fast repair of laminated beams using uv curing composites
TRANSCRIPT
Fast repair of laminated beams using UV curing composites
Guoqiang Li *, Neema Pourmohamadian, Adam Cygan, Jerry Peck,Jack E. Helms, Su-Seng Pang
Department of Mechanical Engineering, Louisiana State University, Baton Rouge, LA 70803, USA
Abstract
In this study, laminated beam samples were predamaged by low velocity impact. The damaged samples were repaired using either
ambient environment curing epoxy, heat activated curing prepreg, or ultraviolet (UV) curing resin. Environmental conditioning
using UV radiation and a seawater bath was conducted to investigate the durability of the repaired samples. A uniaxial tension test
was conducted on a total of 45 effective samples to evaluate the strength recovered by the repair materials and the strength lost by
environmental conditioning. A finite element analysis was conducted to understand the failure modes of the repaired samples. The
test results show that fiber reinforced UV curing resin is a fast, strong, durable, and cost effective method to repair low velocity
impact damaged composite laminates.
� 2003 Elsevier Science Ltd. All rights reserved.
Keywords: Laminated beam; Low velocity impact; Damage; UV curing resin; Repair; Conditioning
1. Introduction
Over the years, there have been mounting concerns
over the safety of laminated composites subjected to lowvelocity impact. This kind of impact is not uncommon––
the simple drop of a tool during routine inspection can
create damage in laminated plates. This force on a
laminated composite can cause various types of dam-
ages, including delamination, matrix cracking, fiber
breakage, and fiber/matrix interfacial debonding. These
types of damage can cause structural failure at a load
well below the design level [1–4].With the increased use of laminated composite ma-
terials in various industries, it is becoming more im-
portant to develop techniques and materials to repair
laminated composites damaged by low velocity impact.
Field level repair generally requires an adhesive bonded
approach to provide the load transfer and restore the
original design strength of the composite laminate.
Currently, two techniques are available for the repair,along with two types of repair materials [5,6]. The two
techniques are scarf repair and lap (single or double)
repair. The two materials are wet lay-up material, which
is cured at a room temperature, and prepreg material,
which is cured at an elevated temperature. However, the
currently used repair materials have limitations. The wet
lay-up material usually requires three to seven days forcomplete curing of the resin. In many applications,
however, a seven-day wait is unacceptable. Heat acti-
vated curing prepreg can reduce the repair time to sev-
eral hours. However, these materials generally require
freezer storage and have a limited shelf life. Heat and
pressure are required to cure the adhesive and patch
materials in order to obtain a uniform, nonporous ad-
hesive layer. The most common heating method for fieldrepair requires heat blankets that are controlled by a
programmable temperature controller. The heat blan-
kets are a series of electrical resistance wires embedded
in silicone rubber. There are several disadvantages to
this heating method. First, prepreg curing requires a
curing temperature with a narrow tolerance. However,
due to thermally complex structures, achieving curing
temperatures within the required range is often difficult.Second, heating large areas using heat blankets requires
large amounts of energy that can easily exceed available
power sources. Third, for structures with complicated
geometries, the required curing pressure is generally
difficult to apply. Finally, the time required for field level
repair is still too long. This is because the curing cycle
includes heating the blanket to the curing temperature
*Corresponding author. Fax: +1-225-578-5924.
E-mail address: [email protected] (G. Li).
0263-8223/03/$ - see front matter � 2003 Elsevier Science Ltd. All rights reserved.
PII: S0263-8223 (02 )00292-1
Composite Structures 60 (2003) 73–81
www.elsevier.com/locate/compstruct
and, after soaking, cooling down to the ambient tem-
perature, which may take several hours. New and
innovative repair materials and repair approaches must
be developed.During the 1980s, ultraviolet (UV) curing aerobic
acrylic adhesive was developed to structurally bond
plastics in seconds [7,8]. Recent photocatalyst inventions
have led to the development of formulations that cure
with UV light, visible light, or both. Advances in photo-
catalysts now allow the bonding of UV blocked clear
plastics. Light curing adhesive bonds have the same
strength as plastic welding or solvent bonding. Thisrepresents a significant advance for industries in which
product reliability, safety, and fast repair are required
[7].
