fabrication - eos surfaces • this manual is supplied as a reference guide to the eos fabricator/...
TRANSCRIPT
FabricationFabrication ManualManual
AndAndTechnicalTechnical
Reference Reference
GuideGuide
2010
Written by Gordon Shell
Welcome to the world of Welcome to the world of EOSEOStradetrade
3cm Solid Surface3cm Solid Surface
ldquoldquoThe only The only ldquoldquoSolidSolidrdquordquo
Solid SurfaceSolid Surfacerdquordquo
Click on title
to view
Video Clips
Introduction
bull It started with a great idea Make a thicker solid surfacendash Eos Solid Surface bridges the gap between seamless
solid surface and high-end laminate Our patent pending 3cm (1 14) material offers all the advantages of premium solid surface in a thicker more durable material at a surprisingly low price
ndash By eliminating up to 75 of the labor required for traditional 12 solid surface Eos combines the massive look of granite with a lower price point and faster delivery The end result is a true value in the classic sense a higher quality product at a competitive price offering you the flexibility to create the countertop you have always wanted
ndash In addition 2cm (34rdquo) EOStrade sheet goods offer a great low cost low labor alternative to laminate cultured marble and other materials in the bath window sill hospitality medical retail etc market
Introduction
bull Eos offers youndash The massive look of natural stone without conspicuous seamsndash A food safe non-porous surface that is easy to clean and maintainndash Seamless integrated bowls and backsplashesndash Greater heat resistancendash A 10-year transferable product warrantyndash A surface that is renewable and repairablendash All the advantages of premium solid surface at a surprisingly low
pricebull Eos Solid Surface is ideal for both residential and commercial
applications With a large color palette to choose from unlimited designer options enhanced durability backed by a 10-year product warranty Eos is changing the solid surface industry
bull We welcome you aboard the ever growing network of Eos Solid Surface Fabricators What you will find contained in this fabrication manual is basic guidelines for the purpose of reference consisting of proper use and handling of Eos materials to ensure a long-lasting beauty and ultimate satisfaction for your customers
Introduction
bull FLEXIBILITYndash Custom Sheet sizes thickness and colorRegardless of the size thickness or color of your
project EOStrade Surfaces llc can provide material to fit your specification our plant has the ability to create sheets with custom length width thickness andor color
EOStrade Surfaces llc has helped fabricators and contractors save money by reducing labor reducing waste and fulfilling color specifications by providing custom material
If you have a project that EOStrade Surfaces can custom build to your spec contact your regional
manager ASAP contact info is available wwweos-surfacescom
Preface
bull This manual is supplied as a reference guide to the EOStrade fabricator craftsman
bull EOStrade 2cm and 3cm sheet goods are intended for fabrication by experienced solid surface fabricators andor experienced woodworkers
bull The tools required to fabricate EOStrade are both powerful and sharp and can be dangerous in the hands of inexperienced individual(s)
bull For your safety and the safety of those around you read and understand the instruction manual and precautions for each tool used in fabrication
bull EOS Surfaces LLC assumes no responsibility for injuries that occur during the fabrication of EOStrade sheet or shape products
Table of
Contentsbull Chapter 1 Material handling safety storage and inspectionbull Chapter 2 Tools and accessories for EOStradebull Chapter 3 Cutting EOStrade 3cm Solid Surfacebull Chapter 4 Seaming EOStradebull Chapter 5 Under-mounting bowls in EOStradebull Chapter 6 Finishing EOStradebull Chapter 7 Installing EOStradebull Chapter 8 Food Service and special applications
bull Chapter 9 Specifications EOStrade Spec Web Pagebull Chapter 10 Product Non-conformity guidebull Chapter 11 EOStrade warranty
To go directly to any chapter click on the desired chapter
Return to this page at anytime by clicking on the EOS logo in the upper corner or the page
Welcome to the world of Welcome to the world of EOSEOStradetrade
3cm Solid Surface3cm Solid Surface
ldquoldquoThe only The only ldquoldquoSolidSolidrdquordquo
Solid SurfaceSolid Surfacerdquordquo
Click on title
to view
Video Clips
Introduction
bull It started with a great idea Make a thicker solid surfacendash Eos Solid Surface bridges the gap between seamless
solid surface and high-end laminate Our patent pending 3cm (1 14) material offers all the advantages of premium solid surface in a thicker more durable material at a surprisingly low price
ndash By eliminating up to 75 of the labor required for traditional 12 solid surface Eos combines the massive look of granite with a lower price point and faster delivery The end result is a true value in the classic sense a higher quality product at a competitive price offering you the flexibility to create the countertop you have always wanted
ndash In addition 2cm (34rdquo) EOStrade sheet goods offer a great low cost low labor alternative to laminate cultured marble and other materials in the bath window sill hospitality medical retail etc market
Introduction
bull Eos offers youndash The massive look of natural stone without conspicuous seamsndash A food safe non-porous surface that is easy to clean and maintainndash Seamless integrated bowls and backsplashesndash Greater heat resistancendash A 10-year transferable product warrantyndash A surface that is renewable and repairablendash All the advantages of premium solid surface at a surprisingly low
pricebull Eos Solid Surface is ideal for both residential and commercial
applications With a large color palette to choose from unlimited designer options enhanced durability backed by a 10-year product warranty Eos is changing the solid surface industry
bull We welcome you aboard the ever growing network of Eos Solid Surface Fabricators What you will find contained in this fabrication manual is basic guidelines for the purpose of reference consisting of proper use and handling of Eos materials to ensure a long-lasting beauty and ultimate satisfaction for your customers
Introduction
bull FLEXIBILITYndash Custom Sheet sizes thickness and colorRegardless of the size thickness or color of your
project EOStrade Surfaces llc can provide material to fit your specification our plant has the ability to create sheets with custom length width thickness andor color
EOStrade Surfaces llc has helped fabricators and contractors save money by reducing labor reducing waste and fulfilling color specifications by providing custom material
If you have a project that EOStrade Surfaces can custom build to your spec contact your regional
manager ASAP contact info is available wwweos-surfacescom
Preface
bull This manual is supplied as a reference guide to the EOStrade fabricator craftsman
bull EOStrade 2cm and 3cm sheet goods are intended for fabrication by experienced solid surface fabricators andor experienced woodworkers
bull The tools required to fabricate EOStrade are both powerful and sharp and can be dangerous in the hands of inexperienced individual(s)
bull For your safety and the safety of those around you read and understand the instruction manual and precautions for each tool used in fabrication
bull EOS Surfaces LLC assumes no responsibility for injuries that occur during the fabrication of EOStrade sheet or shape products
Table of
Contentsbull Chapter 1 Material handling safety storage and inspectionbull Chapter 2 Tools and accessories for EOStradebull Chapter 3 Cutting EOStrade 3cm Solid Surfacebull Chapter 4 Seaming EOStradebull Chapter 5 Under-mounting bowls in EOStradebull Chapter 6 Finishing EOStradebull Chapter 7 Installing EOStradebull Chapter 8 Food Service and special applications
bull Chapter 9 Specifications EOStrade Spec Web Pagebull Chapter 10 Product Non-conformity guidebull Chapter 11 EOStrade warranty
To go directly to any chapter click on the desired chapter
Return to this page at anytime by clicking on the EOS logo in the upper corner or the page
Click on title
to view
Video Clips
Introduction
bull It started with a great idea Make a thicker solid surfacendash Eos Solid Surface bridges the gap between seamless
solid surface and high-end laminate Our patent pending 3cm (1 14) material offers all the advantages of premium solid surface in a thicker more durable material at a surprisingly low price
ndash By eliminating up to 75 of the labor required for traditional 12 solid surface Eos combines the massive look of granite with a lower price point and faster delivery The end result is a true value in the classic sense a higher quality product at a competitive price offering you the flexibility to create the countertop you have always wanted
ndash In addition 2cm (34rdquo) EOStrade sheet goods offer a great low cost low labor alternative to laminate cultured marble and other materials in the bath window sill hospitality medical retail etc market
Introduction
bull Eos offers youndash The massive look of natural stone without conspicuous seamsndash A food safe non-porous surface that is easy to clean and maintainndash Seamless integrated bowls and backsplashesndash Greater heat resistancendash A 10-year transferable product warrantyndash A surface that is renewable and repairablendash All the advantages of premium solid surface at a surprisingly low
pricebull Eos Solid Surface is ideal for both residential and commercial
applications With a large color palette to choose from unlimited designer options enhanced durability backed by a 10-year product warranty Eos is changing the solid surface industry
bull We welcome you aboard the ever growing network of Eos Solid Surface Fabricators What you will find contained in this fabrication manual is basic guidelines for the purpose of reference consisting of proper use and handling of Eos materials to ensure a long-lasting beauty and ultimate satisfaction for your customers
Introduction
bull FLEXIBILITYndash Custom Sheet sizes thickness and colorRegardless of the size thickness or color of your
