exchangeable inserts side cutter series product ne news b242g non-chattering side cutter vertical...

TOOLS NEWS B242G

Non-chattering Side Cutter Vertical blade double-sided insert VAS400

Exchangeable Inserts

Side Cutter Series New

Product

1

VAS400

VOS400

ASX400

2

VAS400 VOS400 ASX400

K K P M K

e ]

e u

4 8 4

0.4, 0.8, 1.2,1.6, 2.4, 2.0,3.0, 4.0, 5.0

1.2 0.8

Features of Insert 3-dimensional surface breaker (vertical blade and double-sided type)

3-dimensional surface breaker (vertical blade and double-sided type)

3-dimensional surface edge + large rake angle (single-sided type)

Work material

Low cutting resistance

Toughness

No. of corners used

Corner R development

(mm)

Reference page ⇒ 3 page ⇒ 7 page ⇒ 9 page

Side cutter

Gathering the best materials and technology on shaping renewed the Side Cutter Series.

Classifi ed

3

VAS400

R0.4 R5.0

Exchangeable Inserts Side Cutter

High clamping rigidity

Low cutting resistance insert → Preferred sharpness

All insert sizes ensure a variety of seating surfaces

Tough cutting edge(Convex curve)

Double-phased helical rake angles

4

R5.0R3.0

R0.4

R4.0

R2.0R0.8

High precision shaping of workpiece corner R

Holders can load all corner R

Various corner R development

Corner R shape with ideal curved edge

Cutting width and diameter do not change even if corner R does

R0.4, R0.8, R1.2, R1.6, R2.0, R2.4, R3.0, R4.0, R5.0 are inventory maintained.

When loading holder: GAMF: +8° GAMP: +3°

For R0.4─R3.0

For R3.0─R5.0

5

OAL

LF

CW

DCON

DCSFMS

DC

CDX

KWW

B3

OAL

DC

CDX

DCSFMS

DCON

LF

APMXB3

KWW

P M K N S H

DCLF CDX DCON DCSFMS OAL KWW

80 8 20 27 40 7

100 10 27 32 46 8

125 12 35 40 55 10

160 14 52.5 40 55 10

DCLF CW CDX DCON DCSFMS OAL KWW

80 4 8

18 ─ 24

20 27 40 7

100 5 10 27 32 46 8

125 6 12 35 40 55 10

160 7 14 52.5 40 55 10

P M K N S H

VAS400

HALF SIDE

FULL SIDE

SIDE CUTTERSpecialized designs

CW of RE<3.0 is 24mm, and RE<3.0 is 22.8mm.Multilevel designs available for CW over each sizes.Largest width CW: 100mmMaximum cutting diameter DC : ø400

* Please contact us for details of any geometry of half sides and full sides.

Blade count for best effectiveness

Dimensions (mm)

18< 18<


Total No. of Teeth

Dimensions (mm)

18< 18<

Maximum cutting diameter DC : ø400Maximum depth of cut APMX : RE<3.0 12.2mm RE>3.0 11.4mm

6

L S W1 RE RE_1

LNGU130804PNER/L-M VP15TF G E a 13.0 8.0 11.0 0.4 0.8W1

RE

L

RE_1

S

LNGU130808PNER/L-M VP15TF G E a 13.0 8.0 11.0 0.8 0.8








VAS400 ø300 VAS400 ø160LNGU130804PNER-M(VP15TF) LNGU130804PNER-M(VP15TF)

120 500

113 201

0.09─ 0.24 0.14

150─ 400 500

1.0─2.0 1.0

INSERT

Shape Order Number Grade

Cla

ss

Hor

ning

Sto

ck Dimensions (mm)Geometry

APPLICATION EXAMPLESCutter Body

Insert (Grade)

Workpiece

Brake caliper FCD450 Cylinder block FC250

Cut

ting

Con

ditio

ns

Revolution (min-1)

Cutting speed (m/min)

Feed per tooth (mm/t.)

Table feed (mm/min)

Depth of cut ap (mm)

Cutting mode Dry Dry

Machine Machining center Horizontal

Results

Approximately 2 x longer tool life than conventional products.Excellent cutting dimensions and fi nished surface roughness. 30% reduction in tooling costs. Improved machining effi ciency.

1.5 x better machining effi ciency than conventional products.Approximately 2x longer tool life. Stable cutting with minimal sound and fi ne fi nished surface roughness. Improved machining effi ciency and longer tool life.

The above application examples are customer's application examples, so it can be different from the recommended conditions.

a : Inventory maintained in Japan. (10 inserts in one case)

7

VOS400

ø12.7 6.3

VP15

TF

SONX1206PER N E a

SONX1206PEL N E a

VP15TF

High rigidity design

Easy to clamp insert

Arranging the inserts vertically absorbs the principal cutting force through the thickness of the insert and achieves extremely high rigidity.