The purpose of this study was to experimentally in-
vestigate the effectiveness of using UV curing resin to
fast repair laminated beams damaged by low velocity
impact. A total of 45 effective specimens were prepared,
damaged, repaired, conditioned, and tested. A finite ele-ment analysis was conducted to understand the failure
modes of the repaired samples. The effectiveness of the
fast repair resin was evaluated based on the test results.
2. Test procedure
2.1. Raw materials
Three types of resins were used. One was a two-part
high strength epoxy adhesive that can be cured in 24 h at
room temperature. It was used as a control resin in this
study. The second was an E-glass fabric reinforcedprepreg that can be cured in 1.5 h at 135 �C. It was also
used as a control resin in this study. The third was a UV
curing resin. It can be cured by UV light or sunlight in
about 20 min. For comparison purposes, the fibers used
to reinforce the epoxy and the UV curing resin were the
same type of E-glass fabric used in the prepreg. The
physical/mechanical properties of the composites used
are shown in Table 1.The laminated beams were cut from a laminated plate
using a diamond saw. It was a crossply [(0/90)5]s lami-
nated plate made of an E-glass fiber reinforced epoxy.
The lamina thickness was 0.158 mm, its mechanical
properties are also shown in Table 1.
2.2. Predamage of specimens
Forty-five 203.2 mm� 50:8 mm� 3:175 mm cross-
ply laminated beam samples were cut from the lami-nated plate. Among the 45 samples, 36 samples were
predamaged by low velocity impact using a DynaTup
8250 HV impact machine. The laminated beam samples
were simply supported with a span length of 101.6 mm.
The impactor nose shape was a hemisphere with a dia-
meter of 12.7 mm. The total hammer weight was 35 N.
The impact velocity was 2.0 m/s. The details of the
damages were similar to those found in Refs. [1,3].
2.3. Repair of specimens
After predamage, the samples were ready to be re-
paired. As mentioned previously, two repair configura-tions are commonly used: scarf repair and single or
double lap repair. For the low velocity impact damaged
laminated beams, a hybrid scarf/single lap repair was
used. The reason is that the damaged sublaminate con-
tains various types of damage including delamination,
matrix cracking, fiber breakage, and fiber/matrix inter-
facial debonding. Because of this, the capability for the
damaged sublaminate to transfer load is significantlyreduced. If the sublaminate is not removed, it will not
transfer load effectively. Also, it will occupy some struc-
tural space, which is undesirable. Therefore, the dam-
aged sublaminate has to be removed and patched. If the
removed sublaminate is repaired using scarf configura-
tion only, the lost load carrying capacity cannot be re-
covered. The reason is that the fibers in the original
undamaged laminate are continuous and so is the inter-lamina bonding. However, the fibers become discon-
tinuous at the interface where the repair patch meets
with the boundary of the remaining substrate. Because
the load carrying capacity of a laminate is mainly pro-
vided by the fibers, an additional load transfer path has
to be provided in order to fully recover the lost strength.
A single lap repair patch can be used to satisfy the re-
quirement. The additional single lap repair, togetherwith the scarf repair, forms a hybrid scarf/single lap
repair. A schematic of the hybrid repair is shown in Fig.
