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    Unit 4

    SUPERSTRUCTURE DESIGN

    external walls and roof

    Mohamed Mohsin - Bahrain

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    Strength and stability

    External walls fall into two main groups:-

    1. structural

    make a positive contribution in a structural

    integrity of a building,

    act in two ways:

    load bearing (resist compression)

    and/or stabilising. (resist horizontal or oblique forces)

    2. non-structural. carry only their own weight

    resist horizontal loads( wind loading ).

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    Wall properties

    1. Weather protection

    2. Thermal insulation

    3. Durability4. Fire resistance

    5. Noise resistance

    6. Buildability

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    Weather protection

    The main function of an external wall,

    modifier of the external environment.

    Walls must be able to exclude:

    rain, wind, snow, frost and sometimes heat and glarefrom the sun.

    need to allow naturally ventilated and naturallight to enter the building.

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    Thermal insulation

    the pressure for better thermal insulationhas mainly been the result of increasedenergy costs.

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    Durability

    To be durable the external walls of a building must beable to:

    withstand the effects of the weather,

    withstand physical damage to which they will be

    subjected during their life,( e.g. damage fromhumans, vehicles, etc.)

    walls will need to be maintained continuously

    repainting, cleaning rainwater gutters.

    etc

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    Fire

    The internal walls required to

    inhibit the spread of flames, smoke and gases from room to room.

    External walls need to

    inhibit the spread of flames, smoke and gases from room to room.

    contain the fire within the building

    All walls fulfill their structural function during a fire until all occupantshave had sufficient time to escape.

    Wall materials are normally measured in terms of combustibility andsurface spread (Classes 0, 1, 2, 3 and 4).

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    Noise

    provide acoustic insulation between the internal and external environment(stated in Hz).

    two ways of propagating noise is: through the air (airborne) or by impact (structure borne).

    Airborne sound is normally reduced by using materials that are heavy, Impact noise is dealt with using discontinuity. Providing discontinuity by jointing which a weak point in insulating against

    airborne sound.

    Thermal insulation normally is achieved by the use of lightweight foamed

    materials, which are useful for insulating against impact noise butinadequate for airborne noise.

    Normally openings, such as windows and doors, are the weakest part of thewall as far as noise.

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    Buildability

    Using simpler construction methodswithout effecting the quality of the finishedproduct.

    Buildability to be considered by:

    architects

    structural engineers

    services engineers

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    Types of external walls

    Masonry walls

    Timber framed buildings

    Lightweight profiled and flat sheetcladding

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    Masonry walls

    constructed of bricks or blocks.

    Bricks:

    standard size of is 215 x 102.5 x 65mm.

    classified by the material they are made from: Clay bricks

    Calcium silicate bricks (sand lime)

    Concrete bricks

    Blocks: made of three main types of materials :-

    clay, (hollow blocks)

    pre-cast concrete (dense or heavyweight, lightweight)

    aerated concrete.

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    Bricks

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    Blocks

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    The construction of masonry walls

    Basically there are three main types ofconstruction used for masonry walls.

    1. Solid wall

    2. Clad walls

    3. Cavity walls

    4. Layered walls (cavity filled)

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    Solid walls

    These walls are normally associated withinternal use.

    Usually brick thick (102.5mm),

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    Clad walls

    Solid walls with external porous nature will permit water to migrate from the outside to the

    inside.

    the application of a cladding material on theoutside face can overcome this weakness(rendering or harling)

    way of cladding render tiles,

    shiplap boarding /Timber Shingles waterproof coating systems

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    Cavity walls

    Today almost all externalmasonry walls are built usingcavity construction

    basically constructed of two brick thick skins separated by a50mm wide void or cavity.

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    Layered walls (cavity filled)

    used to

    prevent the transmission of moisture throughwalls

    install thermal insulation

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    DPC in brick walls

    Traditional door opening

    Scottish door opening

    From a thermal insulation pointof view, what is the major defectin figures?

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    Modern Door opening

    Modern construction overcomes this by closing the cavity withthermally insulated proprietary cavity closers.

    The use of plastic extrusions has a double benefit :-

    acting as a DPC being strong enough to fix a window of door to the extrusion.

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    window opening

    the horizontal DPC positioned under the window sill

    To provide complete waterproofing the horizontal DPC

    and the vertical DPC must overlap.

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    Windows opening

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    Opening Lintel

    lintel Install to support brickwork above the opening

    Lintel type

    concrete lintels

    Pressed steel

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    Steel Lintel

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    Steel Lintel

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    Timber framed buildings

    the external walls of the building areconstructed of timber framing

    normally rests on a concrete raft foundationand supports timber roof trusses.

    The space between the vertical timbermembers (studs) is filled with insulation. The inner face of the studs has sheeting

    applied, normally plasterboard. The external face can also be covered in

    sheeting, such as ship lap boarding,

    A brick skin is normally used, due to the dampnature of the climate. Note the use of a vapour barrier on the inner

    side of the wall and a breather membrane onthe outer side.

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    Timber Frame

    What are theroles of theVapour barrier

    and Breathermembrane?

