expert in reactive thermoplastic pultrusion...reactive structural thermoplastic pultrusion by cqfd...
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Reactive Structural Thermoplastic Pultrusion by CQFD
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EXPERT IN REACTIVE THERMOPLASTIC PULTRUSION
Reactive Structural Thermoplastic Pultrusion by CQFD
▎ Company
▎ Core Business and competences
▎ Reactive Thermoplastic Pultrusion Technologies
▎ Advantages of Thermoplastic Composites
▎ Applications
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Reactive Structural Thermoplastic Pultrusion by CQFD
▎ Founded in 2006
▎ R&D process development since 2007 ▎ Commercial approach initiated in 2010 ▎ Team of 8 persons ▎ R&D work place of 800 m2 ▎ 4 advanced pultrusion lines dedicated to R&D pultrusion work ▎ Based in Wittenheim (France) - 20 mm from Bâle-Mulhouse airport
CQFD Composites, facts
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Company
Reactive Structural Thermoplastic Pultrusion by CQFD
▎ Development of innovative composite thermoplastic profiles ▎ Industrialization of products and processes. ▎ Production
▎ Technologies transfer
CQFD Composites, Core Business:
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▎ Development of composites profiles
▎ Expertise in thermoplastic composites ▎ Design of pultrusion tools and machineries ▎ Polymer chemistry and interface ▎ R&D project management
CQFD Composites, competences:
Core Business
Reactive Structural Thermoplastic Pultrusion by CQFD
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Technologies
Reactive Thermoplastic Pultrusion
Step 2 The thermoplastic polymer is synthetized «situ» among the fibers during the shaping step of the profile, under pressure and heat
Step1 Proprietary formulation of low viscosity monomers combining catalyst, activator, additives and suitable fibers are introduced under pressure into to a pultrusion die.
Step 2 The thermoplastic polymer is synthetized « in situ » among the fibers during the shaping step of the profile, under pressure and heat.
Reactive Structural Thermoplastic Pultrusion by CQFD
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Key advantages
KEY ADVANTAGES OF PULTRUDED THERMOPLASTIC COMPOSITES
CURVED
STRAIGHT
SHAPED
PRODUCT
ULTIMATE MECHANICS
SHAPABLE PROFILES
COMPATIBLE FOR OVERMOULDING
PROCESS
LOW COST RAW MATERIALS
ONE STEP TRANSFORMATION
STRAIGHT OR CURVED
ENVIRONMENT
2,5 x LESS ENERGY CONSUMPTION
RECLYCLABLE
STYRENE FREE
TIME TO MARKET
MATURE TECHNOLOGY
AVAILABLE FOR MASS PRODUCTION
AVAILABLE FOR TECHNOLOGY TRANSFER
Reactive Structural Thermoplastic Pultrusion by CQFD
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85 %w fibers !
Never-achieved fiber content
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CQFD Thermoplastic composite profiles
ww
Traditional Thermoset composite profile
SEM pictures obtained on composite profiles after breaking
High adhesion quality
Reactive Structural Thermoplastic Pultrusion by CQFD
CQFD
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Reduction of composite transformation steps
Monomers Polymers Filament, Granules, Powder
Composite
Actual
techniques
Optimized cost
Reactive Structural Thermoplastic Pultrusion by CQFD
Raw materials
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Monomer
Olygomer
▎ Lower cost first transformation matrix 4800 tex ▎ Lower cost large tow fibers
Transformation
▎ Low pressure
▎ Low temperature
▎ On line chemistry
▎ Multi cavities die
Competitive process
Reactive Structural Thermoplastic Pultrusion by CQFD
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▎ THICK structural profiles
85 % fibers
▎ INSERTS reinforcements (extrusion & injection)
E
Gpa
▎ ULTRA HIGH MODULUS
▎ PRECISE profiles (connexion / assembly)
▎ COMBINAISON of fibers for mechanical /cost optimisation
▎ CO_EXTRUDED profiles (surface functionalities /welding)
Targeted applications
Reactive Structural Thermoplastic Pultrusion by CQFD
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▎ Automobile ▎ Construction
Structural and
semi structural parts Windows, and others
structural profiles
Key markets
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Automotive : ULTIMATE MECHANICS
…. to REALITY
From DESIGN…
Reactive Structural Thermoplastic Pultrusion by CQFD
Alternative to aluminum in building applications
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ALU CQFD UD GLASS
▎ Rigidity
▎ Resistance
▎ Conductivity
▎ Dilatation
70
250
220
24
55-65
1500
0,5
5
Gpa
Mpa
W/m.K
10-6 m/m.K°
▎ Density 2,7 2,0 Gpa
▎ Spe. Rigidity 26 27 -
Building: ULTIMATE WEATHER
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CQFD composites commits to his customers to :
▎ Think about a performing innovative product solution
▎ Identify the most efficient process
▎ Propose an industrial scenario in line with the customer expectations :
Production by CQFD Composites
Joint-Venture
Technology/Know-How transfer to the customer
Partnership
Reactive Structural Thermoplastic Pultrusion by CQFD
Pultrusion
Technologies
Material
Engineering
Pultruded
Thermoplastic Composites
Solutions
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Frank Chauzu
Managing Director
2, rue du Maine
68 270 Wittenheim
Tel.: +33 6 62 12 36 69 [email protected]
www.cqfd-composites.com
Thank you for your attention