engine lubrication · lubrication - lubrication system (k3-ve) lu–2 lu...

21
LU ENGINE LUBRICATION LUBRICATION SYSTEM (3SZ-VE) OPERATION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-1 LUBRICATION SYSTEM (K3-VE) OPERATION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-2 OIL PUMP ASSEMBLY (3SZ-VE) COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-3 REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-6 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-7 OIL PUMP ASSEMBLY (K3-VE) COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-10 REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-13 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-14 OIL FILTER (3SZ-VE) COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-17 REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-18 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-18 OIL FILTER (K3-VE) COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-19 REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-20 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-20 TO INDEX

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Page 1: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU

ENGINE

LUBRICATION

LUBRICATION SYSTEM (3SZ-VE)OPERATION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-1

LUBRICATION SYSTEM (K3-VE)OPERATION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-2

OIL PUMP ASSEMBLY (3SZ-VE)COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-3REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-6INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-7

OIL PUMP ASSEMBLY (K3-VE)COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-10REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-13INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-14

OIL FILTER (3SZ-VE)COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-17REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-18INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-18

OIL FILTER (K3-VE)COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-19REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-20INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-20

TO INDEX

Page 2: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–1 LUBRICATION - LUBRICATION SYSTEM (3SZ-VE)

LU

ENGINELUBRICATIONLUBRICATION SYSTEM (3SZ-VE)OPERATION CHECK1. CHECK ENGINE OIL LEVEL

(a) Warm up the engine, stop the engine and wait 5 minutes. Checkthat the oil level is between the F mark and L marks. If low,check for leakage and add oil up to the F mark.NOTICE:Do not fill with engine oil above the full level mark.

2. CHECK ENGINE OIL QUALITY(a) Check the oil for deterioration, entry of water, discoloring or

thinning. If the quality is visibly poor, replace the oil.

3. CHECK OIL PRESSURENOTICE:Before and after measuring the oil pressure, clean the tools andhoses with white gasoline.(a) Remove the engine oil pressure switch assembly.

(1) Disconnect the oil pressure switch connector.(2) Using a 24mm deep socket wrench, remove the oil

pressure switch.

(b) Install the oil pressure gauge.(1) Install the pressure gauge with an adapter.

(c) Warm up the engine.(d) Check the oil pressure.

Standard

(e) Remove the oil pressure gauge.(f) Install the engine oil pressure switch assembly.

(1) Apply Three Bond 1194J to 2 or 3 threads of the engine oilpressure switch assembly.NOTICE:Do not start the engine within 1 hour of after theinstallation.

(2) Using a 24 mm deep socket wrench, install the oilpressure switch.Torque: 15 N*m (153 kgf*cm)

(3) Connect the oil pressure switch connector.(g) Check for engine oil leaks.

A135962

A135963

At 700 r/min 49 kPa [0.5 kgf/cm2] or more

At 3,000 r/min 206 kPa [2.1 kgf/cm2] or more

Page 3: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2

LU

ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE)OPERATION CHECK1. CHECK ENGINE OIL LEVEL

(a) Warm up the engine, stop the engine and wait 5 minutes. Checkthat the oil level is between the F mark and L marks. If low,check for leakage and add oil up to the F mark.NOTICE:Do not fill with engine oil above the full level mark.

2. CHECK ENGINE OIL QUALITY(a) Check the oil for deterioration, entry of water, discoloring or

thinning. If the quality is visibly poor, replace the oil.

3. CHECK OIL PRESSURENOTICE:Before and after measuring the oil pressure, clean the tools andhoses with white gasoline.(a) Remove the engine oil pressure switch assembly.

(1) Disconnect the oil pressure switch connector.(2) Using a 24mm deep socket wrench, remove the oil

pressure switch.

(b) Install the oil pressure gauge.(1) Install the pressure gauge with an adapter.

(c) Warm up the engine.(d) Check the oil pressure.

Standard

(e) Remove the oil pressure gauge.(f) Install the engine oil pressure switch assembly.

(1) Apply Three Bond 1194J to 2 or 3 threads of the engine oilpressure switch assembly.NOTICE:Do not start the engine within 1 hour of after theinstallation.

