establishment of muan plant

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Page 1: Establishment of Muan Plant
Page 2: Establishment of Muan Plant

Establishment of Muan Plant Jul. 1988.

Establishment of Gwangju Plant Sep. 1998.

Establishment of Pyeongdong Plant Feb. 2014.

Plants

Establishment of Nano Plant Apr. 2017.

Page 3: Establishment of Muan Plant

Press Die for Vehicle partsMain Products

Jonghyun KimPresident

190 PeopleEmployees

Introduction

Page 4: Establishment of Muan Plant

Incheon

Airport40min

by bus

30min

Gimpo

Airport

15min

A

C

B

Notes

A : Gwangju Plant; Head office

B : Muan Plant

C : Pyongdong Plant

D : Nano Plant

50min

Gimpo airport -> Gwangju airport : 50min.

1h 30min

Gwangmyeong

KTX station

D 15min

Location

Page 5: Establishment of Muan Plant

PRESIDENT

• Employee : 190 persons

Sales Team (5)

Technical Team (25)

Manufacturing Team (121)

P.M Team (18)

Q.C Team (10)

Support Team (11)

Organization Chart

Page 6: Establishment of Muan Plant

SITE : 4,608m2

No.25

(CNC)

HYDRO

PRESS

(500TON)

No.15

(CNC)

No.15

(CNC)

MECA PRESS

(1,500TON)

No.30

(CNC)

CMM

DIE SPOT

(200TON)

ModelTable Max Size (mm)

Q’ty RemarkX Y Z

CNC 5000 2500 800 4 15000 RPM

MECA PRESS 4000 2500 800/1600 2 Max 1500T

DIE SPOT PRESS 4500 2500 600/2500 2 Max 200T

CMM 4000 1600 2000 1 CNC Type

CRAIN 20 TON 4

Muan plant

Page 7: Establishment of Muan Plant

SITE : 9,448m2

No.20

(CNC)

MECA PRESS

(1,300TON)HYDRO PRESS

(1,000TON)

DIE SPOT

(100TON) CMM

No.20

(CNC)

No.20

(CNC)DIE SPOT (200TON)

LINE

1

LINE

2

800 Ton

600 Ton

500 Ton

500 Ton

400 Ton

1,000 Ton

600 Ton

400 Ton

400 Ton

ModelTable Max Size (mm)

Q’ty RemarkX Y Z

CNC 4000 2500 450 3

MECA HYDRO 4000 2500 620/1300 2 Max 1300T

DIE SPOT PRESS 4500 2500 600/2500 3 Max 200T

CMM 4000 1600 2000 1 CNC Type

CRAIN 20 TON 3

Gwangju plant

Page 8: Establishment of Muan Plant

SITE : 6,000m2

HYDROPRESS

(1,200TON)

HORIZONTAL

BORING (M/C)No.20

(CNC)No.20

(CNC)No.20

(CNC)

No.25

(CNC)

No.18

(CNC)

No.16

(CNC)MECA PRESS

(2,000TON)

LASER

SCANER

CMM

DIE SPOT

(200TON)

ModelTable Max Size (mm)

Q’ty RemarkX Y Z

CNC 6000 2500 600 8

MECA PRESS 5000 2600 800/1600 1 Max 2000T

DIE SPOT PRESS 5000 3000 800/1800 1 Max 1200T

BORING M/C 4700 2700 2000 1

CRAIN 40 TON / 30 TON 3

Pyeongdong plant

Page 9: Establishment of Muan Plant

HYDROPRESS

(1,800TON)CMM

DIE SPOTTING

(400TON)

CNC

(MCR-B)

SITE : 4,000m2

ModelTable Max Size (mm)

Q’ty RemarkX Y Z

CNC 6000 2500 800 1

HYDRO PRESS 5300 2800 700/2500 1 Max 1800T

DIE SPOT PRESS 5000 2600 600/2500 1 Max 400T

CMM 4700 2700 2000 1

CRAIN 30 TON 1

Nano plant

Page 10: Establishment of Muan Plant

Shinyoung Hitech

Governmant Plant

Government Facility

ModelTable Max Size (mm)

Q’ty RemarkX Y Z

CNC 5000 2500 800 1 8000 RPM

MECA PRESS

6500 2800 1600 1 Max 2500T

6000 2600 1500 1 Max 2000T

4000 1800 1500 1 Max 1200T

Page 11: Establishment of Muan Plant

Application Software

CAD

Catia V5

UG NX

AutoCAD

Forming simulation AutoForm

Production Planning System SERP (Inside Making)

Product Data Management SPDM (Inside Making)

