e+pc company profile
DESCRIPTION
TRANSCRIPT
01
Capability and experience
summary in:
� Minerals Processing & Industrial
� Sulphuric Acid & Gas Handling
� Chemical & Petrochemical
� Power & Energy
� Environmental Services
� Metallurgical Operations
Company Background 2
Scope of Services 4
Divisions
Minerals Processing & Industrial 5
Sulphuric Acid & Gas Handling 5
Chemical & Petrochemical 5
Power & Energy 6
Environmental Services 6
Metallurgical Operations 6
Experience Summary 7
Corporate Philosophy 8
Office Facilities 9
�A strong capital baseand broad expertise�
Contents
02
E+PC, Engineering & Projects Company Limited is a wholly
owned subsidiary of Aveng (Africa) Limited, providing
comprehensive process technology sourcing, project
management, engineering design, procurement and
construction management service for multi-disciplinary
projects to the minerals processing; sulphuric acid and
gas handling; chemical and petrochemical; industrial and
infrastructure; power and energy; and environmental
services industries.
The company enjoys the strong capital base and broad
contracting expertise provided by a large, wholly owned
South African Group.
The company, originally called Grinaker-LTA Process
Engineering, was formed by rationalising Grinaker-LTA�s
three process engineering and project management
companies. Founded in 1982 out of the combined project
management and process engineering skills of LTA Birtley
Engineering (1976), Jacobs LTA Engineering (1980) and
Spencer (Melksham) (1982), the subsequent growth of this
company reflected client confidence and their success in
executing projects over a broad range of process industries.
It also incorporated the former Simon Carves (Africa) Limited
which provided specialised process technology into the
chemical, mineral process and petrochemical industries.
The company has executed many contracts on a lumpsum
turnkey basis across the entire spectrum of process industries
from acid plants to fertilisers, minerals to petrochemicals.
The company represents a broad selection of overseas
technology licences.
Background
E+PC DIVISIONAL
STRUCTURE
SH
AR
ED
SE
RV
ICE
S
Minerals Processing& Industrial
Power & Energy
EnvironmentalServices
Sulphuric Acid &Gas Handling
MetallurgicalOperations
Chemical &Petrochemical
FINANCIAL
COMMERCIAL
INFORMATION SYSTEMS
SHE & RISK, QUALITY
HUMAN RESOURCES
PROJECT CONTROLS
BUSINESS DEVELOPMENT
03
E+PC Metallurgical Operations was formed in 1991 and
undertakes contract operations of mineral processing plants
on behalf of its clients. It has experience in gold, coal,
diamonds, platinum group metals and heavy minerals, and
works closely in conjunction with E+PC during the design
phase of a project.
The Company�s mission is the creation of wealth for our
clients, our shareholders, our employees and society. We
pursue our mission through the application of process
engineering excellence to the projects which we conceive
and execute in partnership with our cl ients.
E+PC�s black economic empowerment shareholding is
illustrated below.
BROAD BASED BLACK ECONOMIC EMPOWERMENT (BBBEE)
SHAREHOLDING STRUCTURES
04
E+PC provides a comprehensive range of project execution
services to the processing industries. These services include:
Feasibility studies
Conceptual engineering
Technology sourcing
Project management
Detail engineering design
Procurement and expediting
Construction management and supervision
Commissioning and Ramp Up
Project controls
Contract administration
Quality assurance and quality control
Contract operations
The company will undertake any combination of these
services up to total turnkey responsibility, depending upon
the client�s contracting philosophy and the unique needs
of each project.
The services cover the complete range of multi-disciplinary
engineering, covering all areas of project execution.
Typically engineering could range from process optimisation
to geotechnical evaluations, project management could
encompass design data control to project close out reporting,
and procurement could begin with compilation of approved
vendors lists through to free issue of materials on site. The
emphasis, however, is on technical excellence and the
application of appropriate and fit-for-purpose technology.
This, combined with our record of meeting budget and
schedule, ensures client satisfaction.
Scope of Services
05
Broadly, our work falls into 6 distinct but closely related
categories, each managed in a dedicated Division.
