (TPR) — Ball Bearing93 — Dyna-Tred (TPR) — Precision Ball Bearing96 — Dyna-Tred (PU) — Delrin Bearing97 — Dyna-Tred (PU) — Ball Bearing98 — Dyna-Tred (PU) — Roller Bearing

99 — Dyna-Tred (PU) — Precision Ball Bearing

2

21⁄2

3

31⁄2

4

5

6

8

10

12

14

16

B — Variation fromstandardwheel

BM — Black OxideFinish

B&N — Bolt & Nut Axle

CDX — “Condux”(Conductive)

CT — Zinc Dichromate Finish

GS — Grease Seal

GSS — Grease Seal Swivel Only

GSW — Grease Seal Wheel Only

PL2 — 2 PositionLock

PL4 — 4 PositionLock

R — Riveted Axle

RB — Rollock Brake

SB — Side Brake

S — Stainless Steel

TG — Thread Guard

TB — Total Brake

TSB — Thumb ScrewBrake

V — V-GroovedWheel

WFB — Wheel FaceBrake

WFCB— Wheel FaceContact Brake

ZC — Zinc

HXPrefix Letter

14Rigid or SwivelConstruction

41BKind of Wheel and Bearing

8Wheel

Diameter

TSBSuffix Options

30

Caster NumberingSystem

Faultless manufactures industrial casters in many types, sizes, and styles — some 10,000 differ-ent items in all. To identify them, we’ve developed an alpha-numerical Industrial CasterNumbering System. The illustration breaks down one caster number into its component parts, soyou can see how it works. The chart lists other letters and numbers, and what each one means.

Page 31: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

31

Dyna-Tred TPR

Thermoplastic rubber resists

chemicals, high temperatures,

and wear. Tough polypropylene

hub won’t dent, mar, or stain.

(Gray Tread)

D - 65-70A, TR -40°F to +180°F

* Also Available Super SoftVersion - 55A

Four PositionSwivel Lock

Cam-Style Brake Rollock Brake Grease Seal

Wheel Selection

Semi-Steel

Cast iron toughened with

steel, this wheel has a high

load rating and exceptionally

long wear life. Recommended

for wood and concrete floors.

D - N/A, TR -40°F to +800°F

(With optional high

temp grease)

Mold-on Rubber(Vulcanized

Rubber Tread)

Cushioned rubber tread

permanently vulcanized to a

semi-steel core is

recommended for quiet

movement with heavy loads.

D - 75A, TR -40°F to +158°F

Phenolic(Plaskite)

Phenolic compound rein-forced with macerated fabricmakes a high-strength, high-impact wheel resistant to oil,gasoline, even dilute acids.D - 75D, TR -40°F to +300°F

Mold-onPolyurethane(Duro Tred)

Polyurethane tread

permanently vulcanized to a

semi-steel core delivers a

cushioned ride, excellent

mobility, and long wear under

heavy loads.

D - 95A, TR -40°F to +180°F

K-Wheel

High-strength solid urethane

withstands extreme

temperatures. Load charac-

teristics of steel with smooth

ride. Steam cleanable. Also

available with Precision

Bearing.

D - 55D, TR -50°F to +230°F

Polypropylene(Polyflex)

Polypropylene wheel is light in

weight, low in cost, high in

impact strength. It resists water

and chemical absorption, with-

stands steam cleaning.

D - 60D, TR -20°F to +180°F

RT

Unique waffle design, special-

ly blended reinforced thermo-

plastic material and specific

processing make for a

durable, high performance,

cost effective wheel.

D - 65D, TR -20°F to +250°F

High Temp:

D - 65D, TR -20°F to +480°F

Dyna-Tred PU

High-load capacity and extend-

ed wear. Polyurethane resists

chemical absorption. Tough

polypropylene hub won’t dent,

fade, or stain. (Red Tread)

D - 100A, TR -40°F to +180°F

Duraflex

Solid cushion tire is puncture

proof and impact resistant.

Tire is mounted on a

rugged corrosion free

polypropylene hub.

D - 75A, TR -40°F to +158°F

Options

Balloon Wheel

Solid cushion tire is puncture

proof and impact resistant. Tire is

mounted on a

zinc plate cast iron hub.

D - 75A, TR -40°F to +158°F

Total LockBrake

Pneumatic

Tube-type, pressurized tirecombines shock absorptionwith quiet operation andeasy rolling.TR -40°F to +158°F

D — Denotes Durometer Hardness TR — Denotes Temperature Range

Page 32: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Swivel Casters — Horn and bearing race

way are formed from a single piece of heavy-

gauge steel, deeply corrugated to withstand

stress and prevent distortion under full rated

load

• Load Bearing — Single row of hardened,

polished ball bearings roll freely in a

large-diameter, lubricated raceway

• Kingpin — Riveted and coined for durability

in rated service

• Wheel Bearings — Plain sealed ball bearings

and precision bearings

• Finish — Corrosion-resistant zinc

Load Capacity 90-450 Lbs. Each Caster

Series 100-500

WheelDia. (In.)

(A)

OverallHt. (In.)

(B)

AxleSize(In.)

SwivelRadius (In.)

(C)

100 Series SwivelSize of Top

Plate (In.) (DxE)Mounting Hole

Spacing (In.) (FxG)

MountingBolt Dia. (In.)

Swivel & Rigid

500 Series RigidSize of Top

Plate (In.) (DxE)Mounting Hole

Spacing (In.) (FxG)

2

21⁄23

4

21⁄233⁄16

313⁄16

5

1⁄45⁄163⁄8

7⁄16

111⁄16

21⁄423⁄833⁄16

17⁄8x29⁄16

23⁄4x313⁄16

31⁄8x41⁄84x51⁄8

15⁄16x21⁄813⁄4x3

23⁄8x33⁄8to37⁄16

3 x 4

1⁄45⁄165⁄163⁄8

11⁄2x221⁄32

21⁄4x47⁄16

21⁄2x415⁄16

31⁄8x61⁄4

15⁄16x21⁄811⁄16x31⁄213⁄16x413⁄4x5

E

F D

G

100

EG

F D500

A

B

A

C

B

32

GENERAL DUTY

Recommended for general warehouse andfactory applications such as furniture dollies,laundry carts, bakery racks, and tool boxes; agood combination of strength, durability, andeconomy.

CA

ST

ER

S

Page 33: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 90-450 Lbs. Each Caster

Series 100-500

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

Dyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUSintered IronSoft RubberSoft RubberHard RubberHard RubberPolypropyleneSintered IronSoft RubberSoft RubberHard RubberHard RubberPolypropyleneSintered IronDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUSoft RubberSoft RubberHard RubberHard RubberPhenolicPhenolicPhenolicPolypropyleneSoft RubberSoft RubberHard RubberHard RubberPolypropyleneSintered IronSoft RubberHard RubberPhenolic

DelrinDelrinDelrinDelrinPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainDelrinDelrin

PrecisionDelrinDelrin

PrecisionPlainPlainPlainPlainPlainRollerRollerPlainPlainPlainPlainPlainPlainPlainPlainPlainRoller

9090

1001001509090

150150150200100100200200200300180180180225225225175175270270300300300270225225350350350450240420450

190-2R190-2RSB196-2R196-2RSB108-2R121-2R121-2RSB127-2R127-2RSB160-2R108-21⁄2 R121-21⁄2 R121-21⁄2 SB B&N127-21⁄2 R127-21⁄2 SB B&N160-21⁄2 R108-3R190-3R190-3SB B&N193-3RTG196-3R196-3SB199-3RTG121-3R121-3SB B&N127-3R127-3SB B&N130-3 B&N131-3 B&N131-3TG B&N160-3R121-4R121-4SB B&N127-4R127-4SB B&N160-4R108-4R121-4BR127-4BR131-4 B&N

25030248562487324874250282508225086251242512525190250362508325160251282513125188250492486724868248702487524876248782509125095251362515125174251792518025189250982509625149251762519125057251002515325181

590-2R-

596-2R-

508-2R521-2R

-527-2R

-560-2R508-21⁄2 R521-21⁄2 R

-527-21⁄2 R

-560-21⁄2 R508-3R590-3R

-593-3RTG596-3R

-599-3RTG521-3R

-527-3R

-530-3 B&N531-3 B&N531-3TG B&N560-3R521-4R

-527-4R

-560-4R508-4R521-4BR527-4BR531-4 B&N

24922-

24914-

2570525748

-25783

-258272570925749

-25785

-258282571324915

-2491724916

-2491825752

-25787

-2581225814258152582925756

-25790

-2583025717257602579325818

2

11⁄8

3

1

21⁄2

15⁄16

4

11⁄4

15⁄8

1

13⁄16

13⁄8

11⁄4

NOTE: Brakes not available on precision bearing wheels

3⁄4

33SIDE BRAKE* THREAD GUARD*

Options

*Side Brake: Foot-operated friction brake positivelylocks wheel; suffix “SB”*Thread Guard: Large diameter thread guards preventloose threads and lint from binding wheel; suffix “TG”

Page 34: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

LIGHT MEDIUM DUTYC

AS

TE

RS

Load Capacity 100-400 Lbs. Each Caster

• Swivel Casters — Heavy-gauge steel top

plate is attached to a full-drawn steel horn with

hardened raceways

• Load Bearings — Two full, independent rows

of hardened, polished ball bearings roll freely

in large-diameter, lubricated raceways

• Kingpin — Fully annealed kingpin holds

raceways precisely in alignment

• Wheel Bearings — Plain sealed ball bearings

and precision bearings

• Finish—Corrosion-resistant zinc

Recommended for tool boxes, bakeryracks, dollies, stock trucks, hotel trucks,and other institutional uses requiringgood mobility.

Series 400-7700

34

Hard rubber

K-Wheel

Polypropylene

RTDyna-Tred TPRGrey Tread

Dyna-Tred PUDark Grey Tread

Wheel Options

Soft Rubber

Page 35: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 100-400 Lbs. Each Caster

Series 400-7700

Optional Top Plates: Add “A” or “D” prefix to caster number - Ex: A421-3

D 400D 4700

OPTIONS:1. Rollock Brake (Add RB Suffix - Ex: 496-4RB) 31⁄2”, 4”, 5” Swivel Casters only.2. Thread Guards (Add TG Suffix - Ex: 427-4SB)3. Side Brake (Add SB Suffix - Ex: 496-4TG)4. Wheel Face Brake (Add WFB Suffix - Ex: 496-4WFB)

NOTE: Wheel Face Brake should not be used with High Temperature RT Wheel Casters.Bolt and Nut Axle assembly standard on this product line.

Mounting Bolt Dia. — 5⁄16”Axle Size — 3⁄8”; *21⁄2x11⁄8 axle size is 5⁄16”

33⁄425⁄8to 3

3 to 35⁄845⁄8

A 400A 4700 31⁄8

23⁄8

313⁄32

41⁄8

13⁄427⁄8

215⁄16

35⁄8 400

OPTIONAL TOP PLATES

Wheel Diameter (A)Overall Height (B)Swivel Radius (C)

21⁄2”35⁄16”23⁄8”

3”313⁄16”23⁄4”

31⁄2”43⁄4”33⁄16”

4”5”

37⁄16”

5”61⁄8”

315⁄16”

6”71⁄16”43⁄8”

AC

B

A

B

35

41⁄8

37⁄8

215⁄16

215⁄1613⁄47700

13⁄421⁄2

215⁄16

35⁄8 400*

*This top plate is also used on H400

Side Brake Rollock Brake

Options

Wheel FaceBrake

3-1/2”, 4”, 5”Sizes

2-1/2”, 3”sizes

Thread Guard*

*Side Brake: Foot-operated friction brake positively locks wheel; suffix “SB”*Thread Guard: Large diameter thread guards prevent loose threads and lint from binding wheel; suffix “TG”

Page 36: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

2

Load Capacity 100-400 Lbs. Each Caster

Series 400-7700

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

Soft RubberHard RubberPolypropyleneSoft RubberHard RubberK-WheelPolypropyleneDyna-Tred TPRDyna-TredTPRDyna-Tred PUDyna-Tred PUDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUSoft RubberSoft RubberHard RubberHard RubberHard RubberPolypropyleneRT Wheel - StandardRT Wheel - High Temp.Soft RubberSoft RubberHard RubberHard RubberK-WheelPolypropyleneDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUPolypropyleneRT Wheel - StandardRT Wheel - High Temp.RT Wheel - High Temp.Soft RubberSoft RubberHard RubberHard RubberK-WheelPolypropyleneDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PURT Wheel - StandardRT Wheel - High Temp.PolypropylenePolypropyleneDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PU

PlainPlainPlainPlainPlainPlainPlainDelrin

PrecisionDelrin

PrecisionDelrin

PrecisionDelrin

PrecisionPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainDelrin

PrecisionDelrin

PrecisionPlainPlainPlainPlainPlainPlainPlainPlainPlainPlainDelrin

PrecisionDelrin

PrecisionPlainPlainPlainPlainDelrin

Sealed BallDelrin

Sealed Ball

100200200175270270270180180225225225225250250200200275275275275400400200200275275400300250250300300350400400400200200300300400350300300325325400400400400325325350350

421-21⁄2427-21⁄2460-21⁄2421-3427-3442-3460-3490-3493-3TG496-3499-3TG490-31⁄2493-31⁄2TG496-31⁄2499-31⁄2TG421-31⁄2A421-31⁄2TG427-31⁄2A427-31⁄2D427-31⁄2460S-31⁄2464W-31⁄2464W-HT-31⁄2421-4A421-4427-4A427-4442-4460S-4490-4 493-4TG496-4499-4TGA460S-4464W-4464W-HT-4A464W-HT-4421-5A421-5427-5A427-5442-5460S-5490-5 493-5TG496-5499-5TG464W-5464W-HT-5460-5460-5RB490-6492-6496-6497-6

25424254472543624578254512536125518258722587325874258752565525910256582591125408254962551025511255312594025884258812541325532254602551425362254752565625916256592591725465258852588225890255332553025467255062536425519256572592825660259292588625883259372597125743259382597925706

7721-21⁄27727-21⁄27760-21⁄27721-37727-37742-37760-37790-37793-3TG7796-37799-3TG7790-31⁄27793-31⁄2TG7796-31⁄27799-31⁄2TG7721-31⁄2A4721-31⁄2TG7727-31⁄2A4727-31⁄2D4727-31⁄27760S-31⁄27764W-31⁄27764W-HT-31⁄27721-4A4721-47727-4A4727-47742-47760S-47790-47793-4TG7796-47799-4TGA4760S-47764W-47764W-HT-4

-7721-5A4721-57727-5A4727-57742-57760S-57790-57793-5TG7796-57799-5TG7764W-57764W-HT-57760-5

-4790-64792-64796-64797-6

251102511125112251132511425115251162743627437274332743427274271692727727170251182720725119272082723527191274302742727280272132509927307251022510527275272332727827234272092743127428

-27281273102510927313272992729327276273112727927312274322742927392

-27257272512724027241

21⁄2 11⁄8

3 11⁄4

31⁄215⁄16

11⁄4

11⁄2

4

11⁄2

11⁄2

5

13⁄86

11⁄4

11⁄4

Other wheel materials available. Contact factory. See page 34 for dimensional chart.

36

Page 37: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

31⁄2

Top Plate SpecsRigid & Swivel Mounting Bolt Spacing — 1-3⁄4” x 2-15⁄16”Swivel Overall Plate Dimensions — 2-7⁄8” x 3-5⁄8”Rigid Overall Plate Dimensions — 2-15⁄16 x 4-1⁄8”

Load Capacity 180-325 Lbs. Each Caster

Series 800/8700

Contact factory for the following: * Directional locks, Hollow King Pin Casters, and other wheel materials.

Mounting Bolt Dia. — 5⁄16”Axle Size — 3⁄8” 37

Wheel Diameter (A)Overall Height (B)Swivel Radius (C)

4”5-7/16”4-1/8”

5”6-1/2”4-1/8”

AC B

AB

This product line offers the feature of a totallock brake, which locks the wheel and swivelsimultaneously. This series has simular char-acteristic and applications to our 400 series,including the same top plate dimensions.The series also has an identical matchingseries made of Stainless steel, the S800series.

LIGHT MEDIUM DUTY

3”4-3/8”4-1/8”

800 Total Lock

Wheel Diameter (A)Overall Height (B)Swivel Radius (C)

4”5-7/16”3-5/8”

5”6-1/2”4-1/8”

3”4-3/8”3-1/8”

800 Swivel

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

Dyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUDyna-Tred PU

Dyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUDyna-Tred PUDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PU

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

DelrinDelrin

Precision

180180180180225225225225

250250250250300300300300300300300300325325325

890-3890-3-TB893-3893-3-TB896-3896-3-TB899-3899-3-TB

890-4890-4-TB893-4893-4-TB896-4896-4-TB899-4899-4-TB890-5890-5-TB893-5893-5-TB896-5896-5-TB899-5

8790-3—

8793-3—

8796-3—

8799-3—

8790-4—

8793-4—

8796-4—

8799-4—

8790-5—

8793-5—

8796-5—

8799-5

36016—

36018—

36020—

36022—

36024—

36026—

36028—

36130—

36132—

36134—

36136—

36138

4

11⁄4

5

11⁄4

3

11⁄4

2400424005240062400724008240092401024011

240122401324014240152401624017240182401924020240212402224023240242402524026

11⁄4 Available - Contact Factory

CA

ST

ER

S

Page 38: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 180-325 Lbs. Each Caster

Contact factory for the following: * Directional locks, Hollow King Pin Casters, and other wheel materials.

Mounting Bolt Dia. — 5⁄16”Axle Size — 3⁄8”

AC B

AB

This series is the sister to our 800 series.All functions and dimensions are the sameexcept this series is manufactured in stain-less steel.

LIGHT MEDIUM DUTYC

AS

TE

RS

38

Wheel Diameter (A)Overall Height (B)Swivel Radius (C)

4”5-7/16”4-1/8”

5”6-1/2”4-1/8”

3”4-3/8”4-1/8”

800 Total Lock

Wheel Diameter (A)Overall Height (B)Swivel Radius (C)

4”5-7/16”3-5/8”

5”6-1/2”4-1/8”

3”4-3/8”3-1/8”

800 Swivel

Top Plate SpecsRigid & Swivel Mounting Bolt Spacing — 1-3⁄4” x 2-15⁄16”Swivel Overall Plate Dimensions — 2-7⁄8” x 3-5⁄8”Rigid Overall Plate Dimensions — 2-15⁄16 x 4-1⁄8”

Series S800/8700 (Stainless Steel)

31⁄2

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

Dyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUDyna-Tred PU

Dyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUDyna-Tred PUDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUDyna-Tred PU

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

DelrinDelrin

PrecisionPrecision

180180180180225225225225

250250250250300300300300300300300300325325325325

S890-3S890-3-TBS893-3S893-3-TBS896-3S896-3-TBS899-3S899-3-TB

S890-4S890-4-TBS893-4S893-4-TBS896-4S896-4-TBS899-4S899-4-TBS890-5S890-5-TBS893-5S893-5-TBS896-5S896-5-TBS899-5899-5-TB

S8790-3—

S8793-3—

S8796-3—

S8799-3—

S8790-4—

S8793-4—

S8796-4—

S8799-4—

S8790-5—

S8793-5—

S8796-5—

S8799-5—

36120—

36122—

36124—

36126—

36128—

36130—

36132—

36134—

36136—

36138—

36140—

36142—

4

11⁄4

5

11⁄4

3

11⁄4

2405624057240582405924060240612406224063

24064240652406624067240682406924070240712407224073240742407524076240772407824079

11⁄4 Available - Contact Factory

Page 39: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Top Plate — Made from 1⁄4” carbon steel, heat

treated to give added strength

• Upper Raceway — Coined 5⁄16” raceway pro-

vides top performance under maximum rated

loads

• Lower Raceway — 1⁄4” diameter, hardened

ball bearings roll freely in a hardened raceway

• Kingpin — Cold headed 3⁄4” diameter kingpin

holds raceways precisely in alignment

• Horn Side Members — Formed steel is

welded to cold formed steel upper raceway

• Wheel Bearings — Plain, self-lubricating or

roller bearings and precision bearings are

available

• Lubrication — Fittings are installed for both

swivel raceway and wheel bearings

as required

• Finish — Corrosion-resistant zinc

Optional Top Plate:Add A Prefix - Ex: A1431-6

37⁄83

25⁄8

335⁄8

41⁄214003400

41⁄251⁄2

541⁄8

A1400A3400

39

Load Capacity 300-1,050 Lbs. Each Caster

Series 1400-3400

MEDIUM HEAVY DUTY

This series is the everyday workhorse of

our caster line. Its versatility with a broad

wheel selection makes it ideal for most

general medium-heavy duty industrial

applications, such as platform trucks, wire

shelving, and other warehouse trucks and

carts for commercial use.

CA

ST

ER

S

Refer to page 31 for wheel selections.

Page 40: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 300-1,050 Lbs. Each Caster

Series 1400-3400

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

4 2

11⁄2

5 2

6 2

40

Semi-SteelMold-on RubberRT Wheel - StandardRT Wheel - High Temp.RT Wheel - StandardRT Wheel - High Temp.RT Wheel - StandardRT Wheel - High Temp.Mold-on PolyurethaneK-WheelK-WheelK-WheelPolypropylenePolypropyleneDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUPhenolicSemi-SteelMold-on RubberRT Wheel - StandardRT Wheel - High Temp.RT Wheel - StandardRT Wheel - High Temp.RT Wheel - StandardRT Wheel - High Temp.Mold-on PolyurethaneK-WheelK-WheelK-WheelPolypropylenePolypropyleneDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUPhenolicPhenolicDuraflexSemi-SteelMold-on RubberRT Wheel - StandardRT Wheel - High Temp.RT Wheel - StandardRT Wheel - High Temp.RT Wheel - StandardRT Wheel - High Temp.Mold-on PolyurethaneK-Wheel

RollerRollerDelrin

H.T. BushingRollerRoller

PrecisionPrecision

RollerDelrinRoller

PrecisionPlainRollerDelrinRoller

PrecisionDelrinRoller

PrecisionRollerRollerRollerDelrin

H.T. BushingRollerRoller

PrecisionPrecision

RollerDelrinRoller

PrecisionPlainRollerDelrinRoller

PrecisionDelrinRoller

PrecisionDelrinRollerRollerRollerRollerDelrin

H.T. BushingRollerRoller

PrecisionPrecision

RollerDelrin

700380400400700700700700700700700700400400350350350600600600700900380650650900900900900900900900900500500450450450750750750900900300900420650650900900900900900900

1406-4x21418-4x21464W-4x21464W-HT-4x21465W-4x21465W-HT-4x21467W-4x21467W-HT-4x21438-4x21440-4x21441-4x21443-4x21460-4x21461-4x21490-4x21491-4x21493-4x21496-4x21498-4x21499-4x21431-4x21406-5x21418-5x21464W-5x21464W-HT-5x21465W-5x21465W-HT-5x21467W-5x21467W-HT-5x21438-5x21440-5x21441-5x21443-5x21460-5x21461S-5x21490-5x21491-5x21493-5x21496-5x21498-5x21499-5x21430-5x21431-5x21481-6x11⁄21406-6x21418-6x21464W-6x21464W-HT-6x21465W-6x21465W-HT-6x21467W-6x21467W-HT-6x21438-6x21440-6x2

269262683726221264002622226401262232640226822267642678026897269052690826212262142690326213262152691626819268142684026226264032622926404262322640526832267682678426898269062690926724269822690426727269852691726810268162697726811268272622726406262302640726233264082682826772

3406-4x23418-4x23464W-4x23464W-HT-4x23465W-4x23465W-HT-4x23467W-4x23467W-HT-4x23438-4x23440-4x23441-4x23443-4x23460-4x23461-4x23490-4x23491-4x23493-4x23496-4x23498-4x23499-4x23431-4x23406-5x23418-5x23464W-5x23464W-HT-5x23465W-5x23465W-HT-5x23467W-5x23467W-HT-5x23438-5x23440-5x23441-5x23443-5x23460-5x23461S-5x23490-5x23491-5x23493-5x23496-5x23498-5x23499-5x23430-5x23431-5x23481-6x11⁄23406-6x23418-6x23464W-6x23464W-HT-6x23465W-6x23465W-HT-6x23467W-6x23467W-HT-6x23438-6x23440-6x2

271602712727442274842744327482274442748527159270402704527529270752707927162274742753327090274752753427115271232712927462274862746527487274682748827151270412704627530270762708027027270332753527030270362753625073271142715327124271112746327489274662749027469274912712027042

Page 41: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 300-1,050 Lbs. Each Caster

Series 1400-3400

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

8 2

OPTIONS: 1. Rollock Brake (Add RB Suffix - Ex: 1491-6RB)

See accessory page 62. Grease Seals (Add GS Suffix - Ex: 1491-6GS)

See accessory page 63. Cam Style Brake (Add SB Suffix - Ex: 1491-6SB)

See accessory page 74. Thread Guard, contact factory (Add TG suffix - Ex: 1491-6TG)5. PL4 Field Mountable Four Position Swivel Lock available. See accessory page 76. Total Lock (Add TB Suffix - Ex: 1491-6TB) See accessory page 7

Mounting Bolt Diameter — 3⁄8”Axle Size — 1⁄2”

6 2

AC

B

A

B

41

K-WheelK-WheelPolypropylenePolypropyleneDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna-Tred PUPhenolicPhenolicBalloonSemi-SteelMold-On RubberRT-Wheel - StandardRT-Wheel -HighTemp.RT-Wheel - StandardRT-Wheel -HighTemp.RT-Wheel - StandardRT-Wheel -HighTemp.Mold-On PolyurethaneK-WheelK-WheelK-WheelPolypropylenePolypropyleneDuraflexDyna-Tred TPRDyna-Tred TPRDyna-Tred TPRDyna-Tred PUDyna-Tred PUDyna Tred PUPhenolicPhenolic

RollerPrecision

PlainRollerDelrinRoller

PrecisionDelrinRoller

PrecisionDelrinRollerBall

RollerRollerDelrin

H.T. BushingRollerRoller

PrecisionPrecision

RollerDelrinRoller

PrecisionPlainRollerRollerDelrinRoller

PrecisionDelrinRoller

PrecisionDelrinRoller

900900550550550550550900900900900900300

1050500675675

10501050105010501000105010501050600600500700700700

10001000100010501050

1441-6x21443-6x21460-6x21461-6x21490-6x21491-6x21493-6x21496-6x21498-6x21499-6x21430-6x21431-6x21416-6x21406-8x21418-8x21464W-8x21464W-HT-8x21465W-8x21465W-HT-8x21467W-8x21467W-HT-8x21438-8x21440-8x21441-8x21443-8x21460-8x21461-8x21481-8x21490-8x21491-8x21493-8x21496-8x21498-8x21499-8x21430-8x21431-8x2

266902689926885269102672526723264862672826986267712680926817268012681326823262282640926231264102623426411268292677626694269002690726911269792672626984269202672926987269212654826818

3441-6x23443-6x23460-6x23461-6x23490-6x23491-6x23493-6x23496-6x23498-6x23499-6x23430-6x23431-6x23416-6x23406-8x23418-8x23464W-8x23464W-HT-8x23465W-8x23465W-HT-8x23467W-8x23467W-HT-8x23438-8x23440-8x23441-8x23443-8x23460-8x23461-8x23481-8x23490-8x23491-8x23493-8x23496-8x23498-8x23499-8x23430-8x23431-8x2

270472753127077270812702827155273982703127037271022715427116270842712527112274642749627467274972747027498271302704427048275322707827082271612702927035275372703227038275382505327118

Wheel Diameter (A) 4” 5” 6” 8”Overall Height (B) 55⁄8” 61⁄2” 71⁄2” 91⁄2”Swivel Radius (C) 33⁄4” 41⁄4” 5” 61⁄8”

Page 42: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CA

ST

ER

SMEDIUM HEAVY DUTY

• Horn Side Member — 8-gauge thick

stainless steel (Grade 304) is welded to cold

forged top plate

• Upper Raceway — Fully hardened 5⁄16”

diameter stainless steel ball bearings in a large

diameter raceway provide top performance

under maximum rated loads

• Lower Raceway — Large diameter, 1⁄4”

hardened stainless steel ball bearings roll freely

in a large diameter lubricated raceway

• Kingpin — Cold headed 3⁄4” diameter kingpin

holds raceways precisely in alignment

• Wheel Bearings — Plain, Delrin, or sealed

roller bearings are also available

41⁄235⁄8

3

25⁄83

37⁄8

42

Stainless Steel 1400/3400 SeriesLoad Capacity 450-1,050 Lbs. Each Caster

Our popular 1400 series now available in atough, all-stainless steel construction. Ideal forall demanding medium-heavy duty applicationsin corrosive environments. S1400 Casters arecompatible with the full array of Faultless high performance wheels and accessories. High per-formance wheels are standard with Delrin bear-ings for performance in chemicals, oils, or washdown applications.