(2) Using a 24 mm deep socket wrench, install the oilpressure switch.Torque: 15 N*m (153 kgf*cm)

(3) Connect the oil pressure switch connector.(g) Check for engine oil leaks.

A135962

A135963

At 700 r/min 39 kPa [0.4 kgf/cm2] or more

At 3,000 r/min 225 kPa [2.3 kgf/cm2] or more

Page 4: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–3 LUBRICATION – OIL PUMP ASSEMBLY (3SZ-VE)

LU

ENGINELUBRICATIONOIL PUMP ASSEMBLY (3SZ-VE)COMPONENTS

..... TIGHTENING TORQUE [N*m{kgf*cm}]

T=3.5{36}

BATTERY CLAMP

T=8.5{87}

BATTERY CARRIER

×3

BATTERY

AIR CLEANER ASSEMBLY

T=18{184}

T=7.5{76}

AIR CLEANER HOSE NO. 1

T=7.5{76}×2

ACCELERATOR CONTROL CABLE ASSEMBLY

RADIATOR HOSE NO. 1

ENGINE UNDER COVER

T=5.4{55} ×11

FAN AND ALTERNATOR V BELT

×2

A136903J01

Page 5: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION – OIL PUMP ASSEMBLY (3SZ-VE) LU–4

LU

TIGHTENING TORQUE [N*m{kgf*cm}] NON-REUSEABLE PART.....

T=11.5{117}

T=44{449}

T=130{1326}

T=7.5{76}

T=7.5{76}T=20{204}

×4

×4

×4

T=7.5{76}

T=7.5{76}

×3

T=20.6{210}×3

VENTILATION HOSE

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

IDLER PULLEY NO. 1

IDLER PULLEY

CRANKSHAFT PULLEY VANE PUMP ASSEMBLY

O-RING

RADIATOR PIPE

CRANKSHAFT POSITION SENSOR

IGNITION COIL ASSEMBLY

SPARK PLUGVENTILATION HOSE NO. 2

O-RING

A136904J02

Page 6: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–5 LUBRICATION – OIL PUMP ASSEMBLY (3SZ-VE)

LU

TIGHTENING TORQUE NON-REUSEABLE PART

T=11{112}

T=9.0{92}

T=7.5{76}

T=7.5{76}

T=19{195}

T=23{235}

T=44{449}

T=12{122}

T=9.0{92}

×9

×3

×2

×2

×11

OIL PUMP ASSEMBLY

T=9.0{92}

OIL NOZZLE NO.1

T=7.5{76}

TIMING GEAR (CHAIN)

COVER GASKET

CHAIN TENSIONER PLUNGER

TIMING CHAIN (BELT) COVER

TIMING CHAIN TENSIONER ARM

OIL FILLER CAP

CYLINDER HEAD COVER

CYLINDER HEAD COVER GASKET

TIMING CHAIN GUIDE

CHAIN

TIMING CHAIN (BELT)

COVER OIL SEAL

CRANKSHAFT ANGLE SENSOR PLATE NO. 1

TIMING CHAIN GUIDE NO. 2

MP GREASE

A136905J04

Page 7: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION – OIL PUMP ASSEMBLY (3SZ-VE) LU–6

LU

REMOVAL1. DISCONNECT NEGATIVE BATTERY TERMINAL

(See page RS - 164.)

