fast, effective impact cleaning for small tanks and ibcs · fast, effective impact cleaning for...

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. ky Alfa Laval GJ 9 Fast, effective impact cleaning for small tanks and IBCs . Application The Alfa Laval GJ 9 is part of the world-renowned Gamajet range of high impact tank cleaning devices. The device offers compact cleaning for small tanks, totes and intermediate bulk containers (IBCs) in both industrial and hygienic applications. With fewer parts and a highly durable design, the Alfa Laval GJ 9 provides superior performance and is the most versatile rotary jet head available. This device readily passes through 76 mm openings and can handle high pressures and temperatures, enabling quick and easy cleaning of small totes/IBCs, tanks, trash carts, and much more. Companies are able to clean in-house and in half the time, saving a substantial amount of time, water, and money. Working principle The Gamajet range of high impact tank cleaning devices combine pressure and ow to create high impact cleaning jets. Cleaning occurs at the point at which the concentrated stream impacts the surface. It is this impact and the tangential force that radiates from that point which blasts contaminants from the surface, scouring the tank interior. In conjunction with this impact, the device is engineered to rotate in a precise, repeatable and reliable, 360° pattern. This full-coverage, global indexing pattern ensures the entire tank interior is cleaned, every time. TECHNICAL DATA Lubricant ................... Food grade Max. throw length ............. 1.2 - 6 m Pressure Working pressure .............. 3 - 70 bar Recommended pressure ......... 4 - 40 bar Cleaning Pattern First Cycle Full Pattern The above drawings show the cleaning pattern achieved on a cylindrical horizontal vessel. The difference between the rst cycle and the full pattern represents the number of additional cycles available to increase the density of the cleaning. PHYSICAL DATA Materials 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available). Temperature Max. working temperature ........ 95°C Max. ambient temperature ........ 140°C Weight ..................... 2.2kg Connections Standard thread ............... ¾” Rp NPT, female/ 1 ¼” camlock Available option ............... ¾” BSP, female/ 1 ¼” camlock, 1 ½" tube weld on Caution Avoid hydraulic shock, hard and abrasive particles in the cleaning liquid, as this can cause increased wear and/or damage of internal mechanisms. In general, a lter in the supply line is recommended. Do not use for gas evacuation or air dispersion. For steaming we refer to the manual.

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Page 1: Fast, effective impact cleaning for small tanks and IBCs · Fast, effective impact cleaning for small tanks and IBCs. Application The Alfa Laval GJ 9 is part of the world-renowned

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kyAlfa Laval GJ 9

Fast, effective impact cleaning for small tanks and IBCs

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ApplicationThe Alfa Laval GJ 9 is part of the world-renowned Gamajet range ofhigh impact tank cleaning devices. The device offers compact cleaningfor small tanks, totes and intermediate bulk containers (IBCs) in bothindustrial and hygienic applications. With fewer parts and a highlydurable design, the Alfa Laval GJ 9 provides superior performanceand is the most versatile rotary jet head available. This device readilypasses through 76 mm openings and can handle high pressures andtemperatures, enabling quick and easy cleaning of small totes/IBCs,tanks, trash carts, and much more. Companies are able to cleanin-house and in half the time, saving a substantial amount of time,water, and money.

Working principleThe Gamajet range of high impact tank cleaning devices combinepressure and flow to create high impact cleaning jets. Cleaning occursat the point at which the concentrated stream impacts the surface. Itis this impact and the tangential force that radiates from that pointwhich blasts contaminants from the surface, scouring the tank interior.In conjunction with this impact, the device is engineered to rotate ina precise, repeatable and reliable, 360° pattern. This full-coverage,global indexing pattern ensures the entire tank interior is cleaned,every time.

TECHNICAL DATA

Lubricant . . . . . . . . . . . . . . . . . . . Food gradeMax. throw length . . . . . . . . . . . . . 1.2 - 6 m

PressureWorking pressure . . . . . . . . . . . . . . 3 - 70 barRecommended pressure . . . . . . . . . 4 - 40 bar

Cleaning Pattern

First Cycle Full Pattern

The above drawings show the cleaning pattern achieved on acylindrical horizontal vessel. The difference between the first cycle andthe full pattern represents the number of additional cycles available toincrease the density of the cleaning.

