environmental product declaration - euroclad ltd · an environmental product declaration (epd)...
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December 2011(T6)(Y3)NhCI/SfB (4-)
December 2011(T6)(Y3)NhCI/SfB (4-)
Elite System by EurocladColorcoat® assessed cladding system
Environmental Product Declaration
2 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
•ThedurabilityofaproductwillalwaysaffecttheresultsofaLCAbecause oftheenvironmentalimpactofmaintenance,andtheneedtoreplace lessdurableproductsduringthelifespanofthebuilding.Nearly50years ofdevelopmenthasenabledustoensurethatColorcoat®byTataSteelis themostadvancedpre-finishedsteelproductavailablewiththemost comprehensiveandextensiveguaranteesforlong-termdurability.
•Aseriesofsensibleassumptionshavebeenmadetotakeintoaccount transport of cladding materials between manufacturing locations, installation and end of life.
• Endoflifescenariosforpre-finishedsteelcladdingsystemsarebased upon current practice. For built-up systems this means the steel content is recycled,whilstinsulationissenttolandfill.Factoryinsulatedcomposite panels are shredded, the steel content is recycled and the insulation sent tolandfill.
•TherearemanyreasonswhytheColorcoat®assessedcladdingsystems haveslightlydifferentenvironmentalimpacts.Althoughsteeland insulationcontentpredominatestheanalysis,ConfidexSustain®allows all of the assessed cladding systems to achieve zero carbon status by offsetting all unavoidable CO2 emissions.
•ThisEPDsummarisestheenvironmentalcredentialsofacladding system. This information can be used in conjunction with whole life cost data, aesthetic considerations, appropriate maintenance regimes andotherbuildingspecificfactorssuchasspeedofconstruction, to determine the optimum cladding solution for your building. WecontinuallyreviewandupdatetheLCAtoensuretheyfully reflect the latest standards, the latest EPDs are available online at www.colorcoat-online.com/epd.
ConsiderationPoints
AnEnvironmentalProductDeclaration(EPD)providesasummaryoftheenvironmental impacts of a product or system during each stage of its life.
EnvironmentalProductDeclaration
ThedatapublishedforeachoftheColorcoat®assessedcladdingsystems isbasedonaninitialLifeCycleAnalysis(LCA)studythatweconductedin2002inaccordancewiththeinternationalstandardISO14040-3.WefirstpublishedEPDsin2008,andaspartoftheCarbonNeutral®protocol,allEPDsare subject to a 3 yearly review. The review takes into consideration any changes to the manufacturing processes and changes to the calculation standardmethodology.Thisapproachhassubsequentlybeenrefinedandextended to include more products and systems.
Tata Steel has an ongoing commitment to reduce CO2 emissions associated withpre-finishedsteelmanufacture.Thisisreflectedintheoverallreduction(10-18%) of the environmental impact reported in this EPD since our initial calculations in 2008.
ThelatestrevisionsofApprovedDocumentLoftheBuildingRegulations,allows the building designer to choose the level of insulation in the wall and roof elements, provided that they exceed a stated minimum or “backstop “ value. This EPD covers the range of U-values, which are available for each cladding system. The building designer must always consider that increasing insulation to reduce the buildings operational emissions will increase the environmental impact embodied within the building, and is not necessarily the most cost effective way to meet the building performance requirements.
For guidance upon the role of the building envelope in Part L 2010 compliance,downloadourColorcoat®TechnicalPaperat www.colorcoat-online.com/technical.
Claddingsystemassumptions•ThisEPDcoverscladdingsystemsusingColorcoatHPS200Ultra®or ColorcoatPrisma®externalcladdingusedwithaColorcoat®PE15 linersheet.
• Thefunctionalunitis1m2ofpre-finishedsteelcladdinginthemainbody of the roof or wall excluding rooflights and edge details at eaves, ridges and walls.
•Completetransportofmaterialisincludedincalculationfromthe pre-finishedsteelmanufacturertotheprofiler;totheconstructionsiteand atendoflifetoascraprecyclingfacility.Anaverageroadtransportdistance fromtheprofilertotheconstructionsitehasbeenused.
• Thecladdingsystemiscoveredinentiretyandincludesfixings,insulation andtheinternalandexternalpre-finishedsteelcladdingsheetsandtheir associated spacers, installation and demolition.
• Sealantstrips,masticsandtapeshavebeenexcludedduetotheir negligible impact on the whole system analysis.
• ThecladdingsystemlifetimeisdefinedastheappropriateConfidex® GuaranteePeriodfortheColorcoat®pre-finishedsteelproductspecified.