2. REMOVE BATTERY CARRIER (See page EM - 146)

3. REMOVE ENGINE UNDER COVER

4. DRAIN ENGINE OIL (See page EM - 43)

5. DRAIN ENGINE COOLANT (See page CO - 15)

6. REMOVE AIR CLEANER ASSEMBLY (See page EM - 146)

7. REMOVE RADIATOR HOSE NO. 1 (See page CO - 15)

8. REMOVE ACCELERATOR CONTROL GAUGE ASSEMBLY (Seepage EM - 147)

9. REMOVE FAN AND ALTERNATOR BELT (See page EM - 8)

10. REMOVE FAN PULLEY (See page CO - 29)

11. REMOVE VANE PUMP ASSEMBLY (See page EM - 44)

12. REMOVE IDLER PULLEY NO. 1 (See page EM - 150)

13. DISCONNECT VENTILATION HOSE (See page EM - 148)

14. DISCONNECT NO. 2 VENTILATION HOSE (See page EM - 147)

15. REMOVE ENGINE ROOM MAIN WIRE (See page EM - 147)

16. REMOVE RADIATOR PIPE (See page EM - 147)

17. REMOVE IGNITION COIL ASSEMBLY (See page EM - 150)

18. REMOVE CYLINDER HEAD COVER (See page EM - 151)

19. REMOVE CRANKSHAFT PULLEY (See page EM - 151)

20. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY(See page EM - 152)

21. REMOVE TIMING CHAIN (BELT) COVER (See page EM - 152)

22. REMOVE TIMING CHAIN (BELT) COVER OIL SEAL (See page EM- 153)

23. REMOVE CRANK ANGLE SENSOR PLATE NO. 1 (See page EM -108)

24. REMOVE CHAIN TENSIONER PLUNGER (See page EM - 108)

25. REMOVE TIMING CHAIN TENSION ARM (See page EM - 109)

26. REMOVE TIMING CHAIN GUIDE (See page EM - 109)

27. REMOVE TIMING CHAIN GUIDE NO. 2 (See page EM - 110)

28. REMOVE CHAIN

Page 8: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–7 LUBRICATION – OIL PUMP ASSEMBLY (3SZ-VE)

LU

29. REMOVE OIL NOZZLE NO. 1(a) Remove the bolt. Then remove oil nozzle No. 1.

30. REMOVE OIL PUMP ASSEMBLY(a) Remove the 3 bolts. Then remove the oil pump assembly.

INSTALLATION

1. INSTALL OIL PUMP ASSEMBLY(a) Apply a generous amount of engine oil to the location shown in

the illustration.HINT:• On the oil pump assembly side, apply the oil between the

teeth of the inner and the outer rotors.• On the cylinder block side, apply the oil to the lower outside

periphery of the rotor hole (more than 90°).• There is no distinction between the front and back sides of

the outer rotor.• Check the positioning pin.

(b) Install the oil pump assembly with the 3 bolts.Torque: 9.0 N*m (92 kgf*cm)

A108584

A108585

Apply Engine Oil A032062J01

A108585

Page 9: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION – OIL PUMP ASSEMBLY (3SZ-VE) LU–8

LU

2. INSTALL OIL NOZZLE NO. 1(a) Install the oil nozzle No. 1 with the bolt.

Torque: 7.5 N*m (76 kgf*cm)

3. INSTALL CHAIN (See page EM - 110)

4. INSTALL TIMING CHAIN GUIDE NO. 2 (See page EM - 110)

5. INSTALL TIMING CHAIN GUIDE (See page EM - 111)

6. INSTALL TIMING CHAIN TENSION ARM (See page EM - 111)

7. INSTALL CHAIN TENSIONER PLUNGER (See page EM - 111)

8. INSTALL CRANK ANGLE SENSOR PLATE NO. 1 (See page EM -111)

9. INSTALL TIMING CHAIN (BELT) COVER (See page EM - 160)

10. INSTALL TIMING CHAIN (BELT) COVER OIL SEAL (See page EM- 200)

11. INSTALL CRANK POSITION SENSOR (See page EM - 57)

12. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY(See page EM - 162)