RT Wheel

Wheel Options

PhenolicDyna-Tred PU K-WheelDyna-Tred TPR Polypropylene

Page 43: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

K-WheelPolypropyleneRT - StandardRT - High Temp.PhenolicK-WheelPolypropyleneRT - StandardRT - High Temp.Dyna-Tred TPRDyna-Tred PUPhenolicK-WheelPolypropyleneRT - StandardRT - High Temp.Dyna-Tred TPRDyna-Tred PUPhenolicK-WheelPolypropyleneRT - StandardRT - High Temp.Dyna-Tred TPRDyna-Tred PUPhenolic

DelrinDelrinDelrinPlainDelrinDelrinDelrinDelrinPlainDelrinDelrinDelrinDelrinDelrinDelrinPlainDelrinDelrinDelrinDelrinDelrinDelrinPlainDelrinDelrinDelrin

700450600600600900500650650450750650900700650650550900650

1050800675675700

1000675

S1440-4S1460-4

S1464W-4S1464W-HT-4

S1430-4S1440-5S1460-5

S1464W-5S1464W-HT-5

S1490-5S1496-5S1430-5S1440-6S1460-6

S1464W-6S1464W-HT-6

S1490-6S1496-6S1430-6S1440-8S1460-8

S1464W-8S1464W-HT-8

S1490-8S1496-8S1430-8

2944129443294452944629440294612946326931294592946629468294602948129483269322947729486294882948029501295032951029499295062950829500

S3440-4S3460-4

S3464W-4S3464W-HT-4

S3430-4S3440-5S3460-5

S3464W-5S3464W-HT-5

S3490-5S3496-5S3430-5S3440-6S3460-6

S3464W-6S3464W-HT-6

S3490-6S3496-6S3430-6S3440-8S3460-8

S3464W-8S3464W-HT-8

S3490-8S3496-8S3430-8

2952129523295182951929520295412954329538295392954629548295402956129563295582955929566295682956029581295832957829579295862958829580

OPTIONS: 1. Rollock Brake (Add RB Suffix - Ex:S1430-8RB) Available in 4”, 5”, 6”, 8”.

See accessory page 6.2. Grease Seals (Add GS Suffix - Ex:S1430-8GS)

See accessory page 6.3. Lube fittings optional.4. Stainless Steel ball bearings available with some wheels.

Stainless Steel 1400-3400 SeriesLoad Capacity 450-1,050 Lbs. Each Caster

Wheel Diameter (A) 4” 5” 6” 8”Overall Height (B) 55⁄8” 61⁄2” 71⁄4” 91⁄2”Swivel Radius (C) 33⁄4” 41⁄4” 5” 61⁄8”

Mounting Bolt Diameter — 3⁄8”, Axle Size — 1⁄2”

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

4 2

5 2

6 2

8 2

AC

B B

A

43

Stainless SteelRollock Brake

Grease Seal

Options

Page 44: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CA

ST

ER

S

• Top Plate — Extra-thick 5⁄16” carbon steel,

heat-treated for added strength and durability

in severe service

• Yoke — Cold formed 1⁄4” steel, notched for

optional 4-position lock

• Kingpin — An extra-heavy 7⁄8” diameter king

pin assembly aligns raceway

• Upper Raceway — 7⁄16” diameter hardened

ball bearings

• Lower Raceway — 5⁄16” diameter hardened

ball bearings

• Formed Side Members — Cold formed

from 1⁄4” steel for added strength, then welded

to the yoke base

• Wheel Bearings — Large diameter

industrial-grade roller bearings are standard

for all wheel sizes

• Heavy-Duty Axle — Solid 1⁄2” diameter axle

with lock nut for quick easy wheel replacement

• Lubrication — Fittings are installed for both

swivel raceway and wheel bearings

as required

• Finish — Corrosion-resistant zinc

65⁄16

51⁄4415⁄16

27⁄16

33⁄8

41⁄2

44

H1400

Load Capacity 420-1,800 Lbs. Each Caster

Series H1400-H3400

HEAVY DUTY

This series recommended for heavy-duty

trucks, dollies, platform trucks, and a vari-

ety of equipment used in industry. Both

upper and lower raceways are hardened

to resist wear for added life.

HD Mold-onPolyurethane

Phenolic

Semi-Steel Mold-onPolyurethane

Super-K

Mold-on Rubber

RTDyna-Tred TPR Dyna-Tred PU

Wheel Options

Page 45: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 420-1,800 Lbs. Each Caster

NOTE: Four Position Swivel Lock, Field Mountable, see page 7.(Add PL4 Suffix - Ex: H1406-8x2PL4)

Series H1400-H3400

Wheel Diameter (A) 6” 8” 10”Overall Height (B) 71⁄2” 101⁄8” 111⁄2”Swivel Radius (C) 53⁄8” 63⁄8” 73⁄8”

Mounting Bolt Diameter — 1⁄2”Axle Size — 1⁄2”

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

6

2

21⁄2

8

2

21⁄2

10 21⁄2

AC

B

A

B

45

Semi-SteelPolyurethanePhenolicMold-on RubberSuper KRTDyna-Tred TPRDyna-Tred PUSemi-SteelMold-on PolyurethanePhenolicMold-on RubberSemi-SteelMold-on PolyurethanePhenolicMold-on RubberSuper KDyna-Tred PUDyna-Tred TPRRTSemi-SteelMold-on PolyurethanePhenolicMold-on RubberSemi-SteelMold-on PolyurethaneMold-on Rubber

RollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRollerRollerRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRollerRollerRollerRollerRollerRoller

120012501200420

15001200550900

160016001600600

150015001400500

18001000700

1400160016001600800

18001800800

H1406-6x2H1438-6x2H1431-6x2H1418-6x2H1441B-6x2H1465W-6x2H1491-6x2H1498-6x2H1406-6x21⁄2H1438-6Hx21⁄2H1431-6x21⁄2H1418-6x21⁄2H1406-8x2H1438-8x2H1431-8x2H1418-8x2H1441B-8x2H1498-8x2H1491-8x2H1465W-8x2H1406-8x21⁄2H1438-8Hx21⁄2H1431-8x21⁄2H1418-8x21⁄2H1406-10x21⁄2H1438-10Hx21⁄2H1418-10x21⁄2

266002660926606266032624026254262362623826612266222661826615266012661026607266042624226239262372632226613266212661926616266142662326617

H3406-6x2H3438-6x2H3431-6x2H3418-6x2H3441B-6x2H3465W-6x2H3491-6x2H3498-6x2H3406-6x21⁄2H3438-6Hx21⁄2H3431-6x21⁄2H3418-6x21⁄2H3406-8x2H3438-8x2H3431-8x2H3418-8x2H3441B-8x2H3498-8x2H3491-8x2H3465W-8x2H3406-8x21⁄2H3438-8Hx21⁄2H3431-8x21⁄2H3418-8x21⁄2H3406-10x21⁄2H3438-10Hx21⁄2H3418-10x21⁄2

266252663426631266282674827493266562666126637266462664326640266262663526632266292675026663266602749426638266472664426641266392664826642

Cam-StyleWheel Brake

Four PositionSwivel Lock

Options

Page 46: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 350-2,000 Lbs. Each Caster

• Top and Yoke Plates — SAE 1045 hot drop

forged steel with precision machined raceways

• Upper Raceway — 7⁄16” diameter hardened ball

bearings in a 31⁄4” diameter precision machined

raceway

• Lower Raceway — 3⁄4” bore tapered roller bearing

• Kingbolt — 3⁄4” diameter - integrally forged with

top plate

• Position Lock — Yoke Plate notched for optional

4-position lock

• Horn Side Members — 1⁄4” thick formed steel,

double welded to the yoke plate

• Wheel Bearings — Roller or ball bearings standard

• Lubrication — Fittings are installed for both swivel

raceway and wheel bearings as required

• Finish — Corrosion-resistant zinc

Integral Kingpin—Strongest caster in its

class for applications requiring 2” wide

wheels. Rugged construction for service

under constant use in warehousing and

industry. Ideal for towing applications.

Series HX1200-HX3200

46HD Mold-onPolyurethane

Wheel Options

Phenolic

Semi-Steel Mold-onPolyurethane

Super-K

Mold-on Rubber

RTDyna-Tred TPR Dyna-Tred PU

61⁄4

41⁄2

51⁄4415⁄16

33⁄8

27⁄16

FORGED TRAILER DUTY

CA

ST

ER

S

Page 47: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 350-2,000 Lbs. Each Caster

Series HX1200-HX3200

6 2

AC

BB

A

4 2

5 2

Mounting Bolt — 1⁄2”, Axle Size — 1⁄2”

47

NOTE: Four milled notches are standard for four position swivel lock (field mountable)Consult factory for availability

Four Position Swivel Lock is field mountable (Add PL4 Suffix - Ex: HX1206-8x2PL4)Field Installed Wheel Face Contact Brake (add WFCB Suffix - Ex: HX1206-8x2WFCB)

Options: Four Position Swivel Lock, Wheel Face Contact Brake

8 2

Wheel Diameter (A) 4” 5” 6” 8”Overall Height (B) 55⁄8” 61⁄2” 71⁄2” 101⁄8”Swivel Radius (C) 311⁄16” 45⁄8” 51⁄4” 61⁄8”

Wheel Tread Load Swivel RigidDia. Width Wheel Wheel Rating Caster Order Caster Order(In.) (In.) Material Bearing (Lbs.) Desc. No. Desc. No.

Semi-Steel Roller 700 HX1206-4x2 21404 HX3206-4x2 21434Phenolic Roller 800 HX1231-4x2 21405 HX3231-4x2 21435Mold-on Polyurethane Roller 700 HX1238-4x2 21406 HX3238-4x2 21436Mold-on Rubber Roller 380 HX1218-4x2 21407 HX3218-4x2 21437K-Wheel Roller 700 HX1241-4x2 21408 HX3241-4x2 21438RT-Standard Roller 800 HX1265W-4x2 21410 HX3265W-4x2 21440RT-High Temp Roller 800 HX1265W-HT-4x2 21470 HX3265W-HT-4x2 21510Dyna-Tred TPR Roller 350 HX1291-4x2 21471 HX3291-4x2 21511Dyna-Tred PU Roller 600 HX1298-4x2 21478 HX3298-4x2 21518Semi-Steel Roller 1000 HX1206-5x2 21411 HX3206-5x2 21441Phenolic Roller 1000 HX1231-5x2 21412 HX3231-5x2 21442Mold-on Polyurethane Roller 1000 HX1238-5x2 21413 HX3238-5x2 21443Mold-on Rubber Roller 380 HX1218-5x2 21414 HX3218-5x2 21444Super-K Precision 1100 HX1241B-5x2 21415 HX3241B-5x2 21445RT-Standard Roller 1000 HX1265W-5x2 21417 HX3265W-5x2 21447RT-High Temp Roller 1000 HX1265W-HT-5x2 21479 HX3265W-HT-5x2 21519Dyna-Tred TPR Roller 450 HX1291-5x2 21486 HX3291-5x2 21526Dyna-Tred PU Roller 750 HX1298-5x2 21487 HX3298-5x2 21527Semi-Steel Roller 1200 HX1206-6x2 21418 HX3206-6x2 21448Phenolic Roller 1200 HX1231-6x2 21419 HX3231-6x2 21449Mold-on Polyurethane Roller 1250 HX1238-6x2 21420 HX3238-6x2 21450HD Mold-on Polyurethane Roller 1750 HX1238HD-6x2 21421 HX3238HD-6x2 21451Mold-on Rubber Roller 420 HX1218-6x2 21422 HX3218-6x2 21452Super-K Precision 1500 HX1241B-6x2 21423 HX3241B-6X2 21453RT-Standard Roller 1200 HX1265W-6x2 21424 HX3265W-6x2 21454RT-High Temp Roller 1200 HX1265W-HT-6x2 21425 HX3265W-HT-6x2 21455Dyna-Tred TPR Roller 550 HX1291-6x2 21494 HX3291-6x2 21534Dyna-Tred PU Roller 900 HX1298-6x2 21495 HX3298-6x2 21535Semi-Steel Roller 1500 HX1206-8x2 21426 HX3206-8x2 21456Phenolic Roller 1400 HX1231-8x2 21427 HX3231-8x2 21457Mold-on Polyurethane Roller 1500 HX1238-8x2 21428 HX3238-8x2 21458HD Mold-on Polyurethane Roller 2000 HX1238HD-8x2 21429 HX3238HD-8x2 21459Mold-on Rubber Roller 500 HX1218-8x2 21430 HX3218-8x2 21460Super-K Precision 1800 HX1241B-8x2 21431 HX3241B-8x2 21461RT-Standard Roller 1400 HX1265W-8x2 21432 HX3265W-8x2 21462RT-High Temp Roller 1400 HX1265W-HT-8x2 21433 HX3265W-HT-8x2 21463Dyna-Tred TPR Roller 700 HX1291-8x2 21502 HX3291-8x2 21542Dyna-Tred PU Roller 1000 HX1298-8x2 21503 HX3298-8x2 21543

Page 48: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 600-2,500 Lbs. Each Caster

• Top and Yoke Plate — SAE 1045 hot drop forged steel with raceway

• Upper Raceway — 7⁄16” diameter hardened

ball bearings

• Lower Raceway — 3⁄4” bore tapered roller

bearings

• Kingbolt — 3⁄4”, integrally forged with the top

plate for precision fit

• Position Lock — Yoke Plate notched for

optional 4-position lock

• Horn Side Members — 5⁄16” thick steel, double welded to the yoke plate

• Wheel Bearings — Roller or ball bearing

standard

• Lubrication — Fittings are installed for both

swivel raceway and wheel bearings

as required

• Finish — Corrosion-resistant zinc

Series HX1300-HX3300

48

FORGED TRAILER DUTY

61⁄4

41⁄2

51⁄4415⁄16

33⁄8

27⁄16

This caster features 7/16” diameter hard-

ened steel balls in a 3-1/4” diameter race-

way and a 3/4” integrally forged kingpin

operating in a tapered roller bearing. This

caster is designed for severe operating

conditions and heavy loads.

HD Mold-onPolyurethane

Wheel Options

Phenolic Semi-Steel Mold-onPolyurethane

Super-K Mold-on Rubber

CA

ST

ER

S

Page 49: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 600-2,500 Lbs. Each Caster

Series HX1300-HX3300

Wheel Diameter (A) 6” 8” 10” 12”Overall Height (B) 71⁄2” 101⁄8” 111⁄2” 131⁄2”Swivel Radius (C) 53⁄8” 69⁄16” 77⁄8” 91⁄8”

NOTE: Four milled notches are standard for four position swivel lock(field mountable)Four Position Swivel Lock is field mountable. See page 7.Wheel Face Contact Brakes see page 9. Factory or field installed.Four Position Swivel Lock (Add PL4 Suffix - Ex: HX1306-8x3PL4)

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderRigid

CasterDesc.

OrderNo.

6

21⁄2

3

8

21⁄2

3

10

21⁄2

3

AC

B B

A 49

12

21⁄2

3

Mounting Bolt Diameter — 1⁄2”, Axle Size — 3⁄4”

Semi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-K

RollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRollerRollerRollerRollerRollerRoller

Precision

2500160016502150600

16202500200021002450700

20002500200021002500800

20002500250025002500850

2500250025002500900

25002500250025002500100025002500250025002500900

250025002500250011502500

HX1306-6x21⁄2HX1331-6x21⁄2HX1338-6x21⁄2HX1338HD-6x21⁄2HX1318-6x21⁄2HX1341B-6x21⁄2HX1306-6x3HX1331-6x3HX1338-6x3HX1338HD-6x3HX1318-6x3HX1341B-6x3HX1306-8x21⁄2HX1331-8x21⁄2HX1338-8x21⁄2HX1338HD-8x21⁄2HX1318-8x21⁄2HX1341B-8x21⁄2HX1306-8x3HX1331-8x3HX1338-8x3HX1338HD-8x3HX1318-8x3HX1341B-8x3HX1306-10x21⁄2HX1338-10x21⁄2HX1338HD-10x21⁄2HX1318-10x21⁄2HX1341B-10x21⁄2HX1306-10x3HX1331-10x3HX1338-10x3HX1338HD-10x3HX1318-10x3HX1341B-10x3HX1306-12x21⁄2HX1331-12x21⁄2HX1338-12x21⁄2HX1338HD-12x21⁄2HX1318-12x21⁄2HX1306-12x3HX1331-12x3HX1338-12x3HX1338HD-12x3HX1318-12x3HX1341B-12x3

HX3306-6x21⁄2HX3331-6x21⁄2HX3338-6x21⁄2HX3338HD-6x21⁄2HX3318-6x21⁄2HX3341B-6x21⁄2HX3306-6x3HX3331-6x3HX3338-6x3HX3338HD-6x3HX3318-6x3HX3341B-6x3HX3306-8x21⁄2HX3331-8x21⁄2HX3338-8x21⁄2HX3338HD-8x21⁄2HX3318-8x21⁄2HX3341B-8x21⁄2HX3306-8x3HX3331-8x3HX3338-8x3HX3338HD-8x3HX3318-8x3HX3341B-8x3HX3306-10x21⁄2HX3338-10x21⁄2HX3338HD-10x21⁄2HX3318-10x21⁄2HX3341B-10x21⁄2HX3306-10x3HX3331-10x3HX3338-10x3HX3338HD-10x3HX3318-10x3HX3341B-10x3HX3306-12x21⁄2HX3331-12x21⁄2HX3338-12x21⁄2HX3338HD-12x21⁄2HX3318-12x21⁄2HX3306-12x3HX3331-12x3HX3338-12x3HX3338HD-12x3HX3318-12x3HX3341B-12x3

21528215292153021531215322153321536215372153821539215402154121544215452154621547215482154921552215532155421555215562155721560215622156321564215652156821569215702157121572215732157621577215782157921580215842158521586215872158821589

21464214652146621467214682146921472214732147421475214762147721480214812148221483214842148521488214892149021491214922149321496214982149921500215012150421505215062150721508215092151221513215142151521516215202152121522215232152421525

Page 50: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

50

Load Capacity 600-3,500 Lbs. Each Caster

• Top and Yoke Plates — 3⁄8” thick hot drop

forged from SAE 1045 steel for Extra-Heavy-

Duty construction

• Position Lock — Yoke plate notched for optional

4-position lock

• Upper Raceway — 1⁄2” diameter ball bearings

in a 4” precision machined raceway

• Lower Raceway — 1” bore tapered roller bearing

• Kingbolt — 1” kingbolt is integrally forged with

the top plate for a precision fit

• Horn Side Members — 3⁄8” thick steel, double

welded to the yoke plate

• Wheel Bearing — 1” heavy-duty roller bearing

held in place by hardened thrust washers

• Lubrication — Fittings are installed for both

swivel raceway and wheel bearings as required

• Finish — Corrosion-resistant zinc

Series HX1400-HX3400

71⁄4

51⁄4

51⁄461⁄8

41⁄8

33⁄8

HD Mold-onPolyurethane

Wheel Options

Phenolic Semi-Steel Mold-onPolyurethane

Super-K Mold-on Rubber

This caster is the strongest in its class

with an integrally forged kingpin with SAE

1045 forged top plate. Combine a 4”

diameter upper main load raceway with a

1” bore tapered roller bearing as the sec-

ondary load bearing and the result is a

serious workhorse.

CA

ST

ER

SX-HEAVY FORGEDTRAILER DUTY

Page 51: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Semi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-K

Mounting Bolt Diameter — 1⁄2”, Axle Size — 3⁄4” 51

Load Capacity 600-3,500 Lbs. Each CasterSeries HX1400-HX3400

Wheel Diameter (A) 6” 8” 10” 12”Overall Height (B) 8” 101⁄2” 121⁄2” 151⁄2”Swivel Radius (C) 51⁄4” 65⁄16” 713⁄16” 87⁄16”NOTE: Four milled notches are standard for four position swivel lock(field mountable)Consult factory for availabilityWheel Face Contact Brake see page 9. Factory or Field Installed.

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

6

21⁄2

3

8

21⁄2

3

10

21⁄2

3

12

21⁄2

3

A

C

B

A

21783217842178521786217872178821791217922179321794217952179621799218002180121802218032180421807218082180921810218112181221815218172181821819218202182321824218252182621827218282183121832218332183421835218382183921840218412184221843

HX1406-6x21⁄2HX1431-6x21⁄2HX1438-6x21⁄2HX1438HD-6x21⁄2HX1418-6x21⁄2HX1441B-6x21⁄2HX1406-6x3HX1431-6x3HX1438-6x3HX1438HD-6x3HX1418-6x3HX1441B-6x3HX1406-8x21⁄2HX1431-8x21⁄2HX1438-8x21⁄2HX1438HD-8x21⁄2HX1418-8x21⁄2HX1441B-8x21⁄2HX1406-8x3HX1431-8x3HX1438-8x3HX1438HD-8x3HX1418-8x3HX1441B-8x3HX1406-10x21⁄2HX1438-10x21⁄2HX1438HD-10x21⁄2HX1418-10x21⁄2HX1441B-10x21⁄2HX1406-10x3HX1431-10x3HX1438-10x3HX1438HD-10x3HX1418-10x3HX1441B-10x3HX1406-12x21⁄2HX1431-12x21⁄2HX1438-12x21⁄2HX1438HD-12x21⁄2HX1418-12x21⁄2HX1406-12x3HX1431-12x3HX1438-12x3HX1438HD-12x3HX1418-12x3HX1441B-12x3

21720217212172221723217242172521728217292173021731217322173321736217372173821739217402174121744217452174621747217482174921752217542175521756217572176021761217622176321764217652176821769217702177121772217752177621777217782177921780

HX3406-6x21⁄2HX3431-6x21⁄2HX3438-6x21⁄2HX3438HD-6x21⁄2HX3418-6x21⁄2HX3441B-6x21⁄2HX3406-6x3HX3431-6x3HX3438-6x3HX3438HD-6x3HX3418-6x3HX3441B-6x3HX3406-8x21⁄2HX3431-8x21⁄2HX3438-8x21⁄2HX3438HD-8x21⁄2HX3418-8x21⁄2HX3441B-8x21⁄2HX3406-8x3HX3431-8x3HX3438-8x3HX3438HD-8x3HX3418-8x3HX3441B-8x3HX3406-10x21⁄2HX3438-10x21⁄2HX3438HD-10x21⁄2HX3418-10x21⁄2HX3441B-10x21⁄2HX3406-10x3HX3431-10x3HX3438-10x3HX3438HD-10x3HX3418-10x3HX3441B-10x3HX3406-12x21⁄2HX3431-12x21⁄2HX3438-12x21⁄2HX3438HD-12x21⁄2HX3418-12x21⁄2HX3406-12x3HX3431-12x3HX3438-12x3HX3438HD-12x3HX3418-12x3HX3441B-12x3

RollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRollerRollerRollerRollerRollerRoller

Precision

2500160016502150600

16202500200021002450700

20002500200021002600800

20002800250025003350850

2500250025003100900

25003000290030003500100030003000300027003500900

350035003500350011503400

B

Page 52: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Top and Yoke Plates — 3⁄4” thick hot drop

forged SAE 1045 steel

• Upper Raceway — 5” diameter precision

radial, load bearing

• Lower Raceway — Provided with 11⁄4” tapered

roller bearing

• Kingbolt — 11⁄4” kingbolt is integrally forged with

the top plate for a precision fit between load

and thrust bearings

• Horn Side Members — 3⁄8” thick, formed steel,

double welded to the yoke plate

• Wheel Bearings — 1” tapered roller bearings

• Lubrication — Fittings are installed for both

swivel raceway and wheel bearings

as required

• Finish — Corrosion-resistant zinc

• Position Lock — Yoke plate notched for optional

4-position lock

Designed for continuous use with Heavy-

Duty power drawn trailers or severe duty

applications. This series offers excellent

trailing characteristics with long term

durability under the most severe condi-

tions.

