September 2011

Hydrocracker Package Hydrocracker Package

STATUS UPDATESTATUS UPDATE

Walid Abughander

OUTLINE

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3

ORGANIZATION CHART

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RSRC

Riyadh Refinery

Jizan Refine

ry

SATORPSASREF

Ras Tunura Refinery

SCOPE OVERVIEW

Riyadh Refinery

Jizan Refine

ry

SATORPSASREF

Ras Tunura Refinery

RSRC

• Substation and Process Interface Building

• Site Preparation & Development

• Automation & Communications Scope

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SCOPE OVERVIEW

CDU

HCK

HGU

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SCOPE OVERVIEW

Block Flow Diagram

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SCOPE OVERVIEW

Fractionation Section

Off gasLPGLight NaphthaHeavy NaphthaDiesel

Recycle GasCompressor

AGO (CDU-110)LVGO (CDU-110)HVGO (CDU-110)HCGO (DCU-113)Blend

Reactor SectionTrain 1

HP, LP Separation

Train 2

HP, LP Separation

Train 1

Recycle GasCompressor

Reactor SectionTrain 2

454 °C 2,650 psig2,650 psig

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CONTRACT VALUEPackage Cost:

SCHEDULE & PROGRESS STATUS

Q4Q3 Q1 Q2 Q4 Q1Q3 Q1 Q2 Q4Q3

Q4Q3 Q1 Q2 Q4 Q1Q3 Q1 Q2 Q4Q3

Q3Q2 Q4 Q1 Q3 Q4Q2 Q4 Q1 Q3Q2

PLANACTUAL

Award MC

Q1

Q2 Q3

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ACHIEVEMENTS

• Closed 181 (94%) interface points out of 193

• Completed Primary Process HAZOP

• Completed Supplementary HAZOP for Compressors

• Finalized all equipment data sheets for vendors to start fabrication

• Completed 60% Design Review

• Started 60% 3-D Model Review

Engineering

44%

50%

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ACHIEVEMENTS

• Placed all POs for Long Lead equipment

• Placed POs for all Static Equipments, Rotating Equipments, and Steel Structure

• Placed more than 35% of instrumentation PO’s

• Completed PO Placement of the 1st material takeoff for the bulk materials

Procurement

20%

19%

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ACHIEVEMENTS • Completed Company main & satellite offices

• Completed pilling work (335 Piles Installed)

• Started fence and warehouse foundation of laydown area

• Started foundation work for the main piperack (Pouring ~ 1,115 m3 of concrete)

• Manpower Status:

Construction

2.0%

0.5%

287

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PROGRESS PHOTOS

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PACKAGE QUALITY INDEX

Project Quality Index (PQI) Behavior

90.70

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SIX MONTHS LOOK AHEAD

Start 2nd Material Take-Off

Start Supplementary HAZOP Review (Heaters and other Packages)

Complete all POs for Field Instruments

Complete all POs for Substation Equipment

Start Grounding Installation

OctoberOctober

NovembeNovemberr

December December

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SIX MONTHS LOOK AHEAD

Complete PDR for PAS

Issue P&IDs for Construction

Deliver 1st Heavy Wall Pipe to Site

Complete 90% 3D Model Review

Deliver Reciprocating Compressors to Site

Start Main Steel Structure Erection

Start Substation Building Foundation

Complete 90% Design ReviewJanuaryJanuary

FebruaryFebruary

MarchMarch

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• Adopting 2007 ASME Code for designing the reactors

15% less material will be used in the shell and head of the reactors

Additional cost savings may be realized for transportation, foundation, and

erection

No impact on the mechanical integrity of the two reactors

ITEM OF INTEREST

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• Modifying the ADS design to meet

2010-CLG Standard Requirements

Provides more reliable performance by

minimizing the potential of spurious trips.

Implemented to all newly design hydrocracker units such as Luberef and Jizan

Reduce input points to ADS from 572 to 152 points

ITEM OF INTEREST

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI

TI60 Points (Skin TIs)

132 Points (Inlet/Outlet)

TI

TI

Hydrotreating Bed

Hydrotreating Bed

Hydrotreating Bed

Hydrocracking Bed

Hydrocracking Bed

Hydrocracking Bed

1 Point (Outlet Piping)

TI

1 Point (Outlet Nozzle Skin)

ADS36 Points (Inlet/Outlet)

0 Point (Skin TIs)

1 Point Recycle

Gas Flow

Total = 38 Points/reactor

Total = 194 Points

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THANK YOU