engineering capabilities designj2precisionhose.com/products/goodridge/catalogue... · machine shop...

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ENGINEERING SECTION:// 00:09 The nature and demands of our sport and industry are such that inevitably some installations will require parts that are not contained in our standard product range. Where required Goodridge can provide a service to supply special parts, which allows the customer access to Goodridge Engineering. A complete service can be provided; specification, design and quotation through to the supply of the finished component. Goodridge will liaise closely with you, the customer. When urgency demands, a 48 hour turnaround is possible. Our Design Office is equipped with 3D CAD technology. Drawings can be received and transmitted in most formats to ensure good flow of information. The knowledge and experience of hose and fitting technology gained over 35 years in this field can be drawn on to design special hose fittings, adaptors, hardline assemblies, tooling and associated products. ENGINEERING CAPABILITIES DESIGN

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Page 1: ENGINEERING CAPABILITIES DESIGNj2precisionhose.com/products/Goodridge/Catalogue... · MACHINE SHOP We offer full inspection and quality to QS9000 standards and have the equipment

ENGINEERINGSECTION:// 00:09

The nature and demands of our sport and industry are such that inevitably

some installations will require parts that are not contained in our standard

product range. Where required Goodridge can provide a service to supply

special parts, which allows the customer access to Goodridge Engineering.

A complete service can be provided; specification, design and quotation

through to the supply of the finished component. Goodridge will liaise

closely with you, the customer. When urgency demands, a 48 hour

turnaround is possible.

Our Design Office is equipped with 3D CAD technology. Drawings can be

received and transmitted in most formats to ensure good flow of information.

The knowledge and experience of hose and fitting technology gained over 35

years in this field can be drawn on to design special hose fittings, adaptors,

hardline assemblies, tooling and associated products.

ENGINEERING CAPABILITIES

DESIGN

Page 2: ENGINEERING CAPABILITIES DESIGNj2precisionhose.com/products/Goodridge/Catalogue... · MACHINE SHOP We offer full inspection and quality to QS9000 standards and have the equipment

SECTION:// 00:09ENGINEERING

For all the requirements of the industry we hold a wide variety of raw material stock

in bar, billet, tube and forgings aluminium, mild steel, stainless steel and titanium.

RAW MATERIAL STOCK

Our machine shop contains the latest CNC turning and milling equipment

together with tube manipulation equipment. We have a full range of brazing,

silver soldering and welding equipment in house. Finishing treatments of all

types can be arranged.

MACHINE SHOP

We offer full inspection and quality to QS9000 standards and have the

equipment in house for, endoscopy, hardness testing, fatigue testing, pressure

and tensile testing. We can test any line in house to meet the demanding

requirements of the TÜV or DOT.

Full testing equipment is also available to meet all the requirements of the

original equipment and road going vehicle industries enabling us to maintain

our TÜV and DOT type approvals.

INSPECTION, MEASUREMENT AND TESTING

Page 3: ENGINEERING CAPABILITIES DESIGNj2precisionhose.com/products/Goodridge/Catalogue... · MACHINE SHOP We offer full inspection and quality to QS9000 standards and have the equipment

ENGINEERINGSECTION:// 00:09

Customer specific special parts range from simple conversions of

standard parts through to truly bespoke parts involving sophisticated

turning and milling operations.

SPECIAL PARTS

A

B

B

B

BB

C

D

D

C

C

A

Standard part conversion

Turning

Milling

Special banjo assemblies made to accommodate different

hose/bolt configurations, Location Lugs, Pressure Transducers etc.

With compound bent necks or fully swivelling, ‘O’ Ring sealed,

assemblies.

E

E

‘Plug-in’, ‘O’Ring sealed fittings in a variety of styles, such as;

Straights, Machined Elbows, and Swept Tube.

F

F

Our in-house aluminium brazing facility allows standard end

bodies and tubes to be combined with special parts to produce

bespoke parts very rapidly.

G

G

Similarly, welding gives the flexibility required to manufacture

parts rapidly and cost effectively in steels titanium and aluminium.

Page 4: ENGINEERING CAPABILITIES DESIGNj2precisionhose.com/products/Goodridge/Catalogue... · MACHINE SHOP We offer full inspection and quality to QS9000 standards and have the equipment

SECTION:// 00:09TOOLING

TOOLING

DRAW SWAGE MACHINE PART NO.

DRAW SWAGE MACHINE & ACCESSORIES

Hydraulic Draw Swage

machine (suitable for

510 & 710) The Draw

Swage machine is

suitable for all G-Line

swage products

except -20 which must

be crimped in-house

by Goodridge.

FORK PLATES PART NO.

DIES PART NO.

BACK STOPS PART NO.

Spindle Adaptor SW-501Die Holder SW-502Bench Straps (2 off) SW-503Swage Machine Frame SW-504Hydraulic Ram SW-505Hose SW-508Coupler SW-509Elbow SW-511Air Pump (foot operated) SW-512Connector SW-513

-04 Fork Plates SW-304-06 Fork Plates SW-306-08 Fork Plates SW-308-10 Fork Plates SW-310-12 Fork Plates SW-312-16 Fork Plates SW-316

-04 Back Stops SW-404-06 Back Stops SW-406-08 Back Stops SW-408-10 Back Stops SW-410-12 Back Stops SW-412-16 Back Stops SW-416

BACK STOPS PART NO.