52

71⁄2

61⁄2

6

41⁄2

Load Capacity 2,000-10,000 Lbs. Each Caster

Series HX1500-HX3500

SUPER X-HEAVY FORGED TRAILER DUTY

HD Mold-onPolyurethane

Wheel Options

Drop Forged Mold-onPolyurethane

Super-K

CA

ST

ER

S

Page 53: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 2,000-10,000 Lbs. Each Caster

Series HX1500-HX3500

AC

B B

A

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

6 3

8 3

10 3

12 3

Mounting Bolt Diameter — 1⁄2”Axle Size — 1”

53

NOTE: Four Position Swivel Lock and Wheel Face Contact Brake are factory orfield installed.Four Position Swivel Lock (Add PL4 Suffix - Ex: HX1507T-10x3PL4)Wheel Face Contact Brake (Add WFCB Suffix - Ex: HX1507T-10x3WFCB)Factory or Field Installed.

Options: Four Position Swivel Lock, Wheel Face ContactBrake

HX3507T-6x3HX3538T-6x3HX3538HDT-6x3HX3541T-6x3HX3507T-8x3HX3538T-8x3HX3538HDT-8x3HX3541T-8x3HX3507T-10x3HX3538T-10x3HX3538HDT-10x3HX3541T-10x3HX3538T-12x3HX3538HDT-12x3HX3541T-12x3

220772207822079220802208322084220852208622089220902209122092220952209622097

Drop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KDrop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KDrop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KMold-on PolyurethaneHD Mold-on PolyurethaneSuper-K

Tapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered Roller

65002100245020008000250033502500

10000300041503000350049503400

HX1507T-6x3HX1538T-6x3HX1538HDT-6x3HX1541T-6x3HX1507T-8x3HX1538T-8x3HX1538HDT-8x3HX1541T-8x3HX1507T-10x3HX1538T-10x3HX1538HDT-10x3HX1541T-10x3HX1538T-12x3HX1538HDT-12x3HX1541T-12x3

Wheel FaceContact Brake

Four PositionSwivel Lock

Options

220542205522056220572206022061220622206322066220672206822069220722207322074

Wheel Diameter (A) 6” 8” 10” 12”Overall Height (B) 81⁄2” 101⁄2” 121⁄2” 151⁄2”Swivel Radius (C) 51⁄2” 69⁄16” 79⁄16” 83⁄8”

Page 54: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Top and Yoke Plates — 1” thick hot dropforged SAE 1045 steel

• Upper Raceway — 7” diameter precision radial load bearing

• Lower Raceway — Provided with 11⁄4” tapered bearing• Kingbolt — 11⁄4” kingbolt is integrally forged with the

top plate for a precision fit between load and thrust bearing raceways

• Horn Side Members — 1⁄2” thick, formed steel, double welded to the yoke plate

• Wheel Bearings — 11⁄4” tapered roller bearings • Lubrication — Fittings are installed for both

swivel raceway and wheel bearings as required• Finish — Corrosion-resistant zinc

• Position Lock — Yoke plate notched for optional

4-position lock

54

81⁄2

81⁄2

7

7

Load Capacity 2,000-15,000 Lbs. Each Caster

Series HX1600-HX3600

SUPER X-HEAVY FORGED TRAILER DUTY

This super heavy-duty caster provides thestrength and precision needed for applica-tions such as power drawn trailer usageand other applications requiring high loadcapacities and outstanding performance.The hot forged SAE 1045 steel swivelsections are combined with precisionmachining throughout. Add a 7” mainload bearing and 1-1/4” tapered sec-ondary load bearing and you have anexceptionally strong caster.

HD Mold-onPolyurethane

Wheel Options

Drop Forged Mold-onPolyurethane

Super-K

CA

ST

ER

S

Page 55: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 2,000-15,000 Lbs. Each Caster

NOTE: Four Position Swivel Lock and Wheel Face Contact Brake are factoryor field installed.Four Position Swivel Lock (Add PL4 Suffix - Ex: HX1607T-10 x 3PL4)Wheel Face Contact Brake (Add WFCB Suffix - Ex: HX1607T-10x 3WFCB)

Series HX1600-HX3600

Mounting Bolt Dia. — 5⁄8”Axle Size — 11⁄4”

AC

B B

A

Wheel Diameter (A)Overall Height (B)Swivel Radius (C)

6”9”

51⁄4”

8”11”69⁄16”

10”13”73⁄4”

12”151⁄2”95⁄16”

NOTE: Dual wheel versions available. Consult factory for details.

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

Drop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KDrop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KDrop ForgedHD Mold-on PolyurethaneSuper-KDrop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KDrop ForgedHD Mold-on PolyurethaneSuper-KMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KHD Mold-on Polyurethane

Tapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered Roller

12000210024502000

15000250033502500

1500044003800

15000300041503000

15000530042003500495034006200

HX1607T-6x3HX1638T-6x3HX1638HDT-6x3HX1641T-6x3HX1607T-8x3HX1638T-8x3HX1638HDT-8x3HX1641T-8x3HX1607T-8x4HX1638HDT-8x4HX1641T-8x4HX1607T-10x3HX1638T-10x3HX1638HDT-10x3HX1641T-10x3HX1607T-10x4HX1638HDT-10x4HX1641T-10x4HX1638T-12x3HX1638HDT-12x3HX1641T-12x3HX1638HDT-12x4

22172221732217422175221782217922180221812218422185221862218922190221912219222195221962219722200222012220222205

HX3607T-6x3HX3638T-6x3HX3638HDT-6x3HX3641T-6x3HX3607T-8x3HX3638T-8x3HX3638HDT-8x3HX3641T-8x3HX3607T-8x4HX3638HDT-8x4HX3641T-8x4HX3607T-10x3HX3638T-10x3HX3638HDT-10x3HX3641T-10x3HX3607T-10x4HX3638HDT-10x4HX3641T-10x4HX3638T-12x3HX3638HDT-12x3HX3641T-12x3HX3638HDT-12x4

22208222092221022211222142221522216222172222022221222222222522226222272222822231222322223322236222372223822241

6 3

8

3

103

12 3

4

4

4

55

Wheel FaceContact Brake

Four PositionSwivel Lock

Options

Page 56: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Top and Yoke Plate — 1⁄4” thick SAE 1045 hot drop

forged

• Raceway — Precision machined 21⁄8” diameter for 5⁄16” balls. Induction hardened for longevity

• Kingpin — None (Kingpinless)

• Horn Side Members — 1⁄4” Formed steel welded

both sides

• Lubrication — Provided for both swivel and wheel

bearings as required

• Finish — Corrosion-resistant zinc

• Wheel Bearings — Roller and precision bearings

are available

• Milled Slots — Four slots for directional lock is

optional

43

25⁄8

335⁄8

41⁄2

56

Load Capacity 350-1,500 Lbs. Each Caster

Series KPL1400-KPL3400

KINGPINLESS MEDIUMHEAVY DUTY

An economical Kingpinless addition which

offers even more versatility to our heavy-

duty offering with the same top plate

dimensions and overall height as our

KP1400 and 1400 Series. The horn

assemblies are rated at 1,500 lbs., making

this series perfect for numerous commer-

cial applications.

HD Mold-onPolyurethane

Phenolic

Semi-Steel Mold-onPolyurethane

Super-K

Mold-on Rubber

RTDyna-Tred TPR Dyna-Tred PU

Wheel Options

CA

ST

ER

S

Page 57: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 350-1,500 Lbs. Each Caster

Series KPL1400-KPL3400

OPTIONS: 1. Side Brake (Add SB Suffix - Ex: KPL 1491-6SB)

See accessory page 7 (Use 1400 Series Brake Kit)2. Thread Guard, contact factory (Add TG suffix - Ex: KPL 1491-6TG)3. Wheel Face Brake (Add WFB Suffix - Ex: KPL 1491-6WFB)

Factory or field installed.4. Precision Bearing RT & Dyna-Tred available. Consult Factory for availability.

57

Wheel Diameter (A) 4” 5” 6” 8”Overall Height (B) 55⁄8” 61⁄2” 71⁄2” 91⁄2”Swivel Radius (C) 33⁄16” 37⁄8” 49⁄16” 6”

Mounting Bolt Diameter — 3⁄8”Axle Size — 1⁄2”

AC

B

A

B

6 2

4 2

5 2

8 2

Wheel Tread Load Swivel RigidDia. Width Wheel Wheel Rating Caster Order Caster Order(In.) (In.) Material Bearing (Lbs.) Desc. No. Desc. No.

Semi-Steel Roller 700 KPL1406-4x2 22342 KPL3406-4x2 22293Mold-on Rubber Roller 380 KPL1418-4x2 22343 KPL3418-4x2 22294Phenolic Roller 800 KPL1431-4x2 22344 KPL3431-4x2 22295Mold-on Polyurethane Roller 700 KPL1438-4x2 22345 KPL3438-4x2 22296HD Mold-on Polyurethane Roller 950 KPL1438HD-4x2 22346 KPL3438HD-4x2 22297K-Wheel Roller 700 KPL1441-4x2 22347 KPL3441-4x2 22298RT-Standard Roller 800 KPL1465W-4x2 22348 KPL3465W-4x2 22299RT-High Temp Roller 800 KPL1465W-HT-4x2 22349 KPL3465W-HT-4x2 22300Dyna-Tred TPR Roller 350 KPL1491-4x2 22350 KPL3491-4x2 22301Dyna-Tred PU Roller 600 KPL1498-4x2 22351 KPL3498-4x2 22302Semi-Steel Roller 1000 KPL1406-5x2 22354 KPL3406-5x2 22305Mold-on Rubber Roller 380 KPL1418-5x2 22355 KPL3418-5x2 22306Phenolic Roller 1000 KPL1431-5x2 22356 KPL3431-5x2 22307Mold-on Polyurethane Roller 1000 KPL1438-5x2 22357 KPL3438-5x2 22308HD Mold-on Polyurethane Roller 1250 KPL1438HD-5x2 22358 KPL3438HD-5x2 22309Super K Precision 1100 KPL1441B-5x2 22359 KPL3441B-5x2 22310RT-Standard Roller 1000 KPL1465W-5x2 22360 KPL3465W-5x2 22311RT-High Temp Roller 1000 KPL1465W-HT-5x2 22361 KPL3465W-HT-5x2 22312Dyna-Tred TPR Roller 450 KPL1491-5x2 22362 KPL3491-5x2 22313Dyna-Tred PU Roller 750 KPL1498-5x2 22363 KPL3498-5x2 22314Semi-Steel Roller 1200 KPL1406-6x2 22366 KPL3406-6x2 22318Mold-on Rubber Roller 420 KPL1418-6x2 22367 KPL3418-6x2 22319Phenolic Roller 1200 KPL1431-6x2 22368 KPL3431-6x2 22320Mold-on Polyurethane Roller 1250 KPL1438-6x2 22369 KPL3438-6x2 22321HD Mold-on Polyurethane Roller 1500 KPL1438HD-6x2 22370 KPL3438HD-6X2 22322Super K Precision 1500 KPL1441B-6x2 22371 KPL3441B-6x2 22323RT-Standard Roller 1200 KPL1465W-6x2 22372 KPL3465W-6x2 22324RT-High Temp Roller 1200 KPL1465W-HT-6x2 22373 KPL3465W-HT-6x2 22325Dyna-Tred TPR Roller 550 KPL1491-6x2 22374 KPL3491-6x2 22326Dyna-Tred PU Roller 900 KPL1498-6x2 22375 KPL3498-6x2 22327Semi-Steel Roller 1500 KPL1406-8x2 22378 KPL3406-8x2 22330Mold-on Rubber Roller 500 KPL1418-8x2 22379 KPL3418-8x2 22331Phenolic Roller 1400 KPL1431-8x2 22380 KPL3431-8x2 22332Mold-on Polyurethane Roller 1500 KPL1438-8x2 22381 KPL3438-8x2 22333HD Mold-on Polyurethane Roller 1500 KPL1438HD-8x2 22382 KPL3438HD-8x2 22334Super K Precision 1500 KPL1441B-8x2 22383 KPL3441B-8x2 22335RT-Standard Roller 1400 KPL1465W-8x2 22384 KPL3465W-8x2 22336RT-High Temp Roller 1400 KPL1465W-HT-8x2 22385 KPL3465W-HT-8x2 22337Dyna-Tred TPR Roller 700 KPL1491-8x2 22386 KPL3491-8x2 22338Dyna-Tred PU Roller 1000 KPL1498-8x2 22387 KPL3498-8x2 22339

Page 58: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CA

ST

ER

S

58

• Top and Yoke Plate — 5⁄16” thick SAE 1045

hot drop forged

• Raceway — Precision machined 25⁄16” diameter for 3⁄8” balls. Induction hardened for longevity

• Kingpin — None (Kingpinless)

• Horn Side Members — 1⁄4” Formed steel welded

both sides

• Lubrication — Provided for both swivel and wheel

bearings as required

• Finish — Corrosion-resistant zinc

• Milled Slots — Four slots for directional lock

is standard

• Wheel Bearings — Roller and precision bearings

are available

41⁄2

4

35⁄83

3

25⁄8

Load Capacity 350-2,000 Lbs. Each Caster

Series KP1400-KP3400

KINGPINLESS MEDIUMHEAVY DUTY

HD Mold-onPolyurethane

Phenolic

Semi-Steel Mold-onPolyurethane

Super-K

Mold-on Rubber

RTDyna-Tred TPR Dyna-Tred PU

Wheel Options

This Kingpinless caster offers moreversatility to our product offering with thesame top plate dimensions and overallheight as our 1400 Series. This rangereplaces the HD1400 Series. The hornassemblies are rated at 2,000 lbs., mak-ing this series perfect for commercial useapplications such as platform trucks,bakery equipment, and warehouse carts.

Page 59: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 350-2,000 Lbs. Each Caster

Series KP1400-KP3400

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

4 2

5 2

6 2

59

8 2

OPTIONS: 1. Side Brake (Add SB Suffix - Ex: KP 1491-6SB)

See accessory page 7 (Use 1400 Series Brake Kit)2. Thread Guard, contact factory (Add TG suffix - Ex: KP 1491-6TG)3. PL4 Field Mountable Four Position Swivel Lock available4. Wheel Face Brake (Add WFB Suffix - Ex: KP 1491-6WFB) 5. Precision Bearing RT & Dyna-Tred available. Consult Factory for availability.

Wheel Diameter (A) 4” 5” 6” 8”Overall Height (B) 55⁄8” 61⁄2” 71⁄2” 91⁄2”Swivel Radius (C) 33⁄16” 37⁄8” 49⁄16” 6”

Mounting Bolt Diameter — 3⁄8”Axle Size — 1⁄2”

AC

B

A

B

Semi-SteelMold-on RubberPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneK-WheelRT Wheel - StandardRT Wheel - High Temp.Dyna-Tred TPRDyna-Tred PUSemi-SteelMold-on RubberPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper KRT Wheel - StandardRT Wheel - High Temp.Dyna-Tred TPRDyna-Tred PUSemi-SteelMold-on RubberPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper KRT Wheel - StandardRT Wheel - High Temp.Dyna-Tred TPRDyna-Tred PUSemi-SteelMold-on RubberPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper KRT Wheel - StandardRT Wheel - High Temp.Dyna-Tred TPRDyna-Tred PU

RollerRollerRollerRollerRollerRollerRollerRollerRollerRollerRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRoller

700380800700950700800800350600

1000380

100010001250110010001000450750

1200420

120012501750150012001200550900

1500500

140015002000180014001400700

1000

KP1406-4x2KP1418-4x2KP1431-4x2KP1438-4x2KP1438HD-4x2KP1441-4x2KP1465W-4x2KP1465W-HT-4x2KP1491-4x2KP1498-4x2KP1406-5x2KP1418-5x2KP1431-5x2KP1438-5x2KP1438HD-5x2KP1441B-5x2KP1465W-5x2KP1465W-HT-5x2KP1491-5x2KP1498-5x2KP1406-6x2KP1418-6x2KP1431-6x2KP1438-6x2KP1438HD-6x2KP1441B-6x2KP1465W-6x2KP1465W-HT-6x2KP1491-6x2KP1498-6x2KP1406-8x2KP1418-8x2KP1431-8x2KP1438-8x2KP1438HD-8x2KP1441B-8x2KP1465W-8x2KP1465W-HT-8x2KP1491-8x2KP1498-8x2

22244222452224622247222482224922250222512225222253222562225722258222592226022261222622226322264222652226922270222712227222273222742227522276222772227822281222822228322284222852228622287222882228922290

KP3406-4x2KP3418-4x2KP3431-4x2KP3438-4x2KP3438HD-4x2KP3441-4x2KP3465W-4x2KP3465W-HT-4x2KP3491-4x2KP3498-4x2KP3406-5x2KP3418-5x2KP3431-5x2KP3438-5x2KP3438HD-5x2KP3441B-5x2KP3465W-5x2KP3465W-HT-5x2KP3491-5x2KP3498-5x2KP3406-6x2KP3418-6x2KP3431-6x2KP3438-6x2KP3438HD-6x2KP3441B-6x2KP3465W-6x2KP3465W-HT-6x2KP3491-6x2KP3498-6x2KP3406-8x2KP3418-8x2KP3431-8x2KP3438-8x2KP3438HD-8x2KP3441B-8x2KP3465W-8x2KP3465W-HT-8x2KP3491-8x2KP3498-8x2

22293222942229522296222972229822299223002230122302223052230622307223082230922310223112231222313223142231822319223202232122322223232232422325223262232722330223312233222333223342233522336223372233822339

Page 60: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Top and Yoke Plate — SAE 1045 hot drop forged steel

• Raceway — Precision machined 3” diameter

for 1⁄2” diameter balls. Induction hardened for

longevity

• Kingpin — None (Kingpinless)

• Horn Side Members — 5⁄16” thick steel, formed

and welded both sides

• Wheel Bearings — Roller and precision

bearings are available

• Lubrication — Fittings are installed for both swivel raceway and wheel bearingsas required

• Finish — Corrosion-resistant zinc

• Milled Slots — Four slots for directional lock

is standard

60

61⁄4

41⁄2

51⁄4415⁄16

33⁄8

27⁄16

Load Capacity 600-3,500 Lbs. Each Caster

Series KP1300-KP3300

KINGPINLESS FORGEDTRAILER DUTY

HD Mold-onPolyurethane

Wheel Options

Phenolic Semi-Steel Mold-onPolyurethane

Super-K Mold-on Rubber

This caster range features a single ballraceway comprised of a forged top plateand swivel assembly. They are securedwith 1/2” diameter balls in 3” diameterprecision machined raceway that isinduction hardened. This popular casteris designed to handle many combinationsof wheel diameter and width combina-tions for many load situations.

CA

ST

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S

Page 61: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

NOTE: Four milled notches are standard for Four Position Swivel LockWheel Face Contact Brakes are factory or field installed. See page 9.Four Position Swivel Lock - field mountable (Add PL4 Suffix - Ex: KP1338-8x3PL4)Wheel Face Contact Brake (Add WFCB Suffix - Ex: KP1338-8x3WFCB)

Load Capacity 600-3,500 Lbs. Each Caster

Series KP1300-KP3300

Wheel Diameter (A) 6” 8” 10” 12”Overall Height (B) 71⁄2” 101⁄8” 111⁄2” 131⁄2”Swivel Radius (C) 51⁄2” 61⁄2” 73⁄4” 91⁄4”

61

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

6

21⁄2

3

8

21⁄2

3

10

21⁄2

3

12

21⁄2

3

AC

B B

A

Mounting Bolt Diameter — 1⁄2”, Axle Size — 3⁄4”

21656216572165821659216602166121664216652166621667216682166921672216732167421675216762167721680216812168221683216842168521688216902169121692216932169621697216982169921700217012170421705217062170721708217122171321714217152171621717

KP3306-6x21⁄2KP3331-6x21⁄2KP3338-6x21⁄2KP3338HD-6x21⁄2KP3318-6x21⁄2KP3341B-6x21⁄2KP3306-6x3KP3331-6x3KP3338-6x3KP3338HD-6x3KP3318-6x3KP3341B-6x3KP3306-8x21⁄2KP3331-8x21⁄2KP3338-8x21⁄2KP3338HD-8x21⁄2KP3318-8x21⁄2KP3341B-8x21⁄2KP3306-8x3KP3331-8x3KP3338-8x3KP3338HD-8x3KP3318-8x3KP3341B-8x3KP3306-10x21⁄2KP3338-10x21⁄2KP3338HD-10x21⁄2KP3318-10x21⁄2KP3341B-10x21⁄2KP3306-10x3KP3331-10x3KP3338-10x3KP3338HD-10x3KP3318-10x3KP3341B-10x3KP3306-12x21⁄2KP3331-12x21⁄2KP3338-12x21⁄2KP3338HD-12x21⁄2KP3318-12x21⁄2KP3306-12x3KP3331-12x3KP3338-12x3KP3338HD-12x3KP3318-12x3KP3341B-12x3

21592215932159421595215962159721600216012160221603216042160521608216092161021611216122161321616216172161821619216202162121624216262162721628216292163221633216342163521636216372164021641216422164321644216482164921650216512165221653

KP1306-6x21⁄2KP1331-6x21⁄2KP1338-6x21⁄2KP1338HD-6x21⁄2KP1318-6x21⁄2KP1341B-6x21⁄2KP1306-6x3KP1331-6x3KP1338-6x3KP1338HD-6x3KP1318-6x3KP1341B-6x3KP1306-8x21⁄2KP1331-8x21⁄2KP1338-8x21⁄2KP1338HD-8x21⁄2KP1318-8x21⁄2KP1341B-8x21⁄2KP1306-8x3KP1331-8x3KP1338-8x3KP1338HD-8x3KP1318-8x3KP1341B-8x3KP1306-10x21⁄2KP1338-10x21⁄2KP1338HD-10x21⁄2KP1318-10x21⁄2KP1341B-10x21⁄2KP1306-10x3KP1331-10x3KP1338-10x3KP1338HD-10x3KP1318-10x3KP1341B-10x3KP1306-12x21⁄2KP1331-12x21⁄2KP1338-12x21⁄2KP1338HD-12x21⁄2KP1318-12x21⁄2KP1306-12x3KP1331-12x3KP1338-12x3KP1338HD-12x3KP1318-12x3KP1341B-12x3

2500160016502150600

16202500200021002450700

20002500200021002600800

20002800250025003350850

2500250025003100900

25003000290030003500100030003000300027003500900

350035003500350011503400

RollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRollerRollerRollerRollerRollerRoller

Precision

Semi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneMold-on RubberSuper-K

Page 62: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

62

• Top and Yoke Plates — 3⁄8” thick hot drop forged

from SAE 1045 steel for Extra-Heavy-Duty

construction

• Raceway — 1⁄2” diameter hardened ball bearings in

a 3-1/2” diameter induction hardened raceway

• Kingpin — None (Kingpinless)

• Horn Side Members — 3⁄8” thick steel, double welded

to the yoke plate

• Wheel Bearing — Heavy-duty roller bearing

held in place by hardened thrust washers

• Finish — Corrosion-resistant zinc

• Milled Slots — Four slots for directional lock is

standard

• Lubrication — Fittings are installed for both swivel

raceway and wheel bearings as required

71⁄4

51⁄4

51⁄461⁄8

41⁄8

33⁄8

Load Capacity 1,600-6,000 Lbs. Each Caster

Series KPHX1400-KPHX3400

KINGPINLESS X-HEAVYFORGED TRAILER DUTY

HD Mold-onPolyurethane

Wheel Options

Phenolic Semi-Steel Mold-onPolyurethane

Super-K Drop Forged

The top plate and swivel section utilize a

single ball raceway which is locked in

place with 1/2” diameter balls in a preci-

sion machined 3-1/2” raceway. The

raceway is induction hardened to assure

easy maneuverability and longevity under

high load situations.

CA

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Page 63: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 1,600-6,000 Lbs. Each CasterSeries KPHX1400-KPHX3400

Wheel Diameter (A) 6” 8” 10” 12”Overall Height (B) 8” 101⁄2” 121⁄2” 151⁄2”Swivel Radius (C) 51⁄8” 61⁄4” 73⁄4” 83⁄8”

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

6

21⁄2

3

8

21⁄2

3

10

21⁄2

3

12

21⁄2

3

A

C

B

A

B

Mounting Bolt Diameter — 1⁄2”, Axle Size — 3⁄4”

NOTE: Four milled notches are standard for four position swivel lock (is field mountable).Wheel Face Contact Brake - factory or field installed. See page 9.