Inserts are screwed into the side of the holder, this simplifies clamping and unclamping for superior usability.

Features of Cutter body

Unique vertical inserta

a

a

8 usable corners with high strength cutting edge.The fracture resistance is significantly improved due to a convex curve cutting edge and a specially shaped relief face.Maximum depth of cut is 10mm.

Shape Order Number

Cla

ssH

orni

ng

Coated

Geometry

INSERT

Features of Insert

aA PVD coated grade for application versatility.aIdeal for ductile cast iron, unstable cutting conditions and

low rigidity workpieces.aWet cutting is possible.

Exchangeable Insert Side Cutter

a : Inventory maintained in Japan. (10 inserts in a case)

8

P M K N S H

VOS400

OAL

LF

CW

DCON

DCSFMS

DC

CDX

KWW

B3

DCSFMS

DCON

DC

CDX

OAL

LF

APMX

KWW

B3

DCLF CDX DCON DCSFMS OAL KWW APMX

80 8 20 27 40 7 10.0

100 10 27 32 46 8 10.0

125 12 35 40 55 10 10.0

160 14 52.5 40 55 10 10.0


80 4 8

16─20

20 27 40 7

100 5 10 27 32 46 8

125 6 12 35 40 55 10

160 7 14 52.5 40 55 10

P M K N S H

SIDE CUTTER

HALF SIDE

Specialized designs

Multilevel designs available for CW over 20mm.Largest width CW: 100mmMaximum cutting diameter DC : ø400

FULL SIDE

* Please contact us for detail of any geometry of half sides and full sides.


Dimensions (mm)

16< 16.8<


Total No. of Teeth

Dimensions (mm)

16< 16<

Maximum cutting diameter DC : ø400

9

ASX400

12.7 3.97

0.8

1.4

VP15TF

VP15

TF

SOMT12T308PEER-JM M E a

SOMT12T308PEEL-JM M E a

aA PVD coated grade for application versatility.aIdeal for ductile cast iron, unstable cutting conditions and

low rigidity workpieces.aWet cutting is possible.

ASX is a well-balanced cutter for positive insert type that improves fracture resistance and reduces cutting resistance.Effective for when workpiece with small thickness is cut and when heat generation is needed to suppress because of low cutting resistance, and ideal for fi nish cutting.

Shape Order Number

Cla

ssH

orni

ng

Coated

Geometry

INSERT

HIGH RELIABILITY

LOW CUTTING RESISTANCE

EASY TO USE

Uses a carbide shim and proprietary Anti-Fly-Insert (A.F.I) to prevent the inserts from moving when machining. Additionally the clamp screw uses TORXPLUS®, for high clamping force ensuring high reliability.

Due to the 3D design of the cutting edge and a large rake angle, high cutting edge sharpness has been achieved with reduced cutting resistance.

Employs a screw on type mechanism, therefore inserts can easily be loaded. Additonally when indexing the insert, it is not necessary to remove the screw completely.

Features

Exchangeable Insert Side Cutter

a : Inventory maintained in Japan. (10 inserts in a case)

10

B3

DC

LF

CW

DCON

DCSFMS

CDX

OAL

KWW

DCSFMS

DCON

LF

APMX

DC

CDX

B3

OAL

KWW

P M K N S H

ASX400

DCLF CDX DCON DCSFMS OAL KWW APMX

80 8 20 27 40 7 10.0

100 10 27 32 46 8 10.0

125 12 35 40 55 10 10.0

160 14 52.5 40 55 10 10.0


80 4 8

16─20

20 27 40 7

100 5 10 27 32 46 8

125 6 12 35 40 55 10

160 7 14 52.5 40 55 10

P M K N S H


Dimensions (mm)

16< 16.8<


Total No. of Teeth

Dimensions (mm)

16< 16<

HALF SIDE

FULL SIDE

Multilevel designs available for CW over 20mm.Largest width CW: 100mmMaximum cutting diameter DC : ø400

SIDE CUTTERSpecialized designs

* Please contact us for detail of any geometry of half sides and full sides.

Maximum cutting diameter DC : ø400

MITSUBISHI MATERIALS CORPORATIONOverseas Sales Dept, Asian RegionKFC bldg., 8F, 1-6-1 Yokoami, Sumida-ku, Tokyo 130-0015, JapanTEL +81-3-5819-8771 FAX +81-3-5819-8774Overseas Sales Dept, European & American RegionKFC bldg., 8F, 1-6-1 Yokoami, Sumida-ku, Tokyo 130-0015, JapanTEL +81-3-5819-8772 FAX +81-3-5819-8774

http://www.mitsubishicarbide.com/en/(Tools specifications subject to change without notice.)

For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or driver. aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.

2016.1.E( - )EXP-15-E013

Exchangeable Inserts

Side Cutter Series

exchangeable inserts side cutter series product ne news b242g non-chattering side cutter vertical...

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