1. This configuration was used in the study.
For the hybrid repair procedure, three layers at
the back surface underneath the impacted area were
Table 1
Physical/mechanical properties of the raw materials used
Materials Viscosity at 25 �C (cps) Tensile strength (MPa) Modulus of elasticity (GPa)
Epoxy 300,000 83 3.8
UV curing resin 500 70 4.2
Prepreg – 330 24.8
E-glass fabric – 3,000 70.0
A lamina from the laminated beam – 960 38.6
74 G. Li et al. / Composite Structures 60 (2003) 73–81
removed using a rotary tool with a cutting wheel. The
removed layers were squares with a size of 645.16 mm2.Two repair procedures were used in this study. For the
epoxy resin and the UV curing resin, the wet lay-up
technique was used. This technique started with appli-
cation of a layer of resin (about 300 g/m2 for epoxy and
about 200 g/m2 for UV curing resin) to the surface of the
laminated beam. Next, an E-glass fabric of 25.4 mm
long � 25.4 mm wide was laid on top of the resin. A
roller was then used to repeatedly roll over the fabric inorder remove the entrapped air bubbles and press the
resin to penetrate into the fabric. The roller was con-
tinuously rolled until the resin was reflected on the top
surface of the fabric, a sign of complete wetting. On top
of the fabric, another layer of resin was applied, thus
completing one layer of repair. The procedure was re-
peated to apply the subsequent two layers with dimen-
sions of 50.8 mm� 25:4 mm for the second layer and76.2 mm� 38:1 mm for the top layer. The second layer
and the third layer formed the single lap repair. Fig.
2(a)–(d) shows the process of completing one layer of
epoxy repair. It is noted that when using the UV curing
resin, no roller was used, the viscosity of the resin was
Fig. 1. A schematic of hybrid repair.
Fig. 2. (a) Remove the damaged layers, (b) apply a layer of epoxy and lay down a layer of fabric, (c) roller roll over the fabric and (d) apply another
layer of epoxy.
Fig. 3. (a) Epoxy repaired samples, (b) UV curing resin repaired
samples and (c) prepreg repaired samples.
G. Li et al. / Composite Structures 60 (2003) 73–81 75
adequate to wet through the fabric without excessive
running. After repairing, the epoxy repaired samples
remained in the lab for curing for a total of 24 h. The
UV curing resin repaired samples were brought out-doors and exposed to direct sunlight. Considering that
the glass fabric may block the penetration of UV light
and it was cloudy that day, the curing time was extended
from 20 to 50 min for proper curing. For the repair
using heat activated curing prepreg, the procedure
developed in joining composite beams was used [5]. In
this technique, the three repair pieces of 25.4 mm � 25.4
mm, 50.8 mm � 25.4 mm, and 76.2 mm � 38.1 mm werecut from a roll of prepreg. Next, the three pieces were
put one on the top of another onto the laminated beam.
Then, on the top of the prepreg layer, a polyester shrink
tape was wrapped in a spiral pattern to apply pressure
during curing. Finally, the assembled sample was put
into a programmed oven for curing at 135 �C for 1.5 h.Fig. 3(a)–(c) shows the repaired samples using the three
resins.
2.4. Conditioning of specimens
After repair, the samples were divided into three
groups: the control group, the conditioned group using
UV radiation, and the conditioned group using seawater
and UV radiation. The details for each sample areshown in Table 2. Among them, sample nos. 1–9 were
Table 2
Details of each sample
Sample no. Predamage by low velocity impact Repair materials Conditioning
1 No – No
2 No – No
3 No – No
4 No – UV
5 No – UV
6 No – UV
7 No – UVþ seawater
8 No – UVþ seawater
9 No – UVþ seawater
10 Yes – No
11 Yes – No
12 Yes – No
13 Yes – UV
14 Yes – UV
15 Yes – UV
16 Yes – UVþ seawater
17 Yes – UVþ seawater
18 Yes – UVþ seawater
19 Yes UV curing resin No
20 Yes UV curing resin No
21 Yes UV curing resin No
22 Yes UV curing resin UV
23 Yes UV curing resin UV
24 Yes UV curing resin UV
25 Yes UV curing resin UVþ seawater
26 Yes UV curing resin UVþ seawater
27 Yes UV curing resin UVþ seawater
28 Yes Prepreg No
29 Yes Prepreg No
30 Yes Prepreg No
31 Yes Prepreg UV
32 Yes Prepreg UV
33 Yes Prepreg UV
34 Yes Prepreg UVþ seawater
35 Yes Prepreg UVþ seawater
36 Yes Prepreg UVþ seawater
37 Yes Epoxy No
38 Yes Epoxy No
39 Yes Epoxy No
40 Yes Epoxy UV
41 Yes Epoxy UV
42 Yes Epoxy UV
43 Yes Epoxy UVþ seawater
44 Yes Epoxy UVþ seawater
45 Yes Epoxy UVþ seawater
76 G. Li et al. / Composite Structures 60 (2003) 73–81
control samples without predamage, nos. 10–18 were
control samples with predamage, nos. 19–27 were sam-
ples repaired using UV curing resin; nos. 28–36 were
samples repaired using prepreg; and nos. 37–45 weresamples repaired using wet lay-up resin.