13. INSTALL CRANKSHAFT PULLEY (See page EM - 161)

14. INSTALL CYLINDER HEAD COVER (See page EM - 162)

15. INSTALL SPARK PLUG (See page EM - 162)

16. INSTALL IGNITION COIL ASSEMBLY (See page EM - 162)

17. INSTALL RADIATOR PIPE (See page EM - 166)

18. INSTALL ENGINE ROOM MAIN WIRE (See page EM - 165)

19. INSTALL VENTILATION HOSE (See page EM - 166)

20. INSTALL VENTILATION HOSE NO. 2 (See page EM - 166)

21. INSTALL IDLER PULLEY NO. 1 (See page EM - 163)

22. INSTALL VANE PUMP ASSEMBLY (See page EM - 68)

23. INSTALL FAN PULLEY (See page CO - 29)

24. INSTALL FAN AND ALTERNATOR V BELT (See page EM - 8)

25. ADJUST FAN AND ALTERNATOR V BELT (See page EM - 9)

26. CHECK FAN AND ALTERNATOR V BELT (See page EM - 9)

27. INSTALL ACCELERATOR CONTROL GAUGE ASSEMBLY (Seepage EM - 165)

28. INSTALL RADIATOR HOSE NO. 1 (See page CO - 18)

29. INSTALL AIR CLEANER ASSEMBLY (See page EM - 167)

30. INSTALL AIR CLEANER HOSE NO. 1 (See page CO - 19)

31. INSTALL BATTERY CARRIER (See page EM - 167)

32. INSTALL BATTERY

33. CONNECT NEGATIVE BATTERY TERMINAL (See page EM - 112)

34. REFILL ENGINE COOLANT (See page CO - 9)

35. REFILL ENGINE OIL

A108584

Page 10: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–9 LUBRICATION – OIL PUMP ASSEMBLY (3SZ-VE)

LU

36. CHECK FOR ENGINE COOLANT LEAKS (See page CO - 10)

37. CHECK FOR ENGINE OIL LEAKS

38. CHECK ENGINE OIL LEVEL (See page EM - 167)

39. CHECK IGNITION TIMING (See page EM - 1)

40. CHECK IDLE SPEED (See page EM - 2)

41. INSTALL ENGINE UNDER COVER (See page EM - 69)

Page 11: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION – OIL PUMP ASSEMBLY (K3-VE) LU–10

LU

ENGINELUBRICATIONOIL PUMP ASSEMBLY (K3-VE)COMPONENTS

..... TIGHTENING TORQUE [N*m{kgf*cm}]

T=3.5{36}

BATTERY CLAMP

T=8.5{87}

BATTERY CARRIER

×3

BATTERY

AIR CLEANER ASSEMBLY

T=18{184}

T=7.5{76}

AIR CLEANER HOSE NO. 1

T=7.5{76}×2

ACCELERATOR CONTROL CABLE ASSEMBLY

RADIATOR HOSE NO. 1

ENGINE UNDER COVER

T=5.4{55} ×11

FAN AND ALTERNATOR V BELT

×2

A136903J01

Page 12: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–11 LUBRICATION – OIL PUMP ASSEMBLY (K3-VE)

LU

TIGHTENING TORQUE NON-REUSEABLE PART

T=11.5{117}

T=44{449}

T=130{1326}

T=7.5{76}

T=7.5{76}

T=20{204}

×4

×4

×4

T=7.5{76}

T=7.5{76}

×3

T=20.6{210}×3

VENTILATION HOSE

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

IDLER PULLEY NO. 1

IDLER PULLEY

CRANKSHAFT PULLEY VANE PUMP ASSEMBLY

O-RING

O-RING

RADIATOR PIPE

CRANKSHAFT POSITION SENSOR

IGNITION COIL ASSEMBLY

SPARK PLUGVENTILATION HOSE NO. 2

A136904J01

Page 13: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION – OIL PUMP ASSEMBLY (K3-VE) LU–12

LU

TIGHTENING TORQUE NON-REUSEABLE PART

T=11{112}

T=9.0{92}

T=7.5{76}

T=7.5{76}

T=19{195}

T=23{235}

T=44{449}

T=12{122}

T=9.0{92}

×9

×3

×2

×2

×11

OIL PUMP ASSEMBLY

T=9.0{92}

OIL NOZZLE NO.1

T=7.5{76}

TIMING GEAR (CHAIN)

COVER GASKET

CHAIN TENSIONER PLUNGER

TIMING CHAIN (BELT) COVER

TIMING CHAIN TENSIONER ARM

OIL FILLER CAP

CYLINDER HEAD COVER

CYLINDER HEAD COVER GASKET

TIMING CHAIN GUIDE

CHAIN

TIMING CHAIN (BELT)

COVER OIL SEAL

CRANKSHAFT ANGLE SENSOR PLATE NO. 1

TIMING CHAIN GUIDE NO. 2

MP GREASE

A136905J04

Page 14: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–13 LUBRICATION – OIL PUMP ASSEMBLY (K3-VE)

LU

REMOVAL1. DISCONNECT NEGATIVE BATTERY TERMINAL

(See page RS - 164.)