63

KPHX1406-6x21⁄2KPHX1431-6x21⁄2KPHX1438-6x21⁄2KPHX1438HD-6x21⁄2KPHX1441B-6x21⁄2KPHX1406-6x3KPHX1407-6x3KPHX1431-6x3KPHX1438-6x3KPHX1438HD-6x3KPHX1441B-6x3KPHX1406-8x21⁄2KPHX1431-8x21⁄2KPHX1438-8x21⁄2KPHX1438HD-8x21⁄2KPHX1441B-8x21⁄2KPHX1406-8x3KPHX1407-8x3KPHX1431-8x3KPHX1438-8x3KPHX1438HD-8x3KPHX1441B-8x3KPHX1406-10x21⁄2KPHX1438-10x21⁄2KPHX1438HD-10x21⁄2KPHX1441B-10x21⁄2KPHX1406-10x3KPHX1407-10x3KPHX1431-10x3KPHX1438-10x3KPHX1438HD-10x3KPHX1441B-10x3KPHX1406-12x21⁄2KPHX1431-12x21⁄2KPHX1438-12x21⁄2KPHX1438HD-12x21⁄2KPHX1406-12x3KPHX1431-12x3KPHX1438-12x3KPHX1438HD-12x3KPHX1441B-12x3

KPHX3406-6x21⁄2KPHX3431-6x21⁄2KPHX3438-6x21⁄2KPHX3438HD-6x21⁄2KPHX3441B-6x21⁄2KPHX3406-6x3KPHX3407-6x3KPHX3431-6x3KPHX3438-6x3KPHX3438HD-6x3KPHX3441B-6x3KPHX3406-8x21⁄2KPHX3431-8x21⁄2KPHX3438-8x21⁄2KPHX3438HD-8x21⁄2KPHX3441B-8x21⁄2KPHX3406-8x3KPHX3407-8x3KPHX3431-8x3KPHX3438-8x3KPHX3438HD-8x3KPHX3441B-8x3KPHX3406-10x21⁄2KPHX3438-10x21⁄2KPHX3438HD-10x21⁄2KPHX3441B-10x21⁄2KPHX3406-10x3KPHX3407-10x3KPHX3431-10x3KPHX3438-10x3KPHX3438HD-10x3KPHX3441B-10x3KPHX3406-12x21⁄2KPHX3431-12x21⁄2KPHX3438-12x21⁄2KPHX3438HD-12x21⁄2KPHX3406-12x3KPHX3431-12x3KPHX3438-12x3KPHX3438HD-12x3KPHX3441B-12x3

2190421905219062190721908219112191221913219142191521916219192192021921219222192321924219252192621927219282192921932219342193521936219392194021941219422194321944219472194821949219502195321954219552195621957

2184621847218482184921850218532185421855218562185721858218612186221863218642186521868218692187021871218722187321876218782187921880218832188421885218862188721888218912189221893218942189721898218992190021901

25001600165021501620250060003000210024502000250020002100260020002800600025002500335025002500250031002500300060002900300041503000300030002700355040003500350049503400

Semi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KSemi-SteelDrop ForgedPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KSemi-SteelDrop ForgedPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KSemi-SteelMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KSemi-SteelDrop ForgedPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSemi-SteelPhenolicMold-on PolyurethaneHD Mold-on PolyurethaneSuper-K

RollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRoller

PrecisionRollerRollerRollerRollerRoller

PrecisionRollerRollerRollerRollerRollerRollerRollerRoller

Precision

Page 64: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Top and Yoke Plates — 1⁄2” thick hot drop

forged

• Raceway — 3⁄4” diameter balls in a 4 1⁄2” diameter

induction hardened

• Horn Side Members — 3⁄8” thick, formed steel,

welded inside and out

• Wheel Bearings — 1” heavy duty tapered roller

bearing held in place by hardened thrust washers

• Finish — Corrosion-resistant zinc

• Kingpin — None (Kingpinless)

• Lubrication — Fittings are installed for both swivel

raceway and wheel bearings as required

• Milled Slots — Four slots for directional lock

is standard

64

71⁄4

6

41⁄261⁄4

Load Capacity 2,000-10,000 Lbs. Each Caster

Series KP1500-KP3500

KINGPINLESS SUPER HEAVY FORGED TRAILER DUTY

HD Mold-onPolyurethane

Wheel Options

Drop Forged Mold-onPolyurethane

Super-K

This Kingpinless addition to the heavy

duty caster offering features a 1/2” thick

forged SAE 1045 top plate, hot forged

yoke base and 3/4” diameter balls in a

4-1/2” diameter induction hardened race-

way with high load capability.

CA

ST

ER

S

Page 65: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

4

Mounting Bolt Diameter — 1⁄2”Axle Size — 1”

Load Capacity 2,000-10,000 Lbs. Each Caster

Series KP1500-KP3500

Wheel Diameter (A) 6” 8” 10” 12”Overall Height (B) 81⁄2” 101⁄2” 121⁄2” 151⁄2”Swivel Radius (C) 51⁄2” 69⁄16” 711⁄16” 83⁄8”

AC

B B

A

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

SwivelCasterDesc.

OrderNo.

RigidCasterDesc.

OrderNo.

6 3

8

3

103

123

4

4

65

NOTE: Four Position Swivel Lock and Wheel Face Contact Brake are factory or field installed.Four Position Swivel Lock (Add PL4 Suffix - Ex: KP1507T-10x3PL4)Wheel Face Contact Brake (Add WFCB Suffix - Ex: KP1507T-10x3WFCB) See page 9.

KP1507T-6x3KP1538T-6x3KP1538HDT-6x3KP1541T-6x3KP1507T-8x3KP1538T-8x3KP1538HDT-8x3KP1541T-8x3KP1507T-8x4KP1538HDT-8x4KP1541T-8x4KP1507T-10x3KP1538T-10x3KP1538HDT-10x3KP1541T-10x3KP1507T-10x4KP1538HDT-10x4KP1541T-10x4KP1538HDT-12x3KP1541T-12x3KP1538T-12x4KP1538HDT-12x4

22100221012210222103221062210722108221092211222113221142211722118221192212022123221242212522128221292213222133

KP3507T-6x3KP3538T-6x3KP3538HDT-6x3KP3541T-6x3KP3507T-8x3KP3538T-8x3KP3538HDT-8x3KP3541T-8x3KP3507T-8x4KP3538HDT-8x4KP3541T-8x4KP3507T-10x3KP3538T-10x3KP3538HDT-10x3KP3541T-10x3KP3507T-10x4KP3538HDT-10x4KP3541T-10x4KP3538HDT-12x3KP3541T-12x3KP3538T-12x4KP3538HDT-12x4

Drop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KDrop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KDrop ForgedHD Mold-on PolyurethaneSuper-KDrop ForgedMold-on PolyurethaneHD Mold-on PolyurethaneSuper-KDrop ForgedHD Mold-on PolyurethaneSuper-KHD Mold-on PolyurethaneSuper-KMold-on PolyurethaneHD Mold-on Polyurethane

Tapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered RollerTapered Roller

65002100245020008000250033502500900044003800

10,000300041503000

10,000530042004950340048006200

22136221372213822139221422214322144221452214822149221502215322154221552215622159221602216122164221652216822169

Page 66: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

MATERIAL

Ruberex (Soft Rubber) Pg. 80

Dyna-Tred TPR/Dyna-Tred II TPR (Thermoplastic Rubberon Polypropylene) Pg. 69-70

Mold-on Rubber on semi-steel Pg. 75

Plaskite (Phenolic) Pg. 82

Polyflex (Polypropylene) Pg. 78

Rockite (Hard Rubber) Pg. 81

Dyna-Tred PU(Polyurethane on Polypropylene) Pg. 71

Mold-on Polyurethane on semi-steel Pg. 74

HD Mold-on Polyurethane Pg. 74

K-Wheel (Solid Urethane) Pg. 73

Super K-Wheel (Solid Urethane with Steel Sleeve) Pg. 72

Cast Iron Pg. 76

Duraflex (Solid Cushioned Rubber Tire) Pg. 79

Pneumatic Pg. 79

High Impact Glass Filled Nylon Pg. 90-92

Hot Drop Forged (Steel) Pg. 77

Sintered Iron Pg. 77

Balloon Wheel Pg. 79

RT Wheel (Standard) Pg. 68

RT Wheel (High Temperature) Pg. 68-69

WHEELSELECTIONGUIDE A

spha

ltB

rick

&C

eram

ic T

ileC

oncr

ete

Epo

xyH

ardw

ood

Lino

leum

&C

omp.

Tile

Ste

el,

Rib

bed

Ste

el,

Sm

ooth

Terr

azzo

Woo

d B

lock

&P

lank

ing

Mild

Che

mic

als

Har

sh C

hem

ical

sS

mal

l Met

al S

crap

sLa

rge

Met

al S

crap

sE

xces

sive

Hea

t (+

1600

F)

Exc

essi

ve C

old

(-20

0F

)

FLOOR SURFACE CONDITIONS

66

Page 67: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

WHEEL CAPACITY

70 - 300 lbs.

80-700 lbs.

240 - 1,150 lbs.

300 - 3,500 lbs.

200 - 600 lbs.

100 - 450 lbs.

90 - 1,000 lbs.

600 - 3,500 lbs.

1,760 - 4,900 lbs.

300 - 1,500 lbs.

1,100 - 4,200 lbs.

300 - 4,000 lbs.

300 - 600 lbs.

250 - 515 lbs.

300 - 1,500 lbs.

6,500 - 17,000 lbs.

150 - 450 lbs.

300 lbs.

600 - 1,400 lbs.

600 - 1,400 lbs

OUTSIDE DIA.

15⁄8” - 5”

2” - 8”

4” - 12”

3” - 12”

15⁄8” - 8”

15⁄8” - 5”

2” - 8”

4” - 12”

6” - 12”

3” - 8”

5” - 12”

3” - 12”

6” - 12”

6” - 16”

3” - 8”

6” - 10”

2” - 4”

6”

31⁄2” - 8”

31⁄2” - 8”

SERIES

9000, E Series, 100, 400, 800

9000, E Series, 400, 800, 1400, H, KP

C1400, H, KP, HX

100, 400, 800, 1400, H, KP, HX

9000, E Series, 100, 400, 800, 1400

9000, E Series, 100, 400

9000, E Series, 400, 800, 1400, H, KP

1400, H, KP, HX

1400, H, KP, HX

400, 800, KPL, 1400, H, KP, HX

1400, H, KP, HX

100, KPL, H, KP, HX

1400

400, 800, 1400

300, 1400, KP

KP, HX

100

400, 800, 1400, KPL, KP

400, 800, 1400, H1400, KP, HX

400, 800, 1400, H1400, KP, HX

Wheel Selection Guide

67

Page 68: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 600 - 1400 Lbs. Each Wheel

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

PlainBoreSize

600600700700800800800

100012001400

19⁄16

19⁄16

19⁄16

19⁄16

23⁄16

19⁄16

19⁄16

23⁄16

23⁄16

23⁄16

13⁄16

1⁄213⁄16

1⁄213⁄16

13⁄16

1⁄213⁄16

13⁄16

13⁄16

3⁄4-

3⁄4-

3⁄43⁄4-

3⁄43⁄43⁄4

----

5⁄8--

5⁄85⁄85⁄8

3⁄8-

3⁄8-

1⁄23⁄8-

1⁄21⁄21⁄2

----

3⁄4--

3⁄43⁄43⁄4

PlainBore

Order No.

43975443524397644353442104397744354442114421244213

RollerBearing

Order No.

37660-

37661-

3790437662

-379053790637907

PrecisionBearing

Order No.

----

42934--

429354293642937

DelrinBushing

Order No.

----

43979--

439804398143982

64W 65W 67W 64W

Bore SizeWith Roller

Bearing

Bore SizeWith Bearing

Spanner

Bore SizeWith Delrin

BushingHub

Length*

Bore SizeWith Precision

Bearing

31⁄2 11⁄2

411⁄2

2

11⁄25

2

6 2

28

Axle Size

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

PlainBoreSize

600

600

600

700

700

700

700

800

800

800

800

1000

1200

1400

19⁄16

19⁄16

19⁄16

19⁄16

19⁄16

19⁄16

19⁄16

23⁄16

19⁄16

19⁄16

19⁄16

23⁄16

23⁄16

23⁄16

13⁄16

1⁄23⁄8

13⁄16

3⁄41⁄23⁄8

13⁄16

13⁄16

1⁄23⁄8

13⁄16

13⁄16

13⁄16

3⁄4--

3⁄4---

3⁄43⁄4--

3⁄43⁄43⁄4

-------5⁄8---5⁄85⁄85⁄8

3⁄8--3⁄8---1⁄23⁄8--1⁄21⁄21⁄2

PlainBore

Order No.

4433244334443354433644337443384433944241443414434344344442714425444276

RollerBearing

Order No.

37679--

37690---

4291337692

--

429144291542916

PrecisionBearing

Order No.

-------

42923---

429174291842919

DelrinBushing

Order No.

37678--

37689---

4289237691

--

429084290942910

64W 65W 67W 64W

Bore SizeWith Roller

Bearing

Bore SizeWith Bearing

Spanner

Bore SizeWith Delrin

BushingHub

Length*

Bore SizeWith Precision

Bearing

31⁄2 11⁄2

411⁄2

2

11⁄2

52

6 228

Axle Size

3⁄4--

3⁄4---

3⁄43⁄4--

3⁄43⁄43⁄4

REINFORCEDTHERMOPLASTIC

RT Standard WheelsLoad Capacity 600 - 1400 Lbs. Each Wheel

• Roller Bearing for 3⁄8” Bore requires Spanner #41781. Spanner can be used in either standard or high temperature version.• 1⁄2” Plain Bore reduced to 3⁄8” Bore requires Spanner #41840.See Heat Deflection Chart on Next Page.68

WH

EE

LS

Reinforced Thermoplastic material and specific processing create this high per-formance, durable, and cost effective wheel. The RT series of wheels, designedfor use in the Faultless 1400 and 400 Series Casters, are ideally suited for foodprocessing, tool storage, sanitary maintenance, and applications requiring easymobility under heavy loads. They are extremely resistant to water, chemicalabsorption, and steam cleaning. Standard wheel operating temperature range is-20°F to +250°F and the High Temperature version range is -20°F to +480°F.Durometer is 65D.

RT High-Temp Wheels

3 TIMES THE

IMPACT VS.

PHENOLIC

Page 69: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

480480500525550575

Heat Deflection vs. Time forHigh Temp RT Wheels

Note: Thread Guards are optional; Gray thermoplastic tread on black polypropylene core is standard.If spanner required, order separately. Plain bearing standard.

Dyna-Tred II wheels, second generation of already proven and test-

ed Dyna-Tred wheels, add a new variety of alternatives for wheels

in E-Series casters. These wheels have the same chemical inter-

locking tread as its larger Dyna-Tred counterparts. These wheels

give dollies, furniture, carts, and trucks a whole new look and ride.

WheelDia.(In.)

TreadWidth(In.)

LoadCapacity

(Lbs.)

HubLength

(In.)

AxleSize(In.)

Use WithSwivel Caster Series

WheelDesc.

OrderNo.

221⁄2345

3⁄413⁄16

13⁄16

15⁄16

15⁄16

808090115125

29⁄32

29⁄32

11⁄64

15⁄32

15⁄32

1⁄41⁄41⁄4

5⁄16

5⁄16

EW, ER, EK, EP, EYEW, ER, EK, EP, EYEW, ER, EK, EP, EYEW, ER, EK, EP, EYEW, ER, EK, EP, EY

1-2x3⁄41-21⁄2x13⁄16

1-3x13⁄16

1-4x15⁄16

1-5x15⁄16

4712247123471044713547140

69

7 11 15 22 30 60 60

700

600

500

400

300

200

100

TIME (Minutes)

TE

MP

ER

AT

UR

E (

F)

600

THERMOPLASTICRUBBER-ON

POLYPROPYLENEW

HE

ELS

Dyna-Tred II Load Capacity 80-125 Lbs. Each Wheel

Page 70: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

WH

EE

LS -

-------

45796----

44223----

43965---

44222

THERMOPLASTICRUBBER-ONPOLYPROPYLENE

Thermoplastic rubber resists chemicals, caustics,oils, acids, and wear. Rugged polypropylene hubwon’t dent, mar, fade or stain. Tread and hub aredouble bonded and mechanically interlocked toeliminate tread separation. Gives dollies, carts andtrucks a soft and cushioned non-marking ride.Temperature operating range is -40°F to +180°F.Durometer is 70A.

Note: Gray thermoplastic tread on black polypropylene core is standard. If spanner required, order separately. Special Top Hat Spanner used with Precision Bearing. Wheels with 2” tread width.*Black Tread with Gray Core

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)WithoutBearing

WithBearing

andSpanner

WithBearing,

NoSpanner

Use WithSwivelCasterSeries

PrecisionBearingDesc.

OrderNo.

BallBearingDesc.

OrderNo.

DelrinBearingDesc.

OrderNo.

RollerBearingDesc.

OrderNo.

Axle Size

180180225225250250350350350300300450450450325325550550550300700700700

111⁄16

111⁄16

111⁄16

111⁄16

111⁄16

111⁄16

23⁄823⁄823⁄8

111⁄16

111⁄16

23⁄823⁄823⁄819⁄16

19⁄16

23⁄823⁄823⁄82

23⁄823⁄823⁄8

------------

13⁄16

13⁄16

---

13⁄16

13⁄16

--

13⁄16

13⁄16

------

1⁄21⁄21⁄2--

1⁄21⁄21⁄2--

1⁄21⁄21⁄2-

1⁄21⁄21⁄2

3⁄83⁄83⁄83⁄83⁄8-

5⁄83⁄43⁄43⁄83⁄85⁄83⁄43⁄43⁄83⁄85⁄83⁄43⁄41⁄25⁄83⁄43⁄4

100,400100,400

400400400400

140014001400400400

140014001400400400

140014001400F400140014001400

-90-3x11⁄4

-90-31⁄2x11⁄4

-90-4x11⁄4

-90-4x2

--

90-5x11⁄4-

90-5x2-

-90-6x13⁄8

-90-6x2

---

90-8x2-

-42966

-42967

-42968

-45795

--

42969-

44074-

-43920

-44075

---

44077-

93-3x11⁄4TG-

93-31⁄2x11⁄4TG-

93-4x11⁄4TG-

93-4x2--

93-5x11⁄4TG-

93-5x2--

--

93-6x2---

93-8x2--

3

11⁄431⁄2

11⁄4

11⁄4

42

11⁄4

2

5

13⁄8

2

6

15⁄8

2

8

70

RollerDelrinPrecisionTop HatSpanner

Bearing Options

Dyna-Tred TPR WheelsLoad Capacity 180-700 Lbs. Each Wheel

--------

91-4x2----

91-5x2---

-91-6x2

---

91-8x2

42970

-42971

-42972

-45794

--

42973-

42947--

--

44249---

45078--

--------------

92-6x13⁄8----

*92-8x15⁄8---

--------------

44064----

44245---

Also Available - Super Soft Version - 55A

Page 71: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Dyna-Tred PU WheelsLoad Capacity 225-1,000 Lbs. Each Wheel

Note: If spanner required, order separately. Red polyurethane on black polypropylene core is standard on 2” wide wheels. Gray on black stan-dard on 1 1/4” wide wheels.

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)WithoutBearing

WithBearing

andSpanner

WithBearing,

NoSpanner

Use WithSwivelCasterSeries

PrecisionBearingDesc.

OrderNo.

BallBearingDesc.

OrderNo.

DelrinBearingDesc.

RollerBearingDesc.

OrderNo.

Axle Size

225225250250300300600600600325325750750750350350900900900

100010001000

111⁄16

111⁄16

111⁄16

111⁄16

111⁄16

111⁄16

23⁄823⁄823⁄8

111⁄16

111⁄16

23⁄823⁄823⁄819⁄16

19⁄16

23⁄823⁄823⁄823⁄823⁄823⁄8

------------

13⁄16

13⁄16

-11⁄8-

13⁄16

13⁄16

-13⁄16

13⁄16

------

1⁄21⁄21⁄2--

1⁄21⁄21⁄2-

3⁄81⁄21⁄21⁄21⁄21⁄21⁄2

3⁄83⁄83⁄83⁄83⁄8-

5⁄83⁄43⁄43⁄83⁄85⁄83⁄43⁄43⁄81⁄25⁄83⁄43⁄45⁄83⁄43⁄4

100,400100,400

400400400400140014001400400400140014001400400400140014001400140014001400

--------------

97-6x13⁄8-------

--------------

44076-------

-96-3x11⁄4

-96-31⁄2x11⁄4

-96-4x11⁄4

-96-4x2

--

96-5x11⁄4-

96-5x2-

-96-6x13⁄8

-96-6x2

--

96-8x2-

-42974

-42975

-42976

-45797

--

42977-

44081-

-42111

-44083

--

44100-

--------

98-4x2----

98-5x2---

-98-6x2

--

98-8x2

99-3x11⁄4TG-

99-31⁄2x11⁄4TG-

99-4x11⁄4TG-

99-4x2--

99-5x11⁄4TG-

99-5x2--

--

99-6x2--

99-8x2--

3

11⁄431⁄2

11⁄4

11⁄4

42

11⁄4

2

5

13⁄8

2

6

2

8

71

42978

-42979

-42980

-42949

--

42981-

42950--

--

42162--

42164--

POLYURETHANE ONPOLYPROPYLENE

Polyurethane tread for high load capacity andextended wear. Protects floors and resistschemicals, caustics, acids, and oils. Ruggedpolypropylene hub will not dent, mar, fade, orstain. Tread and hub are mechanically inter-locked to eliminate tread separations.Temperature operating range is -40°F to +180°F.Durometer is 90A.

RollerDelrinPrecisionTop HatSpanner

Bearing Options

--------

45798----

44172----

44175--

44170

WH

EE

LS

OrderNo.

Page 72: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

SOLID URETHANEW

HE

ELS

Super KLoad Capacity 1100-4200 Lbs. Each Caster

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)With

Spanner*

WithBearing,

NoSpanner

RadialBall

BearingDesc.

OrderNo.

OrderNo.

Axle Size

TaperedBearingDesc.

110015001620250025001800200025002500250025003000300042003400

21⁄421⁄431⁄431⁄431⁄421⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄441⁄431⁄4

1⁄21⁄23⁄43⁄4-

1⁄23⁄43⁄4--

3⁄43⁄4--

3⁄4

----

11⁄4---1

11⁄4--

11⁄411⁄4-

41B-5x241B-6x241B-6x21⁄241B-6x3

-41B-8x241B-8x21⁄241B-8x3

--

41B-10x21⁄241B-10x3

--

41B-12x3

37887378773791437917

-378793791537918

--

3791637919

--

37921

----

41T-6x3---

41T-8x341T-8x3

--

41T-10x341T-10x4

-

----

62675---

6267662677

--

6268162683

-

22

21⁄2

3

5

6

2

21⁄23

21⁄2

3

43

8

10

12

*Spanner included with all ball bearing Super K-Wheels

72

NOTE: Capacity ratings are based on intermittent service with speeds up to 5 mph.Speeds from 5 to 10 mph reduce capacity by 20%.

PrecisionTapered

Bearing Options

The Faultless Super-K is molded from a polyether-based polyurethane material that resists compres-sion set, rejects foreign objects, and has excellentresiliency for ease of movement in manual or in towapplications. The Super-K wheel will outperform allcompetition by combining a mechanically lockedsolid steel hub with precision grade bearings. Forsevere axial loadings, try our tapered bearing assem-bly. Temperature operating range is -50°F to +180°F.Durometer is 55D. Standard color is Blue.

Page 73: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)WithoutBearing

WithBearing

NoSpanner

WithBearing

andSpanner

Use WithSwivelCasterSeries

DelrinBearingDesc.

OrderNo.

RollerBearingDesc.

OrderNo.

PlainBoreDesc.

OrderNo.

300

500

700

700

700

700

1000

1000

1000

1000

1200

1200

1200

1200

1500

1500

1500

1500

19⁄16

19⁄16

23⁄16

23⁄16

23⁄16

19⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

1⁄21⁄2

13⁄16

13⁄16

13⁄161⁄2

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

--

3⁄43⁄45⁄8-

3⁄43⁄43⁄45⁄83⁄43⁄43⁄45⁄83⁄43⁄43⁄45⁄8

3⁄83⁄81⁄21⁄21⁄23⁄81⁄21⁄21⁄21⁄21⁄21⁄21⁄21⁄21⁄21⁄21⁄21⁄2

400

400

1400

1400

1400

400

1400

1400

1400

1400

1400

1400

1400

1400

1400

1400

1400

1400

-

-

40-4x2

-

-

-

-

40-5x2-

-

-

40-6x2

--

-

40-8x2

-

-

-

-

41999

-

-

-

-

42003--

-

-

42012

--

-

42016

-

-

-

-

-

41-4x2

-

-

-

-

41-5x2

-

-

-

41-6x2-

-

-

41-8x2

-

-

-

-

42002

-

-

-

-

42005

-

-

-

42014-

--

42018

-

42-3x11⁄442-4x11⁄442-4x2

-

-

42-5x11⁄442-5x2

-

-

-

42-6x2

-

--

42-8x2

-

-

-

44182

44185

44191

-

-

44195

44198-

-

-

44200

-

--

44202

-

Axle Size

3

4 2

5

2

6

2

8

2

11⁄4

11⁄411⁄4

PrecisionBearingDesc.

OrderNo.

-

-

-

-

43-4x2

-

-

-

-

43-5x2

-

-

-

43-6x2

-

-

-

43-8x2

-

-

-

-

42911

-

-

-

-

42920

-

-

-

42922

-

-

-

42912

K-WheelLoad Capacity 300-1,500 Lbs. Each Wheel

SOLID URETHANEW

HE

ELS

RollerDelrinPrecisionTop HatSpanner

Bearing Options

The K-Wheel is molded from a high strength ure-thane compound which possesses the load character-istics of steel but gives the smooth effortless ride youexpect from polyurethane. Solid wheel has no plasticor metal core thereby eliminating any possibility oftread separation. It is not affected by blood, brine,greases, oils, or most harsh chemicals. It’s steamcleanable. Temperature operating range is -50°F to+180°F. Durometer is 55D. Standard color is blue.

If spanner required, order separately.

NOTE: Autoclave/Anti-Static material available. Contact Factory.Capacity ratings on precision bearing wheels are based on intermittent service with speeds up to 5 mph.

Speeds from 5 to 10 mph reduce capacity by 20%.

73

Page 74: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

MOLD-ONPOLYURETHANE

WH

EE

LS

Duro-Tred Vulcanized WheelsLoad Capacity 700-4,950 Lbs. Each Wheel

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

WithoutRoller

Bearing

WithBearing,

NoSpanner

Use WithSwivelCasterSeries

OrderNo.