project EOStrade Surfaces llc can provide material to fit your specification our plant has the ability to create sheets with custom length width thickness andor color
EOStrade Surfaces llc has helped fabricators and contractors save money by reducing labor reducing waste and fulfilling color specifications by providing custom material
If you have a project that EOStrade Surfaces can custom build to your spec contact your regional
manager ASAP contact info is available wwweos-surfacescom
Preface
bull This manual is supplied as a reference guide to the EOStrade fabricator craftsman
bull EOStrade 2cm and 3cm sheet goods are intended for fabrication by experienced solid surface fabricators andor experienced woodworkers
bull The tools required to fabricate EOStrade are both powerful and sharp and can be dangerous in the hands of inexperienced individual(s)
bull For your safety and the safety of those around you read and understand the instruction manual and precautions for each tool used in fabrication
bull EOS Surfaces LLC assumes no responsibility for injuries that occur during the fabrication of EOStrade sheet or shape products
Table of
Contentsbull Chapter 1 Material handling safety storage and inspectionbull Chapter 2 Tools and accessories for EOStradebull Chapter 3 Cutting EOStrade 3cm Solid Surfacebull Chapter 4 Seaming EOStradebull Chapter 5 Under-mounting bowls in EOStradebull Chapter 6 Finishing EOStradebull Chapter 7 Installing EOStradebull Chapter 8 Food Service and special applications
bull Chapter 9 Specifications EOStrade Spec Web Pagebull Chapter 10 Product Non-conformity guidebull Chapter 11 EOStrade warranty
To go directly to any chapter click on the desired chapter
Return to this page at anytime by clicking on the EOS logo in the upper corner or the page
Introduction
bull It started with a great idea Make a thicker solid surfacendash Eos Solid Surface bridges the gap between seamless
solid surface and high-end laminate Our patent pending 3cm (1 14) material offers all the advantages of premium solid surface in a thicker more durable material at a surprisingly low price
ndash By eliminating up to 75 of the labor required for traditional 12 solid surface Eos combines the massive look of granite with a lower price point and faster delivery The end result is a true value in the classic sense a higher quality product at a competitive price offering you the flexibility to create the countertop you have always wanted
ndash In addition 2cm (34rdquo) EOStrade sheet goods offer a great low cost low labor alternative to laminate cultured marble and other materials in the bath window sill hospitality medical retail etc market
Introduction
bull Eos offers youndash The massive look of natural stone without conspicuous seamsndash A food safe non-porous surface that is easy to clean and maintainndash Seamless integrated bowls and backsplashesndash Greater heat resistancendash A 10-year transferable product warrantyndash A surface that is renewable and repairablendash All the advantages of premium solid surface at a surprisingly low
pricebull Eos Solid Surface is ideal for both residential and commercial
applications With a large color palette to choose from unlimited designer options enhanced durability backed by a 10-year product warranty Eos is changing the solid surface industry
bull We welcome you aboard the ever growing network of Eos Solid Surface Fabricators What you will find contained in this fabrication manual is basic guidelines for the purpose of reference consisting of proper use and handling of Eos materials to ensure a long-lasting beauty and ultimate satisfaction for your customers
Introduction
bull FLEXIBILITYndash Custom Sheet sizes thickness and colorRegardless of the size thickness or color of your
project EOStrade Surfaces llc can provide material to fit your specification our plant has the ability to create sheets with custom length width thickness andor color
EOStrade Surfaces llc has helped fabricators and contractors save money by reducing labor reducing waste and fulfilling color specifications by providing custom material
If you have a project that EOStrade Surfaces can custom build to your spec contact your regional
manager ASAP contact info is available wwweos-surfacescom
Preface
bull This manual is supplied as a reference guide to the EOStrade fabricator craftsman
bull EOStrade 2cm and 3cm sheet goods are intended for fabrication by experienced solid surface fabricators andor experienced woodworkers
bull The tools required to fabricate EOStrade are both powerful and sharp and can be dangerous in the hands of inexperienced individual(s)
bull For your safety and the safety of those around you read and understand the instruction manual and precautions for each tool used in fabrication
bull EOS Surfaces LLC assumes no responsibility for injuries that occur during the fabrication of EOStrade sheet or shape products
Table of
Contentsbull Chapter 1 Material handling safety storage and inspectionbull Chapter 2 Tools and accessories for EOStradebull Chapter 3 Cutting EOStrade 3cm Solid Surfacebull Chapter 4 Seaming EOStradebull Chapter 5 Under-mounting bowls in EOStradebull Chapter 6 Finishing EOStradebull Chapter 7 Installing EOStradebull Chapter 8 Food Service and special applications
bull Chapter 9 Specifications EOStrade Spec Web Pagebull Chapter 10 Product Non-conformity guidebull Chapter 11 EOStrade warranty
To go directly to any chapter click on the desired chapter
Return to this page at anytime by clicking on the EOS logo in the upper corner or the page
Introduction
bull Eos offers youndash The massive look of natural stone without conspicuous seamsndash A food safe non-porous surface that is easy to clean and maintainndash Seamless integrated bowls and backsplashesndash Greater heat resistancendash A 10-year transferable product warrantyndash A surface that is renewable and repairablendash All the advantages of premium solid surface at a surprisingly low
pricebull Eos Solid Surface is ideal for both residential and commercial
applications With a large color palette to choose from unlimited designer options enhanced durability backed by a 10-year product warranty Eos is changing the solid surface industry
bull We welcome you aboard the ever growing network of Eos Solid Surface Fabricators What you will find contained in this fabrication manual is basic guidelines for the purpose of reference consisting of proper use and handling of Eos materials to ensure a long-lasting beauty and ultimate satisfaction for your customers
Introduction
bull FLEXIBILITYndash Custom Sheet sizes thickness and colorRegardless of the size thickness or color of your
project EOStrade Surfaces llc can provide material to fit your specification our plant has the ability to create sheets with custom length width thickness andor color
EOStrade Surfaces llc has helped fabricators and contractors save money by reducing labor reducing waste and fulfilling color specifications by providing custom material
If you have a project that EOStrade Surfaces can custom build to your spec contact your regional
manager ASAP contact info is available wwweos-surfacescom
Preface
bull This manual is supplied as a reference guide to the EOStrade fabricator craftsman
bull EOStrade 2cm and 3cm sheet goods are intended for fabrication by experienced solid surface fabricators andor experienced woodworkers
bull The tools required to fabricate EOStrade are both powerful and sharp and can be dangerous in the hands of inexperienced individual(s)
bull For your safety and the safety of those around you read and understand the instruction manual and precautions for each tool used in fabrication
bull EOS Surfaces LLC assumes no responsibility for injuries that occur during the fabrication of EOStrade sheet or shape products
Table of
Contentsbull Chapter 1 Material handling safety storage and inspectionbull Chapter 2 Tools and accessories for EOStradebull Chapter 3 Cutting EOStrade 3cm Solid Surfacebull Chapter 4 Seaming EOStradebull Chapter 5 Under-mounting bowls in EOStradebull Chapter 6 Finishing EOStradebull Chapter 7 Installing EOStradebull Chapter 8 Food Service and special applications
bull Chapter 9 Specifications EOStrade Spec Web Pagebull Chapter 10 Product Non-conformity guidebull Chapter 11 EOStrade warranty
To go directly to any chapter click on the desired chapter
Return to this page at anytime by clicking on the EOS logo in the upper corner or the page
Introduction
bull FLEXIBILITYndash Custom Sheet sizes thickness and colorRegardless of the size thickness or color of your
project EOStrade Surfaces llc can provide material to fit your specification our plant has the ability to create sheets with custom length width thickness andor color
EOStrade Surfaces llc has helped fabricators and contractors save money by reducing labor reducing waste and fulfilling color specifications by providing custom material
If you have a project that EOStrade Surfaces can custom build to your spec contact your regional
manager ASAP contact info is available wwweos-surfacescom
Preface
bull This manual is supplied as a reference guide to the EOStrade fabricator craftsman
bull EOStrade 2cm and 3cm sheet goods are intended for fabrication by experienced solid surface fabricators andor experienced woodworkers
bull The tools required to fabricate EOStrade are both powerful and sharp and can be dangerous in the hands of inexperienced individual(s)
bull For your safety and the safety of those around you read and understand the instruction manual and precautions for each tool used in fabrication
bull EOS Surfaces LLC assumes no responsibility for injuries that occur during the fabrication of EOStrade sheet or shape products
Table of
Contentsbull Chapter 1 Material handling safety storage and inspectionbull Chapter 2 Tools and accessories for EOStradebull Chapter 3 Cutting EOStrade 3cm Solid Surfacebull Chapter 4 Seaming EOStradebull Chapter 5 Under-mounting bowls in EOStradebull Chapter 6 Finishing EOStradebull Chapter 7 Installing EOStradebull Chapter 8 Food Service and special applications
bull Chapter 9 Specifications EOStrade Spec Web Pagebull Chapter 10 Product Non-conformity guidebull Chapter 11 EOStrade warranty
To go directly to any chapter click on the desired chapter
Return to this page at anytime by clicking on the EOS logo in the upper corner or the page
Preface