In order to investigate the durability and the feasi-
bility of the various repairs in maritime structures, sea-
water and UV radiation were used to condition the
specimens. The seawater was taken from the Gulf of
Mexico. A 609:6� 203:2� 304:8 mm glass box was used
as the conditioning chamber. A 300 w Mog Base UV
lamp was used as the UV radiation source, which had awavelength ranging from 280 to 340 nm. The distance
between the UV source and the sample surfaces was
about 50 cm. For the samples soaked in seawater, the
distance between the water surface and the sample sur-
faces was 25.4 mm. The total duration of the condi-tioning was 10 days. Fig. 4 shows the samples under
conditioning.
2.5. Uniaxial tension test
After conditioning, all 45 samples were uniaxially
tensioned in an Instron MTS 810 machine to determine
the tensile strength of the various control samples and
repaired samples. The tension test was conducted per the
ASTM D3096-76 standard. Fig. 5 shows a sample under
tensile test.
3. Results and discussion
The averaged tensile strength of the various control
samples and repaired samples is shown in Fig. 6. From
Fig. 6, the following analyses can be conducted.
3.1. Effect of low velocity impact on the residual load
carrying capacity
From Fig. 6, it is seen that low velocity impact sig-
nificantly reduced the residual tensile strength of the
laminated beams. About 12.9% of the original tensile
strength was lost. This is because the delaminated sub-
laminate was heavily damaged and could not transfer a
tensile load effectively. This means that the damagedsublaminate needs to be removed and repair of the
laminated beams is of paramount importance. AfterFig. 4. Samples under conditioning.
Fig. 5. Tension test.
Und
amag
ed
Pred
amag
ed
UV
resi
nre
pair
Prep
reg
repa
ire
Epox
yre
paire
d
Tens
ilest
reng
th(M
Pa)
0
100
200
300
400
500
600
UnconditionedUV conditionedUV + seawater conditioned
Fig. 6. Tensile strength of various control samples and conditioned
samples.
G. Li et al. / Composite Structures 60 (2003) 73–81 77
conditioning, the strength was only slightly reduced.
About 13.7% of the original tensile strength was lost for
UV radiation conditioned samples and this number
became 13.8% for UV and seawater conditioned sam-ples. This means the crossply laminated beams were
reasonably stable when subjected to environmental con-
ditioning.
3.2. Enhancement of the load carrying capacity by various
repairs
From Fig. 6, the repairs significantly increased the
tensile strength of the damaged laminated beams. Actu-
ally, the strength of the UV curing resin repaired samples
was 1.08 times the strength of the unrepaired samples.
This number became 1.07 times and 1.23 times for the
prepreg repaired samples and epoxy repaired samples,
respectively. Obviously, ambient environment curingepoxy had the highest reinforcing efficiency. This can be
contributed to the chemical compatibility of the epoxy
repairs with the E-glass fiber reinforced epoxy substrate
beams. However, this does not mean that the epoxy is the
most effective repair material. The effectiveness of a re-
pair material also depends on its cost, workability, and
durability.
