eoi kiocl bolani sail

7/25/2019 Eoi Kiocl Bolani Sail

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KIOCL Limited(A Government of India Enterprise)

CIN-L13100KA1976GO1002974,

( An ISO 9001-2008, ISO 14001-2004 & 18001-2007Company)

NO. TS/EOI/BOLANI/F-259/120 Date: 22.01.2016

EXPRESSION OF INTEREST (EoI)

KIOCL Limited is desirous of participating in the upcoming tender forinstallation of a 5.06 MTPA Capacity Beneficiation Plant at Bolani Iron OreMines of M/s. SAIL on Build, Own, Operate and Transfer (BOOT) / Build,Own and Operate (BOO) basis.

Any agency/organization/parties/contractor who would be interested to

join hands with KIOCL Limited as a Consortium member for jointlyparticipating in the above tender may submit their response to thisexpression of interest along with the relevant details.

The last date for submission of the EOI is 30.01.2016 at 5.00 PM. Fordetails/relevant information and downloading please visit websiteswww.kioclltd.in www.eprocure.gov.in & http://tenders.gov.in

Dy.General Manager (CP&TS)Mob No.8105133993
http://www.kioclltd.in/http://www.eprocure.gov.in/http://tenders.gov.in/http://tenders.gov.in/http://www.eprocure.gov.in/http://www.kioclltd.in/


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KIOCL LIMITED(Formerly Kudremukh Iron Ore Company Limited)

(A Govt. of India Enterprise)II Block, Koramangala,

BENGALURU560 034KUDREMUKH

ISO 9001:2008, Telephone No. : 08025531361-70

ISO 14001:2004 & Fax No. : 080 - 25532153

OHSAS 18001:2007 COMPANY Email: [email protected]

EXPRESSION OF INTEREST (EoI)

KIOCL Limited (formerly Kudremukh Iron Ore Company Limited) Countrys

prestigious 100% Export Oriented Unit with Mini Ratna status under the Ministry ofSteel, Government of India was incorporated on 2nd April 1976. Company is having

over three decades of experience in Owning, Operating, Maintaining & Controlling(of the Process Parameters) of the Iron ore beneficiation plant of capacity of 7.5

MTPA and Iron Oxide Pellet Plant of capacity of 3.5 MTPA and also 2.16 lakhscapacity Blast Furnace Unit at Mangalore, Karnataka. Presently KIOCL is engaged inthe business of manufacturing and exporting high quality Iron Oxide Pellets andsupply of Pig Iron for domestic market. KIOCL has entered into an agreement withNMDC for Operation and Maintenance (O & M) of their Beneficiation plant & PelletPlant at Donimalai and also a chrome Beneficiation plant of M/s. OMC at Orissa.Company is ISO-9001: 2008 certified for Product Quality, ISO-14001: 2004 certifiedfor Environmental Management and OHSAS: 18001:2007 certified for OccupationalHealth and Safety Management System. Companys Registered office is located at

Bangalore, Karnataka State.

INVITATION OF PROPOSAL :

Steel Authority of India Limited (SAIL) propose to set up a 5.06 MTPA Beneficiation

Plant at their Bolani Iron Ores Mines on Build, Own, Operate and Transfer (BOOT)

/Build, Own and Operate (BOO) basis.

KIOCL is desirous of participating in the upcoming tender for installation of a 5.06MTPA Capacity Beneficiation Plant at Bolani Iron Ores Mines on Build, Own, Operateand Transfer (BOOT) / Build, Own and Operate (BOO) basis for M/s. SAIL. Anyagency/organization/parties/contractor who would be interested to join with KIOCL

Limited as a Consortium member for jointly participating in the above job maysubmit their response to this expression of interest (EoI) along with the relevant

details.


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Sl.No

Details Brief Descriptions

1 Name of the Work: Installation of 5.06 MTPA Beneficiation plant at BolaniOres Mines on Build, Own, Operate and Transfer(BOOT) /Build, Own and Operate (BOO) basis withlatest technologies

2 Location: Bolani Iron Ores Mines is located in Keonjhar districtof Orissa, India and is 12 km from Barbil Railwaystation and 320 km from Kolkata.

3 Purpose forBeneficiation plant

Bolani Iron Ores Mines is a major source of iron oresupply for Durgapur steel plant and other steelplants of SAIL in the eastern sector.