bull This manual is supplied as a reference guide to the EOStrade fabricator craftsman
bull EOStrade 2cm and 3cm sheet goods are intended for fabrication by experienced solid surface fabricators andor experienced woodworkers
bull The tools required to fabricate EOStrade are both powerful and sharp and can be dangerous in the hands of inexperienced individual(s)
bull For your safety and the safety of those around you read and understand the instruction manual and precautions for each tool used in fabrication
bull EOS Surfaces LLC assumes no responsibility for injuries that occur during the fabrication of EOStrade sheet or shape products
Table of
Contentsbull Chapter 1 Material handling safety storage and inspectionbull Chapter 2 Tools and accessories for EOStradebull Chapter 3 Cutting EOStrade 3cm Solid Surfacebull Chapter 4 Seaming EOStradebull Chapter 5 Under-mounting bowls in EOStradebull Chapter 6 Finishing EOStradebull Chapter 7 Installing EOStradebull Chapter 8 Food Service and special applications
bull Chapter 9 Specifications EOStrade Spec Web Pagebull Chapter 10 Product Non-conformity guidebull Chapter 11 EOStrade warranty
To go directly to any chapter click on the desired chapter
Return to this page at anytime by clicking on the EOS logo in the upper corner or the page
Table of
Contentsbull Chapter 1 Material handling safety storage and inspectionbull Chapter 2 Tools and accessories for EOStradebull Chapter 3 Cutting EOStrade 3cm Solid Surfacebull Chapter 4 Seaming EOStradebull Chapter 5 Under-mounting bowls in EOStradebull Chapter 6 Finishing EOStradebull Chapter 7 Installing EOStradebull Chapter 8 Food Service and special applications
bull Chapter 9 Specifications EOStrade Spec Web Pagebull Chapter 10 Product Non-conformity guidebull Chapter 11 EOStrade warranty
To go directly to any chapter click on the desired chapter
Return to this page at anytime by clicking on the EOS logo in the upper corner or the page
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Inspection of MaterialIn order to ensure shipments arrive from your Regional Distribution Center in good condition it is the responsibility of the fabricator to conduct a visual inspection of the material being received Any visible damages must be notated on the carrierrsquos paperwork upon delivery Carrier damage along with any concealed damage for example color match scratches or any other problem must be immediately reported to EOStrade Solid Surface Customer Service Department 1-800-719-3671 ext 4
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Damaged or defective materialIf it is determined that a shipment contains damaged or defective material a
report should be filed with both the carrier and EOStrade Surfaces Digital pictures of the damage or defect can be sent to gordoneos-surfacescom or hopemeos-surfacescom
Claims can also be called into EOStradeSurfaces 1-800-719-EOS1
Upon receipt of claim EOStrade Surfaces will offer either replacement materials or credit for material to resolve claim
Please refer to Chapter 10 for product non-conformity specifications
INSPECT SHEETS AND SHAPE PRODUCTS CAREFULLY BEFORE BEGINNING FABRICATION EOStrade REPLACEMENT POLICY DOES NOT ALLOW FOR
REIMBURSMENT FOR LABOR COSTS ON DEFECTIVE MATERIAL
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Handling 2cm and 3cm EOStrade Palleted Sheets
EOStrade Sheet goods are shipped flat on wooden or steel pallets 3cm sheets will be stacked to a maximum of 12 sheets per pallet 2cm sheets will be stacked to a maximum of 18 sheets per pallet A forklift with a minimum lifting capacity of 5000lbs and fork extensions are recommended for moving complete pallets
Material is shipped from EOStrade Distribution warehouse with steel banding to safely secure the sheets to the pallet Do not attempt to move un-banded pallets Always secure the sheets to the pallet with ldquotie-down strapsrdquo if the steel banding is not in place
bull Handling individual EOStrade 2cm and 3cm sheets
bull EOStrade sheets are heavy and should never be carried by no less than 2 adults
bull 3cm sheets 30rdquox121rdquo weigh 285lbs eachbull 2cm sheets 30rdquox121rdquo weigh 195lbs eachbull Because of the weight and the sharp edges on EOStrade sheets proper
shoes and gloves should be wornbull The use of mechanical slab lifters is highly recommended (see
pictures and descriptions on following pages for suggestions) these lifters are available thru stone and solid surface suppliers
bull Hand cups provide a quick and convenient way to handle EOStrade sheets confirm with the supplier that the cups that you purchase are rated for the weight of each sheet Always follow the instructions provided carefully
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Pinch lifters can be used to lift individual sheets with overhead crane systems or can be adapted to fit most fork lifts
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Vacuum lifting systems are a great way to lift slabs directly from the pallet to the saw or work table
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull When moving slabs or completed projects long distances the use of panel carts or dollies is highly recommended
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull It is recommended that EOStrade sheets are stored on flat horizontal racks with proper support not exceeding 48rdquo span between supports
bull A good racking system optimizes the storage area and efficiency of your operation providing many years of reliable service
bull Racks should meet local OSHA safety standards (see following slides for guidelines)
bull In order to easily verify material EOStrade should be stored by color and LOT number
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Damaged or defective materialIf it is determined that a shipment contains damaged or defective material a
report should be filed with both the carrier and EOStrade Surfaces Digital pictures of the damage or defect can be sent to gordoneos-surfacescom or hopemeos-surfacescom
Claims can also be called into EOStradeSurfaces 1-800-719-EOS1
Upon receipt of claim EOStrade Surfaces will offer either replacement materials or credit for material to resolve claim
Please refer to Chapter 10 for product non-conformity specifications
INSPECT SHEETS AND SHAPE PRODUCTS CAREFULLY BEFORE BEGINNING FABRICATION EOStrade REPLACEMENT POLICY DOES NOT ALLOW FOR
REIMBURSMENT FOR LABOR COSTS ON DEFECTIVE MATERIAL
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Handling 2cm and 3cm EOStrade Palleted Sheets
EOStrade Sheet goods are shipped flat on wooden or steel pallets 3cm sheets will be stacked to a maximum of 12 sheets per pallet 2cm sheets will be stacked to a maximum of 18 sheets per pallet A forklift with a minimum lifting capacity of 5000lbs and fork extensions are recommended for moving complete pallets
Material is shipped from EOStrade Distribution warehouse with steel banding to safely secure the sheets to the pallet Do not attempt to move un-banded pallets Always secure the sheets to the pallet with ldquotie-down strapsrdquo if the steel banding is not in place
bull Handling individual EOStrade 2cm and 3cm sheets
bull EOStrade sheets are heavy and should never be carried by no less than 2 adults
bull 3cm sheets 30rdquox121rdquo weigh 285lbs eachbull 2cm sheets 30rdquox121rdquo weigh 195lbs eachbull Because of the weight and the sharp edges on EOStrade sheets proper
shoes and gloves should be wornbull The use of mechanical slab lifters is highly recommended (see
pictures and descriptions on following pages for suggestions) these lifters are available thru stone and solid surface suppliers
bull Hand cups provide a quick and convenient way to handle EOStrade sheets confirm with the supplier that the cups that you purchase are rated for the weight of each sheet Always follow the instructions provided carefully
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Pinch lifters can be used to lift individual sheets with overhead crane systems or can be adapted to fit most fork lifts
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Vacuum lifting systems are a great way to lift slabs directly from the pallet to the saw or work table
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull When moving slabs or completed projects long distances the use of panel carts or dollies is highly recommended
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull It is recommended that EOStrade sheets are stored on flat horizontal racks with proper support not exceeding 48rdquo span between supports
bull A good racking system optimizes the storage area and efficiency of your operation providing many years of reliable service
bull Racks should meet local OSHA safety standards (see following slides for guidelines)
bull In order to easily verify material EOStrade should be stored by color and LOT number
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Handling 2cm and 3cm EOStrade Palleted Sheets
EOStrade Sheet goods are shipped flat on wooden or steel pallets 3cm sheets will be stacked to a maximum of 12 sheets per pallet 2cm sheets will be stacked to a maximum of 18 sheets per pallet A forklift with a minimum lifting capacity of 5000lbs and fork extensions are recommended for moving complete pallets
Material is shipped from EOStrade Distribution warehouse with steel banding to safely secure the sheets to the pallet Do not attempt to move un-banded pallets Always secure the sheets to the pallet with ldquotie-down strapsrdquo if the steel banding is not in place
bull Handling individual EOStrade 2cm and 3cm sheets
bull EOStrade sheets are heavy and should never be carried by no less than 2 adults
bull 3cm sheets 30rdquox121rdquo weigh 285lbs eachbull 2cm sheets 30rdquox121rdquo weigh 195lbs eachbull Because of the weight and the sharp edges on EOStrade sheets proper
shoes and gloves should be wornbull The use of mechanical slab lifters is highly recommended (see
pictures and descriptions on following pages for suggestions) these lifters are available thru stone and solid surface suppliers
bull Hand cups provide a quick and convenient way to handle EOStrade sheets confirm with the supplier that the cups that you purchase are rated for the weight of each sheet Always follow the instructions provided carefully
