Hebei Maple FRP Industry Co.,Ltd.C306,Jinshi Industrial Building,No.368 Xinshi North Road,Shijiazhuang,Hebei,China

Tel: +86-(0)-18903314418 Fax: +86-10-80115555 ext.54320

E-mail: info@frpmachining.com Website: www.maplefrp.com

FRP PULTRUSION SOLUTIONS

l Fiberglass Rods,Tube,Honeycomb pipe

l Fiberglass Square Hollow Tube,Angel,Channel

l Fiberlgass I Beam,U Shape,Flat Strip

l Custom Profile,Pole,Ladder and Frame

1. Introduction

Hebei Maple FRP Industry Co. Ltd.is one of the leading manufacturer of FRP relative products in Northern of China.Presently our factory mainly fouces on researching and developing FRP products production lines.We can customize the equipments to meet different and special application requirement and also supply FRP product processing technology with composite formulas or workshop turn-key instruction. Our FRP hydraulic pultrusion machine,pneumatic FRP grating machine and FRP pipe/tank filament winding machineare very popular in domestic fiberglass fabrication industry and had already exported to Asian,Middle-East,Africa,South America and other areas…With years of technology development,we are also in capacity of high-quality and good performance FRP finish product manufacturing such as FRP vessel and pipe,FRP cooling tower and filling,cable Tray and brasket,FRP Pultrusion profile and molded grating,FRP manhole cover and transparent roofing,sectional water tank and etc.We sincerely hope to be your long-term partner.Let’s work together to develop eco-technology and create brilliant green future with FRP composite material.

1.1 Facilities and Production Capacity:

l Pultrusion Fiberglass Structural Profiles l Fiberglass Grating, Handrail, Platform and Ladder l Fiberglass Cable Tray and Bracketl Electrical Insulation Rods and Tubes l Fiberglass Fish Tank and Pondl Fiberglass Duct Rodder and Fish Tapel Fiberglass Manhole Cover and Post l New material in husbandry and poultry

1.2 Main Field of Usage:

u Corrosion Resistant Platform, handrail and Ladder u Structural Members in Industrial Cooling Towers and Architecture u Infrastructure, Underground, Highway, Water/Wastewater Treatment u Non-Conductive Thermally and Electrically and Non-Magnetic Electromagnetic Transparency u Road Safety and Highway Construction u Aquatic,Husbandry and Poultry

Our Pultrusion Workshop

2. Pultrusion ProcessUnlike other materials, pultrusion is a very unique manufacturing process wherein we can actually design and make FRP materials with specified strengih, modulus, and other physical properties according to service requirements. Pultrusion continuously produces fiberglass reinforced plastics with constant cross section by pulling fiberglass roving and mats, saturated with resin mixture, through a heated forming die, by a mechanical pulling device. As the mixture of fiber with resin is pulled through the die, the resin initiates a chemical reaction by heat and a rigid cured profile is formed that corresponds to the shape of the die.

2.1 The Features of Maplefrp Pultrusion

Ø Corrosion Resistant Ø Light Weight High Strength and Impact & Fatigue Resistant. Ø Non-Conductive & Non-Magnetic Ø Maintenance Free Ø Fire Retardant Ø Dimensional Stability Ø Easy Assembly

2.2 The Raw Materials

For services in different extreme environments, We provides a number of choices for rovings, mats, resin and others to meet customer demands. Standard colors are green, glary and yellow. However, customer specified colors are welcome. Both orthophthalic and isophthalic polyester resin are most commonly used, whilst vinyl ester resins are also availasle upon request. We also provides alternative options for various mats, veils, as well as other additives for different application.

3. MPPS Series of Pultrusion Profiles

Standard MPPS series of fiberglass profiles include I-Shape, channels, angles, square and round tubes, rod, sheets and others. Popular applications such as gratings, platform, walkways, handrails and ladders are also available.