Trim line simulation HTR Generator

Free-form surface measurement

Ruled geometry measurement

Chorus CAD(CNC, Manual)

PC-DIMS

Machine Alignment system MAS (Inside Making)

Tool path simulation Z-Master, Veri-Master

Simulation Expressus, Delmia

Expressus

Catia V5

AutoCAD Power Mill

Delmia

AutoForm

CAMPowerMill

HyperMill

Chorus CAD

UG NX7.5

Software

Page 12: Establishment of Muan Plant

47,357 52,929 55,714

36,000

192,000

0

30,000

60,000

90,000

120,000

150,000

180,000

210,000

Muan Gwangju Pyeongdong Nano Total

Hour

180 parts = 720 die sets a year

Capacity of press dies

Page 13: Establishment of Muan Plant

W12

W10

W9

W20

W20

W16

W20

W15

W10

W0 W5 W10 W15 W20 W25 W30 W35 W40 W45 W50 W55

Body Side

OTR

(TGP)

Class A

(GP)

Structure

(MP)

8 Months

10 Months

12 Months

Average Manufacturing lead time

SE & Design Manufacturing Tool Improving Quality

Page 14: Establishment of Muan Plant

Why Shinyoung Hitech…

Optimum Quality

• Form simulation

• Trim line Simulation

• Spring back and

crack simulation

• Press line simulation

(Transfer, CCFT)

Simultaneous

Engineering

Trial

Technology

• Data transmission

system to the field

• Follow trial process

• Build –up process

• Managing each

operation’s

manufacturing

process

Manufacturing

Technology

Page 15: Establishment of Muan Plant

(Million USD)

Sales turnover

9.4

25.3 26.2

30.8

34.5

4543.9

45.3 45.3 46

50

53

0

10

20

30

40

50

60

98 09 10 11 12 13 14 15 16 17 18 19

Page 16: Establishment of Muan Plant

Domestic

Asia

Europe

North America

Customer base

Page 17: Establishment of Muan Plant

Development of Body Side Outer

SM3 EV (RSM)

Altima (Nissan)

Colorado (GM)

Almera (Nissan)

Armada (Nissan) Qashqai (Nissan)

Navara (Nissan)

Megan (Renault)

308 (Dongfeng PSA)

Koleos

(Dongfeng Renault)

QM6 (RSM)

Megan S (Nissan)

Terrano (Nissan)

Saga (Proton)

Alaskan (Renault)

Magane RS

(Renault)

KIA (2)

Cactus (DPCA)

Sierra (GM)

DRAC (XM3)

RSM (XM3)

KIA (Sportage) X3 (Cowin Motors)

Renault

(HHN, RJI,XJF)

Nissan

(G146,G46B)

20082011

2012

2013

2014

2015

20172016

201820192020

Renault

(LBA,XDD)

Nissan

( HBC)

Renault

(XFK)

Nissan

(I175)

Nissan

(U098)

Page 18: Establishment of Muan Plant

Galloper

(HMC)

Galloper

(HMC)Terracan

(HMC)Carstar

(HMC)

Lacetti (SGM)

Coupe (HMC)

Kyron

(SSangyong)

Sportage

(KIA)

Cerato

(KIA)

Sonata (HMC)

Sorento (KIA)

Forte (KIA)

QM5 (RSM)

SM7 (RSM)

L38

(Renault Argentina)

Morning (KIA)

Colorado (GM)

Rogue (RSM)

MG

(Saic Motors)Iriz (Proton)

Logan

(Renault Brazil)

Saga (Proton)

Rocsta

(Asia Motors)

KIA (2)

GMK

(Cruze)

DPCA

(Cactus)

DRAC (XM3)

KIA (3)

Renault

(HHN, XJF)

X3

(Cowin Motors)

Development of Fender

19921997

2003

2005

2008

20152016

1994 19952002

2004

2006

2010

20122013

2017201820192020

Renault

(XFK) KIA (1)

Page 19: Establishment of Muan Plant

19992006

2010

2013

2015

2016

2002 2004

2008

2012

2014

201720182020

2019

Verna

(HMC) Kalos

(GM Korea)SM7 (RSM)

New Verna

(China)

Grandeur

(HMC)

K5 (KIA)

Winstorm

(GMK)

Pride (KIA)

Terrano(Nissan)

X trail(Nissan)

Sandero

(Renault Brazil)

I8

(BMW)

Mokka (Opel)

Pathfinder(Nissan)

Pulsar (Nissan)

QM6 (RSM)

SM6 (RSM)

Maxima

(Nissan)

Sportage (KIA)

K3 (KIA)

K5 (KIA)

Lacetti

(GM)

Morning (KIA)