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Pinch lifters can be used to lift individual sheets with overhead crane systems or can be adapted to fit most fork lifts
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Vacuum lifting systems are a great way to lift slabs directly from the pallet to the saw or work table
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull When moving slabs or completed projects long distances the use of panel carts or dollies is highly recommended
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull It is recommended that EOStrade sheets are stored on flat horizontal racks with proper support not exceeding 48rdquo span between supports
bull A good racking system optimizes the storage area and efficiency of your operation providing many years of reliable service
bull Racks should meet local OSHA safety standards (see following slides for guidelines)
bull In order to easily verify material EOStrade should be stored by color and LOT number
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull Handling individual EOStrade 2cm and 3cm sheets
bull EOStrade sheets are heavy and should never be carried by no less than 2 adults
bull 3cm sheets 30rdquox121rdquo weigh 285lbs eachbull 2cm sheets 30rdquox121rdquo weigh 195lbs eachbull Because of the weight and the sharp edges on EOStrade sheets proper
shoes and gloves should be wornbull The use of mechanical slab lifters is highly recommended (see
pictures and descriptions on following pages for suggestions) these lifters are available thru stone and solid surface suppliers
bull Hand cups provide a quick and convenient way to handle EOStrade sheets confirm with the supplier that the cups that you purchase are rated for the weight of each sheet Always follow the instructions provided carefully
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Pinch lifters can be used to lift individual sheets with overhead crane systems or can be adapted to fit most fork lifts
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Vacuum lifting systems are a great way to lift slabs directly from the pallet to the saw or work table
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull When moving slabs or completed projects long distances the use of panel carts or dollies is highly recommended
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull It is recommended that EOStrade sheets are stored on flat horizontal racks with proper support not exceeding 48rdquo span between supports
bull A good racking system optimizes the storage area and efficiency of your operation providing many years of reliable service
bull Racks should meet local OSHA safety standards (see following slides for guidelines)
bull In order to easily verify material EOStrade should be stored by color and LOT number
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull Pinch lifters can be used to lift individual sheets with overhead crane systems or can be adapted to fit most fork lifts
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Vacuum lifting systems are a great way to lift slabs directly from the pallet to the saw or work table
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull When moving slabs or completed projects long distances the use of panel carts or dollies is highly recommended
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull It is recommended that EOStrade sheets are stored on flat horizontal racks with proper support not exceeding 48rdquo span between supports
bull A good racking system optimizes the storage area and efficiency of your operation providing many years of reliable service
bull Racks should meet local OSHA safety standards (see following slides for guidelines)
bull In order to easily verify material EOStrade should be stored by color and LOT number
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull Vacuum lifting systems are a great way to lift slabs directly from the pallet to the saw or work table
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull When moving slabs or completed projects long distances the use of panel carts or dollies is highly recommended
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull It is recommended that EOStrade sheets are stored on flat horizontal racks with proper support not exceeding 48rdquo span between supports
bull A good racking system optimizes the storage area and efficiency of your operation providing many years of reliable service
bull Racks should meet local OSHA safety standards (see following slides for guidelines)
bull In order to easily verify material EOStrade should be stored by color and LOT number
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull When moving slabs or completed projects long distances the use of panel carts or dollies is highly recommended
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull It is recommended that EOStrade sheets are stored on flat horizontal racks with proper support not exceeding 48rdquo span between supports
bull A good racking system optimizes the storage area and efficiency of your operation providing many years of reliable service
bull Racks should meet local OSHA safety standards (see following slides for guidelines)
bull In order to easily verify material EOStrade should be stored by color and LOT number
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull It is recommended that EOStrade sheets are stored on flat horizontal racks with proper support not exceeding 48rdquo span between supports
bull A good racking system optimizes the storage area and efficiency of your operation providing many years of reliable service
bull Racks should meet local OSHA safety standards (see following slides for guidelines)
bull In order to easily verify material EOStrade should be stored by color and LOT number
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull EOStrade Sheets should NEVER be stored outside
bull EOStrade Sheets should NEVER be stored in direct sunlight
bull EOStrade Sheets should be stored in a dry temperature controlled environment storage area temperatures should not fall below 40deg F (3degC)
EOStrade materials that are
stored out-doors are void
of
any
warranty coverage
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull General Recommendations ldquoas written by OSHA on the safe handling of heavy slab materialrdquo ldquo
bull Employers who are engaged in the handling and storage of slabs must prevent caught-by struck-by andor crushed-by hazards in their workplace The following are general recommendations
bull Pre-plan work to identify the hazards safe work practices and the equipment that will be used to perform the work safely
bull Develop and implement heavy stone slab handling procedures for transporting loading and unloading slabs from containers and storage areas
bull Provide mechanical handling equipment appropriate to the task
bull Inspect material handling equipment before use to assure that it is in good condition Defective equipment must be immediately reported and repaired or replaced before use
bull Instruct and train employees on the proper material handling procedures
bull Ensure that employees follow safe stone slab handing procedures
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull Recommendations for Storage of Heavy Slabs
The following recommendations will minimize the potential hazards associated with ldquoSlab racks and other storage racks for storing heavy slabs
bull Design storage racks to withstand the loads and forces imposed on them
bull Design a storage rack system to secure slabs from shifting sliding and collapsing or provide secondary bracing or a restraint system to secure slabs from shifting sliding and collapsing
bull Ensure that the slab racks are properly installed Inspect each component to ensure that poles can be inserted into the holes
bull Maintain the rack ensuring that no debris or other objects interfere with the insertion of the poles used with slab racks
bull Develop and implement procedures for the placement and removal of slabs from the racks keeping employees out of danger zones
bull Do not allow employees to use damaged storage racks
bull Inspect the storage racks prior to loading Ensure that the racks are properly installed Look for
ndash Cracked welds ndash Cracked structural members ndash Deformed or bent structural members ndash Splits in wooden supports ndash Areas that show that the rack has been damaged or overloaded and ndash Poles or other uprights not seated properly in sockets or holes
bull
Material inspection Material inspection
handling Safety and handling Safety and
StorageStorage
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Table saw- A good quality 3 HP to 5 HP 10rdquo to 12rdquo blade diameter table saw with an accurate fence is essential The Table Saw is undoubtedly the most versatile machine in any shop and should be the woodworkers first machine purchase A good table saw becomes the centerpiece of the workshop as the woodworker uses it to rip square miter groove shape and join pieces A quality table saw will make completing nearly any project easier The table saw should have a cut width of 24rdquo to 36rdquo and an out feed table to support 10rsquo lengths
Panel Saw- Many shops have added a good quality vertical panel saw such as a Streibig or Holtz ndash Her A panel saw does not replace a table saw it compliments it Panel saws make very accurate vertical and horizontal cuts they take up very little space on a shop floor and handle large slabs easier than a table saw
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull
Stationary power
tools
10rdquo-12rdquo Power Miter Saw- A miter saw will make quick work of cutting backsplashes and smaller work pieces to lengthA heavy duty model with dust collection port and all safety guards intact is highly recommended
All saw blades used on the previously listed tools should be
bull Rated ldquoheavy dutyrdquobull Triple-chip Carbide tippedbull Have hook angled blades with a pitch of -5deg to +10degbull Minimum of 6 teeth per 1rdquo diameter
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Solid Surface CNC Routers- While CNC routers do produce very fast accurate and intricate cuts in EOStrade they are not required to cut EOStrade
If your shop uses a CNC for cutting solid surface then EOStradeSurfaces makes the following recommendations