•DetailingandinstallationareinaccordancewiththeMCRMA,system manufacturers installation guide and Tata Steel best practice.
EndoflifeIncludesimpactsfrom: • Built-upsystemandcompositepanelsteelcontent 79%recycled,15%re-used,6%landfill.• Allinsulationtolandfill(foamandmineralwool). Althoughtheyhavethepotentialtoberecycled,current practice for demolition, and other limitations, results in mostinsulantsbeinglandfilled.• Transportofmaterialfromsite.• Endoflifedeconstructionofcladding.
CreatingasustainablesystemFigure1.CradletocradleanalysisThe cradle to cradle analysis covers all life cycle stages.
ProductionofsystemcomponentsIncludesimpactsfrom:• Productionofpre-finishedsteelandspacerbars.• Productionofinsulation.• Productionoffixingsandplasticcomponents.• Productionofrawmaterials,steelmaking,hotdip metallic coating and painting. • ResponsiblesourcingofmaterialstoBES6001standard.
UseMoredurablepre-finishedsteelproducts,suchasColorcoatHPS200Ultra®andColorcoatPrisma®reducemaintenanceand lengthen the useful life before system replacement, reducing the overall environmental emissions over the buildings lifetime.
SysteminstallationIncludesimpactsfrom: • Allowancesmadeforcladdingsideandendlaps.• Installationprocessanduseofplant.
TransportIncludesimpactsfrom: • DeliveryfromTataSteeltosystemmanufacturer.• Deliverytosite.• Deliveryofinsulationandothersystem components to site.• Fullallowanceforlorrycapacity.
SystemmanufactureIncludesimpactsfrom: • Profilingofpre-finishedsteelforcladdingbothliner and outersheet.• Compositepanelmanufacture(foamandmineralwool) and allowances made for different U-value requirements of each system.• 6%offoam-filledcompositepanelblowingagentlost in manufacture.
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total embodied CO2
10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods after 20 years40 year maintenance-free product e.g. Colorcoat HPS200 Ultra®
Building life (years)
additional building life-span from overcladding
additional building life-span from overpainting
40 year product
TheeffectofdurabilityontotalbuildinglifeemissionsDurability of a material is not a factor when calculating an EPD, however it is a key consideration, when calculating the life cycle impact of the completed building.
Specifying more durable products, will reduce the requirement for in service maintenance and repair or replacement.
The graph compares the total embodied CO2 over a 40 year building life of 2 different pre-finishedsteelcladdingsystems.
A40yearmaintenancefreeproductwillhaveno additional emissions during the building life.
Aproductwitha20yearperformancewillneed to be maintained and either replaced or be subject to an overpainting regime, typically at 10 year intervals.
CRADLE
TO C R A DLE
3 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EmbodiedCO2(Globalwarming)The rising of global temperatures due to emissions of green house gases measured in kg of CO2. This includes the impact of high global warming potential gases such as the Hydrofluorocarbons (HFCs) used in PIR foam manufacture.
EmbodiedenergyThe quantity of energy required to manufacture, and supply to the point of use, a product, material or service. The embodied energy of pre-finishedsteeliscomparabletomanyotherconstructionmaterials.However, as it can be recycled without effecting quality, the embodied energy is reduced over multiple life cycles. Therefore, the embodied energyismuchlesssignificantthantheenergyconsumedthroughheating, cooling and lighting of a typical building.
AcidificationThe damage caused to trees and life in lakes and rivers as a result of the decrease in pH of terrestrial watercourses due to the release of acidifying gases to atmosphere.
EutrophicationAformofwaterpollutionthatcanresultinthelossofplantsandanimals in aquatic ecosystems. The release of nitrogen and phosphorus from fertilisers and detergents and organic matter from effluent can lead to an acceleration of the natural oxygen depletion in water courses.
PhotochemicaloxidantformationEmissions of Volatile Organic Compounds (VOCs) and nitrogen oxides can interact in the lower atmosphere to cause smog which can be harmful to human health and the environment.
AbioticresourcedepletionoffossilfuelThe depletion of fossil fuel such as oil and coal due to their extraction and consumption.
Independentverification
This EPD summarises the environmental credentials of this Colorcoat® assessed cladding system. These have been independently assessed andverifiedbyaselectionofthirdparties.
TheEdinburghCentreforCarbonManagementThe Edinburgh Centre for Carbon Management (ECCM) is an international leader in emissions assessment, specialising in Green HouseGas(GHG)emissionaccountingandquantification.ECCMhasassessed our methodology used to develop these EPDs.