Minerals Processing & Industrial
For minerals processing related projects there exists both
in-house and overseas technology and expertise to support
project execution in a wide range of minerals processing
application including:
� Coarse and fine coal beneficiation
crushing, screening, sampling, blending, dense media
separation including spirals, dewatering and thickening,
and LARCODEMS technology
� Gold extraction
carbon-in-pulp, carbon-in-leach, resin-in-pulp, dump
reclamation to hard rock
� Base minerals beneficiation
Pb, Zn, Cu, Ni, Co, Cr, Sn
� Diamonds
Kimberlite and alluvials
� Heavy minerals
ilmenite, rutile, zircon, monazite
� Iron ore beneficiation
� Iron making
� Industrial minerals
soda ash, phlogopite, wollastonite, andalusite
� Overland pipelines and slurry pumping systems
� Uranium processing
� Potash.
The Industrial Division, which is incorporated into the
Minerals Processing Division, services a wide variety of
market sectors and is focused on predominantly industrial
projects that include a mechanical process flow, as well as
infrastructure development, such as:
� Cement
� Lime plants.
Sulphuric Acid & Gas Handling
For sulphuric acid and gas handling related projects there
is relevant expertise and ready access to a wide range of
third party technology in a diverse group of chemical
processing industries, including:
� Sulphuric acid plants
� Electrostatic precipitators
� Crystallisers
� Evaporators
� Desulphurisation units
Chemical & Petrochemical
The Chemical & Petrochemical Division, is primarily focused
on quality engineering, project management and project
services resources with extensive experience in the
implementation of petrochemical projects.
E+PC has the capability to provide engineering services
from concept development through basic and detail
engineering to commissioning. We also have extensive
experience in the implementation of projects based on
technologies and know-how developed others. E+PC has
vast in-house experience and co-operate closely with
technology providers as required to provide the �best fit�
solution and to ensure an efficient, cost effective solution.
Power & Energy
The Power & Energy Division investigates current trends
and prospects in the power and energy market in order to
develop and offer value-adding initiatives. The Division
specialises in conceptual engineering and project
management in the nuclear power generation environment
and is currently involved in feasibility studies on co-
generation projects as well as the EPC implementation
of packaged Power Stations in Sub-Sahara Africa.
Divisions
06
Environmental Services
The Environmental Services Division focuses on the provision
of value-adding solutions specific to water, air, soil and
eco-systems. Solutions across the entire value chain are
offered from project conceptualisation, engineering and
development through to the operation and maintenance
of facilities.
Specific focus areas are water and wastewater treatment
including desalinisation, emission control and land
remediation. E+PC has extensive experience in the various
technologies relevant to these solutions enabling us to
offer tailor made solutions to ensure an improved
environment.
Metallurgical Operations (Met Ops)
Metallurgical Operations or Met Ops, is a Division of E+PC,
providing outsourced, value-added, operations of
metallurgical and mineral plants with suitable process
guarantees.
Met Ops offers a range of contracting options combining
the elements of Build, Own, Operate and Maintain. Equity
positions can be taken that offers the best solution for the
project and the client.
Met Ops has a fully fledged Health, Safety and
Environmental Department which has input into the project
execution phase, as well as ensuring that any plants currently
being operated by the company will comply in all aspects
with current legislation.