1 Make sure that your machine is balanced and in good working condition2 The use of pods over the use of spoil-
boards is recommended to hold EOStradein place during cutting
3 Using a carbide 38rdquo-12rdquo diameter single fluteup-spiral router bit gives the fastest cleanest cut
4 Spindle speed of 18000 rpm5 Cut rate of 70-80 ipm (depending on machine
see mfg for their recommendations)
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Recommended Router bits for CNCModel 63-735 Onsrud single flute up-
spiral solid carbide O-flute 38rdquo Collet
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Stationary power tools
Wet Stone CNC machinery-ldquoQuote from respected stone machinery manufacturer after running EOStraderdquoWe have always been able to machine solid surface material on a
stone machine with the same diamond wheels and water that we use for granite The problem has been that the 12 thick material was not rigid enough to machine with a typical pod set-up The new EOStrade 3cm material is very rigid and that allows us to use the same pod set- ups that we use for stone
The same tooling is also used with exception of the polishers (which are not used at all) Feed rates except for the finger bit are approximately twice those for granite (based on the tool manufacturers recommended feed rates) For instance the tooling manufacturer recommends 591 ipm for both the medium and fine diamond wheels I would run both at 120 ipm in EOS 3cm On finger bits you will only be able to run about 25 faster than stone You can however substitute a collet style tool holder and use traditional routerbits Feedrates of 200 ipm should be reasonable but it will produce chips rather than fine dust that gets removed with the water
Overall EOStrade 3cm requires about 14 of the machine time that the same parts in granite require assuming you take the granite all of the way through polish The edges produced by the last diamond wheel (fine) very closely match the surface of the material Also unlike granite the solid surface material can be sanded on the top surface
Cover of Surface Fabrication magazine showing EOStrade on stone machinery
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull
Portable power tools
Heavy duty Circular or worm-drive saw- A good quality circular saw with a solid surface blade will be used quite often in the shop and on the job site for trimming and ripping EOStrade to sizeA good quality ldquoworm sawrdquo works well on long cutsA saw with a dust-collection port works very well for indoor on-site work
Regardless of the type of circular saw that you choose always use the proper saw blade Never use Jig saws Hacksaws ripping or combination blades when cutting EOStradeSolid Surfaces
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Circular saw blades-ndash Tungsten Carbidendash Triple-Chipndash -5deg to +10deg hook anglendash Minimum 6 teeth per inchndash Described as ldquoused for cutting hard plasticrdquo
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Diamond saw bladesndash Diamond blades can be used to cut EOSndash Diamond Blades must be run wet with clean
water
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Router bits for EOStrade 3cm Solid Surface
Because of the bold thickness of EOStrade Surfaces the following specialty bits are recommended
bull For flush-cuts off of straight edges
bull For bowl cut-outs with over-hang
bull For Full Bull-nose Edge Treatment
bull For Bevel-edge into Solid Surface Bowl
bull For Radius into Solid Surface Bowl
bullBits are available from many tool suppliers bits pictured
can be found at wwwwesleytoolscom
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Blades and Bits for Blades and Bits for
EOSEOStradetrade
bull Drill bits for EOStrade 3cm Solid Surfacendash The only acceptable tools for boring holes in
EOStrade 3cm Solid Surface arebull Drill bits- Modified paddle-
bull Hole Saws- Diamond hole saw (wet)-
bull Paddle bits-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
bull Hand Routersndash Plunge Router (Minimum 3 hp)hellipused for
plunge cuts of sinks faucet holes etcndash Fixed Base Router (Minimum of 3hp)hellipUsed
for creating seams edge treatments and cutting shape
ndash Trim Router (34 hp)hellipused for simple round over of cut-outs works well as a router on skis for glue removal
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Tools and accessories Tools and accessories
for for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Seaming Clamps-ndash Gorilla Grips
ndash Seam setters
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Tools and accessories for Tools and accessories for
EOSEOStradetrade
SOLID SURFACESOLID SURFACE
bull Sanders-ndash 6rdquo Random Orbit Sander- With Hookit system
not PSA) (preferably with Dust collection)
ndash Polisher (11-13rdquo pad)- (preferably with Dust collection)
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade to ldquorough sizerdquo can be done easily with any of the following tools-ndash Panel Sawndash Table Sawndash Circular Sawndash CNCndash Water Jet
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Cutting EOSCutting EOStradetrade 3cm 3cm
Solid SurfaceSolid Surface
bull Cutting EOStrade 3cm to ldquoFinished sizerdquo or for seaming the following tools are the only tools recommended-ndash Routerndash CNCndash Heavy Duty- calibrated Panel saw with very
sharp blade
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and Supplies needed-ndash 3 hp routerndash Double fluted frac12rdquo router bitndash C-clampsndash Straight edge (s)ndash Solid Surfaces Adhesive and dispenserndash Router on skis or low angle block planendash Clean white rags or white paper towelndash Denatured Alcoholndash Seam Clampsndash Random orbit sander and sand paper
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Inside Corners- seams near an inside corner must be offset
by 3X the radius of the corner Example If you use the minimum inside radius if frac12rdquo then your seam should be at least 15rdquo from the inside corner (See 1-A and 1-B on following pages)
ndash Butt Seams andor square inside corners are not acceptable in Solid Surface (see diagram 1-C following pages)
ndash Try to avoid seaming over Dishwashers and thru Cook-top Cut-outs If your design does not allow this contact EOStrade tech support for guidance (See Diagram 1-D on following pages)
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-A
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-B
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-C
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Seam Placementndash Diagram
bull 1-D
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Preparing your seams-ndash Edges to be seamed must be cut with a
clean sharp router bit1 Secure sheets to work table or horses so that clamps will not impede the path of
the router2 Securely clamp straight edge to the edge to be routed adjust straight edge so that
router bit cuts approximately frac14rdquo off edge to insure a clean straight cut (allow the router to do the cutting do not force the router thru the cut applying baby powder to the sheet and straight edge will reduce friction and allow the router to slide more freely)
3 Inspect edge for router chatter divots etc If any imperfections in the cut are found re-route the sheet until the edge is perfect
4 Repeat steps 1-3 for the second sheet to be seamed5 Dry fit the seam (push the sheets together with out adhesive) The seam should be
inconspicuous with no voids if the seam looks good then proceed to next step if not repeat step 1-3
Dry fit seam
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seamndash Always use the term ldquoINCONSPICOUOSrdquo when referring to solid surface seams calling
the seams invisible can set false expectations and can be misleadingndash Only proceed with these steps if you have an inconspicuous dry fitndash The following steps are used in the shop to create a shop seam please see the chapter
on installation for additional precautions taken when field seaming
1 Using Denatured Alcohol and a clean white rag or white paper towel thoroughly clean the seam and the surrounding areas making sure to remove any ink pencil or dust from the seam and surrounding areas (do not use paper towel with print or colored rags as there is risk of the ink bleeding into the adhesive)
2 Pre-set your seam clamps so that they are easily accessible and ready to apply to your seam
3 Select to proper adhesive color to match the EOStrade color that you are seaminga Remove the cartridge cap and set it aside for replacement laterb Insert cartridge into applicator gun and push plunger forward
Continued in next slidehelliphellip
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)3 continuedhellip
c On a clean rag or paper towel purge a small amount of adhesive out of cartridge to insure that both adhesive and activator are flowing freelyd Insert the mixing tip and secure with threaded ringe Squeeze approximately a glue tiprsquos length of adhesive out to make sure that adhesive and applicator have time to mix f With the sheets approximately frac14rdquo apart begin applying the adhesivein a continuous full bead rest the tip on the top edge of the sheet to allowthe adhesive to flow down the seam surface
4 Manually push the sheets together looking for adhesivesqueeze-out along the entire length of the seam no voids or dry spots (do not remove excess adhesive doing so could contaminate the seam and starve the seam)
5 Following the mfg instructions apply your seam clamps(in this application we are using ldquoGorilla Gripsrdquo)
6 Check that your sheets are level and flat at the seam(this can be done by running a clean razor blade ortile shim through the adhesive to check levels once you aresatisfied with seam tighten your clamps
7 Allow adhesive to cure for 35-45 min
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Creating an inconspicuous hard seam (cont)4 After 35-45 minutes check to see that adhesive has cured you
can check this by pushing your thumbnail into adhesive your thumbnail should not leave an imprint if the adhesive is properly cured
5 Remove the seam clamps6 Using a low angle block plane direct drive rotary sander or
router on skis remove the excess glue bead (do not use a belt sander Belt sanders are overkill and canheat the adhesive up leading to seam failureand poor appearance)