PriceWaterhouseCoopers PWCareoneoftheworld’sleadingprofessionalservicesfirms.Operatingin 150 countries, they advise some of the most successful organisations on the globe, as well as its most dynamic entrepreneurs and thriving private businesses.PWCindependentlyverifiedourLCA(below)conductedinaccordance with ISO 14040-3, the basis for our EPD calculations.
ThirdpartypeerreviewIn addition, we have had our EPD process reviewed by third party peers.Thisincludesinstallation,fixingandpaintmanufactures,andhighlights the extent to which we value the integrity of the development of our EPDs.
ConfidexSustain®AspartoftheConfidexSustain®process,therecalculatedEPDsarethensubject to an audit by an external assessor, the CarbonNeutral Company.
TheCarbonNeuralCompany The CarbonNeutral Protocol is the market leading global standard, developed by The CarbonNeutral Company, to guarantee the integrity and credibilityofclients’carbonneutralcertificationandenablethemtobecertifiedCarbonNeutral®.
The Protocol assures quality of offset projects, carbon footprint assessments andcommunicationandisregularlyreviewedbyanIndependentAdvisoryGroup. The company’s ‘audit trail’ includes an annual independent verificationofCarbonNeutral®programmes–fromcontractswithcarbonoffset partners through to contracts with clients and everything in between.
CarbonNeutral®istheregisteredtrademarkofTheCarbonNeutralCompanyand is a global standard to certify that businesses have measured and reduced their CO2 emissions to net zero for their company, products, operationsorservices.PermissiontodisplaytheCarbonNeutral®markisonlygiven to clients whose carbon reduction programme is implemented in accordance with The CarbonNeutral Protocol.
Lifecycleassessment(LCA)
Thelifecycleassessmentofpotentialenvironmentalimpactshasbeencarriedoutonarangeofimpactcategorieswhicharemostapplicabletopre-finishedsteel.
The details of each impact category are detailed below. While these are listedasdiscretecategories,changingproductspecification/manufacturingprocess to enhance one category, may have an adverse effect on another.
In this case the manufacturer should balance these to give the lowest overall effect.
WehavecarriedoutaLCAforthiscladdingsystemforallthe below categories. Results for embodied energy and global warming are published in this document. For information on other results, please visit www.colorcoat-online.com/epd.
4ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
TheColorcoat®brandTata Steel is one of Europe’s largest steel producers. Our Shotton Works in North Wales exclusively manufactures our internationally recognised Colorcoat®brand;themarkofqualityandmetalenvelopeexpertisecoveringarangeofpre-finishedsteelproducts,specificallydevelopedforroofandwallcladdingsystemsforthebuildingenvelope.Astheleader in metal building envelopes for nearly 50 years, we have made sustainability a key part of what we do and how we work with the market.Theenvironmentalchallengesweallfacearesignificant,we are working hard to reduce our impact and to be part of the solution. Colorcoat®productsaremanufacturedintheUK,arecertifiedtoindependentlyverifiedinternationalmanagementsystem,ISO14001and are truly recyclable, unlike most other construction products.
Colorcoat®BES6001approvedColorcoat®productsarecertifiedtoBES6001ResponsibleSourcingstandard,thefirstpre-finishedsteelenvelopeproductsintheworld to achieve this.
ColorcoatHPS200Ultra®Designed to withstand even the most demanding and aggressive environments,ColorcoatHPS200Ultra®providessuperdurability andcorrosionresistance.Confidex®guaranteedforupto40years,combining ultimate performance with unrivalled reliability.
ColorcoatPrisma®ColorcoatPrisma®combinesaversatilepaletteofcontemporaryandtraditional colours with durability and inherent flexibility. With a contemporarycolourrangeandopticallysmoothfinishthatcandelivera modern building envelope that will look as good as the day it was installedforyearstocome.Confidex®guaranteedforupto30years,with no maintenance or inspection required to maintain its validity.
Colorcoat®assessedsystemWe have assessed the environmental impact of this cladding system, which has been designed to perform to the highest standards of thermal performance, air-tightness and structural performance and can be recycled at the end of its life, ensuring the most sustainable system for the building envelope.
ConfidexSustain®ConfidexSustain®offersthefirstCarbonNeutral®buildingenvelopeinthe world, the CO2 emissions calculated in this EPD are used to calculate and offset the cladding systems impact from cradle to cradle i.e. from manufacture through installation and use to end of life in terms of re-use, recycling or disposal. It goes beyond considering just one element of the cladding system to assess and offset all parts including the internal and externalpre-finishedsteelcladdingsheets,fixingsandinsulation. For every 1kg of CO2 measured we will offset 1kg of CO2 in climate friendly projects overseas.