-08 Back Stops SW-708-10 Back Stops SW-710-12 Back Stops SW-712-16 Back Stops SW-716

-04 1st Pass Swaging Dies SW-104-04 2nd Pass Swaging Dies SW-204-06 1st Pass Swaging Dies SW-106-06 2nd Pass Swaging Dies SW-206-08 1st Pass Swaging Dies SW-108-08 2nd Pass Swaging Dies SW-208-10 1st Pass Swaging Dies SW-110-10 2nd Pass Swaging Dies SW-210-12 1st Pass Swaging Dies SW-112-12 2nd Pass Swaging Dies SW-212-16 1st Pass Swaging Dies SW-116-16 2nd Pass Swaging Dies SW-216

DIES

SW100, SW 200

DRAW SWAGE MACHINE

SWAGE MACHINE

FORK PLATES

SW300

BACK STOPS

SW400

BACK STOPS - TO SUIT HYDRAFLOW STRAIGHT FITTINGS

SW700

Fork plates enable angled Gline fittings to be held during draw swaging.

Backstop to enable

draw swaging of 4001

style fittings. Removal of

the centre screw allows

4441 style fittings to be

swaged

Backstop to enable

draw swaging of 4001

DFL style fittings

Page 5: ENGINEERING CAPABILITIES DESIGNj2precisionhose.com/products/Goodridge/Catalogue... · MACHINE SHOP We offer full inspection and quality to QS9000 standards and have the equipment

TOOLINGSECTION:// 00:09

LOCKWIRE TWIST PLIERS

LOCKWIRE TWIST PLIERS OETIKER CLIP PLIERS

The Mandrel is used to open the wire braid and bore of the PTFE ready for

fitting the olive.

The socket plate is used to pull the socket over the wire braid and olive prior

to final assembly. The socket plate saves time when used with multiple

hose assemblies

PART NO

TP598

OETIKER CLIP PLIERS

PART NO

1098

SOCKET PLATE

GP101 600-02, -03, 04

PART NO

GP101

Pliers for the correct assembly of Oetiker Clips.

For Oetiker clips please see page 93

SOCKET PLATE

TOOLING FOR THE ASSEMBLY OF 600 SERIES HOSE

FLARING MANDREL

PART NO

GM100

These pliers allow quick and easy safety lockwiring.

For Lockwire please see page 92

ALLOY WRENCH

ALLOY WRENCH

PART NO HEX SIZE (ins) (mm) TO SUIT FITTING SIZE COLOUR

AW760

AW760-04AW760-06AW760-08AW760-10AW760-12AW760-16AW760-20AW760-SETAW760-SET (USA)

9/16 14.2811/16 17.507/8 22.001 25.001 1/4 31.401 1/2 38.001 13/16 46.00-4 to -12-6 to -16

-04-06-08-10-12-16-20Spanner SetUSA Spanner set

ClearBlackBlueRedPurpleYellowOrange

GM102GM100GM104

600-02 Blue600-03 Red600-04 Gold

Hard anodised and colour coded in sizes, these alloy wrenches are

specifically designed for use with alloy hose ends and adaptors. Their

short handles allow use in tight spots and discourage overtightening.

The 3/8” wide jaws reduce the possibility of fitting damage.

Page 6: ENGINEERING CAPABILITIES DESIGNj2precisionhose.com/products/Goodridge/Catalogue... · MACHINE SHOP We offer full inspection and quality to QS9000 standards and have the equipment

SECTION:// 00:09TOOLING

HAND OPERATED CRIMP MACHINE

SP-823

PART NO

SP 823

The hand crimp machine is designed for low volume production crimping, and

is self contained. It is suitable for -03 and -04 600/700K series hose assemblies

without the need to change dies. (A larger fully automated hydraulic crimp

machine and dies are available upon request).

HAND OPERATED CRIMP MACHINE

UNIVERSAL TEST RIG

SP-825

PART NO

SP 825

SHAFT ADAPTORS

The universal test rig allows hose assemblies to be pressure tested at up to

10,000 psi. A compressed air supply is required. A 7/16”x 20 UNF female port

is provided for connecting assemblies.

UNIVERSAL TEST RIG

-03 PUSHER

SP-824

PART NO

SP 824

The pushing machine is designed for high volume assembly applications for

600-03 series hose and swage type fittings. It can be adapted for other hose

and fittings as required

Hose clamp blocks to suit 600-03 hose are supplied with the machine.

Other clamp blocks can be supplied on request, to enable assembly of

other hose types. eg 600-03CL and 185 power steering hose.

HOSE ASSEMBLY MACHINE

The Hose assembly machine is supplied with shaft adaptors to enable the

assembly of most -03 swage type fittings. Other shaft adaptors can be

supplied to enable other fittings to be assembled e.g. power steering hose.

HOSE CLAMPS

Page 7: ENGINEERING CAPABILITIES DESIGNj2precisionhose.com/products/Goodridge/Catalogue... · MACHINE SHOP We offer full inspection and quality to QS9000 standards and have the equipment

TOOLINGSECTION:// 00:09

The GR30H crimper is a self contained, hand operated hydraulic crimper used to crimp G-Line XF hose assemblies. This versatile machine comes in a fitted steel box with

enough space to store all the tooling and a full set of dies. Additional power alternatives available on request e.g. Electric pump or pneumatic foot operated pump.

GR30H CRIMPER

GR30H CRIMPER

PART NO DIES TO SUIT COLLAR

SP861

SP862SP863SP864SP865SP866SP867

-04-06-08-10-12-16

RCC910-04RCC910-06RCC910-08RCC910-10RCC910-12RCC910-16

The dies are available separately;

Special dies for other applications are available on request

Dies are not included