4 Ore Recovery The proposed beneficiation plant is to produce 5.06Mt/yr of concentrate from 6.53 Mt/ yr of feed.Washed iron ore lumps (-30+6mm), washed iron ore

fines (-6+0.15mm), slimes & tailing deposited atexisting tailing.

5 Total concessionperiod

Ten year of plant operation & maintenance shall beconsidered as concession period. M/s. SAIL reserves

the right to extend the concession period or decideotherwise afterwards.

6 Time schedule forcommencement ofproduction

30 months from the date of issue of LOI by SAIL

Interested agency/organization/parties/contractor are requested to respond to this

EOI and furnish the information with the following details.

Sl.No.

Details Please furnish the details

1 Name of the agency / organization/party /contractor with full address

2 Fax No.

3 Email id:

4 Enclose certified copies offollowing:

i. Certificate of Incorporation.ii. Articles of Association

iii. PAN

iv. Central Excise Registration

v. VAT/CST registration.

vi. Service Tax registration.


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5 Details of contact persons indicatingtheir mail id and contact numbers:

6 Brief write up about the organizationalong with the details of itsactivities, production capacity andmanufacturing facilities, etc.,

7 Copies of the duly audited annualreports for the last three yearsincluding schedules and certifiedAuditors Report.

8 Average annual financial turnoverduring the last three years, ending31st March 2015 i.e 2012-2013,2013-14, 2014-15.

9 Any other relevant information

About the Project :

Steel Authority of India Limited (SAIL) owns and operates five integrated steel plants

at Durgapur, Rourkela, Bokaro, Burnpur in eastern sector and Bhilai in central India.The total iron ore requirement of these plants is met through SAILs captive sources.

Expansion at SAIL plants is on the verge of completion leading to requirement ofincreased quantity of good quality iron ore requirement of good quality iron ore isbeing planned to be met after beneficiating the ROM ore from the existing captivemines.

Raw Materials Division (RMD) with its headquarters at Kolkata is the controlling unitof the captive mines of SAIL meeting iron ore requirement of the steel plants locatedin eastern India. RMD manages seven iron ores mines of SAIL with an annualproduction of more than 20 Mt/yr of iron ore.

Bolani Ores Mines is located in Keonjhar district of Orissa, India and is 12 km fromBarbil Railway station and 320 km from Kolkata.

Bolani Ores Mines under RMD have been identified as major source of iron oresupply for Durgapur steel plant and other steel plants in the eastern sector. SAILdesires to develop beneficiation facility at Bolani Iron Ores Mines with latesttechnologies to produce 5.06 Mt/yr finished products on BOOT / BOO basis.

MECON Limited is the consultant to provide consultancy services for selection of

parties and for providing consultancy services during installation of beneficiationplant at Bolani on BOOT / BOO basis.

Method of execution i.e BOOT / BOO shall be decided by RMD, SAIL based onresponse of this EOI.


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MECON Limited has prepared Detailed Project Execution Report for installation ofbeneficiation plant to produce 5.06 Mt/yr of concentrate from 6.53 Mt/ yr of feed.Washed iron ore lumps (-30+6mm), washed iron ore fines (-6+0.15mm), slimes &tailing deposited at existing tailing pond shall be provided at battery limit as feed to

the proposed beneficiation plant.

Ten year of plant operation & maintenance shall be considered as concession periodnow. RMD, SAIL reserves the right to extend the concession period or decideotherwise afterwards.

The beneficiation process to guarantee the product as specified below:

Expected Feed to the beneficiation plant

Product Qty, Mt/Yr Size (mm) Fe% SiO2 %Al2O3 %(max)

BOLANI 6.53 -30mm 61-62 3.0-3.5 3.5-4.0

Required Product Specification for Lumps and sinter fines

Product Qty, Mt/Yr Size (mm) Fe% (min)SiO2 %(Max)

Al2O3 %(Max)

Lump>5.06

30-6 64.5-65 2.0 2.0

Sinter Fine -6+0.15 64.5-65 2.0 2.0

a) Design & engineering of the proposed beneficiation plant shall be doneconsidering beneficiation plant life of 20 years.

b)