3.3. Degradation of the load carrying capacity due to
environmental conditioning
As shown in Fig. 6, the repairs still considerably in-
creased the tensile strength of the predamaged laminated
beams when subjected to environmental conditioning.For the UV radiation conditioned samples, the residual
tensile strength for the UV curing resin repaired samples
was 1.25 times the strength of the predamaged un-
repaired samples. This number became 1.17 times and
1.05 times for the prepreg repaired samples and epoxy
repaired samples, respectively. After UV conditioning,
UV curing resin became the most effective repair mate-
rial and the epoxy became the least. Since laminatedcomposite structures will inevitably be subjected to UV
radiation attacks, the UV curing resin is the most suit-
able repair material among the three resins. The reason
may be that the UV light strengthened rather than
weakened the resin bonding. Subjected to UV radiation,
the UV curing resin was further cured and strengthened,
while the prepreg and the epoxy were damaged. Con-
sequently, the UV curing resin repair became the mosteffective of the three.
For the UV and seawater conditioned samples, the
effectiveness of the various repairs changed. The residual
tensile strength for the UV curing resin repaired samples
was 1.21 times the strength of the predamaged un-
repaired samples. This number became 1.11 times and
1.21 times for the prepreg repaired samples and epoxy
repaired samples, respectively. For the UV curing resin
and prepreg, the existence of seawater slightly reduced
the reinforcing efficiency, while it was increased for the
epoxy repaired samples. This can be attributed to theepoxy being very sensitive to UV radiation attacks. With
the seawater, some of the UV radiation energy was
consumed by the seawater, thus the adverse effect of UV
radiation was slightly reduced. Actually, the reinforcing
efficiency of the UV curing resin and the epoxy was
nearly the same. An economic analysis is required in
order to determine the most effective repair method.
The reasons for the degradation of fiber reinforcedplastics (FRPs) may be first attributable to the water
absorption, leading to deterioration of the resin matrix
and fiber/matrix interfacial bonding. Penetration of
water into the FRP occurs by diffusion through the
matrix resin and capillary flow via microcracks and
voids. This moisture absorption results in development
of residual stress and plasticization of the resin. It also
leads to debonding at the fiber/matrix interface. Second,the salt may further weaken the fiber/matrix interfacial
bonding and attack the E-glass fibers. Third, the UV
radiation may break the chemical bond of organic
molecules. Consequently, the matrix may become brittle
and matrix cracking and fiber/matrix interfacial de-
bonding may be increased, reducing the mechanical
strength of the FRPs. Because the undamaged lami-
nated beams were least affected by the environmentalconditioning, the degradation of the repaired samples is
most likely due to the degradation of the repair layers.
This can be validated through the test of the repair
layers alone. For this purpose, 203.2 mm � 50.8 mm
laminated beams were prepared using the three repair
materials. The laminated beams consisted of two layers.
The samples were divided into two groups, one for
control and the other for conditioning. The conditioningwas achieved through UV radiation and seawater im-
mersion for 10 days. A uniaxial tension test was con-
ducted on the control and conditioned samples. The
peak loads for the three repair materials are shown in
Table 3. From Table 3, about 11.5% of the peak load
was lost for the UV curing FRP after conditioning. The
load reduction was 13.8% and 12.6% for the prepreg and
epoxy FRPs, respectively.
Table 3
Residual mechanical properties of FRPs
Materials Conditioning Peak load (KN)
Epoxy FRP No 6.12
UVþ seawater 5.35
UV curing resin
FRP
No 5.50
UVþ seawater 4.87
Prepreg FRP No 6.20
UVþ seawater 5.34
78 G. Li et al. / Composite Structures 60 (2003) 73–81
3.4. Failure mode analysis
Two failure modes were observed during the test of
repaired samples. The first failure mode was a two-stepfailure. When the load was about one-half to two-thirds
of the peak load, there was a sudden drop in the load,
corresponding to a debonding of the lap layers from the
substrate beam. From there, the load increased again
until the fracture of the substrate beam, which corre-
sponded to the second sudden drop of the load. The UV
curing resin repaired samples and the prepreg repaired
samples showed such failure modes. For the epoxy re-paired samples, the same type of failure mode was ob-
served when subjected to environmental conditioning.