Low angle block planeDo not use Belt Sander
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Seaming EOSSeaming EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing the seam1 Using a random orbit sander with 100 micron abrasive remove the left over
excess adhesive from the seam and level any differences between the sheets be sure to feather out the seam area being careful not to create low spots on the seam
2 Once the seam has been leveled and adhesive removed change to either a 60 micron or Green Trizact pad (wet) making sure to clean the surface thoroughly
between grits3 Finally finish the seam area to match the
rest of the counter by proceeding to eithera blue Trizact pad (wet) or a maroon Scotch-Britereg pad on a 12 inch sander(continue to the Finishing EOS section)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull This Chapter will cover the installation of the two most common bowl applications with EOStradeSolid Surfaces
ndash Integrated Solid Surface Bowls
ndash Under-mount Stainless Steel
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Check bowl fit before proceeding to nextstep
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing an integrated Solid Surface Bowl
3 With the bowl dry fit in place hot-melt glue wood blocks into place around the bowl to keep it from shifting after adhesive is placed on bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 With denatured alcohol and a clean white rag or white paper towel thoroughly clean the entire bowl area making sure to remove all ink pencil lines dirt oil etc
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
5 With Denatured Alcohol and a clean white rag or paper towel thoroughly clean the entire bowl flange making sure that it is free of dust ink pencil oil etc If necessary use a clean Scotchbritereg pad to remove stubborn material from the flange
(during the cleaning process be sure to inspect the entire flange for defects)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
6 Apply a single generous bead of adhesive around the entire perimeter of the bowl flange
Do not apply a second bead of adhesive this can act like a gasket and trap air
possibly leading to air bubbles or air pockets in your seam
Use the adhesive that is a match to your bowl color as opposed to the color of the deck surface
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
Simple bowl clamp that can be created from plywood threaded rod nuts and washers
(see next page for image of clamp in use)
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
7 Carefully place the bowl onto the sheet between your glue blocks
8 Place threaded rod of clamp thru the drain hole and tighten the wing-nut to secure the clamp and bowl into place
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
9 Allow Adhesive to cure for 35-45 minutes or as specified by the adhesive mfg
10 Once adhesive has fully cured spay the hot-melt glue that is securing the wooden blocks with Denatured Alcohol allow to soak for approx 30-60 seconds remove block with chisel and wipe area dry
11Flip the countertop to the upright position and use a combination Router Bit with a Teflon bearing mounted in a fixed base router to complete the opening
12 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the seamand radius until smooth
13 Continue to finer padsto achieve desired finish
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installing a Stainless Steel bowl underEOStrade
1 Using a CNC or Plunge-cut router cut the proper sized opening for your bowl
(save the bowl cut-out to be used as cutting board or the required scrap piece to be left with customer)
2 Route the desired bevel or radius around the perimeterof the bowl opening
3 Using a 5rdquo Random Orbitpalm sander and 100 micronsand paper sand the bowl opening smooth
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
4 Apply a bead of clear silicone to the entire flange of the bowl
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface3 Press bowl into place and use under-mount sink hardware to secure the bowl in place
(Hardware shown below is available at wwwintegra-adhesivescom )
Apply epoxy to surface Press base of stud into epoxy
Smooth epoxy and allow to cure Secure bowl to stud with clip and wing nut
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
UnderUnder--mounting mounting
bowls in EOSbowls in EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Under-mount sink optional hardware
PEELN STICKUNDERMOUNT SINK
CLIPEpoxy mounted studs
and clips
There are many systems available on the market search the web tradeshows and workshops often for the best system for
you
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
The following slides will offer finishing processes that many fabricators and
the EOStrade Tech Team have found to be the most efficient there are many
different processes available on the market today regardless of the
process that you choose the final project should have a uniform finish
free of scratches
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Tools and supplies needed-1 6rdquo random orbit sander with papers (see following pages)
2 11rdquo or 13rdquo Polisher with pads (see following pages)
3 Spray bottle with water 4 Dish soap5 Clean rags or paper towels6 Water Bucket7 Window Squeegee 8 Low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Getting started-ndash Fill spray bottle with clean water and add 2-3 drops of dish soap
and shake you will use this water during the damp sanding steps in the process and also to clean our tops between grits (the soap in the water keeps the water ldquowetrdquo longer by slowing evaporation it also adds slight lubrication to the abrasives)
ndash Fill your water bucket with clean water and place your squeegee in it you will use this to squeegee the used water from the top between grits (the water in the bucket is to rinse the squeegee change when water becomes to dirty)
ndash Because we are using wet sanding steps be sure that your sanders are powered by GFI protected outlets
ndash Proceed to next page
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Abrasives-ndash 3Mtrade 100 Micron discs
ndash 3Mtrade Trizacttrade discs
ndash 3Mtrade Scotch Britetrade padsbull Maroon and Grey
ndash Abralontrade pads
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Finishing basics-ndash Your sander should run at least 6000 OPM (orbits per Min) and a stroke of at least
316rdquondash move the sander ldquoeast and westrdquo along the length of the project overlapping each
path by a few inchesndash move the sander ldquonorth and southrdquo along the width of the project overlapping each
path by a few inchesndash You MUST clean the top thoroughly between each grit change otherwise you may end
up continuing to grind leftover grits into your top never achieving a perfect finishndash Placing lighting at a low angle close to the height of the Countertop will produce more
natural lighting and highlight imperfections and swirls in your finish do not trust overhead shop lighting as your only light source natural lighting at the consumers location can highlight problems its better to see and fix this in a controlled environment See next slide for example of using low angle lighting
ndash Allow the sander to do the work do not apply to much pressure to the sander it will impede the orbital action slowing the finishing process and possibly creating an inconsistent finish (See trick of the trade on following pages)
ndash Hook and Loop papers and discs are recommended over the use of Peel and Stick (psa) Hook and loop pads will stay on your sander during damp sanding they are reusable and they give a more consistent finish
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Using low angle lighting
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Random orbit sander ldquotrick of the traderdquo
Place 4 marks on the pads of your random orbital sanders If you have light colored pads use a black magic marker if you have dark colored pads use the old ldquowhite outrdquo correction fluid you can still get at office supply areas
The marks should be placed evenly at north south east and west on the pad
When using the sander with the correct amount of ldquoarm pressurerdquo you should see a strobe light effect from the marks
With too much ldquoarm pressurerdquo you will be able to see the 4 individual marks
You will not be getting the true random orbital effect
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Different finishes-ndash The following pages will outline the steps needed
to achieve the following finishesbull Matte Finish- Standard finish in most lighter colors of
EOStrade Solid Surface preferred finish for high trafficuse surfaces
bull Semi-GlossSatin- Slight gloss that can be seen in low angle lighting this finish helps bring depth to darker colors of EOStrade
bull High-Gloss- Very sensitive finish that requires constant maintenance not recommended for high trafficuse areas such as Kitchens or reception area (if consumer insists on this finish it is advised that you educate them thoroughly and have them sign an acknowledgement that they know the maintenance required to maintain the finish)
Regardless of the desired finish always clean the project thoroughly between each grit change
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water) (For light colors of EOStrade you can proceed to step 4)
4 The Maroon Scotch Britetrade pad is the final step in the Matte Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
STEP 4
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Scotch-Britetrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The Grey Scotch Britetrade pad is the final step in the Semi-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
1 Use the 100 Micron pads to remove all scratches and excess adhesive (this disc is ran dry preferably with a vacuum attachment)
2 The Green Trizacttrade disc is used to produce a uniform Matte Finish (keep this pad damp using the spray bottle with soap and water)
3 The Blue Trizacttrade disc is used to create a Matte Finish on darker colors (keep this pad damp using the spray bottle with soap and water)
4 The Orange Trizacttrade disc will increase the finish from a Matte to a Semi-Gloss (keep this pad damp using the spray bottle with soap and water)