SOME RECENT PROJECT AWARDS
� Golden Star Resources Wassa Upgrade Project
� MagMinerals Kouilou Potash Project
� GoldFields Ghana Tarkwa Expansion
� Paladin Kayelekera Uranium Project
� AfriSam Roodepoort Cement Plant Expansion
� HCI Khusela Coal Palesa Project
� HCI Khusela Coal Imbali Project
� Khodani Coal Project
� Two Rivers Chrome Project
� Worldwide Coal Imbani Operating Contract
Minerals Processing & Industrial
Black Mountain Mineral Developments 1990
Richards Bay Minerals (NZTP) 1990
Richards Bay Minerals (MSP) 1990
Genref Refinery 1991
Duvha De-stoning Plant 1993
Alusaf Green Anode Plant 1993
Columbus Drever Package 1993
Mamré Gold Plant 1993
Majuba Washing Plant 1994
Alusaf Bath Scraps Plant 1994
Tarkwa Gold Mine (Ghana) 1996
Sumo Colliery 1996
Camelot Gold Plant 1997
Segala Gold Plant 1998
Daberas Diamond Plant 2001
Nkana Smelter Upgrade 2001
North Mara Gold Plant 2002
Waterval Retrofit 2003
Anglo Platinum 2003
Foskor Water Management 2003
MCM Smelter Expansion 2004
Namakwa Sands Expansion 2006
Tarkwa CIL Expansion 2007
Kayelekera Uranium Plant 2007
Golden Star Resources Wassa Upgrade Project 2008
HCI Khusela Coal Palesa Project 2008
HCI Khusela Coal Imbali Project 2008
Khodani Coal Project 2008
Two Rivers Chrome Project 2008
MagMinerals Kouilou Potash Project 2008
Industrial
AfriSam Cement Plant Expansion 2006
AfriSam Cement Plant Expansion 2007
AfriSam Dudfield 2007
AfriSam Dudfield Compressed Air System 2007
AfriSam Dudfield New Rail Load Out Facility 2007
Ndola Lime Project 2007
AfriSam Ulco Upgrade of Gas Cleaning Plant 2008
Sulphuric Acid & Gas Handling
Bwana Mkubwa Sulphuric Acid Plant 1998
Skorpion Zinc Sulphuric Acid Plant 2000
Nkana Smelter Upgrade H2SO4 Plant 2001
Skorpion Acid Plant 2002
Nkana Smelter Furnace Off Gas Sulphuric Acid 2003
Plant Refurbishment
Anglo Platinum ACP Acid Plant Rectification 2004
Mufulira Smelter Gas Cleaning and 2004
Sulphuric Acid Plant
MCM H2SO4 Project 2004
Anglo Platinum ACP Project 2005
Sasol Technology Wet Gas Sulphuric Acid Plant 2005
Impala Platinum Smelter Gas Cleaning Plant 2006
Kayelekera Sulphuric Acid Plant 2007
Chemical & Petrochemical
Sasol SLO Expansion Project (Unit 14 & OBL) 2000
Sasol C5/C6 Storage System 2000
Sasol Diesel Lubricity Project 2000
Sasol TRO Project 2002
Sasol DSU 2003
Sasol Carbo Tar Feed Prep Plant 2003
Sasol Phenosolvan Project 2003
Natref SWS Project 2004
Energem LPPF 2005
Power & Energy
Negotino Thermal Power Plant Audit 2006
Metallurgical Operations
Rand Leases Gold Plant 1991 � 1995
Angelo Dump Sands Plant 1994 � 1998
Mamré Gold Plant 1994 � 1996
Majuba Coal Plant 1994 � 1996
Eerstelingsfontein Colliery 1996 � 2000
Camelot Gold Plant 1997 � 2004
Segala Gold Plant 1998 � ongoing
Agnes Gold Plant 1999 � 2000
Kopermyn Coal Plant 2000 � ongoing
Crocodile River Concentrator 2000 � 2004
Ticor Hillendale 2001 � 2005
Tirisano Diamonds 2003 � 2005
Two Rivers Platinum Concentrator 2008 - ongoing
Imbani Coal Plant 2007 - ongoing
Nkomati Chromite 2008- ongoing
This is by no means a complete list of all projects by E+PC,
but is merely an indication of the broad scope of the
company�s capability.
Experience Summary
07
�Rules of Engagement�
The company has developed an operating philosophy to
best meet the process contracting requirements of clients
in the special circumstances affecting business both in
South Africa and overseas today.
The guiding principles behind this philosophy are outlined
below:
Technology
The company recognises that the majority of developments
in the business areas are dependent on technology and
specialist experience generally available from overseas
sources. In order to satisfy these needs, associations have
been formed with appropriate overseas companies to provide
the relevant expertise.
Technology transfer is effected from overseas associates
to suitably experienced senior engineers within E+PC to
ensure ongoing technical support to the client within South
Africa. Transfer takes place through the associate engineers
working in E+PC�s off ices and /or vice-versa.
Associations have been formed with appropriate overseas
companies to provide the relevant expertise and technology.
Quality Management
E+PC is committed to supplying professional services and
projects which comply with our client�s requirements and
the provisions of ISO 9001.
This has been recognised by the award of a Certificate of
Registration No. 42 by AFAQ-EAQA, an international
accreditation authority based in the United Kingdom. All
our personnel are required to participate in a preventative
quality improvement process, whereby total customer
satisfaction is achieved. A quality plan is produced for all
projects based upon the corporate procedures.