Without conditioning, however, the epoxy repaired
samples exhibited another type of failure mode––a one-
step failure mode. In this failure mode, the applied load
smoothly increased until a simultaneous fracture of the
repairs and the substrate beam occurred. Only one drop
in load was observed. Fig. 7(a) and (b) shows the failuremode of epoxy repaired samples with and without en-
vironmental conditioning. The repair layers were broken
for the unconditioned sample, while they were not
broken for the conditioned sample, whose repair layers
were debonded from the substrate. The stress–strain
distributions corresponding to the two failure modes are
shown in Fig. 8.
The different failure modes may result from thevarying interfacial stress concentrations and interfacial
bonding strengths of the various repairs. Subjected to a
uniaxial tension load, a portion of the load was trans-
ferred from the substrate to the repair layers through
interfacial shear stresses. In addition, owing to the small
nonalignment of the lap repair layers with respect to the
axis of the substrate beam, there was also a considerable
peel stress at the interface between the lap layers and thesubstrate. Once this stress concentration exceeded the
shear strength of the repair materials, the repair lap
layers debonded from the substrate, leading to a sud-
den drop in the load on the stress–strain curve, corre-
sponding to the two-step failure mode. When, however,
the interfacial bonding was strong enough, the lap layers
would not debond from the substrate. They would
continue to take the load until there was a tensile frac-ture of the entire structure. This corresponded to the
one-step failure mode. Obviously, the one-step failure
mode had a higher tensile strength because it fully uti-
lized the load carrying capacity of the repair layers. This
was the case from the test results. From Fig. 6, the epoxy
repaired samples without conditioning had the highest
tensile strength, corresponding to the one-step failure
mode.The above analysis was validated by a finite element
analysis of the test sample. In this analysis, COSMOS/M
(version 2.7) software package with eightnode composite
element SOLIDL were employed. A total of 13,056 ele-
ments were used to mesh the sample. A 480 MPa uni-
axial tensile load was applied to the two ends of the
repaired sample and proper boundary conditions were
applied. The shear stress and peel stress at the interfaceof the lap repairs and the substrate beam are shown in
Fig. 9(a) and (b), respectively. From Fig. 9(a), the
maximum interfacial shear stress is 40.94 MPa, which is
larger than the lap shear strength of most resins. Deb-
onding of the lap layers from the substrate beam was
inevitable. The interfacial peel stress concentration
shown in Fig. 9(b) assisted in the debonding failure. This
was why the UV repaired samples, the prepreg repairedsamples, and the epoxy repaired samples with environ-
mental conditioning failed by the two-step failure mode.
For the epoxy repaired samples without conditioning,
Fig. 7. (a) Failure mode of epoxy repaired sample without condi-
tioning and (b) failure mode of epoxy repaired sample with condi-
tioning.
Strain (mm/mm)
0.000 0.005 0.010 0.015 0.020 0.025
Tens
ile s
tress
(MPa
)
0
100
200
300
400
500
Two-step failure modeOne-step failure mode
First load drop
Second loaddrop
Fig. 8. Typical stress–strain relations corresponding to the two-step
failure mode and the one-step failure mode.
G. Li et al. / Composite Structures 60 (2003) 73–81 79
the repair epoxy was chemically compatible with the
substrate epoxy. A good epoxy/epoxy interfacial bond
existed. It was possible that this epoxy/epoxy bond had
shear strength larger than 40.94 MPa, leading to the
one-step failure mode.