2. REMOVE BATTERY CARRIER (See page EM - 173)

3. REMOVE ENGINE UNDER COVER

4. DRAIN ENGINE OIL

5. DRAIN ENGINE COOLANT (See page CO - 11)

6. REMOVE AIR CLEANER ASSEMBLY (See page EM - 173)

7. REMOVE RADIATOR HOSE NO. 1 (See page CO - 22)

8. REMOVE ACCELERATOR CONTROL GAUGE ASSEMBLY (Seepage EM - 175)

9. REMOVE FAN AND ALTERNATOR BELT (See page EM - 12)

10. REMOVE VANE PUMP WITH BRACKET (See page EM - 79)

11. REMOVE FAN PULLEY (See page CO - 33)

12. REMOVE IDLER PULLEY NO. 1 (See page EM - 177)

13. DISCONNECT VENTILATION HOSE (See page EM - 175)

14. DISCONNECT NO. 2 VENTILATION HOSE (See page EM - 174)

15. REMOVE ENGINE ROOM MAIN WIRE (See page EM - 175)

16. REMOVE RADIATOR PIPE (See page EM - 174)

17. REMOVE IGNITION COIL ASSEMBLY (See page EM - 178)

18. REMOVE CYLINDER HEAD COVER (See page EM - 178)

19. REMOVE CRANKSHAFT PULLEY (See page EM - 179)

20. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY(See page EM - 180)

21. REMOVE TIMING CHAIN (BELT) COVER (See page EM - 180)

22. REMOVE TIMING CHAIN (BELT) COVER OIL SEAL (See page EM- 180)

23. REMOVE CRANK ANGLE SENSOR PLATE NO. 1 (See page EM -116)

24. REMOVE CHAIN TENSIONER PLUNGER (See page EM - 116)

25. REMOVE TIMING CHAIN TENSION ARM (See page EM - 117)

26. REMOVE TIMING CHAIN GUIDE (See page EM - 117)

27. REMOVE TIMING CHAIN GUIDE NO. 2 (See page EM - 118)

28. REMOVE CHAIN

Page 15: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION – OIL PUMP ASSEMBLY (K3-VE) LU–14

LU

29. REMOVE OIL NOZZLE NO. 1(a) Remove the bolt. Then remove the oil nozzle No. 1.

30. REMOVE OIL PUMP ASSEMBLY(a) Remove the 3 bolts. Then remove the oil pump assembly.

INSTALLATION

1. INSTALL OIL PUMP ASSEMBLY(a) Apply a generous amount of engine oil to the location shown in

the illustration.HINT:• On the oil pump assembly side, apply the oil between the

teeth of the inner and the outer rotors.• On the cylinder block side, apply the oil to the lower outside

periphery of the rotor hole (more than 90°).• There is no distinction between the front and back sides of

the outer rotor.• Check the positioning pin.

(b) Install the oil pump assembly with the 3 bolts.Torque: 9.0 N*m (92 kgf*cm)

A108584

A108585

Apply Engine Oil A032062J01

A108585

Page 16: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–15 LUBRICATION – OIL PUMP ASSEMBLY (K3-VE)

LU

2. INSTALL OIL NOZZLE NO. 1(a) Install the oil nozzle No. 1 with the bolt.

Torque: 7.5 N*m (76 kgf*cm)