BuildingonthesuccessoftheConfidex®Guarantee,ConfidexSustain® isavailablewhenaColorcoatHPS200Ultra®orColorcoatPrisma® pre-finishedsteelisusedaspartofaColorcoat®assessedcladdingsystemwithaColorcoat®PE15linersheet.
HowtoApplyToapplyforConfidexSustain®youwillneedtoensure ColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteelarespecifiedfortheexteriorrooforwalls,alongwithColorcoat®PE15fortheinteriorwithaColorcoat®assessedcladdingsystem.
Anyoneinthesupplychaincanregister,butmorecommonlyitis the system manufacturer on the client’s behalf using our on-line registration service.
Followingregistration,thebuildingownerwillreceiveaConfidexSustain®certificatewithdetailsofhowmuchcarbonhasbeenoffsetand the types of project we are investing in.
5ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
6 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem1roofbyEurocladThisisaroofsystemusingEuroclad32/1000Fexternalprofilesin ColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteel,combinedwiththeEurobarspacersystem,mineralfibreinsulationandEuroclad19/1000linerpanel.EliteSystem1providesU-valuesfrom0.25W/m2K to0.20W/m2K and is suitable for roof pitches down to 5˚, self curving down to 45m radius and factory curving down to 250mm radius. This construction enables fast, economical and adaptable installations for dry sports and leisure, retail and industrial applications.
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
10.27
0.96
2.34
0.03
13.60
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
75.50%
7.06%
17.20%
0.24%
100%
0.25U-value
10.27
0.98
2.86
0.03
14.14
72.61%
6.93%
20.22%
0.23%
100%
0.20U-value
Materialdeclaration
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
2
0
4
6
8
10
12
14
16
18
20
22
24
290
280
300
310
320
330
340
350
360
370
380
390
400
0.25 U-value 0.20 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
7ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
39.36
-16.80
22.56
Table2.CO2emissions(KgCO2)forEliteSystem1,roofcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.25U-value
40.74
-16.76
23.98
0.20U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem1,roofcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
511.89
-149.84
362.05
0.25U-value
540.35
-149.72
390.63
0.20U-value
FullEPDresultsonfurthercategoriesarepublished
onlineandavailableatwww.colorcoat-online/epd
8 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem2roofbyEurocladThisisaroofsystemusingEuroclad32/1000Fexternalprofilesin ColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteel,combinedwiththeEurobarExtraandMastspacersystems,mineralfibreinsulationand Euroclad MW5 liner panel. Elite System 2 provides U-values from 0.25W/m2Kto0.15W/m2K and is suitable for roof pitches down to 5˚, self curving down to 45m radius and factory curving down to 250mm radius. This construction enables fast, economical and adaptable installations for industrial, warehouse and retail applications.
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
13.28
1.05
2.60
0.03
16.97
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
78.29%
6.19%
15.32%
0.19%
100%
0.25U-value
13.28
1.13
3.12
0.03
17.57
75.62%
6.43%
17.76%
0.19%
100%
0.20U-value
13.28
1.15
3.38
0.03
17.85
74.43%
6.44%
18.94%
0.18%
100%
0.18U-value
13.28
1.16
4.76
0.03
19.24
69.05%
6.03%
24.74%
0.17%
100%
0.16U-value
13.28
1.16
6.44
0.03
20.92
63.51%
5.55%
30.79%
0.16%
100%
0.15U-value
Materialdeclaration
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
4
0
8
12
16
20
24
28
32
36
40
385
350
420
455
490
525
560
595
630
665
700
0.25 U-value 0.20 U-value 0.18 U-value 0.16 U-value 0.15 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
9ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
48.39
-21.36
27.03
Table2.CO2emissions(KgCO2)forEliteSystem2,roofcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.25U-value
50.02
-21.45
28.57
0.20U-value
50.80
-21.48
29.32
0.18U-value
54.53
-21.44
33.09
0.16U-value
59.08
-21.40
37.68
0.15U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem2,roofcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
616.73
-189.01
427.72
0.25U-value
647.44
-189.63
457.81
0.20U-value
662.52
-189.85
472.67
0.18U-value
738.03
-189.52
548.51
0.16U-value
829.96
-189.11
640.85
0.15U-value
FullEPDresultsonfurthercategoriesarepublishedonlineandavailableatwww.colorcoat-online/epd
10 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem3roofbyEurocladThisisahighperformanceroofsystemusingEurocladSF500profiles inColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteel,combinedwiththeEurobarExtraandMastspacersystems,mineralfibreinsulationand Euroclad MW5 liner panel. Elite System 3 provides U-values from 0.25W/m2Kto0.15W/m2K and is suitable for roof pitches down to 1˚ installed (2.5˚ design pitch), with self curving down to 50m radius. Sheetscanbefactoryorsitemanufactured;thelatterpossibleontheground or at the building eaves, rolled directly onto the roof. The system enables fast, economical and adaptable installations, especially suitable for large scale projects within the retail, industrial, education and dry sports and leisure applications.