Availability List of MPPS Name Sizes(mm) Unit wt

(kg/m)

Round Tubes/Rods

14.0 X 3.0 19.0 X 3.2 25.0 X 3.0 28.0 X 3.0 32.0 X 2.5 50.0 X 3.0 76.2 X 6.35

0.176 0.310 0.390 0.440 0.389 0.800 2.507

I- Shapes 304.8 X 152.4 X 12.7 103.0 X 100 X 6.5 80.0 X 30 X 3.0 65.0 X 30 X 3.0 40.0 X 30 X 3.0 38.1 X 15.2 X 4.5 25.0 X 30 X 3.0 25.4 X 15.0 X 4.0

13.80 3.040 0.820 0.710 0.580 0.588 0.480 0.331

Channel 152.4 X 42.9 X 9.5 127.0 X 45.0 X 6.35 101.6 X 28.6 X 6.35 76.2 X 22.23 X 6.35 50.0 X 30.0 X 5.00 52.0 X 25.0 X 3.0 76.0 X 25.0 X 3.0 111.0 X 25.0 X 3.0

3.67 2.300 1.680 1.250 0.833 0.519 0.673 0.788

Rectangular Tubes

101.6 X 3.2 X 50.8 X 6.35 95.0 X 45.5 X 3.2 90.0 X 4.0 X 40.0 X 7.0 75.0 X 3.0 X 35.0 X 6.0 65.0 X 3.0 X 30.0 X 3.0 63.5 X 37.0 X 3.5

2.304 1.749 2.070 1.580 1.100 1.082

Flat Strips 76.2 X 10.0 25.0 X 4.2 15.2 X 4.2

1.420 0.189 0.119

Name Sizes (mm) Unit wt. (kg/m)

Square Tubes 101.6 X 101.6 X 6.35 76.2 X 76.2 X 6.35 50.8 X 50.8 X 6.35 50.8 X 50.8 X 3.20 32.0 X 32.0 X 4.00

4.600 3.480 2.100 1.100 0.800

Leg Angles 101.6 X 101.6 X 6.35 90.0 X 60.0 X 5.0 76.2 X 76.2 X 6.35 50.8 X 50.8 X 6.35 50.8 X 50.8 X 3.20 42.0 X 47.0 X 3.0 40.0 X 40.0 X 4.0

2.300 1.360 1.740 1.100 0.600 0.512 0.600

U-Shapes 400.0 X 100.0 X5.5 300.0 X 150.0 X 4.5 300.0 X 100.0 X4.5 200.0 X 100.0 X3.5 180.0 X 180.0 X 12.5 100.0 X 50.0 X3.2

6.058 4.930 4.056 2.540 9.600 1.260

Flat Sheets 400.0 X 5.5 300.0 X 4.5 200.0 X 3.5 100.0 X 3.2

3.950 2.220 1.350 0.736

Flight Channel 100.0 X25.0X4.5 150.0 X25.0X4.5 200.0X25.0X5.5

1.127 1.600 2.500

Custom Profiles

Ladder profiles, Frames Used in Freight’s Panel, etc.

M P P S P r o f i l e s P r o p e r t i e s ( G e n e r a l U s a g e )

Property Test Method Units Mean-Value

LW/CW

Tensile Strength ASTM D638/GB1447-83 MPa 210/72

Tensile Modulus ASTM D638/GB1447-83 Gpa 22/10

Flexural Strength ASTM D790/GB1449-83 MPa 302/76

Flexural Modulus ASTM D790/GB1449-83 GPa 18.6/7.2

Compressive Strength ASTM D695/GB1448-83 MPa 258/98

Compressive Modulus ASTM D695/GB1448-83 GPa 19.2/7.2

Interlaminar Shear(LW) D2344/GBT3357-82 MPa 24.5

Charpy Impact Strength ASTM D256/GB1451-83 KJ/m2 279

Barcol Hardness ASTM D2583 - 50

Elongation to Break ASTM D638/GB1447-83 % 0.9

Water Absorbtion(max.) ASTM D570/GB1462 % 0.57

Density ASTM D792 g/cm3 1.8

Coefficient of Thermal Expansion ASTM D696/GB2572-82 10-6/OC 5.1

Flammability Classification UL94/GB8924-88 OI(%) (VO)

Tunnel Test ASTM E-84 - 25Max.