Axle Size

WheelDesc.

700100012501760160016502150210024501500220016002100260025003350180025003100300041502700355035004950

23⁄16

23⁄16

23⁄16

23⁄16

27⁄831⁄431⁄431⁄431⁄423⁄16

23⁄16

27⁄831⁄431⁄431⁄431⁄427⁄831⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

115⁄16

115⁄16

115⁄16

115⁄16

13⁄16

13⁄16

13⁄16

115⁄16

115⁄16

115⁄16

115⁄16

13⁄16

115⁄16

115⁄16

115⁄16

115⁄16

115⁄16

115⁄16

115⁄16

115⁄16

3⁄43⁄43⁄43⁄43⁄411113⁄43⁄43⁄411113⁄411111111

1⁄21⁄21⁄21⁄21⁄23⁄43⁄43⁄43⁄41⁄21⁄21⁄23⁄43⁄43⁄43⁄41⁄23⁄43⁄43⁄43⁄43⁄43⁄43⁄43⁄4

14001400, HX, KP1400, HX, KP

HX, KPH

HX, KPHX, KP

HX, KPH, HX

1400, HX, KP1400, HX, KP

HHX, KPHX, KPHX, KPHX, KP

HHX, KPHX, KPHX, KPHX, KPHX, KPHX, KPHX, KP

HX

38-4x238-5x238-6x238HD-6x238-6Hx21⁄238-6x21⁄238HD-6x21⁄238-6x338HD-6x338-8x238HD-8x238-8Hx21⁄238-8x21⁄238HD-8x21⁄238-8x338HD-8x338-10Hx21⁄238-10x21⁄238HD-10x21⁄238-10x338HD-10x338-12x21⁄238HD-12x21⁄238-12x338HD-12x3

37870378603786337940377913779537941378013794237865379433779337796379443780237945377943779737947378033794837800379503780437951

2

25

6

2

21⁄2

3

21⁄2

3

3

8

10

12

WithBearing

andSpanner

21⁄2

3

21⁄2

2

4

If spanner required, order separately.Note: Other bearing options available contact factory.

74

Polyurethane tread permanently attached to ametal core delivers a cushioned ride, excellentmobility, and extended life under extremelyheavy loads. Duro-Tred wheels protect floorsand loads better and will wear four to ten timeslonger than other wheel materials. Standardwith roller bearings.Temperature operatingrange is -40°F to +180°F. Durometer rating is95A in standard.

Page 75: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Vulcanized Rubber Tread WheelsLoad Capacity 380-1,870 lbs. Each Wheel

MOLD-ON RUBBER

Cushioned rubber tread permanently vulcanized to asemi-steel core is recommended for quiet movementwith heavy loads. Molded core provides addedstrength with a reinforced, double-thick hub.Vulcanized rubber-tread wheels are standard withroller bearings. Temperature operating range is -40°Fto +158°F. Durometer rating is 75A.

NOTE: Roller Bearings are standard. If spanner required, order separately.

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

WithoutRoller

Bearing

WithBearing,

NoSpanner

Use WithSwivelCasterSeries

OrderNo.

Axle Size

TreadWheelDesc.

380380420770600600700

1050500

10008008001100850

1200800900115010001650900

155011501870

23⁄16

23⁄16

23⁄16

21⁄427⁄831⁄431⁄431⁄423⁄16

21⁄427⁄831⁄431⁄431⁄431⁄427⁄831⁄431⁄431⁄431⁄431⁄431⁄431⁄431⁄4

13⁄16

13⁄16

13⁄16

13⁄16

13⁄16

115⁄16

115⁄16

113⁄16

13⁄16

13⁄16

13⁄16

115⁄16

113⁄16

115⁄16

113⁄16

13⁄16

115⁄16

113⁄16

115⁄16

113⁄16

115⁄16

113⁄16

115⁄16

113⁄16

3⁄43⁄43⁄43⁄43⁄41113⁄43⁄43⁄411113⁄411111111

1⁄21⁄21⁄2-

1⁄23⁄43⁄4-

1⁄2-

1⁄23⁄4-

3⁄4-

1⁄23⁄4-

3⁄4-

3⁄4-

3⁄4-

14001400, HXH, CPA

HXH

HXHXHX

H, CPAHXH

HXHXHXHXH

HXHXHXHXHXHXHXHX

18-4x218-5x218-6x218HD-6x218-6Hx21⁄218-6x21⁄218-6x318HD-6x318-8x218-8HDx218-8Hx21⁄218-8x21⁄218-8HDx21⁄218-8x318-8HDx318-10Hx21⁄218-10x21⁄218-10HDx21⁄218-10x318-10HDx318-12x21⁄218HD-12x21⁄218-12x318HD-12x3

37810378133786161488

3776937773377796148937891614903777037774614913778061492377723777661493377816149437777615073778361508

225

6

2

21⁄2

3

21⁄2

3

3

8

10

12

WithBearing

andSpanner

21⁄2

3

21⁄2

2

4

75

WH

EE

LS

Page 76: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CAST IRONW

HE

ELS

Cast IronLoad Capacity 700-4,000 Lbs. Each Wheel

Semi-Steel — Cast iron toughened with steel,this wheel has extremely high load ratings andexceptionally long wear life. It’s recommendedfor rough wood and concrete floors – a goodchoice for moving heavy loads in manufacturingand warehousing. Long-life features include aheavy tread and plain or roller bearings. Ideal inextreme operating temperature ranges of -40°Fto +800°F with optional high temperature grease.

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

WithoutRoller

BearingPlain

Bearing

WithBearing,

NoSpanner

Use WithSwivelCasterSeries

RollerBearingDesc.

OrderNo.

70010001200160025002500150016002500280018002500300030004000

23⁄823⁄823⁄827⁄831⁄431⁄423⁄827⁄831⁄431⁄427⁄831⁄431⁄431⁄431⁄4

13⁄16

13⁄16

13⁄16

13⁄16

115⁄16

115⁄16

13⁄16

13⁄16

115⁄16

115⁄16

13⁄16

115⁄16

115⁄16

115⁄16

115⁄16

1⁄21⁄2-------------

3⁄43⁄43⁄43⁄4113⁄43⁄4113⁄41111

1400, KP1400, KP

KP, 1400, H, HXH

HX, KPHX, KP

1400, H, KPH

HX, KPHX, KP

HHX, KPHX, KPHX, KP

HX

06-4x206-5x206-6x206-6Hx21⁄206-6x21⁄206-6x306-8x206-8Hx21⁄206-8x21⁄206-8x306-10Hx21⁄206-10x21⁄206-10x306-12x21⁄206-12x3

377153771637721377483775137755377333774937752377593775037753377613775437765

Axle Size

2

5 2

6

8

3

WithBearing

andSpanner

1⁄21⁄21⁄21⁄23⁄43⁄41⁄21⁄23⁄43⁄41⁄23⁄43⁄43⁄43⁄4

21⁄2

2

21⁄2

3

21⁄2

3

21⁄23

10

12

2

76

Steel CagedRoller

Bearing Options

4

NOTE: Roller bearing versions equipped with plastic cage bearings.If temperature exceeds 300° contact factory. If spanner required, order separately.

Page 77: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Drop Forged WheelsLoad Capacity 6,500-17,000 Lbs. Each Wheel

METAL WHEELS

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

AxleSize(In.)

UseWith

Caster SeriesWheelDesc.

OrderNo.

6500120008000

150009000

160009500

160001050017000

31⁄431⁄431⁄431⁄441⁄441⁄431⁄431⁄441⁄441⁄4

111⁄41

11⁄41

11⁄41

11⁄41

11⁄4

HX/KPHX/KPHX/KPHX/KPHX/KPHX/KPHX/KPHX/KPHX/KPHX/KP

07T-6x307T-6x307T-8x307T-8x307T-8x407T-8x407T-10x307T-10x307T-10x407T-10x4

61520615216152261523615246152561526615276152861529

36

3

48

3

410

Hot drop forged steel wheels are die–formed frompre-heated carbon steel billets, providing uniformmaterial thickness and maximum load bearingcharacteristics. Temperature operating range is-40°F to +800°F with optional high temperaturegrease.

Load Capacity 150-450 Lbs. Each Wheel

Sintered Iron — Powdered iron, compacted andsintered to cast-iron strength, makes a concentricand smooth tread. Standard with plain bearings.Temperature operating range is -40°F to +500°F.

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

AxleSize(In.)

UseWith

Caster SeriesWheelDesc.

OrderNo.

150200300450

113⁄819⁄16

115⁄16

1⁄45⁄16

3⁄87⁄16

100100100100

08-2x108-21⁄2x108-3x13⁄16

08-4x13⁄8

44035438204392543926

15⁄1621

13⁄163

13⁄84

21⁄2

T- Tapered Roller Bearing Standard

77

Sintered Iron

WH

EE

LS

Page 78: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

POLYPROPYLENEW

HE

ELS

PolyflexLoad Capacity 200-600 Lbs. Each Wheel

This polypropylene wheel has a light weight,low cost, high impact strength. It resists waterand chemical absorption, even stands up torepeated steam cleaning. Non-marking treadprovides excellent floor protection.Polypropylene is one of the strongest and mosteconomical wheels in many caster applications.It’s available with plain or roller bearings.Temperature operating range is -20°F to+180°F. Durometer is 60D. Ribbed

I-Beam

StraightSided

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

WithPlain

Bearing

WithBearing,

NoSpanner

WithBearing

andSpanner

Use WithSwivelCasterSeries

PlainBearingDesc.

OrderNo.

OrderNo.

200270275275400300300350350350400400350350400400500500500500500550550550550550600600

13⁄819⁄16

19⁄16

19⁄16

129⁄32

19⁄16

19⁄16

19⁄16

19⁄16

19⁄16

21⁄423⁄16

19⁄16

19⁄16

19⁄16

19⁄16

23⁄16

23⁄16

23⁄823⁄823⁄823⁄16

23⁄16

27⁄16

27⁄16

27⁄16

23⁄16

23⁄16

5⁄163⁄83⁄81⁄2

7⁄163⁄81⁄23⁄81⁄2

11⁄163⁄4

13⁄163⁄8

11⁄163⁄81⁄21⁄23⁄41⁄2

13⁄163⁄43⁄4

13⁄161⁄23⁄4

13⁄163⁄4

13⁄16

---------

1⁄2-

3⁄4-

1⁄2-----

3⁄4--

3⁄4--

3⁄4-

3⁄4

---------

3⁄8-

1⁄2-3⁄8-----

1⁄2--

1⁄2--

1⁄21⁄21⁄2

100, 400100, 400

400400100400400400400400

14001400400400400400

140014001400140014001400140014001400140014001400

60-21⁄2x11⁄860-3x11⁄460S-31⁄2x11⁄460S-31⁄2x11⁄460-4x15⁄16

60S-4x11⁄460S-4x11⁄460S-4x11⁄260S-4x11⁄2

-60-4x2

-60S-5x11⁄4

-60S-5x11⁄260S-5x11⁄260S-5x260S-5x260-5x2 Rib

-60-5x2 Rib60S-6x2

-60-6x2 Rib60-6x2 Rib

-60-8x2

-

450604318345767457664506845769457684577145770

-43102

-45785

-4577445773457864577643997

-4312945778

-4799543944

-43138

-

---------

61S-4x11⁄2-

61-4x2-

61S-5x11⁄4-----

61-5x2Rib--

61S-6x2--

61-6x2Rib-

61-8x2

---------

45772-

43467-

45783-----

43135--

45793--

43137-

43139

Axle Size

3

31⁄2

4

2

5

2

6

15⁄16

2

8 2

11⁄2

11⁄4

11⁄4

11⁄2

11⁄4

21⁄2 11⁄8

RollerBearingDesc.

11⁄4

78

Page 79: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

WheelDesc.

NOTE: Specify for 1400 Series 3⁄4” bore without spanner bushing; for 1⁄2” bore order spanner bushing EDP No. 41878

RollerRollerBallBallBallBallBallBallBallBallBallBall

Load Capacity 125-515 Lbs. Each Wheel

WH

EE

LS

DuraflexLoad Capacity 300 - 600 Lbs. Each Wheel

DURAFLEX &PNEUMATIC WHEELS

Duraflex wheels are solid cushion tires made from a special blend ofgranular rubber and chemical accelerators, cured under tremendous pres-sure. The result is a “bouncy” high impact resistant and puncture proofwheel. Tires are mounted on rugged polypropylene centers which will notdent or rust like conventional metal hubs. Ideal for hand trucks or otherequipment which requires a soft, cushioned ride. Durometer is 80A.

WheelDia.(In.)

TreadWidth(In.)

WheelBearing

Bore(In.)

CenteredOr Offset

HubLength

(In.)

LoadRating(Lbs.)

WheelDesc.

OrderNo.

3⁄4*3⁄4*5⁄83⁄45⁄83⁄45⁄83⁄45⁄83⁄45⁄83⁄4

CC

OffOffCC

OffOffCCCC

21⁄421⁄421⁄421⁄421⁄221⁄221⁄421⁄431⁄431⁄431⁄431⁄4

300

500500500500500550550550550600600

I81-6x11⁄2I81-8x2I82-8x225x21⁄4 Off - 5⁄8I82-8x225x21⁄4 Off - 3⁄4I82-8x225x21⁄2- 5⁄8I82-8x225x21⁄2- 3⁄4I82-10x250x21⁄4 Off - 5⁄8I82-10x250x21⁄4 Off - 3⁄4I82-10x250x31⁄4- 5⁄8I82-10x250x31⁄4- 3⁄4I82-12x300x31⁄4- 5⁄8I82-12x300x31⁄4- 3⁄4

44154

4415544144441454414644147441484414944150441514415344152

11⁄22

6

21⁄48

21⁄210

312

This Faultless wheel provides a cushioned ride for delicate instruments andbreakable items. The tube-type, pressurized tire combines shock absorp-tion with quiet operation and easy rolling. Standard with ball bearings.

NominalDia.(In.)

PlyRating

Bore(In.)

WheelBearing

HubWidth(In.)

HubColor

LoadRating(Lbs.)

TreadStyle

OrderNo.

444442

668

101216

1⁄21⁄21⁄21⁄21⁄25⁄8

BallBallBallBallBallBall

27⁄16

27⁄16

31⁄44

47⁄16

6

SilverSilverSilverSilverSilverRed

125125300350450515

SawtoothSawtoothSawtoothSawtoothSawtoothRibbed

I19-6x2BLKI19-6x2GRYI19-8x2.50I19-10x3.50I19-12x3.504.80x4.00x8x 5⁄8BP

441314414244104441214412520578

Load Capacity 300 Lbs. Each Wheel

Balloon Wheels

WheelDia.(In.)

TreadWidth(In.)

Bore(In.)

HubLength

(In.)

LoadRatings(Lbs.)

TreadStyle

RadialWheelDesc.

OrderNo.

6 21⁄321⁄2 27⁄16 300 Full Radius 16-6x2 43986

NOTE: All of the above Pneumatic wheels are centered. Contact Factory for Gray Wheel, Wheel Desc. I19-8x250, Order #44118

79NOTE: #43987 - Gray Tread optional.

Pneumatic

Page 80: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

-

-

-

-

-

-3⁄8-

-

-7⁄16

7⁄16

-

-

SOFT RUBBERW

HE

ELS

Ruberex®Load Capacity 70-240 Lbs. Each Wheel

This composition rubber wheel combines a soft rubber tread with a hard rubber core for quietmovement, a cushioned ride, and maximumfloor protection. Temperature operating range is-40°F to +158°F. Durometer is 75A.

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

WithoutRoller

BearingPlain

Bearing

WithBearing

NoSpanner

Use WithSwivelCasterSeries

PlainBearingDesc.

OrderNo.

70

80

90

80

100

90

175

200

115

200

225

240

125

200

3⁄415⁄16

11⁄64

29⁄32

13⁄811⁄64

19⁄16

19⁄16

15⁄32

19⁄16

115⁄16

115⁄16

15⁄32

19⁄16

-

-

-

-

-

-11⁄16

-

-

-

11⁄16

11⁄16

-

-

7⁄32

1⁄41⁄41⁄4

5⁄16

1⁄43⁄83⁄8

5⁄16

3⁄87⁄16

7⁄16

5⁄16

3⁄8

-

-

-

-

-

-1⁄2-

-

-5⁄85⁄8-

-

9000, EW, EY

9000, EW, EY

100

W, EW, EY

100, 400

9000, EP

100, 400

400

EK, EP, EW, EY

400

100

100

EK, EP, EY

400, K, G

4-15⁄8x47⁄64

4-2x7⁄821-2x1

4-21⁄2x13⁄16

21-21⁄2x11⁄84-3x13⁄16

21-3x11⁄421-31⁄2x15⁄16

4-4x15⁄16

21-4x11⁄421-4x15⁄16

21-4Bx15⁄84-5x15⁄16

21-5x11⁄4

47155

47163

47172

47173

47231

47175

47238

44216

47200

47250

47244

47269

47218

47259

Axle Size

15⁄8

2

WithBearing

andSpanner

15⁄8

4

21⁄2

3

31⁄2

511⁄4

15⁄16

15⁄16

11⁄4

15⁄16

13⁄16

1

7⁄8

47⁄64

15⁄16

11⁄4

11⁄8

13⁄16

80

Page 81: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

WH

EE

LS

Rockite®Load Capacity 100-420 Lbs. Each Wheel

HARD RUBBER

Hard-rubber molded composition. It combinesmany desirable characteristics: high-load rat-ing, good mobility, high-impact resistance, andgood floor protection. Temperature operatingrange is -40°F to 158°F. Durometer is 75D.

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

WithoutRoller

BearingPlain

Bearing

WithBearing,

NoSpanner

Use WithSwivelCasterSeries

PlainBearingDesc.

OrderNo.

150200100270275125275350420135300

11⁄64

13⁄811⁄64

19⁄16

19⁄16

15⁄32

19⁄16

115⁄16

115⁄16

15⁄32

19⁄16

---

11⁄16

---

11⁄16

11⁄16

--

1⁄45⁄16

1⁄43⁄83⁄85⁄16

3⁄87⁄16

7⁄16

5⁄16

3⁄8

-----------

100100, 400

EP100, 400

400

EP, EY400100100

EP, EY400, G

27-2x1

27-21⁄2x11⁄87-3x13⁄16

27-3x11⁄427-31⁄2x15⁄16

7-4x 15⁄16

27-4x11⁄427-4x15⁄16

27-4Bx15⁄87-5x15⁄16

27-5x11⁄4

47329

47330472934733643543473164734647341473724732747347

Axle Size

2 1

4

5

WithBearing

andSpanner

-----------

11⁄813⁄16

11⁄43

21⁄2

31⁄2

11⁄4

15⁄815⁄16

11⁄4

15⁄16

15⁄16

81

15⁄16

Page 82: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

PHENOLICW

HE

ELS

Plaskite®Load Capacity 300-3,500 Lbs. Each Wheel

21⁄2

Phenolic compound reinforced with macerated fabricmakes a high-strength, high-impact wheel resistant to oil,gasoline, even dilute acids. Compression-molded underextreme pressure, these wheels gain a dense, uniformconsistency. Phenolic wheels are non-marking, non-con-ductive, and spark-proof. They are available with plain orroller bearings. Will not warp or swell in a temperatureoperating range of -40°F to +300°F. Durometer is 75D.

Note: Hi-Temp version is available with a operating range of480° continuous, 530° intermittent.

Please see Page 68, RT Wheels, for further high temperatureoptions. If spanner required, order separately.

WheelDia.(In.)

TreadWidth(In.)

LoadRating(Lbs.)

HubLength

(In.)

WithoutRoller

BearingPlain

Bearing

WithBearing,

NoSpanner

Use WithSwivelCasterSeries

PlainBearingDesc.

OrderNo.

RollerBearingDesc.

OrderNo.

300300500800800

10001000120012001600160030001400200020002500290030003500

19⁄16

19⁄16

115⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄16

23⁄431⁄431⁄423⁄16

23⁄431⁄431⁄431⁄431⁄431⁄4

-11⁄16

11⁄16

13⁄16

13⁄16

-13⁄16

-13⁄16

13⁄16

113⁄16

115⁄16

13⁄16

13⁄16

115⁄16

115⁄16

115⁄16

115⁄16

115⁄16

3⁄8--

3⁄4-

3⁄4-

3⁄4-----------

-1⁄25⁄8-

3⁄4-

3⁄4-

3⁄43⁄4113⁄43⁄411111

30-3x11⁄4--

30-4x2-

30-5x2-

30-6x2-----------

43838--

37629-

37638-

37641-----------

-31-3x11⁄431-4x15⁄8

-31-4x2

-31-5x2

-31-6x231-6Hx21⁄231-6x21⁄231-6x331-8x231-8Hx21⁄231-8x21⁄231-8x331-10x331-12x21⁄231-12x3

-3762737630

-37636

-37639

-3763737807 378163782037643378083781737821378223781937823

Axle Size

3 11⁄4

42

5 2

6

2

8

3

WithBearing

andSpanner

-3⁄8

7⁄16

-1⁄2-

1⁄2-

1⁄21⁄23⁄43⁄41⁄21⁄23⁄43⁄43⁄43⁄43⁄4

15⁄8

2

3

3

310

12

21⁄2

21⁄2

82

100

100

100

1400, H, HX, KP

1400, H, HX, KP

1400, H, HX, KP

1400, H, HX, KP

1400, H, HX, KP

1400, H, HX, KP

H

1400, HX, KP

1400, HX, KP

1400, H, HX, KP

H

HX, KP

HX, KP

HX, KP

HX, KP

HX, KP

DelrinSteel CagedRoller

Bearing Options

Page 83: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

WH

EE

L B

EA

RIN

GS

WHEEL BEARINGSELECTION

1. Self–Lubricating: The self–lubricating bearing is an iron base powdered metalbushing press fitted into the wheel core. The powdered iron is porous and isimpregnated with oil so that with use, oil is leaked out to lubricate the axle.

2. Roller Bearing: (fig 2A) Normally this is a two–piece bearing, consisting of aroller assembly and a hardened outer race. The split-sleeve bearing (fig 2B) consistsof an outer raceway of hardened spring steel with a hardened roller and cage assem-bly. A full caged bearing assembly (fig 2A) consists of a fully encased outer racewaywith a hardened roller and cage assembly. All roller bearings operate in conjunctionwith a hardened shaft called a spanner.

3. Tapered Roller Bearing: The tapered roller precision bearing consists of acup which is pressed into the wheel hub, and a cone and roller combination whichfits integrally into the cup. The cup and core are hardened. The rollers are tilted toreact to both thrust and radial loads. These bearings are suited for towline, highspeed, and high load applications.

4. Flanged Radial Ball Bearing: This is a unique stamped construction thathas a one–piece outer raceway, which is cold–rolled and formed to a close toleranceball groove. The inner raceway is machined and hardened. The bearing is shieldedand grease packed. These bearings will react to thrust loading and considerableradial load.

5. Delrin Bearing: Delrin is a registered trademark of Dupont; this is an acetal resinmolded into a flange type bearing. The bearing is press fitted into the hub of the wheeland is rotated around a hardened spanner. This bearing has high mechanical strength,high impact, low static, and dynamic coefficients of friction, with a wide use temperaturerange (-40° to +230°F).

6. Radial Bearing: This type of sealed precision bearing consists of a hardenedouter raceway and inner raceway, separated by a concentric ring of hardened steelballs. This bearing is used in pairs and is usually press fitted into a deep pocket of awheel that has high load and high speed capabilities. This type of bearing is primarilyused to carry radial loads only.

7. Plain Bearing: (Not Shown) In a plain bearing, the hub material is actuallythe bearing. The wheel rotates on a steel axle and is the most economical bearingapplication.

What Type of Wheel Bearings Do You Use?

83

2B

2A

Page 84: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Cold Forged Construction — 3/16” formed steel

legs are double welded for added strength

under maximum load. Thick 1/4” steel top plate

• Double Ball Bearing Swivel — Large diameter

main load bearing and thrust bearing assures

easy maneuvering under heavy loads

• 4-Ply Tires — Standard on all wheel sizes

provide longer wheel life and fewer repairs

• Heavy-Duty Steel Hub — Bolted for extra

durability. Ball bearings offer maximum mobility

• Lube Fittings — Provided for swivel bearings

• Finish — Corrosion-resistant zinc

• Wheel Tread — Sawtooth tread design is

standard.

PNEUMATICS

PE

CIA

LTY

CA

ST

ER

SAir Faultless CastersLoad Capacity 310-450 Lbs. Each Caster

Air Faultless pneumatic wheel casters aredesigned to absorb shock and vibrationcaused by floor obstructions or outdoor ter-rain. Moves delicate industrial loads smooth-ly and safely over rough bumpy surfaces.

Wheel Diameter (A) 8” 10” 12”Overall Height (B) 915⁄16” 12” 15”Swivel Radius (C) 63⁄4” 85⁄16” 101⁄4”

Mounting Bolt Diameter — 3⁄8”Axle Size — 1⁄2”

NOTE: Double ball raceway

TireSize

2.80/2.50-4

2.80/2.50-4

2.80/2.50-4

2.80/2.50-4

4.10/3.50-6

4.10/3.50-6

4.10/3.50-6

4.10/3.50-6

WheelBearing

LoadRating (Lbs.)

WheelDia. (In.)

SwivelCaster Desc.

I1419-8 Blk

I1419-8 Gray

I1419-8 Gray/Brk

I1419-8Black/Brk

I1419-10 Blk

I1419-10 Gray

I1419-12 Blk

I1419-12 Gray

OrderNo.

RigidCaster Desc.

OrderNo.