From the above stress analysis, it is seen that in-
creasing the interfacial shear strength is very effective in
enhancing the strength of repaired samples. Reducingthe nonalignment, for instance using double lap repairs,
will reduce the interfacial peel stress and thus result in
stronger repairs.
3.5. Cost/benefit analysis
When comparing the UV repaired samples with
epoxy repaired samples, the former performed betterwith UV conditioning, while the latter performed better
without UV conditioning. Subjected to UV and seawater
conditioning, the two performed virtually the same. The
prepreg repaired samples were slightly lower in strength.
Therefore, only an economic analysis can give a sub-
stantial difference between the UV curing resin and the
epoxy resin. A cost/benefit analysis then would fall al-
most exclusively on the cost of the materials and thelabor. A break down of the cost per repaired sample is
shown in Table 4. Table 4 considers only the material
costs and the labor costs, not including the reduced cost
on the shorter repair time for the UV curing resin. The
UV curing resin not only has nearly the same strength-
ening efficiency as the ambient environment curing
epoxy, but it is also very cost-effective. Considering the
cost and the ease of construction, the 20-min UV curingresin is more desirable than the 24-h curing epoxy.
4. Conclusion
In this study, laminated beams were prepared. A low
velocity impact test was used to predamage the samples.
Three types of resins ranging from 20-min curing to 24-h
curing were used to repair the predamaged samples. Ahybrid scarf/single lap repair configuration was used.
Environmental conditioning using UV radiation and
seawater immersion was conducted on a portion of the
repaired samples to evaluate their durability in maritime
structures. A uniaxial tensile strength test was conducted
on the various control samples and conditioning sam-
ples. A finite element analysis was implemented to assist
in understanding the two failure modes observed. Based
Fig. 9. (a) Interfacial shear stress concentration in the lap repair layers
and (b) interfacial peel stress concentration in the lap repair layers.
Table 4
Raw materials and labor costs for repairing per sample
Repair method Item Cost per unit Units used per sample Cost per item
Epoxy Epoxy $148/L 0.00193 L $0.28
Fabric $3.60/m2 0.0048 m2 $0.02
Labor $15/h 0.25 h $3.75
Total cost per sample $4.05
Prepreg Prepreg sheet $15.79/m2 0.0048 m2 $0.08
Shrink tape $2/roll 0.05 roll $0.10
Electricity $0.08/kWh 9 kWh $0.72
Labor $15/h 0.083 h $1.25
Total cost per sample $2.15
UV Curing Resin $7.93/L 0.00161 L $0.02
Fabric $3.60/m2 0.0048 m2 $0.02
Labor $15/h 0.083 h $1.25
Total cost per sample $1.29
80 G. Li et al. / Composite Structures 60 (2003) 73–81
on the test results and the finite element analysis results,
the following preliminary conclusions were obtained:
(1) The UV curing resin is a fast, strong, durable, andcost-effective repair method. It can replace the ambi-
ent environment curing resin and the heat activated
prepreg resin in repairing composite laminates dam-
aged by low velocity impact.
(2) The hybrid scarf/single lap repair configuration can
be used to repair damaged composite laminates.
(3) Increasing the interfacial shear strength between the
repair layers and the substrate can increase thestrength of repaired samples. Using double lap re-
pair can reduce the interfacial peel stress and con-
tribute to enhancing the repair efficiency.
(4) Environmental conditioning had an adverse effect
on the control samples and repaired samples except
for UV curing resin repaired samples. For UV cur-
ing resin repaired samples, conditioning by UV radi-
ation increased the residual tensile strength.
Acknowledgements
This investigation was partially sponsored by the
Louisiana Board of Regents, NASA, and NSF under
contract no. LEQSF(2000-03)-RD-B-05, LEQSF(2001-
04)-RD-B-03, NASA/LEQSF (01-05)-LaSPACE, and
NSF/REU (EEC-9820369). Dr. Samuel Ibekwe from
Southern University assisted in the test.
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