These may be modified on a case by-case basis to meet
special project requirements. For reimbursable contracts
the client is invited to review and approve the project
specific procedures.
Quality control is employed in all aspects of the company�s
activities including tendering, project management,
engineering design, procurement, inspection, construction
and commissioning.
Audits on internal departments and disciplines take place
on a regular basis. Any inconsistencies are quickly identified
and procedures implemented for corrective action.
08
�Quality controlis employed in all
activities�
Corporate Philosophy
Health, safety and the environment
E+PC recognises that the long-term sustainability of its
business is dependant on good management of safety,
health and environmental issues. As such E+PC�s SHE
Management System is an inter-related collection of
processes, programs, procedures, responsibilities and
activities that provides the foundation to achieve a culture
of �HOME WITHOUT HARM, EVERYONE, EVERYDAY�.
E+PC is committed to ensuring that its vendors, suppliers
and contractors also provide a service that is safe with due
care for the environment, and that they provide education,
support and training where necessary. E+PC is also
entrenching a culture of zero incidents and accidents
beyond the workplace, into our homes and communities.
It is the right thing to do. It is a core value.
Safety at E+PC will always be the most important aspect
on our Construction sites and therefore our Project and
Construction Managers always strive to comply with the
Zero Tolerance drive.
Environmental protection is an emotive subject and E+PC
has considerable experience in projects in very
environmentally sensitive parts of the country.
As well as being familiar with statutory requirements and
the technology of pollution control, the company sees it
as its duty to advise clients on an equitable level of
environmental safeguards to be incorporated into a design
where the hazard is not covered by regulations or client
policy. The co-ordination of environmental impact studies,
which often overcome objections at the project planning
stage, is another valuable service offered.
E+PC constantly makes use of smaller construction
companies on our projects who have very little safety
knowledge and we have to continuously train and educate
people in safety and safety compliance. E+PC however
sees that as our contribution towards helping these
companies create a better workplace promoting safety in
general.
Project services
E+PC recognises the importance of project control to the
efficiency and profitability of any project.
Accordingly, a fully equipped project services group has
been set up under a project services manager which provides
the necessary reporting and project control support to the
project managers. A fully integrated system of project
control is operating, covering all facets of planning,
scheduling, cost control, estimating, materials control and
document control.
Corporate standards
An essential component in the company�s drive for
excellence and efficiency is the establishment of the
technical document register. This comprises standards for
specifications, data sheets, drawings and design guides.The
standards cover all basic types of equipment and all design
details in common use.
They draw on the experience of past projects and their use
enables project specific deliverables to be produced in the
most efficient and timely manner.The design guides set
out corporate approved design and calculation methods
for the more common activities, and their use ensures
consistency, accuracy and efficiency.
E+PC Metallurgical Operations has a fully fledged Health,
Safety and Environmental Department which has input
into the project execution phase, as well as ensuring that
any plants currently being operated by the company will
comply in all aspects with current legislation.
Segala achieved Platinum Four Star Nosa 2.53 rating in
June 2004.
E+PC apply client�s own standards where they exist and
are required, and in these cases the E+PC standards are
usually found to be a valuable supplement.
09
�Safety is largely anattitude of mind�
10
The corporate headquarters and principal design office is
at: Building 30, The Woodlands, Woodlands Drive,
Woodmead, Sandton, 2191, Republic of South Africa.
The location is north of Johannesburg within two minutes
of the N1, giving ready access to O.R. Tambo International
Airport and clients and suppliers in Gauteng and the rest
of the country.
The company is situated in a modern and efficient building,
designed and laid out specifically as an engineering office.
It comprises three working floors around a central open
court over a full plan area basement. The total working area
of 6000m2 excludes stairways and access ways.
It is laid out with offices and partitioned areas for special
functions, such as the print room and CAD room, while
large open plan areas are retained for draughting and project
task forces. It is equipped with the most modern internal
and external communication systems.
OFFICE FACILITIES
BUILDING 30, THE WOODLANDS, WOODLANDS DRIVE
WOODMEAD, SANDTON, 2191, SOUTH AFRICA
TEL +27 (0) 10 205 1000 . F: +27 (0) 87 807 0143
EMAIL: [email protected] . WEB: www.e-pc.co.za
AUGUST 2008: Revision 3