PHYSICAL DATA

Materials1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).

TemperatureMax. working temperature . . . . . . . . 95°CMax. ambient temperature . . . . . . . . 140°CWeight . . . . . . . . . . . . . . . . . . . . . 2.2kg

ConnectionsStandard thread . . . . . . . . . . . . . . . ¾” Rp NPT, female/ 1 ¼”

camlockAvailable option . . . . . . . . . . . . . . . ¾” BSP, female/ 1 ¼”

camlock, 1 ½" tube weld on

CautionAvoid hydraulic shock, hard and abrasive particles in the cleaningliquid, as this can cause increased wear and/or damage of internalmechanisms. In general, a filter in the supply line is recommended. Donot use for gas evacuation or air dispersion. For steaming we referto the manual.

Page 2: Fast, effective impact cleaning for small tanks and IBCs · Fast, effective impact cleaning for small tanks and IBCs. Application The Alfa Laval GJ 9 is part of the world-renowned

Flow Rate Impact Throw Length

0 4 8 12 16 20 24 28 32 36 40

0.9

1.9

2.9

3.9

4.9

5.9

6.9

7.9

8.9

4

8

12

16

20

24

28

32

36

40

0 100 200 300 400 500 600 psi

m3/h USgpm

bar

3.2mm (.125”)3.4mm (.135”)

5.7mm (.225”)

4.2mm (.165”)

3.8mm (.150”)

5.1mm (.200”)4.7mm (.187”)

Nozzle

0 4 8 12 16 20 24 28 32

0.9

1.4

1.9

2.4

2.9

3.4

3.9

4.4

4.9

5.4

5.9

3

4.5

6

7.5

9

10.5

12

13.5

15

16.5

18

19.5

0 50 100 150 200 250 300 350 400 450 500 psi

m. ft.

bar

3.2mm (.125”)

3.8mm (.150”)

3.4mm (.135”)

Nozzle

Inlet pressure Inlet pressure- - - Wetting, — Impact cleaning

Dimensions Cleaning Time

0.9 1.9 2.9 3.9 4.9 5.9 6.9

4

5

6

7

8

9

10 6

6.5

7

7.5

8

8.5

9

9.5

10

10.5

11

11.5

12

4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

LP

USgpm

rpm min

m3/h

10

8

6

5

7

LV STD MV HV

7.5

Stator

Dimension (mm)

A B C D E F G223 177 54 48 71 72 96

NOTE 1: 3/4" FNPT/1-1/4" CAMLOCK OR 1-1/2" Tri-Clamp

Page 3: Fast, effective impact cleaning for small tanks and IBCs · Fast, effective impact cleaning for small tanks and IBCs. Application The Alfa Laval GJ 9 is part of the world-renowned

Standard DesignThe choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 9can be supplied with a “Declaration of Conformity” for material specifications.

TRAX simulation toolTRAX is a unique software that simulates how the Alfa Laval GJ 9 performs in a specific tank or vessel. The simulation gives information on wettingintensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correctcombination of flow, time, and pressure to implement.A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tankcleaning applications. The TRAX demo is free and available upon request.

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Wetting Intensity

2.5

2.9

3.4

3.9

4.5

5.3

6.1

7.1

8.3

9.6

11

13

15

0.06

0.07

0.08

0.09

0.11

0.13

0.15

0.17

0.20

0.24

0.27

0.32

0.37

TD 523-208

(USgallon/ft2)

D5.1m, H8.1m, 2xØ4.76mm Time = 2.25 min. D5.1m , H8.1m, 2xØ4.76mm Time = 9 min.

Page 4: Fast, effective impact cleaning for small tanks and IBCs · Fast, effective impact cleaning for small tanks and IBCs. Application The Alfa Laval GJ 9 is part of the world-renowned

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Alfa Laval reserves the right to change specifications without prior notification.

How to contact Alfa LavalContact details for all countriesare continually updated on our website.Please visit www.alfalaval.com toaccess the information direct.

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