Ball

Ball

Ball

Ball

Ball

Ball

Ball

Ball

310

310

310

310

350

350

450

450

46110

46089

46085

48368

46112

46090

46114

46091

I3419-8 Blk

I3419-8 Gray

-

-

I3419-10 Blk

I3419-10Gray

I3419-12 Blk

I3419-12Gray

46111

46088

-

-

46113

46093

46115

46094

8

10

12

3

4

3

25⁄8

35⁄841⁄2

B

C

A

A

B

84

Page 85: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Brake Lever Arm — Hand or foot operated, remains in “up” position when brake is off

• Serrated Upper Brake Shoe — Engages with serrated swivel plate• Serrated Lower Brake Shoe — Simultaneously engages wheel for

dual braking action of wheel and swivel• Lubrication Fittings — Ensures long life for both wheel and swivel• Vulcanized Rubber Tread — improves durability and adds

smoothness to movement• Horn Side Members — Formed steel that is welded to cold formed

steel upper raceway• Upper Raceway — 5/16” diameter hardened ball bearings• Lower Raceway — 1/4” diameter hardened ball bearings• Stem Options Available — Versatility in mounting• Corrosion-resistant zinc finish

SP

EC

IALT

Y C

AS

TE

RS

SCAFFOLD CASTERS

85

Stem No. D E F GNo. 18 Stem 4” 21⁄2” 13⁄8” 25⁄64”No. 19 Stem 4” 21⁄2” 17⁄16” 31⁄64”

D

E

F

G

B

CA

Wheel Diameter (A) 8”Overall Height (B) 91⁄2”Swivel Radius (C) 57⁄8”

WheelDia.(In.)

(A)

TreadWidth(In.)

WheelMaterial

WheelBearing

AxleSize(In.)

LoadRating(Lbs.)

OverallHeight (B)

(In.)

SwivelRadius (C)

(In.)

SwivelCasterDesc.

OrderNo.

Mold-on RubberMold-on Rubber28

RollerRoller

1⁄21⁄2

500

50091⁄291⁄2

57⁄857⁄8

IC1418-8-18

IC1418-8-19

2695626959

CF1400 SeriesLoad Capacity 750 Lbs. Each Caster

WheelDia.(In.)

(A)

TreadWidth(In.)

WheelMaterial

WheelBearing

AxleSize(In.)

LoadRating(Lbs.)

OverallHeight (B)

(In.)

SwivelRadius (C)

(In.)

SwivelCasterDesc.

OrderNo.

Mold-on RubberMold-on Rubber

28 RollerRoller

1⁄21⁄2

750

750

91⁄291⁄2

57⁄857⁄8

CF1418-8-18

CF1418-8-192695226946

CF1400 Series

IC1400 Series

IC1400 SeriesLoad Capacity 500 Lbs. Each Caster

Additional features for CF1400 Series• HEAVY DUTY FORGED TOP PLATE — Integrally Forged Stem

& King Pin• Forged Secondary Raceway• Fully Covered Raceways• Positive Directional Locking - each caster CNC Machine Knurledlocks the swivel head fully• 5/8” Kingpin — Secured with a lock nut• Formed Fork Legs — Robotically Welded Inside & Outside• 1/2” Wheel Axle• High Quality Resilient Mold-on Rubber Wheels — highly resistant

to cracking & bonding• Combined Wheel Brake & Swivel Lock — Is the Best in the Industry

NOTE: Other finishes, sizes and stem options availablecontact factory for price and availability.

Caster Specifications apply to both scaffold caster series. (IC1400 & CF1400)

NEW

Page 86: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Special Top Plates - For specific installation requirements

• Raceways - Fully sealed raceways for low maintenance and protection of the swivel head in outdoor environments

• Swivel Bearings - Precision bearing swivel• Wheel Bearings - Needle bearings; thread

guards standard• Finish - Corrosion-resistant zinc dichromate• Suggested Temperature Range -20oF — +180oF P2461-2-5/8 TG

Order #26028(Diamond Special Top Plate)

AIRLINE CONVEYORCASTERS

SP

EC

IALT

Y C

AS

TE

RS

Airline/Conveyor CastersLoad Capacity 375 Lbs. Each Caster

WheelDiameter

23⁄4

Precision, Heavy DutyAir Cargo/Conveyor Caster

Designed for inverted applications, theseFaultless conveyor casters are designed foreasy installation and replacement in thefield. Special dust-and-grease cap and spe-cial all-temperature lubricant are standard,along with precision bearing swivel and nee-dle bearing wheels. Corrosive-resistant zincdichromate finish is standard.

TreadWidth(In.)

13⁄8

WheelType

Polyflex

WheelBearing

Needle

AxleSize(In.)

3⁄8

LoadCapacity

(Lbs.)

375

OverallHeight

(In.)

41⁄32

SwivelRadius

(In.)

23⁄8

MountingBolt Dia.

(In.)5⁄16

WheelDiameter

25⁄8

TreadWidth(In.)

13⁄8

WheelType

Polyflex

WheelBearing

Needle

AxleSize(In.)

3⁄8

LoadCapacity

(Lbs.)

375

OverallHeight

(In.)

325⁄32

SwivelRadius

(In.)

25⁄16

MountingBolt Dia.

(In.)5⁄16 & 3⁄8

P2461-2-5/8 TGOrder #26025

(Rectangle Top Plate)

WheelDiameter

25⁄8

TreadWidth(In.)

13⁄8

WheelType

Polyflex

WheelBearing

Needle

AxleSize(In.)

3⁄8

LoadCapacity

(Lbs.)

375

OverallHeight

(In.)

325⁄32

SwivelRadius

(In.)

25⁄16

MountingBolt Dia.

(In.)5⁄16 & 3⁄8

OrderNo.

26028

OrderNo.

27013

OrderNo.

26025

TopPlate

A

TopPlate

B

TopPlate

C

86

*Gray Polyflex Wheel

*Tan Polyflex Wheel

*Tan Polyflex Wheel

P2461-2-3/4 RTGOrder #27013

(Diamond Top Plate)

Page 87: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 270-375 Lbs. Each Caster

SP

EC

IALT

Y C

AS

TE

RS

AIRLINE/CONVEYORCASTERS

WheelDiameter

TreadWidth(In.)

11⁄8

15⁄16

WheelType

Hard Rubber

Polyflex

Phenolic

Polyflex

WheelBearing

Ball

Ball

Ball

Ball

AxleSize(In.)

5⁄16

5⁄16

5⁄16

5⁄16

LoadCapacity

(Lbs.)

270

270

300

300

OverallHeight

(In.)

325⁄32

325⁄32

41⁄32

41⁄32

SwivelRadius

(In.)

25⁄825⁄8

215⁄32

215⁄32

MountingBolt Dia.

(In.)3⁄83⁄83⁄83⁄8

SwivelCasterDesc.

429-3x11⁄8TG

461-3x15⁄16TG

331-3x15⁄16TG

H461-3x15⁄16TG

OrderNo.

25526

25675

25278

25696

A B C

Flanged Air Cargo/Conveyor Caster

WheelDiameter

23⁄425⁄8

TreadWidth(In.)

13⁄813⁄8

WheelType

Polyflex

Polyflex

WheelBearing

Needle

Needle

AxleSize(In.)

3⁄83⁄8

LoadCapacity

(Lbs.)

375

375

OverallHeight

(In.)

41⁄32

325⁄32

SwivelRadius

(In.)

213⁄16

27⁄16

MountingBolt Dia.

(In.)5⁄16

5⁄16 & 3⁄8

OrderNo.

26382*

26022**

3

SwivelCasterDesc.

PF2461-23⁄4 RTG

PF2461-25⁄8 TG

TopPlate

A

B

TopPlate

C

C

C

C

87

*1st Wheel Gray Polyflex, **2nd Wheel Tan Polyflex

This caster has all the features as the precision,heavy duty air cargo/conveyor caster plus theadded benefit of a toe protection flange safetyfeature.

Standard Line Conveyor Casters

The standard-line conveyor casters share some of the same features asthe other two lines. The primary difference is a double ball bearing race-way compared to the sealed precision bearing swivel. Wheel materialsavailable include: Rockite, Polyflex, and Plaskite. Rockite is a hard rub-ber molded composition throughout; this wheel is impervious to oils andgreases, has a high load capacity and good mobility. Polyolefin(Polyflex) wheel is light in weight, low in cost, and high in impactstrength. It resists water and chemical absorption and withstands steamcleaning. The Plaskite wheel is a phenolic compound reinforced withmacerated fabric that results in a high-strength, high impact wheel resis-tant to oil, gasoline, even dilute acids.

Load Capacity 270-375 Lbs. Each Caster

Page 88: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

LOW PROFILE MEDIUMHEAVY DUTY CASTERS

SP

EC

IALT

Y C

AS

TE

RS

Load Capacity 200-1,200 Lbs. Each CasterBusiness Machine Casters

Made to support and move heavy officeequipment where overall height is a limitingfactor. Ideal for use on copiers, computers,large printers, and other heavy diagnosticequipment.

• High Load Rating Capacities

• Low Overall Height

• Excellent Floor and Carpet Protection

• Brakes — Optional thumb screw brake and

side brake available on some items. Contact

factory for availability.

• Finishes — Black oxide with corrosion-

resistant zinc top plate or all zinc finish

HA435-3x113⁄16

*Zinc finish**Dual wheels

*** 1⁄2-13 X 11⁄2 Threaded Stem

WheelDia.(In.)

TreadWidth(In.)

WheelMaterial

WheelBearing

AxleSize(In.)

LoadRating(Lbs.)

OverallHeight

(In.)

SwivelRadius

(In.)

MountingBolt

Dia. (In.)

BoltHole

Spacing (In.)

OverallTop PlateSize (In.)

SwivelCasterDesc.

OrderNo.

Hard RubberPolypropylenePhenolicHard RubberPolypropylene

Glass Filled NylonGlass Filled NylonGlass Filled NylonGlass Filled NylonGlass Filled NylonGlass Filled NylonPolypropyleneGlass Filled NylonGlass Filled Nylon

2

21⁄2

13⁄16

111⁄16

11⁄813⁄4

113⁄163

RollerPlainRollerPlainRoller

RollerRollerRollerRollerRollerRollerPlainRollerRoller

5⁄16

5⁄16

7⁄16

5⁄16

7⁄16

7⁄16

7⁄16

7⁄16

7⁄16

7⁄16

3⁄83⁄81⁄21⁄2

275300240200400

700700

1000700

1000500550

10001200

227⁄32

227⁄32

35⁄16

33⁄16

31⁄245⁄16

331⁄32

331⁄32

331⁄32

331⁄32

331⁄32

331⁄32

45⁄32

45⁄32

21⁄16

21⁄16

27⁄16

23⁄16

21⁄821⁄227⁄16

27⁄16

27⁄16

25⁄16

25⁄16

25⁄16

23⁄823⁄8

5⁄16

5⁄16

N/A5⁄16

5⁄16

3⁄85⁄16

5⁄16

5⁄16

5⁄16

5⁄16

5⁄16

5⁄16

5⁄16

13⁄4x 27⁄8 to 313⁄4x 27⁄8 to 31⁄2-13x11⁄2 ***

13⁄4x 313⁄4x 27⁄8 to 3

25⁄8x35⁄8 to 3x323⁄8x33⁄823⁄8x33⁄823⁄8x33⁄823⁄8x33⁄823⁄8x313⁄32

23⁄8x313⁄32

23⁄8x33⁄823⁄8x33⁄8

29⁄16x 35⁄829⁄16x 35⁄8

N/A23⁄4x 37⁄16

29⁄16x 35⁄833⁄4x45⁄831⁄8x41⁄831⁄8x41⁄831⁄8x41⁄831⁄8x41⁄831⁄8x41⁄831⁄8x41⁄835⁄16x 41⁄835⁄16x 41⁄8

EP729-2R**BMHXEP629R BMG431-25⁄8*127-21⁄2*H461-21⁄2R BM

935-3 x 113⁄16*335-3 x 113⁄16*H335-3 x 113⁄16*335-3 x 113⁄16BMH335-3x113⁄16BMHA435-3 x 113⁄16BMHA360-3x113⁄16RBMHX1435-3x113⁄16*HX1435H-3x113⁄16BM

2994531151256072512825673

262202529425295252832528425330253002634126973

11⁄225⁄8

88

Wheel Options

PolypropyleneGlass FilledNylon

Hard Rubber

335-3x113⁄16

HXEP629R

HX1435-3x113⁄16

NOTE: Contact factory for rigid options available.Options: Wheel Face Brake (add WFB Suffix - Ex: 335-3WFB)

Page 89: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

1350

1200

1050

1650

1500

900

750

600

450

300

150

0

LO

AD

(L

B.)

.025.050

.100.125

.150.175

.200.225

.250.275

.300.325

.350.375

.400

DEFLECTION (.000")

A: PRELOAD @ 350 LB. - MAX LOAD 900

B: PRELOAD @ 550 LB. - MAX LOAD 1250

C: PRELOAD @ 850 LB. - MAX LOAD 1600

C

B

A

SHX1435-3X1 13/16�LOAD VS DEFLECTION

• Shock Absorbing — Patented shock

absorbing system utilizing pre-torqued

elastomers with a weight sensitive pivot

mechanism

• Low Profile — 3” diameter wheel size

• Finish — Corrosion-resistant Black oxide

standard finish, corrosion-resistant zinc

optional

• Wheels — Glass filled nylon with roller

bearing standard

SP

EC

IALT

Y C

AS

TE

RS

SHOCK ABSORBINGCASTERS

SHX 1400

OPTIONS: Swivel locking system, wheel brakes, varietyof load ratings.NOTE: All SHX Product are produced to custom order.Consult your distributor or factory for availability.

Mounting Bolt Dia. — 5⁄16”Axle Size — 1⁄2”

WheelDia.(In.)

TreadWidth(In.)

OverallHeight

(In.)Offset(In.)

SwivelRadius

(In.) Maximum Load (Lbs.)

SwivelCasterDesc.

OrderNo.

421⁄32

421⁄32

421⁄32

13⁄16

13⁄16

13⁄16

27⁄16

27⁄16

27⁄16

900 with .350” Total Height Deflection1250 with .250” Total Height Deflection1600 with .250” Total Height Deflection

350550850

SHX1435-3x113⁄16

SHX1435-3x113⁄16

SHX1435-3x113⁄16

263282632926334

113⁄163

The SHX 1400 Series specialty cast-ers are designed to provide addedprotection when moving sensitivepayloads, such as business machinesor test equipment.

This SHX series has passed extensivelaboratory testing to simulate a widevariety of impacts and vibrations that may occur during transportation.

As shocks occur or loads temporarilyexceed capacity, the shock absorbingmechanism activates and protectssensitive loads. This caster line isideal for heavy loads requiring com-pact space allotments.

Pre-Loaded(Lbs.)

35⁄16

23⁄8

33⁄841⁄8

89

Load Capacity 350-1600 Lbs. Each Caster

Page 90: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Double Action Spring — Compression action

absorbs the jolts and bumps caused by rough

floors, thresholds, etc.

• Spring and Draw Bars — Durable, long lasting

spring and draw bars are on center line of

wheel to prevent offset of load

• 2-to-1 Lever Arm — Helps reduce shock and

lengthens spring life

• Constant Contact — Wheels contact floor sur-

face at all times, eliminating bounce and keep

ing unit at a more constant level

• Thread Guards — Chrome Finish

• Finish — Black Epoxy

INDUSTRIAL SPRINGACTION CASTERS

SP

EC

IALT

Y C

AS

TE

RS

Load Capacity 900-1,200 Lbs. Each CasterShock Absorbing for Sensitive Loads

HS900HS9700

C

A

B

A

C

B

Mounting Bolt Diameter — 3⁄8”

Industrial Spring Action Casters are usedfor safe movement of calibrated instru-ments, delicately adjusted assemblies, toolboxes, and other load sensitive products.

SH1435-6TGBRK

HS900HS9700SH1400SH3400

WheelDia.(In.)

(A)

TreadWidth(In.)

WheelMaterial

WheelBearing

LoadRating(Lbs.)

OverallHeight(B) (In.)

SwivelRadius(C) (In.)

SwivelCasterDesc.

HS965W-6x2TGBrk

SH1435-6x2TGBrk

SH1441B-8x2Brk

SH1441B-8x2-1/2Brk

RT

Glass Filled Nylon

Super K

Super K

OrderNo.

26059

26555

26245

26260

RigidCasterDesc.

HS9765W-6x2TG

SH3435-6x2TG

SH3441B-8x2

SH3441B-8x2-1/2

OrderNo.

27525

26737

27368

27369

Roller

Roller

Precision

Precision

900

1200

1500

2000

81⁄291⁄16

103⁄8103⁄8

431⁄32

431⁄32

67⁄16

65⁄8

6 2

SH1400SH3400

5

41⁄8

51⁄241⁄2

A

C

B

A

C

B

90

821⁄22

Page 91: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

• Minimum Foot Pressure — 60 ft. lbs. to set against a 400 lb. load

• Release Foot Pressure — Only 10 ft. lbs.

• Construction — Non-skid pedals, pressed steelconstruction

• Top Plate Mounting — Identical to the 1400 Series

• Foot Pad — Large 3” Vulcanized Rubber foot pad is skid resistant

• Finish — Corrosion-resistant zinc

SP

EC

IALT

Y P

RO

DU

CT

SFLOOR TRUCK LOCKS

A Faultless Floor Truck Lock safelyimmobilizes truck movement whileloading or unloading. (It’s not ajack.) Simply step down to lock, stepagain to unlock.

Floor Truck Locks

Mounting Bolt Dia. — 3⁄8”

91

MatchingWheelDia.(In.)

OverallExtended

Height(In.)

RetractedBrake DiscClearance

(In.)

TopPlate(In.)

MountingHole

Spacing(In.)

Use WithCaster Series

LockDesc.

OrderNo.

55⁄865⁄871⁄291⁄2

11⁄411⁄411⁄415⁄8

33⁄4x45⁄833⁄4x45⁄833⁄4x45⁄833⁄4x45⁄8

25⁄8x35⁄8 to 3x325⁄8x35⁄8 to 3x325⁄8x35⁄8 to 3x325⁄8x35⁄8 to 3x3

140014001400

1400, H

FTL46FTL56FTL64FTL89

27542275432754627549

4568

Page 92: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Size(In.) Wheel Material18”x30”18”x30”

Wheel Size (In.) Load Capacity (Lbs.) Desc. Order No.Hard RubberHard Rubber

34

9001000

C1830-1273BNC1830-A4274BN

2767727680

MOVER’S DOLLIESS

PE

CIA

LTY

PR

OD

UC

TS

Load Capacity 800-1,000 Lbs. Mover’s Deluxe Dolly

Load Capacity 900-1,000 Lbs.

Mover’s Special Dolly

Our premium dolly for the professional mover

• Thick rubber end pad has “pebble grain” non-slip surface• Raised lip around pad protects walls, doors, and other objects• Solid 1” hardwood frame adds strength and durability• 5⁄16” bolt and nut fasteners hold frame securely together• Heavy-duty casters move easily under the heaviest loads• Hard or soft rubber wheels and thread guards are standard• May be shipped UPS

Size(In.) Wheel Material18”x30”18”x30”

Wheel Size (In.) Load Capacity (Lbs.) Desc. Order No.Soft RubberHard Rubber

44

8001000

R1830-A4214TGR1830-A4274TG

2768127672

92

For those who demand quality at economicalprices

• Thick jute carpeted ends protect furniture against scratchesor marring

• Extra wide 6” end rails give added support under heavy loads• Solid 3⁄4” kiln-dried hardwood frame provides strength and

long life• Shaped inside edge for easy handling• Heavy-duty casters permit swift, easy movement of big loads• Non-marking hard rubber wheels are standard• May be shipped UPS

Page 93: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

NU

TT

ING

DIV

ISIO

NFAULTLESS/

NUTTING DIVISION

The Industry’s Most Complete Resource forMaterial Handling Products

93

Faultless-Nutting Division505 West Airport DriveWatertown, SD 57201(800) 533-0337

Casters, wheels, hand trucks, platform trucks, dollies, jacks and skids,freight prys, barrel handling equipment, trailers, towline trucks - all ofthese and more are manufactured and sold by the Faultless-NuttingDivision.

Since 1891, the Nutting name has stood for quality in design and func-tion. Our products meet the most demanding applications and are bothcompetitively priced and built to last.

We maintain complete manufacturing and product testing facilities inour more than 100,000 square foot home office. If you can’t find whatyou need in our standard product line, then our custom design and engi-neering department will work with you in customizing products to fit yourneeds.

Our customer service and regional sales people are qualified and will-ing to provide assistance to distributors, dealers, and major industriesnationwide. Whatever your material handling equipment needs may be,Faultless-Nutting can handle it!

Page 94: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

MOVER’S DOLLIESN

UT

TIN

G D

IVIS

ION

94

Faultless-Nutting offers one of the broadest ranges ofstandard non-powered material handling equipment inthe industry. You will find Nutting equipment being usedin nearly every major industry in the U.S. These prod-ucts are quality built and designed to perform within therigorous demands and abuses of today’s industrial envi-ronment.

The name Nutting has become synonymous with quali-ty and durability. Our products have been ergonomical-ly designed for ease-of-use and constructed with highquality materials and dedicated craftsmanship toensure that these products will last for years to come.Some of the products we offer include casters, wheels,two-wheel hand trucks, four-wheel platform trucks(wood, steel, and aluminum), shelf carts, freight prys,skids and jacks, dollies, wagon trucks, barrel handlingequipment, rug poles, sheet rock dollies, and work plat-forms for fork lifts.

For more information on our products and services, call(800) 533-0337.

Platform Trucks

Shelf Carts

Hand Trucks

Wagon TrucksNarrow Aisle Stock Trucks

Standard Products

Page 95: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

NU

TT

ING

DIV

ISIO

NFAULTLESS/

NUTTING DIVISION

Custom Products

95

In today’s world of high technology and special-ization, there are unique material handling appli-cations that require products to perform in uncon-ventional ways. At Faultless-Nutting, we’ve estab-lished a Custom Products Division specificallydesigned to help you through the process of prod-uct customization. Our CAD-based design groupcan work with you to discuss design, performance,and equipment options, along with providing writ-ten proposals and quote sketches when needed.

Custom product opportunities are frequently partof a larger project, requiring smooth integrationwith other equipment and timely delivery for start-up. We have the design, scheduling, tracking, andproduction capabilities to ensure that your projectis kept on track and the products delivered ontime. We can design and build products withcapacities up to 250,000 pounds, while offeringthe widest variety of steering arrangements,wheels, couplers, and superstructures.

Faultless-Nutting is the best choice for your cus-tom product. For more information on our cus-tomization services, call (800)533-0337.

Cradle Deck Trailers

Order Picking Carts

Multi-Purpose Trailers

Cage Carts

Specialty Superstructures

Page 96: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

367 H 32 C 125 B Z PFHOUSINGSERIES

BRAKESYSTEM

WHEELBEARING

TYPES

WHEELDIAMETER

TREAD-WHEEL

MATERIAL

CASTERFINISH

MOUNTINGINSTALLATION

TYPES

WHEELSERIES

“300-399,600“

Institutionaland MedicalLight-DutyIndustrial

Casters LoadCapacity to

220lbs.

“400-499“Medium-Duty

IndustrialCasters LoadCapacity to

1300lbs.

“A” WithoutBrake

“B” WheelBrake

“H”Total Lock:

CombinationSwivel Locks

& WheelBrakes

“R”Steering orDirectional

Swivel Locks

“Q, R”Wheel, Swivel& Directional

Locks forCentralLockingSystemCasters

“OOSolid Nylon

29”Polyurethane

& TPR

“35”Polyurethane

“30, 32”Steel Discs

“14, 33, Nylon, Plastic

Mold-Ons

“C”Formed Cup

and ConeBearings

“G”Plain Bearings

“K”Precision Ball

Bearings

“R”Roller

Bearings

“A”Conductive,

Black

“B”Grey,

Non-Marking

“C”Black

“P”Nylon,White

“R”Thermo-plasticRubber

“V”Polyurethane

“W”Extra-Soft

Grey Rubber

“X”Nylon,Black

Two Inch(50mm)Through

Eight Inch(200mm)DiameterAvailable

“C”Chrome

‘K”Composite

Nylon

“Z”Zinc plated

Top PlateSpecifyeither

“PB, PC,PD, PF, PK

Threaded Stem“GC, GD, GU”

SpecifyDiameter

Threads andLength

Bolt HoleFitting

“LC”=3/8” Dia.“LD”=7/16”Dia.“LU”=1/2” Dia.

Plain RoundStem SpecifyZ422 or Z522

Expanding Stem“R1”

Specify Round orSquare Tubing

I.D.

96 www.rhombus-rollen.com

RHOMBUS CASTERNUMBERING SYSTEM

Page 97: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CA

ST

ER

S

#341H...

Series 340/345/341/346Load Capacity 90-145 Lbs.

Wheel dimensions in inches are approximate but exact in millimeters.

Product Features:

• Large Double Ball Bearing Raceway

• Sturdy, Resistant to corrosion

• Large Selection of mounting and wheel options

• Standard Zinc Chromatized Finish & others optional

• Nut and Bolt axle, standard with cup/cone bearings

• Riveted axle, standard with plain bore wheels and

50mm/2” casters

All brakes are trailing style (brake lever over the wheel)340B Plastic red coated “wheel brake” - 2”

341H Plastic black “total lock brake” - 3” & 4”

97

Diameter

00G/x

33G/b

33C/b

30C/b

30C/a

34C/r

34C/v

Profile Bearings Tread Durometer Threadguards

2” - 4”50 mm - 100 mm

2” - 4”50 mm - 100 mm

2” - 3”50 mm - 100 mm

3” - 4”75 mm - 100 mm

Plain Bore

Plain Bore

Cup & Cone

Cup & Cone

Black Nylon

Grey Rubber

Grey Rubber

Grey Rubber

100

80

80

80

None

None

Metal

Metal

Nylon Wheels are resistant to gasoline, diesel oils, vegetable and animal fats.Gray Rubber Wheels are non-marking to floors.

3” - 4”100 mm

3”75 mm

3”75 mm

Cup & Cone

Ball

Ball

Flat

Flat

Flat

Flat

Flat

Round

Round

Black Antistatic

Grey TPR

Grey PU

80

80

95 Plastic

Metal

Plastic

Brakes/Locks

Wheels

www.rhombus-rollen.com

FAULTLESS/RHOMBUS DIVISION

Page 98: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CA

ST

ER

S

Specification

Series 341/340/345/346Load Capacity 90-145 Lbs.