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
14.20
1.05
2.60
0.03
17.87
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
79.44%
5.87%
14.55%
0.14%
100%
0.25U-value
14.20
1.13
3.12
0.03
18.47
76.86%
6.12%
16.89%
0.14%
100%
0.20U-value
14.20
1.15
3.38
0.03
18.75
75.71%
6.13%
18.02%
0.13%
100%
0.18U-value
14.20
1.16
4.76
0.03
20.14
70.49%
5.76%
23.63%
0.12%
100%
0.16U-value
14.20
1.16
6.44
0.03
21.82
65.06%
5.32%
29.51%
0.11%
100%
0.15U-value
Materialdeclaration
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
4
0
8
12
16
20
24
28
32
36
40
385
350
420
455
490
525
560
595
630
665
700
0.25 U-value 0.20 U-value 0.18 U-value 0.16 U-value 0.15 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
11ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
51.00
-22.74
28.26
Table2.CO2emissions(KgCO2)forEliteSystem3,roofcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
52.62
-22.82
29.80
53.38
-22.84
30.54
57.14
-22.82
34.32
61.69
-22.78
38.91
Table3.Embodiedenergy(MJ/m2)forEliteSystem3,roofcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
648.20
-201.31
446.89
678.91
-201.93
476.98
693.71
-202.06
491.65
769.51
-201.82
567.69
861.44
-201.42
660.02
0.25U-value 0.20U-value 0.18U-value 0.16U-value 0.15U-value
0.25U-value 0.20U-value 0.18U-value 0.16U-value 0.15U-value
FullEPDresultsonfurthercategoriesarepublishedonlineandavailableatwww.colorcoat-online/epd
12 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem51wallbyEurocladThisisaverticalwallsystemusingEuroclad32/1000RexternalprofilesinColorcoatHPS200Ultra®orColorcoatPrisma®,combinedwiththeEurobarspacersystem,mineralfibreinsulationandEuroclad19/1000linerpanel.EliteSystem51providesU-valuesfrom0.35W/m2Kto0.23W/m2K and offers an economical vertical cladding arrangement with quick andsimpleinstallationandtheoptionofafireratedversion.ThesystemisideallysuitedtoIndustrial,storageanddistributionbuildingapplications;enabling fast, economical and adaptable installations.
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
8.63
0.95
1.56
0.03
11.17
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
77.23%
8.51%
13.97%
0.30%
100%
0.35U-value 0.30U-value 0.26U-value 0.23U-value
Materialdeclaration
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
Embo
died
ene
rgy
MJ/
m2
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
2
0
4
6
8
10
12
14
16
18
20
22
260
250
270
280
290
300
310
320
330
340
350
360
0.35 U-value 0.30 U-value 0.26 U-value 0.23 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
8.63
0.96
1.82
0.03
11.44
75.41%
8.39%
15.91%
0.29%
100%
8.63
0.96
2.08
0.03
11.70
73.73%
8.21%
17.78%
0.28%
100%
8.63
0.97
2.60
0.03
12.23
70.54%
7.93%
21.26%
0.27%
100%
13ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
31.92
-13.87
18.05
Table2.CO2emissions(KgCO2)forEliteSystem51,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.35U-value
32.64
-13.87
18.77
0.30U-value
33.35
-13.87
19.48
0.26U-value
34.79
-13.87
20.92
0.23U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem51,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
411.81
-124.85
286.96
0.35U-value
426.27
-124.83
301.44
0.30U-value
440.55
-124.82
315.73
0.26U-value
469.29
-124.79
344.50
0.23U-value
FullEPDresultsonfurthercategoriesarepublished
onlineandavailableatwww.colorcoat-online/epd
14 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem52wallbyEurocladThisisaverticalwallsystemusingMW5CexternalprofilesinColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteel,combinedwiththeEurobarspacersystem,mineralfibreinsulationandEuroclad19/1000linerpanel.EliteSystem52providesU-valuesfrom0.35W/m2K to0.23W/m2K and offers an economical vertical cladding arrangement withquickandsimpleinstallationandtheoptionofafireratedversion.The system is ideally suited to Industrial, storage and distribution building applications;enablingfast,economicalandadaptableinstallations.