5 The White Trizacttrade disc is the final step in the High-Gloss Finish process (keep this pad damp using the spray bottle with soap and water) (for a swirl free finish an 11rdquo-13rdquo Buffer is the preferred tool)
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing padsSome EOStrade customers have reported very positive results With this system you will find many systems on the marketToday choose the one that gives you the best finish The Vacuum sander pictured and the Abranet System have Preformed well in many shops
Step OneFinish seams or level repair areas with Abranetreg
Use Abranetreg P120 grit (125 micron) abrasive (dry) toremove surface defects or repair areas
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Alternate Finishing systems-ndash Abranetreg andAbralonreg Finishing pads
Step TwoSurface preparation with Abranetreg
Use Abranet P180 grit (82 micron) to P240 grit(60 micron) abrasive (dry) to remove scratches and
prepare for final surface finishingStep Three
Final finishing with AbralonregUse Abralon 360 grit for matte finish
For a satin finish continue with 1000 gritFor a gloss finish continue with 2000 grit
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Solid Surface Sandersndash Random orbit sanders are the only sanders that are acceptable for
finishing EOStrade Solid Surface Below are many versions of RO Sanders available on the market
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Finishing EOSFinishing EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Conclusion-ndash Finishing EOStrade Surfaces properly is one of the most
important steps in fabrication great care should be taken in the shop to ensure that the finish is perfect before presenting to the consumer
ndash It is good practice to pack the finished tops properly for transport protecting the finish wrapping the tops with cardboard moving pads foam wrap etc will protect the finish
ndash EOStrade Surfaces llc Does not warranty finishes it is the responsibility of the fabricator to provide a proper finish to the consumer Unless a problem is determined to be defective material ALL finish issues will be referred back to the original installer
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull Installation requirements-ndash The tops of all cabinets or structures must be true within 18rdquo of flat surfacendash Cabinets or structure must be strong enough to support the weight of EOStrade 3cm
(114lbs per sqft)ndash A minimum inside radius of frac12 inch is required on all inside cornersndash Aluminum ldquoHeat Conductiverdquo tape must be used around all ldquoHotrdquo openings ie Cook-
tops Buffet warmers pasta boilers insta-hots etcndash All ldquoHotrdquo openings require a minimum inside radius of frac12 inch and the top and bottom
edge of opening must be rounded over and sanded smoothndash A color matched piece of EOStrade must be left on the job site for the consumer
minimum size of piece is 10rdquox10rdquondash Use dabs of flexible adhesive such as silicone to fasten EOStrade to the structure
Never rigidly adhere EOStrade to structurendash Never screw directly into EOStrade Brass inserts or surface mounted anchors are
acceptablendash Maximum unsupported overhang is 12rdquondash Maximum unsupported span is 24rdquondash An EOStradeCare Kit with registration card inside must be left with
the consumer on every installndash EOStradeCare Kits are available from EOS Surfaces
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash As with the fabrication the simplicity and
thickness of EOStrade 3cm makes the installation very simple and efficient By eliminating a lot of the requirements of frac12rdquo solid surface such as seam plates additional substrate etc we have made the process very simple
ndash The following slides will give you some pointers on installation
ndash For additional installation guidelines contact EOStrade Tech Support
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradendash Adhering EOStrade to the cabinets-
bull Using dabs of flexible adhesive to fasten EOStrade
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Installing EOSInstalling EOStradetrade
3cm Solid Surface3cm Solid Surface
bull The installation of EOStradebull Field Seams
ndash Extra care taken in field
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Service
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Food Servicendash Hot and Cold service area and Cut-out guide linesndash All openings must be sanded smooth free of all cuts kerf marks router chatter etcndash All inside corners must have a min of a frac12rdquo radiusndash All top and bottom edges must be rounded over with a min of 18rdquo radiusndash All openings must be covered with Heat Conductive tapendash Food heating trays must not be in direct contact with or supported by EOStrade (contact tech
support for detailed drawings)ndash Food heating trays and or heating elements must not be in direct contact with EOStrade
surfacendash Heat trivets are recommended during the change-out of hot trays by buffet staff do not
place hot pans directly on the surface of EOStradendash The surface temperature of EOStrade surfaces should never be allowed to exceed
150 degrees Fahrenheit (66 degrees Celsius) See Heat lamp bulletin on next page
ndash Because of the unlimited food service applications technical drawings for food service will be provided by EOStrade tech support upon request
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Heat lampsbull Heat lamps can generate extremely high surface temperatures and should
never be used to heat EOStrade surfaces Most health authorities require food to be kept a temperature of at least 165 degrees Fahrenheit (74 degrees Celsius) This should be accomplished by positioning infrared bulb rod or wire heat lamps directly over and aimed towards the food The lamp should be a minimum distance of 20rdquo (508mm) from the EOStrade surface both in 2cm and 3cm applications
bull In no case should a heat lamp be placed over a seam in EOStradebull The surface temperature of EOStrade surfaces should never be allowed to
exceed 150 degrees Fahrenheit (66 degrees Celsius)bull The use of lamps that produce UV (ultraviolet light) should never be used
over the surface of EOStrade Surfacesbull Due to the thermal expansion that can be caused under prolonged use heat
lamps EOStrade surfaces should be given a minimum expansion gap of at least 18rdquo on all sides (for aesthetics this gap may be filled with a flexible silicone)
bull Random testing of the surface should be performed to ensure that the surface never exceeds the specified temperature of 150 degrees if testing proves that the surface is exceeding 150 degrees then the heat source should be adjusted accordingly
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Coved splashndash EOStrade3cm solid surface can
be easily converted into Coved applications thru the use of many shapers coving routers and techniques in the market
ndash The easiest method is to glue a frac12rdquox frac12rdquo piece of EOStradeinto the corner and use a Coving router to mill out the radius Finish the process with some hand sanding or a cove sander
Coving RouterCove Sander
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Window Sillsbull EOStrade 3cm Solid Surface is ideally
suited for window sill applicationsbull Adhere the sills using flexible
silicone adhesivebull Because of the extreme
temperature ranges in window sills it is required to leave an expansion gap of at least 18rdquo for sills that are trapped between walls this gap can be filled with color matched silicone
bull Leave a minimum of 116rdquo gap between EOStrade and metal window frames due to the extreme transfer of temperature thru these frames
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Inlaysndash Thru the use of templates and
colored adhesive you can create unlimited designs to fit your customers needs
ndash Many aftermarket inlay kits are available be sure to follow the mfg directions for each kit
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Food Service and Food Service and
Special Special
ApplicationsApplications
bull Drain Boardsndash The 3cm thickness of EOStrade
Solid Surface allows you easily create drain-boards that actually drain
ndash Use a template tapered to the sink edge and a fluting bit to create the drain-board finish by hand softening all sharp edges
ndash Drain-boards should not exceed frac12 the depth of EOStrade
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product Product
SpecificationsSpecifications
bull The following pages will cover the product specification always visit
wwweos-surfacescom for updated product specifications and details
If you are specifying EOStrade on a project please click here to go directly to a Word
Document with Product specsSpec Document
EOStrade Spec Web Page
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product Product
SpecificationsSpecifications
bull Sheets
ndash 3cm x 121rdquox 30rdquo hellip286 lbsndash 2cm x 121rdquo x 30rdquohellip195 lbsndash Custom sizes and thickness available call
representative for details
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product Product
SpecificationsSpecifications
bull Solid Surface Bowlsbull Colors
ndash Whitendash Bisque
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product Product
SpecificationsSpecifications
bull Stainless Steel Bowlsndash 18 gaugendash Sprayed sound
insulationndash Sound pad under
drainndash Brushed finishndash Undermount only
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product Product
SpecificationsSpecifications
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Document Purposendash EOS Surfaces is fully committed to the quality of its products
This document will identify the difference between defective and usable material This document can be used by manufactures fabricators and installers to inspect slabs prior to fabrication as required by the General Terms page of the EOS Fabricator Agreement In addition this document will be used as a resource for field inspections as a part of any warranty claim or dispute resolution
ndash This document identifies non-conformities that may appear in EOS products when received from our manufacturing facilities This document is a reference document only and is not indicative of the normal quality or consistency of EOS products