Installation of Beneficiation plant at Bolani as per Technical Specification (TS)that will be provided by MECON / SAIL to the successful bidder. Thefacilities which needs to be installed, operated, maintained are as under;

i Iron ore receipt facilities at battery limit

ii Storage of lumps & fines in open stockpile and slimes in tanks.

iii Tertiary crushing plant for D & Panposh area iron ore material

iv Lump & Fine Jigging Plant

v Fines beneficiation plant

vi Concentrate filtration plant

viiProduct conveying to existing lump & fines stockpile

viiiTailings pipeline upto existing tailing dam


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c) Time Schedule for successful commencement of production from the plant ismaximum limited to 30 months from the date of issue of LOI by SAIL.

d) Operation & maintenance of beneficiation plant for the concession period.

e)

Necessary maintenance of the beneficiation plant so as to achieve aminimum of 95% plant availability by the successful bidders.

f) Transfer of well maintained Beneficiation plant in good operating condition

after replacing all the wear & tear parts and others equipments ensuring min95% plant availability in each year for last three years of the concession

period to RMD, SAIL or as decided by SAIL at that time.

DPER information shall be shared by M/s. SAIL with only shortlisted bidders.

Time Schedule:

The time schedule of the above scope of the work may be considered to be 30months (max) from the Effective date of Contract for start of commencement ofproduction after installation of proposed beneficiation plant.

Ten year of plant operation & maintenance shall be considered as concession periodnow. RMD, SAIL reserves the right to extend the concession period or decideotherwise afterwards.

Technical Requirement :

The bidder should have experience of having successfully executed similar works

during last consortium 20 years ending on last day of the preceding month. Thetechnical requirements to be considered for evaluation purpose is given below

Technical Qualification:

Interested parties should have following credentials

a) Designed, engineered, supplied / provided procurement services,commissioned or provided technical supervision services for commissioningand have established satisfactory performance of at least one number ofminimum three (3) Mtpa throughput capacity new Beneficiation Plant basedon hematite iron ore which includes grinding, gravity and high intensitymagnetic separation etc. The plant above must have operated satisfactorilyfor a period of at least two years after commissioning prior to date oftender.

b) Interested applicants shall submit EOI on single or consortium basis. In case

of consortium, maximum four parties are allowed.

c) Technology supplier has to be a member of the consortium


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Rights to the content of the proposal :

For all the EOI applications received before the last date and time of EOIsubmission, the EOI and accompanying documentation of the Pre-

Qualification application will not be returned after opening of the EOIs.

KIOCL is not restricted in its rights to use or disclose any or all of theinformation contained in the EOI and can do so without compensation to theapplicants.

Acknowledgement of Understanding of Terms :

By submitting an EOI application, each bidder shall be deemed toacknowledge that it has carefully read all sections of this EOI.

The interested party to join hand with KIOCL Limited as a consortium member

for jointly participating in the above tender shall indicate the following to

justify their credentials.

They shall have experience in setting up of at least one number of minimum three (3)

MTPA capacity new beneficiation Plant based on Hematite Iron Ore processing

which shall included grinding, gravity and high intensity magnetic separation etc.

Sl. No Essential Credential Yes No

1 Technology Provider

2 Design

3 Engineering

4 Supply / provided procurement services

5 Commissioning

6 Supervision services for commissioning

7 Financial partnership

8 If any other details please specify

Documents shall be submitted in support of the above criteria :

i) Copy of Letter of award /Work order / Contract agreement carried outby the agency.

ii) Copy of completion / execution certificate indicating cost of workexecuted during the last 20 years period.


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Interested parties / agencies / firms/ contractors are requested to submit their EOI

proposal by post/hand delivery on or before 30.01.2016 @ 5.00 PM to the below

mentioned addresses.

Disclaimer: KIOCL reserves the right to reject expression of interest (EOI) without

assigning any reasons in writing to the applicant/agencies/parties/contractor.

For KIOCL Limited,

-sd-Noor Ahmed

Dy. General Manager (CP&TS)

Technical Services Department

KIOCL Limited

(A Govt. of India Enterprise)II Block, Koramangala

Bengaluru560 040

Karnataka State.

P&T no. 080-25531461 -70 Extn: 275

Mobile: 8105133993

Email:[email protected]

Website: www.kioclltd.in

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