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
Embo
died
ene
rgy
MJ/
m2
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
2
0
4
6
8
10
12
14
16
18
20
22
260
250
270
280
290
300
310
320
330
340
350
360
0.35 U-value 0.30 U-value 0.26 U-value 0.23 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
8.63
0.95
1.56
0.03
11.17
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
77.23%
8.51%
13.97%
0.30%
100%
0.35U-value 0.30U-value 0.26U-value 0.23U-value
Materialdeclaration
8.63
0.96
1.82
0.03
11.44
75.41%
8.39%
15.91%
0.29%
100%
8.63
0.96
2.08
0.03
11.70
73.73%
8.21%
17.78%
0.28%
100%
8.63
0.97
2.60
0.03
12.23
70.54%
7.93%
21.26%
0.27%
100%
15ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
31.92
-13.87
18.05
Table2.CO2emissions(KgCO2)forEliteSystem51,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.35U-value
32.64
-13.87
18.77
0.30U-value
33.35
-13.87
19.48
0.26U-value
34.79
-13.87
20.92
0.23U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem51,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
411.81
-124.85
286.96
0.35U-value
426.27
-124.83
301.44
0.30U-value
440.55
-124.82
315.73
0.26U-value
469.29
-124.79
344.50
0.23U-value
FullEPDresultsonfurthercategoriesarepublished
onlineandavailableatwww.colorcoat-online/epd
16 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem53wallbyEurocladThisisaverticalwallsystemusingEurocladsinusoidalexternalprofilesinColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteel,combinedwiththeEurobarspacersystem,mineralfibreinsulationandEuroclad19/1000linerpanel.EliteSystem57providesU-valuesfrom0.35W/m2K to0.23W/m2K and offers an attractive, cost-effective vertical cladding arrangement with quick and simple installation and the option of a fireratedversion.ThesystemisideallysuitedtoIndustrial,storageanddistribution buildings and can also be used as a decorative solution, often used to great effect for feature areas in combination with other claddingprofiles.
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
Embo
died
ene
rgy
MJ/
m2
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
2
0
4
6
8
10
12
14
16
18
20
22
260
250
270
280
290
300
310
320
330
340
350
360
0.35 U-value 0.30 U-value 0.26 U-value 0.23 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
8.63
0.95
1.56
0.03
11.17
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
77.23%
8.51%
13.97%
0.30%
100%
0.35U-value 0.30U-value 0.26U-value 0.23U-value
Materialdeclaration
8.63
0.96
1.82
0.03
11.44
75.41%
8.39%
15.91%
0.29%
100%
8.63
0.96
2.08
0.03
11.70
73.73%
8.21%
17.78%
0.28%
100%
8.63
0.97
2.60
0.03
12.23
70.54%
7.93%
21.26%
0.27%
100%
17ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
31.92
-13.87
18.05
Table2.CO2emissions(KgCO2)forEliteSystem51,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.35U-value
32.64
-13.87
18.77
0.30U-value
33.35
-13.87
19.48
0.26U-value
34.79
-13.87
20.92
0.23U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem51,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
411.81
-124.85
286.96
0.35U-value
426.27
-124.83
301.44
0.30U-value
440.55
-124.82
315.73
0.26U-value
469.29
-124.79
344.50
0.23U-value
FullEPDresultsonfurthercategoriesarepublished
onlineandavailableatwww.colorcoat-online/epd
18 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem55wallbyEurocladThisisahorizontalwallsystemusingEuroclad32/1000RexternalprofilesinColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteel,combinedwiththeEurobarExtraMastspacersystem,mineralfibreinsulationandEuroclad19/1000linerpanel.EliteSystem55provides U-valuesfrom0.30W/m2Kto0.21W/m2K and offers a horizontal cladding arrangement that is adaptable to requirements, with quick andsimpleinstallationandtheoptionofafireratedversion. The system is ideally suited to Industrial, storage and distribution building applications.
