engine lubrication system

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    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

    EngineLubrication S!te"!

    TOPIC

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    Group Members

    Muhammad Usman Shahid 10-ME-112

    Syed Mustafa aider 10-ME-12!

    "a#ar $bbas 10-ME-1%1

    $&ais $hmed 'a#a 10-ME-1%(

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    Meaning of lubrication

    Friction - is created when there is relative motion between two

    surfaces

    Lubrication is use of a material between surfaces to reduce

    friction

    Any material used is called a lubricant

    Two main methods

    1. Hydrodynamic lubrication Also called complete or full flow

    ccurs when two surfaces are completed separated by a fluid film

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    Types of Lubricant - !hysical

    2. Boundary lubrication

    Occurs when Hydrodynamic lubrication fails.

    By adsorption or chemical reaction

    Li"uid

    Typical lubricants are li"uid#fluids

    Mineral oil or synthetic oils

    $olid

    %raphite& Mo$'

    $emi solid %reases

    %ases

    Atomised ' stro(e oils

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    )educing friction

    )educing wear

    $ealing power Absorbing shoc(

    *leaning

    *ooling

    Functions of Lubrication Oil

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    $/$T0M

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !urpose of Lubrication $ystem

    )ubri*ate

    Reduces Frictionby creating a thin fi+m(Clearance)

    between moving parts Bearings and journals)

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !urpose of Lubrication $ystem

    Sea+s

    !he oil helps form a gastightseal between piston rings

    and cylinder walls

    Reduces Blow-By)

    "nternal oil lea# blow$by% will

    result in BLUE SMOKEat the

    tale pipe.MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !urpose of Lubrication $ystem

    C+eans

    &s it circulates through the engine' the oil pic#s up metal

    particles and carbon' and brings them bac# down to the pan.

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !urpose of Lubrication $ystem

    Coo+s

    (ic#s up heat when moving through the engine and then

    drops into the cooler oil pan' giving up some of this heat.

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !urpose of Lubrication $ystem

    $bsorbs sho*,

    )hen heavy loads are imposed on the bearings' the oil

    helps to cushion the load.

    $bsorbs Contaminants

    !he additives in oil helps in absorbing the contaminants

    that enter the lubrication system.

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    $*$T/

    *iscosity is a measure of oil+s resistance to flow.

    & low viscosity oil is thin and flows easily

    & high viscosity oil is thic# and flows

    slowly.

    &s oil heats up it becomes moreviscous Becoes t!in)

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    $*$T/ "f the oil is too thin!as "ery low "iscosity) it will be forced

    out from between the moving parts' resulting in rapid wear.

    "f the oil is too thic#!as "ery !ig! "iscosity)it will flow very

    slowly to engine parts' especially when the engine and the oil

    are cold' resulting in rapid wear.

    is*osity Inde. is the measure of how much the viscosity ofan oil changes with temperature. 2, )%

    *iscosity number is set by S$E (Society o# $utooti"e

    Engineers)

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    $*$T/ Sin/+e is*osity oi+s-& /)' -& 0,) )inter% and

    -& 2,' -&1, -ummer%

    Mu+tip+e is*osity oi+s-& 0,)$1,.

    !his means that the oil is same as -& 0,) when cold

    and -&1, when hot.

    !he higher the number the higher the viscosityt!ic%ness)of oil.

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !roperties of oil Corrosion and 'ust Inhibitor3isplaces water from

    metalsurfaces' to prevent corrosion.

    oamin/ 'esistan*e Rotating cran#shaft tends to cause

    bubbles Foa)in the oil and bubbles in oil will reduce the

    effectiveness of oil to lubricate.

    Syntheti* Oi+s4ade by chemical process and do not

    necessarily come from petroleum.

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    $ervice )ating of ilS$3 S43 SC3 S53677S8

    S$ and S4oils are not recommended for use in today+s

    &utomobile engines.MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !artsOi+ Pumps3riven by camshaft' cran#shaft Rarelyre&uild &y an auto tec!nician)

    Rotor (ump('wo star s!aed rotors us t!e oil)

    5ear oil (ump

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !arts

    Oi+ Pan

    -tores the oil and helps in cooling the oil

    (an gas#et splits if over tightened.

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !arts

    Pressure 'e+ief a+eto prevent the buildup of high

    (ressure Causes t!e oil #ilter to &ulge &ut not a coon

    ro&le)*

    Good oi+ pressure is

    90-:0 psi

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !arts

    Oi+ Pressure Indi*ator Light or a 5auge

    !he light turns on or gauge reads low when

    the pressure drops below 0,psi.

    Common *auses of +o& oi+ pressure are

    )o& oi+ +ee+ ;orn out pump

    Low oil pressure -afety system will shuts down the car by

    cutting the ignition -ystem(Sar%)*

    Good oi+ pressure is 90-:0 psi7

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !arts

    Oi+ i+ter filters the oil

    -ome particles are too small for the filter E+ement(aer

    in t!e #ilter% to trap.

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !arts

    Oi+ Ga++eries

    5e+ier the oi+ to top

    end and returnin/ itTo the oi+ pan7

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !arts

    Positie Cran,*ase enti+ation a+e

    Po++ution preention

    4+o&-by ba*, into the inta,e Preent s+ud/e in the en/ine7

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    !arts

    Oi+ Pressure sendin/ unitelectrically sends thesignal to the Light or 5auge mounted on the dash.

    "f the wires get shorted the light will come on or

    the gauge will read high.

    MIRPUR UNIVERSITY OF SCIENCE AND TECHNOLOGY

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    L *HA%0

    Eery %000

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    An #ue!tion re$ate% tot&e!e !$i%e!'