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Product Descriptionbull EOS Solid Surface is an acrylicpolyester
blended solid surface material sold to material convertersfabricators for use in the construction of but not limited to countertops
bull Slab sizes and usable area expectationsbull EOS Solid Surfaces are currently available in the
following sizesbull 3 CM Slabs 2 CM Slabs
30rdquox 121rdquo 30rdquox 121rdquo
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Though EOS Surfaces produces slabs to be 100 usable the are some unforeseen and uncontrollable events that can occur during the loading shipping and offloading process
bull EOS 3 cm slabs can exceed 280lbs each special care must be used during the offloading process to prevent the slabs from colliding with nearby pallets or other objects that may cause chipping and breakage of the slabs
bull The following are guidelines used to determine the difference between acceptable material damage and material which would require attention from EOS management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull The following described damage must be documented and photographed before the sheets are off loaded by fabricator personnel If it is obvious that damage occurred during shipping please file appropriate paper work with truck driver and forward to EOS Surfaces for processing
bull Chips ndash Chips from the outer factory saw-cut edge should
not exceed 1 inch into the width of the sheetndash Chips from the outer factory saw-cut edge should
not exceed 175 inches into the length of the sheetbull Crackedbroken sheets
ndash Sheets that are broken thru the width of the sheet will be credited based on the remaining usable area of the sheet Digital photos must be submitted for credit
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Thickness ndash EOS slabs are classified as a nominal Thickness of 20cm or
30cm EOS slabs do have a tolerance range for each thickness classification as follows
bull Nominal Thickness Tolerance20cm 195-205mm30cm 295-305mm
bull Sheet ContaminationForeign material ndash Materials found in EOS slabs that are determined to be not an
acrylicpolyester solid surface such as Metal rubber wood etc are considered foreign material If the foreign material cannot be safely removed and repaired during fabrication it must be photographed and reported immediately to EOS Surfaces management
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Off colored particulate contaminationndash Off colored particulate found in the sheet ie black particulate in white
EOStrade should be drilled and filled with corresponding adhesive color during fabrication
ndash Off colored particulate that is determined to be un-repairable should be photographed and reported to EOStrade management immediately
ndash Off colored particulate exceeding the proximity standard of five pieces per five linear Ft should be reported to EOStrade management immediately
bull Slab Warpndash Though we take every precaution to avoid slab warp warping can
occur during shipping and if slabs are stored improperlyndash Slab warp must be reported immediately after it is found during
delivery inspectionndash The following chart outlines the limits of slab warp
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Warping caused by improper storage of material in fabricator facility is not covered by EOS Surfaces
bull NOTEndash Because of the fact that EOS is a solid surface
material most minor warp can be removed by placing the slabs on a flat surface in a warm area the slabs should go back to tolerance level that can be easily fabricated and installed
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Product NonProduct Non--
ConformityProduct ConformityProduct
expectationsexpectations
bull Factory Finish
ndash The EOS manufacturing facility uses state of the art machinery to create a consistent finish on the slabs The finish delivered to the fabricator is a ldquoFactory finishrdquo it is not a final finish The fabricator is required to use standard solid surface finishing steps to create the desired final finish for their end customer
ndash Because of the weight of EOS slabs can easily be damaged by foreign material between the sheets The fabricator should take care in material handling The use of vacuum lifters are recommended to minimize dragging of sheets over one another
ndash The machinery used by EOS manufacturing can sometimes cause a swirling finish effect this is merely a by-product of the finishing process and is easily removed by using standard solid surface finishing techniques
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
WarrantyWarranty
bull Residential 10-year Warrantyndash Eos warrants through the fabricator to the original owners of
installed Eos products for a period of ten (10) years from the date of installation that the Eos material will be free from manufacturing defects If a manufacturing defect occurs during the warranty period Eos will at its option replace the defective Eos products at no cost to the end user The fabricator of the countertops reserves the right to repair the defect in a workmanlike manner should they judge that the material is repairable
bull What this Limited Warranty Coversndash Eos obligation under the 10-year warranty covers only the
provision of replacement material for the failed product ndash This limited warranty covers Eos solid surfaces that have been
permanently installed in your residence ndash This limited warranty covers products that have been maintained
according to the Eos surfaces care and maintenance guide provided free of charge at the time of installation or upon request by the Eos installer or by Eos
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
WarrantyWarranty
bull What this Limited Warranty DOES NOT Coverndash This limited warranty does not cover thermal shock chemical abuse or
defects by fabrication misuse or improper fabrication ndash This limited warranty does not cover any additional or supplemental
repairs or modifications such as tile or wall surface modifications that may be necessary to repair or replace the Eos product covered under this limited warranty such other repairs and modifications shall be the responsibility of the customer
ndash This limited warranty does not cover products that have not been paid for in full
ndash This limited warranty does not cover uses for products exposed to outside weather and climate conditions abnormal use or conditions or abuse in any way ldquoAbnormal use or conditionsrdquo includes but is not limited to damage from mishandling or misuse damage from excessive heat or uneven exposure to weather conditions exposure to ultraviolet light physical or chemical abuse and damage from improper care and maintenance
ndash Eos is not responsible for damage or injury caused in whole or in part by acts of God job site conditions architectural and engineering design structural movement acts of vandalism or accidents
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
WarrantyWarranty
bull Warranty Registrationndash To register for this limited warranty you or the Eos Authorized
Installer must fill out the warranty registration card or call or write Eos at the phone number or address below to obtain a registration form Or you may register right now
bull To Obtain Service Under this Warrantyndash To obtain the best service under this limited warranty contact
the source from whom you purchased Eos For more information about this warranty please contact Eos directly by writing or calling
bull Eos Surfaces PO Box 4146 Portsmouth VA 23701 Attn Warranty Department 800-719-3671
Warranty Registration cards can be found in the EOStradeCare kit
Available from EOS Surfaces
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
WarrantyWarranty
bull In order to obtain service under this limited warranty you must permit your Eos Authorized Installer or Eos authorized agents to inspect your Eos product at your residence Also you must reasonably cooperate with your installer and Eosrsquo agents in the efforts to service this limited warranty
bull Except as provided in this limited warranty Eos shall not be liable in either tort or contract for any loss of direct consequential or incidental damages arising out of the use or inability to use the product in residential applications covered by this warranty Some states do not allow the exclusion or limitation of incidental damages so the above limitation or exclusion may not apply to you
bull Eos makes no other warranty representation or guarantee express or implied with respect to its products except as expressly stated herein Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you
bull This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or in Canada from province to province
bull This is the only warranty offered by Eos No one other than Eos is authorized to make any warranty promise with respect to Eos solid surfaces
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-
Thank YouThank You
Your Your
business is business is
appreciatedappreciated
- FabricationManual
- Welcome to the world of EOStrade 3cm Solid SurfaceldquoThe only ldquoSolidrdquo Solid Surfacerdquo
- Slide Number 3
- Introduction
- Introduction
- Introduction
- Preface
- Table of Contents
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Material inspection handling Safety and Storage
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Blades and Bits for EOStrade
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Tools and accessories for EOStradeSOLID SURFACE
- Cutting EOStrade 3cm Solid Surface
- Cutting EOStrade 3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Seaming EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Under-mounting bowls in EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Finishing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Installing EOStrade3cm Solid Surface
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Food Service and Special Applications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Specifications
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Product Non-ConformityProduct expectations
- Warranty
- Warranty
- Warranty
- Warranty
- Thank You
-