Flammability Extinguishing ASTM D635 - Self

exitinguishing

Arc Resistance(LW) ASTM D495/ GB1411-78 S 120

Dielectric Constant(PF) ASTM D150/ GB1409-79 60Hz 5

Dielectric Strength(PF) ASTM D149/ GB1408-78 Kv/mm 8

Dielectric Strength(LW) ASTM D149/ GB1408-78 Kv/mm 1.6

Surface Resistance ASTM D257/GB1410-78 1015 1012

Volume Resistance ASTM D257/GB1410-78 .cm 1015 1012

Remarks:

1 LW =lengthwise CW = crosswise PF =perpendicular to laminate face

2 Tolerances: Length: 0.25--- 2.0mm; Width: 0.25--- 1.0mm; Thickness: 0.25mm

4. ApplicationPultrusion FRP profile is a product that is gaining recognition in commercial and industrial construction environments because it is an excellent alternative to steel, concrete or wood in many applications. Its unrivaled corrosion resistance, maintenance free qualities, enhance the lifecycle of FRP, fire retardant qualities and durability. Maplefrp pultrusion products can be used in some of the following applications:

Highway Guardrail;Anti-dazzle board ;Lamp pole and supports

Civil Infrastructure Bridges Beams ; Columns ; Decks ;Under bridge support components ;Bridge enclosure system Poles Electrical transmission towers ;Utility towers Ports & Waterways Decking ; Structural pile Rail & underground Wireways ; Third rail coverboards Roadside structures Guardrails ;Lighting posts ;Signs Telecommunications structures RF transparent Water & wastewater treatment Supports ; Platforms ;Stairs

Construction Billboard; Deck; Grating; Fence components; Gutters and downspouts; Hand rails; Panels; Roof support beams; Thermal barriers; refrigerated, insulated and dry freight's frames

Consumer Recreation Ladders; Recreation & sporting goods; Tent poles; Tool handles

Telecommunications Cellular Antenna Housing; Antenna Enclosure; Radome

Bridge enclosure system (Lama8 Bridge in Thailand)

Highway Anti-dazzle Board(Beijing)

Pultrusion Radomes

Fiberglass Frame Used in Freight’s Panels(Yangzhuo)

Cooling Tower The cooling tower industry has used FRP structural members for the construction of immense cooling towers for many years. We produces the beams, columns, supports, panels, decking and other parts of cooling towers compoments for domestic and overseas markets.

Corrosive Environments The qualities that make FRP durable in harsh weather conditions also serve to make it the best choice of material for corrosive environments such as chemical plants, marine applications, plating facilities, pulp and paper mills and others. FRP has been shown to withstand harsh environments and is superior to steel and wood for many applications. FRP is used for handrails, catwalks, walkways, stair towers, mezzanine supports and many others.

Electrical/Electronic Components Cable trays; Insulators; Ladder components; Lighting poles; Pole line hardware; RF transparent structures; Third rail coverboard; Utility pole crossarms; Wireway systems

Marine Boat components; Docks; Fenders; Petro platform

Water/Wastewater Treatment Angle Tracks; Flights; Platforms; Stairs; Weirs; Baffles; Conveyor Flights; Travelling Water Screen; Filter Grids; Grating; Hand Railing; Sluice Gate Guides

Fiberglass structures used in cooling tower(Jiangxi)

Hand Rails and Platforms(Shanghai)

Westewater Treatment(Hunan)

Insulator Core(Shijiazhuang)

H e b e i M a p l e F R P I n d u s t r y C o . , L t d .Address: C306,Jinshi Industrial Building,No.368 Xinshi North

Road,Shijiazhuang,Hebei,China

Tel: +86-(0)-18903314418 Fax: +86-10-80115555 ext.54320

E-mail: info@frpmachining.com Website: www.maplefrp.com