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    The role of the Vapour barrier

    Vapour barrier

    This sheet is imperviousto water in both liquid andvapour state.

    Impermeable membranethat block air to inter

    Placed in the inner side

    Preventing the passageof the water vapour that iscontained in air

    Function of Vapour Barrier

    Protect envelop structure

    Prevent air leakage

    Maintaining interiorhumidification

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    Vapour barrier

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    The role of the Breather Membrane

    Breather Membrane

    Water Resistance material

    Used outside under theexterior finish material

    Shed moisture and restrict rain Allow water vapour to pass

    Act as wind barrier

    Allowing moisture with cavityto escape out side

    Breather Membrane must have:

    Water resistance

    Water Vapour permeability

    Air Barrier properties

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    Lightweight profiled and flat sheet cladding

    Used in frame structural to formthe outer walls and often the roofas well.

    used for low cost, low qualitybuildings

    single sheet cladding had:

    no insulation,

    limited life expectancy

    little visual attraction

    Todays sheets are made in awide range of materials, colours,finishes, size and profile

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    Typicalsteelprofiles

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    Component Elements of sheet Cladding

    External Cladding:

    Normally steel or aluminum

    Breather membrane

    Spacer:

    Spacer bar to Protectthermal insulation

    Vapour Barrier

    Impervious to water bothliquid and vapour

    Acoustic absorption

    Internal lining

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    typical detail in a vertical wall.

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    Typical of the construction from thebottom of a foundation

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    Detail at a gutter (eaves)

    The main component elements

    Portal frame

    Cladding railsFixed at 90 to the portal frame.

    Cladding

    Gutter lapped by the roof cladding and the

    flashing. noted the continuity of the insulation

    under the gutter.

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    Gutter

    http://www.ambiancerestorations.com/images/Install_Gutters.jpg
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    Gutter

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    Question

    What type of problems do youthink the owner of a building

    would have, to maintain a hiddengutter?

    Would this problem be removedby the use of half-round gutters?

    Bit h d f

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    Bitched roofRidge detail.

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    Detail of Corner of a building.

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    Ventilation duct penetrates the cladding.

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    Why is the cladding profile different fromthat shown in the previous cladding details?

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    Composite Panels

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    Question

    Sketch the symbols for the followingmaterials:

    brickwork concrete

    DPC & DPM soil insulation blockwork

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    Symbols ofmaterials

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    W ll i l ti

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    Wall insulation

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    Ground supported concrete slab withinsulation located below the screed

    Ground supported concrete slab withinsulation located below the slab

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    Type of Cladding

    Profile metal sheet

    Flat metal sheet

    Rainscreen

    Curtain Walling

    R i l ddi

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    Rainscreen cladding

    The rainscreen, as its name

    suggests, is designed to deflectrainwater from the buildingsfacade.

    A Rainscreen system allows theflow of air into the system

    ventilating the cavity. This allowsany water which penetrates thepanel joints to flow down the backof the panels and out at the base

    Rainscreen consists of an outerpanel, a cavity and an inner leaf.

    Normally, the internal leaf of thebuilding is constructed inreinforced concrete or concreteblock

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    Rainscreen Cassette Panels

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    Terracotta RainScreen Cladding

    From ItalyTerra: mean earthCotta: mean cooked/baked

    use of terracotta tiles, usedas a rainscreen.

    In this method of claddingthe metal panels, arereplaced with terracottatiles.

    water which penetratesbetween the terracotta tilebeing drained away by thewaterproof membranebehind the tiles.

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    Curtain Walling system

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    Curtain Walling

    The traditional curtain wall isa frame of aluminum withmullions and transoms quitesimilar to large framedglazing except that the wallsform an independentenvelope around the mainstructure and are generallynot resting on the concretestructure but only connectedto it.

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    Curtain Walling

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    Curtain walling systems

    Curtain walling systems are:1- Framework (Stick )2- Unitised frame

    They are presented to site in three basic ways.:

    Framework (stick ): of site-assembled componentswhich is used to support pre-assembled infill panels.

    sections of prefabricated wall which are transported to

    site as unitised frames, often preglazed.

    prefabricated unitised frames, often pre-glazed, whichare hung on a site-assembled carrier framework.

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    Stick curtain walling systems Stick systems are installed on site, component by component

    They get their name from the fact that the vertical structural mullions(sticks)

    normally using a pressure plate and face cap.

    That a building has to be unoccupied during refurbishment.

    Stick systems allow on site adjustment, but the performance of thesystems is dependent upon the quality of the installation in what areoften uncontrolled conditions.

    In conclusion, stick systems are economical and, if correctlydesigned, detailed and installed, extremely reliable. They are,however, slow to assemble, which may not suit certain fast trackprojects.

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    Unitised curtain walling systems

    installed as a series of factory-assembled frames, usually withinterlocking mullions and transoms.

    The glazing panels and spandrels are usually factory-glazed andseals are also applied or prepared in the factory

    Advantages fabrication in controlled environment, very rapid assembly on site (speed of installation,) minimal on site labour, lower installation costs.

    Disadvantages

    expensive storage and shipping costs, the need for very careful site handling, require longer lead limes. expensive lifting equipment on site.