Plate / Thick.0937”

2.37 mm

Wheel dimensions in inches are approximate but exact in millimeters.

WheelDiameter

(In.)

TreadWidth(In.)

2(50 mm)

3(75 mm)

4(100 mm)

3/4(18 mm)

3/4(23 mm)

3/4(23 mm)

Brakes: B= Wheel Brake

H= Total Lock

Bearings: G= Plain Bore

C= Cup & ConeDiameter 2” (341)

50 mm3” (341)75 mm

4” (341)100mm

2.76”70mm

.944”24mm

8.9 oz250 gr

Load Height

Offset

Caster Weight

4.06”103 mm

1.44”36 mm

14.2 oz403 gr

4.88”124 mm

1.45”37 mm

1 lb/5 oz597 gr

98

1.85” (47 mm)

2.36” (60 mm)

1.45” (37 mm)

1.45” (37 mm

)

1.85” (47 mm

)

2.36” (60 mm

)

“PC”

Axle Diameter: .236” - 6 mm.315” - 8 mm

www.rhombus-rollen.com

PC - Top Plate only available forseries 341/346

Plate Sizes:

1.61” (40 mm)

2.12” (54 mm)

1.61” (40 mm

)

“PB”

2.12” (54 mm

)

PB - Top Plate only available forseries 340/345

#341H... #346A...

FAULTLESS/RHOMBUS DIVISION

WheelMaterial

Nylon/Black

Rubber/Nylon

Rubber/Nylon

Nylon/Black

Rubber/Nylon

Rubber/Steel

TPR/Nylon

PU/Nylon

Rubber/Nylon

Nylon/Black

Rubber/Nylon

Rubber/Steel

WheelBearing

Plain Bore

Plain Bore

Cup & Cone

Plain Bore

Plain Bore

Cup & Cone

Ball

Ball

Cup & Cone

Plain Bore

Plain Bore

Cup & Cone

Load Rating

(Lbs.) (Kg)

90 40

90 40

90 40

110 50

110 50

110 50

110 50

110 50

110 50

145 66

145 66

145 66

SwivelCaster

340a 00G050xZPB

340a 33G050bZPB

340a 33C050bZPB

341a 00G075xZPC

341a 33G075bZPC

341a 30C075BZPC

341a 34C075rZPC

341a 34C075vZPC

341a 33C075bZPC

341a 00G100xZPC

341a 33G100bZPC

341a 30C100BZPC

RigidCasterCaster

345a 00G050xZPB

345a 33G050bZPB

345a 33C050bZPB

346a 00G075xZPC

346a 33G075bZPC

346a 30C075BZPC

346a 34C075rZPC

346a 34C075vZPC

346a 33C075bZPC

346a 00G100xZPC

346a 33G100bZPC

346a 30C100BZPC

TotalLock

Caster

340b 00G050xZPB

340b 33G050bZPB

340b 33C050bZPB

341h 00G075xZPC

341h 33G075bZPC

341h 30C075BZPC

341h 34C075rZPC

341h 34C075vZPC

341h 33C075bZPC

341h 00G100xZPC

341h 33G100bZPC

341h 30C100BZPC

Page 99: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

CA

ST

ER

S

Series 340/345/341/346Load Capacity 90-145 Lbs.

Wheel dimensions in inches are approximate but exact in millimeters. 99

Part # Mounting Style

LC

Description

GC

RO

Hollow Kingpin

Threadedmetric stem

Expansion Stem

.401” - fits 3/8 or 10 mm bolt

.393” x .984”10 mm x 25 mm (stem pitch 1.5)

10 mm x 25mm riveted boltSee Chart for expansion ranges available

Hollow/Kingpin/Stem Mount(alter suffix “PB” or “PC” with one of the following options)

EXPANSION STEM ADAPTERS

ROUND TUBING

R10

R11

R12

R13

R14

R15

R16

R17

R18

R19

R20

R21

Catalog #

Expansion Hardware Fittings(alter suffix “PB” or “PC” with one of the following catalog # options)

Range (Inches) RANGE (Metric)

.547 - .582

.586 - .622

.625 - .661

.665 - .700

.704 - .740

.744 - .779

.783 - .858

.862 - .897

.901 - .937

.940 - 1.01

1.01 - 1.13

1.13 - 1.25

13.9 - 14.8

14.9 - 15.8

15.9 - 16.8

16.9 - 17.8

17.9 - 18.8

18.9 - 19.8

19.9 - 21.8

21.9 - 22.8

22.9 - 23.8

23.9 - 25.8

25.9 - 28.8

28.9 - 32.0

SQUARE TUBING

R22

R23

R24

R25

R26

R27

R28

R29

.653 - .736

.740 - .767

.771 - .846

.850 - .885

.889 - .964

.968 - 1.04

1.04 - 1.12

1.12 - 1.29

16.6 - 18.7

18.8 - 19.5

19.6 - 21.5

21.6 - 22.5

22.6 - 24.5

24.6 - 26.5

26.6 - 28.5

28.6 - 33.0

www.rhombus-rollen.com

#341A...

FAULTLESS/RHOMBUS DIVISION

Page 100: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

#361A...

*361B Plunger style wheel brake available for airline food service carts.These special casters have Wheel series #33 rubber tire, freeway bearing, blue-gray on polypropylenecenter, with metal threadguards. Powder coated finish and aluminum styles available upon request.Minimum quantity required.

Note: The standard wheel treads on the airline casters are “ribbed.” Smooth tread is optional. Threadguards arestandard on airline wheels.

Series 360/361Load Capacity 135-240 Lbs.

Product Features:

• Double Ball Bearing Raceway

• Use for low profile applications

• Increased Load Capacity / Mobility

• Easy movement over threshold / elevators

• Nut and Bolt axle

100

Diameter

30C/b

33C/b

33G/b

34C/r

Profile Bearings Tread Durometer Threadguards

3”(75 mm) Cup & Cone

Plain Bore

Grey Rubber

Grey Rubber

Grey Rubber

80

80

80

Metal

Metal

None

Ball

Flat

Flat

Flat

Round Grey TPR 80 Plastic

Wheels

2” - 3”(50 - 75 mm)

2”(50mm)

Cup & Cone

3”(75 mm)

WheelDiameter

(In.)Wheel

Material

Rubber Grey/Nylon

Rubber Grey/Nylon

Rubber Grey/Nylon

Rubber Grey/Steel

Polyurethane

TPR Grey/Nylon

Rubber Grey

WheelBearing

Plain Bore

Cup & Cone

Cup & Cone

Cup & Cone

Cup & Cone

Ball

Freeway

Load Rating

(Lbs.) (Kg)

135 60

135 60

220 100

220 100

240 120

180 80

220 100

SwivelCaster

360a 33G050bZPC

360a 33C050bZPC

361a 33C075bZPF

361a 30C075bZPF

361a 35C075vZPF

361a 34C075rZPF

361a 33C075pZPS

361b 33C075pZPS

TreadWidth (mm)

2 x 18 mm

2 x 18 mm

2 x 23 mm

2 x 23 mm

1 x 45 mm

2 x 23 mm

2 x 23 mm

2(50 mm)

3(75 mm)

TreadWidth

(inches)

2 x 0.7”

2 x 0.7”

2 x 0.91”

2 x 0.91”

1 x 1.77”

2 x 0.91”

2 x 0.91”

Airline Trolley Caster

** Wheel Brake

3(75 mm)

CA

ST

ER

S

Wheel dimensions in inches are approximate but exact in millimeters.www.rhombus-rollen.com

FAULTLESS/RHOMBUS DIVISION

#361B...

Page 101: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Load Capacity 135-240 Lbs.Series 360/361

Plate / Thick.093”

2.38 mm

Plate Sizes:

Plate / Thick.124”

3.17 mm

Plate / Thick.124”

3.17 mm

101

Diameter 2” 50 mm

2.75”70 mm

1.25”32 mm

12 oz.340 gr.

Load Height

Offset

Caster Weight

Specification

360 361 Airline

3” 75 mm

3.85”98 mm

1.12”28.5 mm

1 lb/7 oz.652 gr.

3” 75 mm

4”102 mm

1.12”28.5 mm

1 lb/10 oz.737 gr.

Part # Mounting Style

LD

LU

GU

LC

Description

Hollow Kingpin

Hollow Kingpin

Threaded Stem(riveted)

Hollow Kingpin

.480” - fits 7/16” or 12 mm bolts

.501” - fits 1/2” or 13 mm bolts

1/2” - 13x1” (stem pitch 1.95)

.401” - fits 3/8” or 10 mm bolts

• Consult factory for other top fittings.

Hollow/Kingpin/Stem Mount(alter suffix “PB” or “PC” with one of the following options)

2.24” (57 mm)

2.75” (70 mm)

2.00” (51 mm)

1.61” (41 mm

)

2.61” (55 mm

)

“ZPS”

2.95” (75 mm)

3.74” (95 mm)

2.83” (72 mm)

1.77” (45 mm

)

2.04” (52 mm

)

2.75” (70 mm

)

“PF”

1.85” (47 mm)

2.36” (60 mm)

1.45” (37 mm)

1.45” (37 mm

)

1.85” (47 mm

)

2.36” (60 mm

)

“PC”

#361A...

#361B...

PC - Top Plate only availablefor series 360

PF - Top Plate only availablefor series 361

Airline Trolley Caster Top Plate

FAULTLESS/RHOMBUS DIVISION

Wheel dimensions in inches are approximate but exact in millimeters. www.rhombus-rollen.com

CA

ST

ER

S

Page 102: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Stem Mount(alter suffix “PF” with one of the following options)

#600H...

Brakes/Locks:600A Swivel Caster only600H Trailing Total Lock Brake (Black Pedal Standard)600R Directional Lock (Green Pedal Standard)

#600A...

Product Features:• Great for Medical/Hospital equipment;

kitchen and catering carts

• Standard Color Gray; Colors Optional

• Non-corrosive; washable

• Free from non-soluble dirt to enter

• All steel fittings are galvanized;

*Stainless Optional

• Easy to maneuver with precision ball bearing wheel

All Synthetics used have the following characteristics:

-High Strength & Hardness -High Load Capacity-High Thermoform resistance -Resistant against many -High Impact Resistance chemicals-Recyclable

102

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

TPR-80

PU-95

TPR Antistatic

PU Antistatic

WheelBearing

Precision

Precision

Precision

Precision

Load Rating

(Lbs.) (Kg)

220 100

220 100

220 100

220 100

SwivelCaster

600a 29K125rKPF

600a 29K125vKPF

600a 29K125aKPF

600a 29K125yKPF

TotalLock

Caster

600h29K125rKPF

600h 29K125vKPF

600h 29K125aKPF

600h 29K125yKPF

DirectionalLock

Caster

600r 29K125rKPF

600r 29K125vKPF

600r 29K125aKPF

600r 29K125yKPF

5(125 mm)

1 1/4(32 mm)

Overall Height: 6.45” - 164 mm

Offset: 1.67” - 42.5 mm

Part # Mounting Style

GD

GU

422*

522*

Description

Threaded Stem

Threaded Stem(riveted)

Solid Stem/metric

Solid Stem/metric

.472” x .984” - 12 mm x 25 mm

1/2” - 13 x 1 (stem pitch 1.95)

.708” x1.77” - 18 mm; M8/19

.944” x 1.77” - 24 mm x 45 mm; M8/19

*Adapters to fit larger diameter tubing sizes.

2.95” (75 mm)

3.74” (95 mm)

2.83” (72 mm)

1.77” (45 mm

)

2.04” (52 mm

)

2.75” (70 mm

)

“PF”

Mounting Hole Diameter: .354” - 9 mmPlate/Thick: .234” - 5.95 mm

Series 600Load Capacity 220 Lbs.

Wheel dimensions in inches are approximate but exact in millimeters. www.rhombus-rollen.com

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Page 103: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

#367H...

#364A...

#378H...

Product Features:• Strong Apparatus Casters with double ball bearing,

swivel raceway

• Dust and splash protected by extra plastic ring seal

• Large selection of mounting and wheel options

• Standard Zinc Chromatized Finish & others optional

• Nut and Bolt axle on all diameters

• Easy maneuverability

367H-378H Trailing Total Lock Brake - locks wheel and swivel simultaneously with gray release tab on 367 and blackon 378

367R-378R Directional Lock–locks raceway for straight line tracking.Appearance same as 367H, 378H total lock brake except the release tab is green on 378 and gray on 367 with green brake shoe.

364A Rigid Casters.

Diameter

29K/v

29K/r

29K/a

29K/y

29G/r

29G/v

29G/a

32C/a

32C/b

32C/w

00G/x

00G/p

Profile Bearings Tread Durometer Threadguards

103

3” - 6”

3” - 6”

3” - 6”

4” - 6”

3” - 5”

4” - 5”

5”

3” - 8”

3” - 8”

4” - 8”

3” - 5”

3” - 5”

Round

Round

Round

Round

Round

Round

Round

Flat

Flat

Flat

Flat

Flat

Precision

Precision

Precision

Precision

Plain Bore

Plain Bore

Plain Bore

Cup & Cone

Cup & Cone

Cup & Cone

Plain Bore

Plain Bore

PU Gray

TPR Gray

TPR Gray

PU Gray

TPR Gray

PU Gray

TPR Gray

Rubber Black

Std Rubber Gray

Extra Soft Gray

Black Nylon

White Nylon

95

80

80

95

80

95

95

80

80

55

100

100

Plastic

Plastic

Plastic

Plastic

None

None

None

Metal

Metal

Metal

None

None

Brakes/Locks

364/367/378 Wheels

Load Capacity 180-220 Lbs.

Wheel dimensions in inches are approximate but exact in millimeters.www.rhombus-rollen.com

Series 364/367/378

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Series 367/364Load Capacity 220 Lbs.

104

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

Nylon/Black

Nylon/White

TPR/Nylon

TPR/Nylon

TPR/Nylon Antistatic

PU/Nylon

Rubber/Steel

Rubber/Steel Antistatic

Nylon/Black

Nylon/White

TPR/Nylon

TPR/Nylon

TPR/Nylon Antistatic

PU/Nylon

PU/Nylon

PU/Nylon Antistatic

Rubber/Steel

Rubber/Steel Antistatic

Rubber/Steel Soft

Nylon/Black

Nylon/White

TPR/Nylon

TPR/Nylon

TPR/Nylon Antistatic

TPR/Nylon Antistatic

PU/Nylon

PU/Nylon

PU/Nylon Antistatic

Rubber/Steel

Rubber/Steel Antistatic

Rubber/Steel Soft

TPR/Nylon

TPR/Nylon Antistatic

PU/Nylon

PU/Nylon Antistatic

Rubber/Steel

Rubber/Steel Antistatic

Rubber/Steel Soft

Rubber/Steel

Rubber/Steel Antistatic

Rubber/Steel Soft

WheelBearing

Plain Bore

Plain Bore

Plain Bore

Precision

Precision

Precision

Cup & Cone

Cup & Cone

Plain Bore

Plain Bore

Plain Bore

Precision

Precision

Plain Bore

Precision

Precision

Cup & Cone

Cup & Cone

Cup & Cone

Plain Bore

Plain Bore

Plain Bore

Precision

Plain Bore

Precision

Plain Bore

Precision

Precision

Cup & Cone

Cup & Cone

Cup & Cone

Precision

Precision

Precision

Precision

Cup & Cone

Cup & Cone

Cup & Cone

Cup & Cone

Cup & Cone

Cup & Cone

Load Rating

(Lbs.) (Kg)

220 100220 100220 100220 100220 100220 100220 100220 100

220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100

220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100

220 100220 100220 100220 100220 100220 100220 100

220 100220 100220 100

SwivelCaster

367a 00G080xZPF367a 00G080pZPF367a 29G080rZPF367a 29K080rZPF367a 29K080vZPF367a 29K080vZPF367a 32C080bZPF367a 32C080aZPF

367a 00G100xZPF367a 00G100pZPF367a 29G100rZPF367a 29K100rZPF367a 29K100aZPF367a 29G100vZPF367a 29K100vZPF367a 29K100yZPF367a 32C100bZPF367a 32C100aZPF367a 32C100wZPF

367a 00G125xZPF367a 00G125pZPF367a 29G125rZPF367a 29K125rZPF367a 29G125aZPF367a 29K125aZPF367a 29G125vZPF367a 29K125vZPF367a 29K125yZPF367a 32C125bZPF367a 32C125aZPF367a 32C125wZPF

367a 29K150rZPF367a 29K150aZPF367a 29K150vZPF367a 29K150yZPF367a 32C150bZPF367a 32C150aZPF367a 32C150wZPF

367a 32C200bZPF367a 32C200aZPF367a 32C200wZPF

RigidCaster

364a 00G080xZPF364a 00G080pZPF364a 29G080rZPF364a 29K080rZPF364a 29K080aZPF364a 29K080vZPF364a 32C080bZPF364a 32C080aZPF

364a 00G100xZPF364a 00G100pZPF364a 29G100rZPF364a 29K100rZPF364a 29K100aZPF364a 29G100vZPF364a 29K100vZPF364a 29K100yZPF364a 32C100bZPF364a 32C100aZPF364a 32C100wZPF

364a 00G125xZPF364a 00G125pZPF364a 29G125rZPF364a 29K125rZPF364a 29G125aZPF364a 29K125aZPF364a 29G125vZPF364a 29K125vZPF364a 29K125yZPF364a 32C125bZPF364a 32C125aZPF364a 32C125wZPF

364a 29K150rZPF364a 29K150aZPF364a 29K150vZPF364a 29K150yZPF364a 32C150bZPF364a 32C150aZPF364a 32C150wZPF

364a 32C200bZPF364a 32C200aZPF364a 32C200wZPF

TotalLock

Caster

367h 00G080xZPF367h 00G080pZPF367h 29G080rZPF367h 29K080rZPF367h 29K080aZPF367h 29K080vZPF367h 32C080bZPF367h 32C080aZPF

367h 00G100xZPF367h 00G100pZPF367h 29G100rZPF367h 29K100rZPF367h 29K100aZPF367h 29G100vZPF367h 29K100vZPF367h 29K100yZPF367h 32C100bZPF367h 32C100aZPF367h 32C100wZPF

367h 00G125xZPF367h 00G125pZPF367h 29G125rZPF367h 29K125rZPF367h 29G125aZPF367h 29K125aZPF367h 29G125vZPF367h 29K125vZPF367h 29K125yZPF367h 32C125bZPF367h 32C125aZPF367h 32C125wZPF

367h 29K150rZPF367h 29K150aZPF367h 29K150vZPF367h 29K150yZPF367h 32C150bZPF367h 32C150aZPF367h 32C150wZPF

367h 32C200bZPF367h 32C200aZPF367h 32C200wZPF

3(80 mm)

4(100 mm)

5(125 mm)

1 1/4”(32 mm)

1 1/4”(32 mm)

1 1/4”(32 mm)

DirectionalLock

Caster

367r 00G080xZPF367r 00G080pZPF367r 29G080rZPF367r 29K080rZPF367r 29K080aZPF367r 29K080vZPF367r 32C080bZPF367r 32C080aZPF

367r 00G100xZPF367r 00G100pZPF367r 29G100rZPF367r 29K100rZPF367r 29K100aZPF367r 29G100vZPF367r 29K100vZPF367r 29K100yZPF367r 32C100bZPF367r 32C100aZPF367r 32C100wZPF

367r 00G125xZPF367r 00G125pZPF367r 29G125rZPF367r 29K125rZPF367r 29G125aZPF367r 29K125aZPF367r 29G125vZPF367r 29K125vZPF367r 29K125yZPF367r 32C125bZPF367r 32C125aZPF367r 32C125wZPF

367r 29K150rZPF367r 29K150aZPF367r 29K150vZPF367r 29K150yZPF367r 32C150bZPF367r 32C150aZPF367r 32C150wZPF

367r 32C200bZPF367r 32C200aZPF367r 32C200wZPF

6(150 mm)

1 1/4”(32 mm)

8(200 mm)

1 1/4”(32 mm)

Wheel dimensions in inches are approximate but exact in millimeters. www.rhombus-rollen.com

FAULTLESS/RHOMBUS DIVISION

Page 105: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

DirectionalLock

378r 00G100xZPF378r 00G100pZPF378r 29G100rZPF378r 29K100rZPF378r 29K100aZPF378r 29G100vZPF378r 29K100vZPF378r 29K100yZPF378r 32C100bZPF378r 32C100aZPF378r 32C100wZPF

378r 00G125xZPF378r 00G125pZPF378r 29G125rZPF378r 29K125rZPF378r 29G125aZPF378r 29K125aZPF378r 29G125vZPF378r 29K125vZPF378r 29K125yZPF378r 32C125bZPF378r 32C125aZPF378r 32C125wZPF

Series 378/364

Load Capacity 220 Lbs.

Wheel dimensions in inches are approximate but exact in millimeters.

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

Nylon/Black

Nylon/White

TPR/Nylon

TPR/Nylon

TPR/Nylon Antistatic

PU/Nylon

PU/Nylon

PU/Nylon Antistatic

Rubber/Steel

Rubber/Steel Antistatic

Rubber/Steel Soft

Nylon/Black

Nylon/White

TPR/Nylon

TPR/Nylon

TPR/Nylon Antistatic

TPR/Nylon Antistatic

PU/Nylon

PU/Nylon

PU/Nylon Antistatic

Rubber/Steel

Rubber/Steel Antistatic

Rubber/Steel Soft

WheelBearing

Plain Bore

Plain Bore

Plain Bore

Precision

Precision

Plain Bore

Precision

Precision

Cup & Cone

Cup & Cone

Cup & Cone

Plain Bore

Plain Bore

Plain Bore

Precision

Plain Bore

Precision

Plain Bore

Precision

Precision

Cup & Cone

Cup & Cone

Cup & Cone

Load Rating

(Lbs.) (Kg)

220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100

220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100220 100

SwivelCaster

378a 00G100xZPF378a 00G100pZPF378a 29G100rZPF378a 29K100rZPF378a 29K100aZPF378a 29G100vZPF378a 29K100vZPF378a 29K100yZPF378a 32C100bZPF378a 32C100aZPF378a 32C100wZPF

378a 00G125xZPF378a 00G125pZPF378a 29G125rZPF378a 29K125rZPF378a 29G125aZPF378a 29K125aZPF378a 29G125vZPF378a 29K125vZPF378a 29K125yZPF378a 32C125bZPF378a 32C125aZPF378a 32C125wZPF

RigidCaster

No.

364a 00G100xZPF364a 00G100pZPF364a 29G100rZPF364a 29K100rZPF364a 29K100aZPF364a 29G100vZPF364a 29K100vZPF364a 29K100yZPF364a 32C100bZPF364a 32C100aZPF364a 32C100wZPF

364a 00G125xZPF364a 00G125pZPF364a 29G125rZPF364a 29K125rZPF364a 29G125aZPF364a 29K125aZPF364a 29G125vZPF364a 29K125vZPF364a 29K125yZPF364a 32C125bZPF364a 32C125aZPF364a 32C125wZPF

TotalLock

378h 00G100xZPF378h 00G100pZPF378h 29G100rZPF378h 29K100rZPF378h 29K100aZPF378h 29G100vZPF378h 29K100vZPF378h 29K100yZPF378h 32C100bZPF378h 32C100aZPF378h 32C100wZPF

378h 00G125xZPF378h 00G125pZPF378h 29G125rZPF378h 29K125rZPF378h 29G125aZPF378h 29K125aZPF378h 29G125vZPF378h 29K125vZPF378h 29K125yZPF378h 32C125bZPF378h 32C125aZPF378h 32C125wZPF

4(100 mm)

1 1/4”(32 mm)

105

5(125 mm)

1 1/4”(32 mm)

#378H...

www.rhombus-rollen.com

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Page 106: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

.480” - fits 7/16” or 12 mm bolts

.501” - fits 1/2” bolts

1/2” - 13 x 1 (stem pitch 1.95)12.7 mm x 25.4 mm

See chart on next page for sizes

1” x 1-3/4” - Threaded hole M8/19 mm

18 mm x 45 mm (.708” x1.77”); M8/19

24 mm x 45 mm (.944” x 1.77” ); M8/19

18 mm x 60 mm (.708” x2.36”); M6/30

Plate / Thick.0937”

2.37 mm

Plate Sizes:

106 Wheel dimensions in inches are approximate but exact in millimeters.

Series 367/364/378Load Capacity 180-220 Lbs.

Diameter 3” 80 mm

4.60”117 mm

1.73”44 mm

1 lb/14 oz.851 gr.

Load Height

Offset

Caster Weight

4” 100 mm

5.39”137 mm

1.65”42 mm

2 lb/5 oz.1048 gr.

5” 125 mm

6.39”162.5 mm

1.73”44 mm

2 lb/9 oz.1,162 gr.

6” 150 mm

7.44”189 mm

2.00”51 mm

3 lb/2 oz.1,418 gr.

8” 200 mm

9.48”241 mm

2.40”61 mm

5 lb2,268 gr.

Axle Diameter: .314” - 8mm

2.95” (75 mm)

3.74” (95 mm)

2.83” (72 mm)

1.77” (45 mm

)

2.04” (52 mm

)

2.75” (70 mm

)

“PF”

2.40” (61 mm)

3.03” (77 mm)

2.24” (57 mm)

1.88” (48 mm

)

2.00” (51 mm

)

2.63” (67 mm

)

“PD”

Part # Mounting Style

LD

LU

GU

R1

029

422*

522*

116*

Description

Hollow Kingpin

Hollow Kingpin

Threaded Stem(riveted)

Expansion Stem

Solid Stem

Solid Stem/metric

Solid Stem/metric

Solid Stem/metric

Hollow Kingpin/Stem Mount (alter suffix “PF” with one of the following options)

www.rhombus-rollen.com

*Reducer bushing to fit 10 mm or 3/8” bolts please order part #09456 (Bushing is compatible with all“LD” - Hollow King Pin mounts.