Genesis

(HMC)SM7 (RSM)

Korando C

(SSangyong)

Veloster

(HMC)

Sorento (KIA)

Accent

(Hyundai)

G70 (Hyundai)

Stinger (KIA)

Captur

(Renault)

Nissan

(202, U234)

Renault

(HHN,XJF,

RJI,HJD)

KIA

Hyundai

Clio5 (Renault)

Versa

(Nissan)

XM3 (RSM)

Sonata

(Hyundai)

KIA

(Telluride)

Development of Class A

Renault

(XFK,LJI)

Nissan

(U098, I175, M181,

G146,180,U097,HBC)

KIA

Hyundai

Renault

(XDD)

KIA

Hyundai

Page 20: Establishment of Muan Plant

• Thickness : 1.4mm

• DP800(800Mpa)

• Thickness : 1.4mm

• DP800(800Mpa)

• Thickness : 1.7 / 2.0mm

• RP783-590(590Mpa) 1.7t

• RP783-980(980Mpa) 2.0t

• Thickness : 2.0mm

• RP783-980(980Mpa)

• Thickness : 1.4/1.2/1.4mm

• TRIP590(590Mpa)

• Thickness : 1.2mm

• TRIP780(780Mpa)

Development of high strength parts

Page 21: Establishment of Muan Plant

Development of hot forming parts

• Center pillar • A pillar

• Center bow • Sun roof bar

• Center floor side mbr • Frt side mbr

Page 22: Establishment of Muan Plant

Achievement of

Aluminum project

Page 23: Establishment of Muan Plant

P/J : i12 in 2012

(i8)

Achievement of aluminum project

Page 24: Establishment of Muan Plant

P/J : P32R in 2012

(Rogue)

P/J : HZG in 2014

(Koleos)

Achievement of aluminum project

Page 25: Establishment of Muan Plant

P/J : BJA in 2017

(Clio)

P/J : XFK in 2018

Achievement of aluminum project

Page 26: Establishment of Muan Plant

P/J : G146 in 2018

(X-trail)

P/J : U098 in 2018

(Pathfinder)

Achievement of aluminum project

Page 27: Establishment of Muan Plant

P/J : JW1 in 2020 P/J : RS4 in 2020

Achievement of aluminum project

Page 28: Establishment of Muan Plant

Achievement of

Global projects

Page 29: Establishment of Muan Plant

Frame Body Side Otr L/R

(CREW)

Frame Body Side Otr L/R

(REGULAR)

GMI700

(Thailand)

Overseas achievement

Page 30: Establishment of Muan Plant

Almera

Body side otr L/R

Overseas achievement

Page 31: Establishment of Muan Plant

Body side otr L/R

Altima

Overseas achievement

Page 32: Establishment of Muan Plant

Body Side Otr L/R

Armada

Overseas achievement

Page 33: Establishment of Muan Plant

Body Side Otr L/R

Qashqai

Overseas achievement

Page 34: Establishment of Muan Plant

Box Side Otr L/R

Navara Pickup

Overseas achievement

Page 35: Establishment of Muan Plant

Dash / RR Floor / MBR

Captur (Spain)

Overseas achievement

Page 36: Establishment of Muan Plant

Fender / Door OTR / T/L OTR, INR

Logan (Brazil)

Overseas achievement

Page 37: Establishment of Muan Plant

Tailgate INR / OTR UPR, LWR

Sandero (Brazil)

Overseas achievement

Page 38: Establishment of Muan Plant

Window Frame FR/RR

MBR parts

Talisman (France)

Overseas achievement

Page 39: Establishment of Muan Plant

Window Frame FR/RR

ROOF

Scenic (France)

Overseas achievement

Page 40: Establishment of Muan Plant

Body side OTR

Window Frame FR/RR & MBR parts

Magane Sedan(Turkey)

Overseas achievement

Page 41: Establishment of Muan Plant

Hood OTR/INR & T/Gate OTR UPR/LWR

FRT/RR Door OTR/INR & Roof

HHA Kaptur(Renault India)

Overseas achievement

Page 42: Establishment of Muan Plant

Body side OTR

Wheel house OTR

BFB RS Megan sport(Renault Spain)

Overseas achievement

Page 43: Establishment of Muan Plant

[email protected]

82-62-949-8842, 8804, 8823

82-62-945-4962

40-19 Sochon-ro 85beon-gil, Gwangsangu, Gwangju, Korea

www.sye2000.co.kr

E-mail

URL

Tel

Gwangju Plant

Name

Fax

Contact point

Joongho Han, Hyuncheol Im, Inchang Yeo

Page 44: Establishment of Muan Plant

Thank You!