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    Curtain wallCladding with

    Aluminium and glass

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    Bridge

    Spandrel glass as viewed

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    Spandrel glass as viewedfrom the inside

    Steel structureWithout glazing

    vision glass as viewedfrom the inside

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    Spandrel glass as viewed

    from the outside

    vision glass as viewedfrom the outside

    Anchoring

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    Anchoring

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    Curtain wall anchoring

    Anchor clips- typical stick applications

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    Spandrel Glass

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    Opaque glass used for covering the bands of wallaround the edges of floors

    Spandrel Glass

    4 3 2 1 (Glass surface order)

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    Cladding System

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    Cladding System

    Stick System

    1-Anchors 2-Mullion 3-Horizontal rail( gutter section at window head)

    4-Spandrel panel (may be installed from inside building) 5-Horizontal rail (window sillsection) 6-Vision glass (installed from inside building) 7-Interior mullion trim

    Other variations: Mullion and rail sections may be longer or shorter than shown

    Vision glass may be set directly in recesses in framing members, may be set withapplied stops, may be set in sub-frame, or may include operable sash.

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    Unit System and Unit-and-Mullion System

    (A) Unit SystemSchematic of typical version 1-Anchor 2-Pre assembledframed unit. Other variations: Mullion sections may be interlocking spilt type ormay be channel shapes with applied inside and outside joint covers. Units may beunglazed or may be Pre-plazed .Spandrel panel may be either at top or bottom ofunit.

    (B) Unit-and-Mullion SystemSchematic of typical version1-Anchors 2-Mullion(either one-or two-story lengths) 3-Pre assembled unit-

    lowered into place behind mullion from floor above 4-Interior mullion trim. Othervariations :Framed units may be full-story height (as shown)either unglazed orpre-glazed, or may be separate spandrel cover units and vision glass units.Horizontal rail sections are sometimes used between units.

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    Panel System and Column Cover and SpandrelSystem(A) Panel SystemSchematic of typical version 1-Anchor 2-Panel Other variations:Panels may be formed sheet or castings, may be full story height (as shown) orsmaller units, and may be either pre-glazed or glazed after installation.

    (B) Column Cover and Spandrel SystemSchematic of typical version

    1-Column cover section 2-Spandrel panel 3-Glazing infill. Other variations:

    Column covers may be one piece or an assembly, may be of any cross-sectionalprofile, and either one or two stories in height. Spandrel panel may be plain,textured or patterned. Glazing infill may be a pre-assembly, either glazed orunglazed, or be assembled in place.

    Unitized: finished glazed panels shipped to

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    Unitized: finished glazed panels shipped to

    jobsite ready for installation

    F t f h i th t

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    Factor of choosing the system

    The choice between stick and unitisedsystems is dependent on a number offactors:

    1. The cost,2. site access

    3. construction timetabling,

    4. the overall design and structural requirements.

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    The methods ofStructurally Bonded of Curtain Walling

    Structural Glazing

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    Structural Glazing

    It is a system of bonding glassto an aluminium window frameutilizing a high-strength, highperformance silicone sealant.

    No mechanical retention such

    as beads, clips or bolt fixings

    It is a uniform large glazedsurfaces, not interrupted bytraditional frames or any othersupporting or fitting system

    projecting out of the frame.

    the glass is fixed to a support,which in turn is attached to astructural element of thebuilding,

    Bolted Glazing

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    Bolted Glazing

    holds the glass bymeans of visible metalparts and covers asmall part of the glasssurface.

    For small or mediumglazing not exceeding7m in height and 50m in

    length, rigid boltedsystem can be used.

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    Fin Supported Glazing

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    Fin Supported Glazing

    Glass fins are used toachieve the all glass clarityrequired by designers whilemeeting the structuralrequirements of the glazing

    system

    A glass fin replaces a frameor mullion and must be

    assessed as to size andthickness and securely fixedor supported at the headand sill.

    Cable Supported Glazing

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    Cable Supported Glazing

    In these systems stainlesssteel or carbon fibre highstrength cables are usedto transfer loads to the

    main structure.

    Cables systems creategreater levels of openness,

    visibility & natural light andenhance the dramaticappearance of thebuilding.

    Suspended Glazing

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    Suspended Glazing

    This method of providing aframeless glazing facade is to fixtogether a matrix of toughenedglass lites, hung from the buildingstructure

    allow designers to glaze large

    openings in buildings, withoutusing metal frames or mullions, tocreate light and space withminimum visual barriers.

    The glass faade is hung from thebuilding structure like a curtain.The top tier panels are connected

    to the structure by adjustablehanger brackets and lower panelsare connected by special fittings attheir corners.

    Traditional Glazing

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    Traditional Glazing

    The traditional framed glazing using wood

    Roof GlazingP t t Gl i S t

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    Patent Glazing Systems

    Patent Glazing isthe most widelyused product inoverhead glazing

    It consistsessentially of aseries oflongitudinalsupportingmembers (glazing

    bars), and aninfilling of glass orother suitablematerials.

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    Patent Glazing

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    Patent Glazing

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