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
10.32
1.45
4.62
0.05
16.43
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
62.77%
8.82%
28.11%
0.29%
100%
0.30U-value 0.28U-value 0.23U-value 0.21U-value
Materialdeclaration
2
4
6
8
10
12
14
16
18
20
22
24
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
0
260
250
270
280
290
300
310
320
330
340
350
360
370
0.30 U-value 0.28 U-value 0.23 U-value 0.21 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
10.32
1.47
4.95
0.05
16.78
61.46%
8.76%
29.49%
0.29%
100%
10.32
1.55
5.94
0.05
17.85
57.78%
8.68%
33.27%
0.27%
100%
10.32
1.57
6.60
0.05
18.53
55.66%
8.47%
35.61%
0.26%
100%
19ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
39.68
-17.31
22.37
Table2.CO2emissions(KgCO2)forEliteSystem55,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.30U-value
40.11
-17.32
22.79
0.28U-value
41.47
-17.40
24.07
0.23U-value
42.27
-17.40
24.87
0.21U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem55,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
474.27
-153.69
320.58
0.30U-value
480.33
-153.79
326.54
0.28U-value
499.10
-154.30
344.80
0.23U-value
510.67
-154.33
356.34
0.21U-value
FullEPDresultsonfurthercategoriesarepublished
onlineandavailableatwww.colorcoat-online/epd
20 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem56wallbyEurocladThisisahorizontalwallsystemusingMW5CSexternalprofilesinColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteel,combinedwiththeEurobarExtraMastspacersystem,mineralfibreinsulationandEuroclad19/1000linerpanel.EliteSystem56providesaU-valuefrom0.30W/m2Kto0.21W/m2K and offers a horizontal cladding arrangement that is adaptable to requirements, with quick and simple installationandtheoptionofafireratedversion.Thesystemisideallysuited to Industrial, storage and distribution building applications.
2
4
6
8
10
12
14
16
18
20
22
24
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
0
260
250
270
280
290
300
310
320
330
340
350
360
370
0.30 U-value 0.28 U-value 0.23 U-value 0.21 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
10.32
1.45
4.62
0.05
16.43
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
62.77%
8.82%
28.11%
0.29%
100%
0.30U-value 0.28U-value 0.23U-value 0.21U-value
Materialdeclaration
10.32
1.47
4.95
0.05
16.78
61.46%
8.76%
29.49%
0.29%
100%
10.32
1.55
5.94
0.05
17.85
57.78%
8.68%
33.27%
0.27%
100%
10.32
1.57
6.60
0.05
18.53
55.66%
8.47%
35.61%
0.26%
100%
21ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
39.68
-17.31
22.37
Table2.CO2emissions(KgCO2)forEliteSystem55,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.30U-value
40.11
-17.32
22.79
0.28U-value
41.47
-17.40
24.07
0.23U-value
42.27
-17.40
24.87
0.21U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem55,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
474.27
-153.69
320.58
0.30U-value
480.33
-153.79
326.54
0.28U-value
499.10
-154.30
344.80
0.23U-value
510.67
-154.33
356.34
0.21U-value
FullEPDresultsonfurthercategoriesarepublished
onlineandavailableatwww.colorcoat-online/epd
22 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem57wallbyEurocladThisisahorizontalwallsystemusingEurocladsinusoidalexternalprofilesinColorcoatHPS200Ultra®orColorcoatPrisma®byTataSteel,combinedwiththeEurobarMastspacersystem,mineralfibreinsulationandEuroclad19/1000linerpanel.EliteSystem57providesU-valuesof0.30W/m2K to 0.21W/m2K and offers an attractive, cost-effective horizontal cladding arrangement with quick and simple on-site installation and the option of afireratedversion.ThesystemisideallysuitedtoIndustrial,storageanddistribution buildings and can also be used as a decorative solution, often used to great effect for feature areas in combination with other cladding profiles.
2
4
6
8
10
12
14
16
18
20
22
24
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
0
260
250
270
280
290
300
310
320
330
340
350
360
370
0.30 U-value 0.28 U-value 0.23 U-value 0.21 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
10.32
1.45
4.62
0.05
16.43
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
62.77%
8.82%
28.11%
0.29%
100%
0.30U-value 0.28U-value 0.23U-value 0.21U-value
Materialdeclaration
10.32
1.47
4.95
0.05
16.78
61.46%
8.76%
29.49%
0.29%
100%
10.32
1.55
5.94
0.05
17.85
57.78%
8.68%
33.27%
0.27%
100%
10.32
1.57
6.60
0.05
18.53
55.66%
8.47%
35.61%
0.26%
100%
23ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
39.68
-17.31
22.37
Table2.CO2emissions(KgCO2)forEliteSystem55,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.30U-value
40.11
-17.32
22.79
0.28U-value
41.47
-17.40
24.07
0.23U-value
42.27
-17.40
24.87
0.21U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem55,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
474.27
-153.69
320.58
0.30U-value
480.33
-153.79
326.54
0.28U-value
499.10
-154.30
344.80
0.23U-value
510.67
-154.33
356.34
0.21U-value
FullEPDresultsonfurthercategoriesarepublished
onlineandavailableatwww.colorcoat-online/epd
24 www.colorcoat-online.comCopyright Tata Steel UK Limited 2011
EliteSystem60wallbyEurocladThis is an architectural horizontal wall system using Euroclad Half Round externalprofileinColorcoatHPS200Ultra®orColorcoatPrisma®by Tata Steel, combined with the Eurobar Mast spacer system and mineral fibreinsulation.EliteSystem60providesU-valuesof0.30W/m2K to 0.21W/m2K and offers an attractive, cost-effective horizontal cladding arrangementwithquickandsimpleinstallationandtheoptionofafirerated version. The system is ideally suited to retail, office and distribution buildings and can be used to great effect for feature areas in combination withothercladdingprofiles.