*10 mm bolt available please order part # 09516*12 mm bolt available please order part # 09509

#367H... #378H... #364A...Specification

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LU 40

Series 367/364/378

Wheel dimensions in inches are approximate but exact in millimeters.

#367A...

Load Capacity 180-220 Lbs.

Part # Mounting Style

LU 37

LU 40

LU 48

Description

Grip Ring Pin

Grip Ring Pin

Grip Ring Pin

7/16” x 1-29/32

7/16” x 1-3/8”

1” x 1-3/4” Solid Stem with Threaded Hole (M8/19 mm)

Other Stems available used with “LU” hollow kingpin casters shown above.

LU 37 LU 48

EXPANSION STEM ADAPTERS

ROUND TUBING

R66R67R68R69R70

Catalog #

Expansion Hardware Fittings

Range (Inches) RANGE (Metric)

.700 - .775

.779 - .854

.858 - .972

.976 - 1.121.13 - 1.28

17.8 - 19.719.8 - 21.721.8 - 24.724.8 - 28.728.8 - 32.7

SQUARE TUBING

R71R72R73R75R76R77R79

.771 - .822

.826 - .862

.866 - .9441.01 - 1.121.12 - 1.161.16 - 1.281.36 - 1.45

19.6 - 20.921.0 - 21.922.0 - 24.025.8 - 28.528.6 - 29.529.6 - 32.734.6 - 37.0

107

SOLID STEM ADAPTERS

Solid Stem M8/19 mm threaded hole

422522522

Stem # Stem Diameter Stem Length

18 mm (.708”)24 mm (.944”)24 mm (.944”)

Solid Stem M6/18 mm threaded hole

Adapters Available

45 mm (1.77”)45 mm (1.77”)45 mm (1.77”)

22.2 mm (.866”)27.8 mm (1.09”)28 mm (1.10”)

Adapter Part #

-22.2-27.2-28.0

116 18 mm (.708”) 60 mm (2.36”) 22.2 mm (.875”)Round/Square

-22.2 Round-22.2 Square

All above adapters supplied separately, unassembled.

For 1” x 1-3/4” solid stem with M8/19mm (see “029” stem on previous page)

Note: add stem suffix and one of the following adapter part # options Example: 367A 32C125bZ422-22.2

#367A...

www.rhombus-rollen.com

*All above stems supplied separately with nut, unassembled (nut part # 09427)

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Type I: Locking lever (hex cam) across travel directionType II: Locking lever (hex cam) in travel direction

AB

D

C

E

FG

Central Locking Caster

Stem Type

Length of Stem: (A)Hex Cam Height: (B)*Threaded Hole Height: (C)Diameter of Stem: (D)**Diameter of Hex Cam: (E)Diameter of Threaded Hole: (F)

Standard StemWhen ordering, please indicate: options

99.5 mm 92 mm 50 mm78.5 mm 71 mm 34 mm18 mm or 19 mm 18 mm or 19 mm 7 mm27.8 mm*, 27.8 mm*, 32 mmUS standard to fit 7/16” hex rodM8 or M6, M8 or M6, M6

* Stem is supplied with 4 threaded holes* Adaptors can be supplied in the following outside diameter: Round tubing: 28 mm; 28.4 mm; 28.9 mm; 33.65 mmSquare tubing: 33.64 mm

Metric

Central Locking BrakesHospital beds must be reliable and easy to manoeuvre. Modern hospitalbeds are therefore equipped with central locking brake mechanisms,which enable time andenergy-saving operation.

The mechanism allows a central lever toselect the following modes of operation:1. Motion straight ahead(only when equipped withdirestional locking brake mode)

2. Changes of direction: free mobility of all the casters

3. Full locking of all four casters

A

A

C

B

Type I

Type II

Wheel dimensions in inches are approximate but exact in millimeters.108 www.rhombus-rollen.com

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Wheel dimensions in inches are approximate but exact in millimeters. 109www.rhombus-rollen.com

Series 390Load Capacity 220-264 Lbs.

Product Features:• Double Ball bearing swivel raceways.• Standard with gray TPR, non–marking wheel with

precision bearing and plastic threadguards• Large Selection of mounting and wheel options• Standard Zinc Chromatized Finish & others optional• Nut and Bolt axle on all diameters• Enclosed construction with operating cam to suit 7/16” hex bars• Protected from dust & water by plastic sealing ring

390Q Central Locking system - Locks wheel and swivel simultaneously2 functions - Total Lock or Swivel Free

390R Directional Lock - Locks raceway for straight line tracking3 functions - Total Lock , Swivel Lock or Swivel Free

#390Q or R...

Brakes/Locks

WheelDiameter

(In.)

TreadWidth(In.)

WheelBearing

Cup & ConeCup & Cone

PrecisionPrecisionPrecision

Cup & ConeCup & Cone

PrecisionPrecisionPrecisionPrecision

Cup & ConeCup & Cone

PrecisionPrecisionPrecisionPrecision

Cup & ConeCup & Cone

PrecisionPrecisionPrecisionPrecision

Cup & ConeCup & ConeCup & Cone

Load Rating

(Lbs.) (Kg)220 100220 100220 100220 100220 100

220 100220 100220 100220 100220 100220 100

220 100220 100220 100220 100220 100220 100

264 120264 120264 120264 120264 120264 120

264 120264 120264 120

TotalLock

Caster390q32C080bZ390q32C080aZ390q29K080rZ390q29K080aZ390q29K080vZ

390q32C100bZ390q32C100aZ390q29K100rZ390q29K100aZ390q29K100vZ390q29K100yZ

390q32C125bZ390q32C125aZ390q29K125rZ390q29K125aZ390q29K125vZ390q29K125yZ

390q32C150bZ390q32C150aZ390q29K150rZ390q29K150aZ390q29K150vZ390q29K150yZ

390q32C200bZ390q32C200aZ390q32C200vZ

TotalDirectional

Lock Caster390r32C080bZ390r32C080aZ390r29K080rZ390r29K080aZ390r29K080vZ

390r32C100bZ390r32C100aZ390r29K100rZ390r29K100aZ390r29K100vZ390r29K100yZ

390r32C125bZ390r32C125aZ390r29K125rZ390r29K125aZ390r29K125vZ390r29K125yZ

390r32C150bZ390r32C150aZ390r29K150rZ390r29K150aZ390r29K150vZ390r29K150yZ

390r32C200bZ390r32C200aZ390r32C200vZ

4(100 mm)

1 1/4(32 mm)

5(125 mm)

1 1/4(32 mm)

6(150 mm)

1 1/4(32 mm)

Note: Above mentioned casters available with precision ball bearing in raceway. Consult Factory.

3(80 mm)

1 1/4(32 mm)

8(200 mm)

1 1/4(32 mm)

WheelMaterial

Rubber/SteelRubber/Steel/Antistatic

TPR/NylonTPR/Nylon/AntistaticPolyurethane/Nylon

Rubber/SteelRubber/Steel/Antistatic

TPR/NylonTPR/Nylon/AntistaticPolyurethane/Nylon

Polyurethane/Nylon/Antistatic

Rubber/SteelRubber/Steel/Antistatic

TPR/NylonTPR/Nylon/AntistaticPolyurethane/Nylon

Polyurethane/Nylon/Antistatic

Rubber/SteelRubber/Steel/Antistatic

TPR/NylonTPR/Nylon/AntistaticPolyurethane/Nylon

Polyurethane/Nylon/Antistatic

Rubber/SteelRubber/Steel/Antistatic

Polyurethane/Steel

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Part NumberLever TypePedal StyleOverall WidthOverall LengthPedal WidthPedal LengthFinishLeft/Right/Both

Central Locking Caster Accessories

9511077CDoubleFlat2.32”8.98”.173”1.96”ChromeLeft

* Transmission Link - Center to Center 63.75 mm - 2.5” - Options available

Central Locking Levers to fit 7/16” Hex Cams

9511078CDoubleFlat2.32”8.98”.173”1.96”ChromeRight

9511065CSingleFlat1.87”4.80”4.80”-------ChromeRight

9511066CSingleFlat1.87”4.80”4.80”-------ChromeLeft

9511019Link*-------1.06”3.42”--------------Die cast-------

#390Q or R...

Diameter 4” 100 mm

5.23”133 mm

1.63”41 mm

2 lb/4 oz.1020 gr.

Load Height

Offset

Caster Weight

5” 125 mm

6.22”158 mm

1.69”43 mm

3 lb/5 oz.1,503 gr.

6” 150 mm

7.428”185 mm

2.00”51 mm

3 lb/15 oz.1,786 gr.

* All overall height includes raceway support washer.

3” 80 mm

4.45”113 mm

1.71”43.5 mm

2 lb/1.3 oz.944 gr.

8” 200 mm

9.33”237 mm

2.4”61 mm

5 lb/9 oz.2,523.1 gr.

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Series 390Load Capacity 220 Lbs.

Specification

Wheel dimensions in inches are approximate but exact in millimeters. www.rhombus-rollen.com

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Load Capacity 220-264 Lbs.Series 395

Stem Type

Length of Stem: (A)*Threaded Hole Height: (C)Diameter of Stem: (D)Diameter of Threaded Hole: (F)

Standard Stem

73 mm19 mm25.4 mm8 mm

*Standard position for threaded hole is in direction of travel.Different stem options available, please consult factory.

Metric

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

Rubber/SteelRubber/Steel/Antistatic

TPR/NylonTPR/Nylon/AntistaticPolyurethane/Nylon

Polyurethane/Nylon/Antistatic

Rubber/SteelRubber/Steel/Antistatic

TPR/NylonTPR/Nylon/AntistaticPolyurethane/Nylon

Polyurethane/Nylon/Antistatic

Rubber/SteelRubber/Steel/Antistatic

TPR/NylonTPR/Nylon/AntistaticPolyurethane/Nylon

Polyurethane/Nylon/Antistatic

WheelBearing

Cup & ConeCup & Cone

PrecisionPrecisionPrecisionPrecision

Cup & ConeCup & Cone

PrecisionPrecisionPrecisionPrecision

Cup & ConeCup & Cone

PrecisionPrecisionPrecisionPrecision

Load Rating

(Lbs.) (Kg)220 100220 100220 100220 100220 100220 100

220 100220 100220 100220 100220 100220 100

264 120264 120264 120264 120264 120264 120

TotalLock

Caster395q32C100bZ029395q32C100aZ029395q29K100rZ029395q29K100aZ029395q29K100vZ029395q29K100yZ029

395q32C125bZ029395q32C125aZ029395q29K125rZ029395q29K125aZ029395q29K125vZ029395q29K125yZ029

395q32C150bZ029395q32C150aZ029395q29K150rZ029395q29K150aZ029395q29K150vZ029395q29K150yZ029

TotalDirectional

Lock Caster395r32C100bZ029395r32C100aZ029395r29K100rZ029395r29K100aZ029395r29K100vZ029395r29K100yZ029

395r32C125bZ029395r32C125aZ029395r29K125rZ029395r29K125aZ029395r29K125vZ029395r29K125yZ029

395r32C150bZ029395r32C150aZ029395r29K150rZ029395r29K150aZ029395r29K150vZ029395r29K150yZ029

4(100 mm)

1 1/4(32 mm)

5(125 mm)

1 1/4(32 mm)

6(150 mm)

1 1/4(32 mm)

395Q Central locking system - Locks wheel and swivel simultaneously2 functions - Total Lock or Swivel Free

395R Directional Lock - Locks raceway for straight line tracking3 functions - Total Lock , Swivel Lock or Swivel Free

Product Features:• Double ball bearing swivel raceways. Standard with gray TPR,

non marking wheel with precision bearing and plastic threadguards

• Large Selection of mounting and wheels options

• Standard Zinc Chromatized Finish & others optional

• Nut and Bolt axle on all diameters

Hospital bed caster with plunger style central lock brake

2.874”.748”1”.314”

Inches

Brakes/Locks

#395Q or R...

AB

D

C

E

FG

Wheel dimensions in inches are approximate but exact in millimeters. 111www.rhombus-rollen.com

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Diameter

Load Height

Offset

Caster Weight

5” 125 mm

6.338”161 mm

1.614”41 mm

2 lb/12.4 oz.1,258.72 gr.

Our standard colors are Gray housing (RAL 7038); Gray Wheel (RAL 7011).We can provide any RAL color with minimum quantity orders.

Product Features:• Hygienic, non corrosive, completely washable in disinfection booth

• Smooth surfaced shape, integrated threadguard• Weight saving of over 20% against steel casters• Extremely low starting and rolling resistance• Easy to maneuver, very silent running to avoid stress to staff and patient• Interchangeable caster systems• Composite housing• Can be supplied in many colors• Sealed persion ball bearing• Smooth selection function• Patent pending

380Q Central locking system - locks wheel and swivel simultaneously2 functions - Total Lock or Swivel free

380R Directional lock - locks raceway for straight line tracking3 functions - Total Lock , Swivel Lock or Swivel free

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

Polyurethane/Nylon

Nylon

WheelBearing

Precision

Precision

Load Rating

(Lbs.) (Kg)

220 120

264 120

TotalLock

Caster

380q 29K150vK

380q 29K150vK

DirectionalLock

Caster

380r 29K150rK

380r 29K150vK

5(125 mm)

1 1/4(32 mm)

#380...

Series 380

Brakes/Locks

Specification6”

150 mm

7.28”185 mm

1.968”50 mm

2 lb/12.4 oz.1,258.72 gr.

6(150 mm)

1 1/4(32 mm)

For various stem options please review measurements given on page 109

AB

D

C

E

FG

Wheel dimensions in inches are approximate but exact in millimeters. www.rhombus-rollen.com

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Series 389/385

Wheel dimensions in inches are approximate but exact in millimeters.

Load Capacity 442-528 Lbs.

113

Product Features:

• Heavy duty central locking caster with good smooth

running features and high load capacity

Available in powder coated or zinc, with precision ballbearing in the raceway (completely closed)

Stem Type

Length of Stem: (A)Hex Cam Height: (B)*Threaded Hole Height: (C)Diameter of Stem: (D)**Diameter of Hex Cam: (E)Diameter of Threaded Hole: (F)

Standard Stem

99.5 mm78.5 mm19 mm27.8 mm11.11 mm8 mm

3.91”3.09”0.748”1.094”7/16”.314”

*Standard position for threaded hole is in direction of travel**Standard position for Hex cam is opposite direction of travel

Metric Inches

389 Has the same brake function as caster 390 (see page 115)385 Is the corresponding swivel caster

Brakes/Locks

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

Rubber Black/Steel

Rubber Black/Steel

WheelBearing

Precision

Precision

Load Rating

(Lbs.) (Kg)

442 201

528 240

TotalLock

Caster

389q 08K160rP016

389q 08K200rP016

TotalDirectional

Caster

389r 08K160rP016

389r 08K200rP016

6(160 mm)

1 2/3(42 mm)

#385...

#389...

8(200 mm)

1.77(45 mm)

Stem Type

Length of Stem: (A)*Threaded Hole Height: (C)Diameter of Stem: (D)Diameter of Threaded Hole: (F)

Standard Stem on Series 385

99.5 mm19 mm27.8 mm8 mm

Metric

3.91”.748”1.094”.314”

Inches

www.rhombus-rollen.com

AB

D

C

E

FG

SwivelCaster

385a 08K160cP016

385a 08K200cP016

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FAULTLESS/RHOMBUS DIVISION

Load Capacity 220 Lbs.

Series 802

Wheel dimensions in inches are approximate but exact in millimeters.114

WheelDiameter

(In.)Wheel

MaterialPolyamide/Polyurethane

WheelBearing

Cup & Cone

Load Rating

(Lbs.) (Kg)220 100

SwivelCaster

802a 62C125vZld5(125 mm)

802 With brake ring. When a supermarket trolley is taken onto the conveyor, the wheel rimssink into the grooves of the belt. The brake ring is pushed upwards against the brake segmenthoused in the yoke. This gives an even braking effect.

Brakes/Locks

Product Features:

• Reliable, solid conveyer belt caster with double ball bearing in raceway.

• Easy maneuverability

#802...

Diameter Profile Bearings Tread Durometer Threadguards

5”125 mm

Flat Cup & Cone Polyurethane 95 Metal

Wheels

62C

.480” - fits 7/16” or 12 mm bolts

Part # Mounting Style

LD

Description

Hollow Kingpin

Hollow Kingpin/Stem Mount(alter suffix “PF” with one of the following options)

TreadWidth(In.)1.18

(29.6 mm)

RimWidth(In.).16

Polyamide differential wheel with polyurethane rims and black hard rubber brake ring.

www.rhombus-rollen.com

*Reducer bushing to fit 10 mm or 3/8” bolts please order part #09456(Bushing is compatible with all “LD” - Hollow King Pin mounts.

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176

Wheel dimensions in inches are approximate but exact in millimeters.

For use in series #:340, 367, 378, 364

For use in series #:340, 341, 360, 361, 367,378, 390, 364

For use in series #:340, 341, 360, 361

For use in series #:367, 378, 390, 421, 600,364

For use in series #:340, 341, 360, 361

For use in series#:360, 361

NOTE: To order wheels only, please specify wheel code # above, diameter needed, and which caster 3 digit housing series # you will use wheel in. For example: 35C/v, 3 inch (or 75mm), #361.

115

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

Rubber/Grey Nylon

WheelBearing

Ball

Load Rating

(Lbs.) (Kg)

88 40

SwivelCaster

177a 33C050bZPS

RigidCaster

176a 33C050bZPS2(50 mm)

3/4(18 mm)

Wheels

150 mm/5.91”59.5 x 48 mm/2.34” x 1.89

22.5 mm/0.89”38 mm/1.50”5.3 mm/.21”

Overall HeightPlate DimensionsBolt Hole Centers VerticalBolt Hole Centers HorizontalBolt Hole Diameter

WheelDiameter

(In.)

TreadWidth(In.)

WheelMaterial

Black/Rubber

ShoreHardness

600

Load Rating

(Lbs.) (Kg)

110 50

Caster

119-0502(50 mm)

3/4(18 mm)

#176: Plate can be removed and turned 90 degrees.

#119: Steel wire construction with black rubber spherical wheel, threaded stem M14 x 1.5 x 44 mm with 2 hex nuts and rubber sealring for glass cutting tables.

119

30, 32C/b00G/x 33G/b 29K/r, v

33C/b

For use in series #:341, 360, 361

34C/r, v 35C/v

www.rhombus-rollen.com

FAULTLESS/RHOMBUS DIVISION

Page 116: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

mm ins. mm ins. mm ins. mm ins. mm ins. mm ins. mm ins.

1 0.0394 21 0.827 41 1.614 61 2.402 81 3.189 105 4.134 250 9.8432 0.0787 22 0.866 42 1.654 62 2.441 82 3.228 110 4.331 300 11.8113 0.1181 23 0.906 43 1.693 63 2.480 83 3.288 115 4.528 350 13.7804 0.1575 24 0.945 44 1.732 64 2.520 84 3.307 120 4.724 400 15.7485 0.1969 25 0.984 45 1.772 65 2.559 85 3.346 125 4.921 500 19.6856 0.2362 26 1.024 46 1.811 66 2.598 86 3.386 130 5.118 550 21.6537 0.2756 27 1.063 47 1.850 67 2.638 87 3.425 135 5.315 600 23.6228 0.3150 28 1.102 48 1.890 68 2.677 88 3.465 140 5.512 650 25.5909 0.3543 29 1.142 49 1.929 69 2.717 89 3.504 145 5.709 700 27.55910 0.3937 30 1.181 50 1.969 70 2.756 90 3.543 150 5.906 750 29.52711 0.433 31 1.220 51 2.008 71 2.795 91 3.563 155 6.102 800 31.49612 0.472 32 1.260 52 2.047 72 2.835 92 3.622 160 6.299 850 33.46413 0.512 33 1.299 53 2.087 73 2.874 93 3.661 165 6.496 900 35.43314 0.551 34 1.339 54 2.126 74 2.913 94 3.701 170 6.693 950 37.40115 0.591 35 1.378 55 2.165 75 2.953 95 3.740 175 6.890 1000 39.37016 0.630 36 1.417 56 2.205 76 2.992 96 3.780 180 7.087 1050 41.33817 0.669 37 1.457 57 2.244 77 3.031 97 3.819 185 7.283 1100 43.30718 0.709 38 1.498 58 2.283 78 3.071 98 3.858 190 7.480 1150 45.27519 0.748 39 1.535 59 2.323 79 3.110 99 3.898 195 7.677 1200 47.24420 0.787 40 1.575 60 2.362 80 3.150 100 3.937 200 7.874 1250 49.212

Metric to Imperial — Note: 25.4mm = 1"

Kg. Lbs. Kg. Lbs. Kg. Lbs. Kg. Lbs. Kg. Lbs. Kg. Lbs. Kg. Lbs.

1 2 16 35 31 68 46 101 105 231 180 397 255 5622 4 17 37 32 71 47 104 110 243 185 408 260 5733 7 18 40 33 73 48 106 115 254 190 419 265 5844 9 19 42 34 75 49 108 120 265 195 430 270 5955 11 20 44 35 77 50 110 125 276 200 441 275 6066 13 21 46 36 79 55 121 130 287 205 452 280 6177 15 22 49 37 82 60 132 135 298 210 463 290 6398 18 23 51 38 84 65 143 140 309 215 474 300 6619 20 24 53 39 86 70 154 145 320 220 485 400 88110 22 25 55 40 88 75 165 150 331 225 496 500 1.10111 24 26 57 41 90 80 176 155 342 230 507 600 1.32212 26 27 60 42 93 85 187 160 353 235 518 700 1.54213 29 28 62 43 95 90 198 165 364 240 529 800 1.76214 31 29 64 44 97 95 209 170 375 245 540 900 1.98315 33 30 66 45 99 100 220 175 386 250 551 1.000 2.203

Kilogram to Pound — Note: 2.2046Lbs. = 1Kg. (Below is an approximation)

°C °F °C °F °C °F °C °F °C °F °C °F °C °F

-40 -40 6 43 16 61 26 79 36 97 50 122 110 230-30 -22 7 45 17 63 27 81 37 99 55 131 120 245-20 -4 8 46 18 64 28 82 38 100 60 140 130 266-10 +14 9 48 19 66 29 84 39 102 65 149 140 2840 32 10 50 20 68 30 86 40 104 70 158 150 3021 34 11 52 21 70 31 88 41 106 75 167 160 3202 36 12 54 22 72 32 90 42 108 80 178 170 3383 37 13 55 23 73 33 91 43 109 85 185 180 3564 39 14 57 24 75 34 93 44 111 90 194 190 3745 41 15 59 25 77 35 95 45 113 100 212 200 392

Celsius to Fahrenheit — Note: °C = (°F-32 °) 5/9 °F = (9/5 °C) + 32 °

116 Wheel dimensions in inches are approximate but exact in millimeters. www.rhombus-rollen.com

CONVSERSIONCHART

Page 117: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

S

W

M - ManufacturingS - Sales & Customer Service W - Warehouse

M

WM

M

• Sales & Customer Service - Evansville, Indiana• Manufacturing, Assembly Plant and Distribution Center - Portland, Tennessee

Waterloo, Ontario; Canada• Assembly Plant and Warehouse Facility - Quebec City Province Canada• Faultless-Nutting Manufacturing Facility - Watertown, South Dakota• Warehouse Facilities - City of Industry, California; Hopkinsville, Kentucky

DISTRIBUTION WORLDWIDE

*Shaded Areas designate Factory Qualified Sales Representatives

W

Manufacturing & Warehouses

Page 118: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

I. Please describe your application or problem:______________________________________________________________________________________________________________________________________________________________________________________________________

Note: Fax drawings or blueprints if available

II. Floor Surface or ConditionsA. Floor Surface:

Asphalt Brick Concrete Steel Hardwood Carpet GravelOther (Describe): ___________________________________________________

B. Floor Surface Irregularities:Metal Scraps Water Threads Fiberglass Oil

C. Adverse Conditions:Excessive heat ________ How long? ________ minutesExcessive cold ________ How long? ________ minutes

III. Load Capacity and Equipment EvaluationA. Maximum load on unit: ________ (lbs.) Number of casters per unit: ________B. Total Weight of unit: ________ (lbs.) Number of units: ________C. Total Load Capacity: ________ (Sum of A (lbs.) + B (lbs.)D. Overall Size of unit: ________ (length) x ________ (width) x ________ (height)E. Will unit transport or carry people?________ (y/n) F. Will unit be subject to shock loading?________ (y/n) G. Will unit be power towed?________ (y/n) If so, what speed? ________ MPH

IV. Special RequirementsA. Caster height limitations: _______ (inches) B. Top plate size: ______ (length) x ______ (width) Mounting hole spacing ____ x ____C. Wheel brake required? ________ (y/n) Swivel lock? ________ (y/n) D. Sanitary (NSF) application? ________ (y/n)E. Stem mounting required? ________ (y/n)

If so, please specify:Threaded Stem: Size ________ (threads per inch) ________ (length)Tubular Mount: Gauge of tubing _______ (ga.) _______ (inside diameter)

REQUIRED INFORMATION BELOW:Fax Reply To:______________________________ Title: ________________________ Date: _______________Company:_________________________________ Fax: _____________________________________________Address:__________________________________ Phone: ___________________________________________City:______________________________________ State:_________________________ Zip: _______________

Have Salesperson call

Please fax to1-800-FC-BY-FAX (1-800-322-9329)

CASTERFAXWORKSHEET

Page 119: FAULTLESS HISTORY - AIE Casters€¦ · Specialty Casters Wheels Caster Numbering System 16, 30 9000 Series 17 EP-RP Series 18-19 Plastic Caster Series 20 EW Series 21 EW-EP-EY Dual/Wide

Faultless Caster DivisionEvansville, IN 47711Phone: 800-322-7359

812-425-1011

Fax: 800-322-9329

Faultless Caster CanadaWaterloo, Ontario; Canada N2L 4C7Phone: 800-567-5747

519-725-2940

Fax: 888-510-0944519-725-4797