2
4
6
8
10
12
14
16
18
20
22
24
Build
ing
life
cycl
e em
bodi
ed C
O2
Figure 2. E�ect of cladding durability on total emboddies CO2
0 10 20 30 40
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Building life (years)
0
2
4
6
8
10
12
14
16
18
20
22
24
0
260
250
270
280
290
300
310
320
330
340
350
360
370
0.30 U-value 0.28 U-value 0.23 U-value 0.21 U-value
Figure 3. Embodied CO2 and energy for reducing U-values.
Key
20 year product durability, with replacement of the external cladding after 20 years20 year product durability with overpainting at 10 year periods40 year maintenance-free product
Embo
died
KgC
O2
Embo
died
ene
rgy
MJ/
m2
Cladding inner
and outer sheet
Spacer bar
and brackets
Insulation
Fixings
Total
10.32
1.45
4.62
0.05
16.43
Table1.Materialdeclaration(weightand%perm2).Figures rounded to two decimal places.
62.77%
8.82%
28.11%
0.29%
100%
0.30U-value 0.28U-value 0.23U-value 0.21U-value
Materialdeclaration
10.32
1.47
4.95
0.05
16.78
61.46%
8.76%
29.49%
0.29%
100%
10.32
1.55
5.94
0.05
17.85
57.78%
8.68%
33.27%
0.27%
100%
10.32
1.57
6.60
0.05
18.53
55.66%
8.47%
35.61%
0.26%
100%
25ColorcoatConnection®helpline+44(0)1244892434 Copyright Tata Steel UK Limited 2011
Production and installation
End of life
Total
39.68
-17.31
22.37
Table2.CO2emissions(KgCO2)forEliteSystem55,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
0.30U-value
40.11
-17.32
22.79
0.28U-value
41.47
-17.40
24.07
0.23U-value
42.27
-17.40
24.87
0.21U-value
Table3.Embodiedenergy(MJ/m2)forEliteSystem55,wallcladdingsystemusingColorcoatHPS200Ultra®orColorcoatPrisma®.
Production and installation
End of life
Total
474.27
-153.69
320.58
0.30U-value
480.33
-153.79
326.54
0.28U-value
499.10
-154.30
344.80
0.23U-value
510.67
-154.33
356.34
0.21U-value
FullEPDresultsonfurthercategoriesarepublished
onlineandavailableatwww.colorcoat-online/epd
www.colorcoat-online.com
Trademarks of Tata Steel UK Limited (formerly Corus UK Limited)Colorcoat, Colorcoat Connection, Colorcoat HPS200 Ultra, Colorcoat Prisma, Confidex and Confidex Sustain are registered trademarks of Tata Steel UK Limited.
CarbonNeutral is a registered trademark of the CarbonNeutral Company.
Care has been taken to ensure that the contents of this publication are accurate, but Tata Steel Europe Limited and its subsidiaries, (including Tata Steel UK Limited), do not accept responsibility or liability for errors or information that is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only and Tata Steel Europe Limited and itssubsidiaries accept no liability in respect thereof.
Before using products or services supplied or manufactured by Tata Steel Europe Limited and its subsidiaries, customers should satisfy themselvesas to their suitability.
Language English UK 1211
Copyright 2011 Tata Steel UK Limited, Registered Office: 30 Millbank London SW1P 4WY, Registered in England No. 2280000
Tata Steel Shotton WorksDeesideFlintshireCH5 2NHT: +44 (0) 1244 812345F: +44 (0) 1244 892345www.colorcoat-online.com
Colorcoat Connection® helplineT: +44 (0)1244 892434F: +44 (0)1244 892321 e-mail: [email protected]
Euro Clad LtdWentloog Corporate ParkWentloog RoadCardiffUnited KingdomCF3 2ERT: +44 (0) 2920 790722F: +44 (0) 2920 [email protected]