3. INSTALL CHAIN (See page EM - 118)

4. INSTALL TIMING CHAIN GUIDE NO. 2 (See page EM - 118)

5. INSTALL TIMING CHAIN GUIDE (See page EM - 119)

6. INSTALL TIMING CHAIN TENSION ARM (See page EM - 119)

7. INSTALL CHAIN TENSIONER PLUNGER (See page EM - 119)

8. INSTALL CRANK ANGLE SENSOR PLATE NO. 1 (See page EM -119)

9. INSTALL TIMING CHAIN (BELT) COVER (See page EM - 188)

10. INSTALL TIMING CHAIN (BELT) COVER OIL SEAL (See page EM- 206)

11. INSTALL CRANK POSITION SENSOR (See page EM - 92)

12. INSTALL CRANKSHAFT PULLEY (See page EM - 189)

13. INSTALL CYLINDER HEAD COVER (See page EM - 190)

14. INSTALL SPARK PLUG (See page EM - 190)

15. INSTALL IGNITION COIL ASSEMBLY (See page EM - 190)

16. INSTALL RADIATOR PIPE (See page EM - 194)

17. INSTALL ENGINE ROOM MAIN WIRE (See page EM - 193)

18. INSTALL VENTILATION HOSE (See page EM - 193)

19. INSTALL VENTILATION HOSE NO. 2 (See page EM - 193)

20. INSTALL IDLER PULLEY NO. 1 (See page EM - 191)

21. INSTALL FAN PULLEY (See page CO - 33)

22. INSTALL VANE PUMP WITH BRACKET (See page EM - 103)

23. INSTALL FAN AND ALTERNATOR V BELT (See page EM - 12)

24. ADJUST FAN AND ALTERNATOR V BELT (See page EM - 13)

25. CHECK FAN AND ALTERNATOR V BELT (See page EM - 13)

26. INSTALL ACCELERATOR CONTROL GAUGE ASSEMBLY (Seepage EM - 193)

27. INSTALL RADIATOR HOSE NO. 1 (See page CO - 25)

28. INSTALL AIR CLEANER ASSEMBLY (See page EM - 194)

29. INSTALL AIR CLEANER HOSE NO. 1 (See page CO - 26)

30. INSTALL BATTERY CARRIER (See page EM - 194)

31. INSTALL BATTERY

32. CONNECT NEGATIVE BATTERY TERMINAL (See page EM - 120)

33. REFILL ENGINE COOLANT (See page CO - 11)

34. REFILL ENGINE OIL

35. CHECK FOR ENGINE COOLANT LEAKS (See page CO - 12)

A108584

Page 17: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION – OIL PUMP ASSEMBLY (K3-VE) LU–16

LU

36. CHECK FOR ENGINE OIL LEAKS

37. CHECK ENGINE OIL LEVEL (See page EM - 195)

38. CHECK IGNITION TIMING (See page EM - 4)

39. CHECK IDLE SPEED (See page EM - 5)

40. INSTALL ENGINE UNDER COVER (See page EM - 104)

Page 18: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–17 LUBRICATION - OIL FILTER (3SZ-VE)

LU

ENGINELUBRICATIONOIL FILTER (3SZ-VE)COMPONENTS

T=29.5{301}

OIL FILTER

GASKET

OIL PAN DRAIN PLUG

APPLY ENGINE OIL

TIGHTENING TORQUE NON-REUSEABLE PARTA136969J02

Page 19: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION - OIL FILTER (3SZ-VE) LU–18

LU

REMOVAL1. DRAIN ENGINE OIL

2. REMOVE OIL FILTER(a) Before draining the oil, place a tray under the drain hose to

collect the oil drained through the drain hose and the oil filter. HINT:Check that the tip of the drain hose comes out from the engineunder cover.

(b) Using SST, remove the oil filter.SST 09228-87201

INSTALLATION1. INSTALL OIL FILTER

(a) If you are using a torque wrench:(1) Remove dirt and foreign matters from the installation

surface of the oil filter on the engine side.(2) Apply a small amount of engine oil to the O-ring of the

new oil filter.(3) Using SST, install the oil filter.

SST 09228-87201Torque: 14 N*m (143 kgf*cm)

(b) If you are not using a torque wrench:(1) Remove dirt and foreign matters from the installation

surface of the oil filter on the engine side.(2) Apply a small amount of engine oil to the O-ring of the

new oil filter.(3) Manually install the oil filter until the O-ring touches the

installation surface.

(4) Using SST, tighten it by an additional 3/4 turn.SST 09228-87201

2. INSTALL OIL PAN DRAIN PLUG(a) Install the drain pan drain plug using a new gasket.

Torque: 29.5 N*m (301 kgf*cm)

3. ADD ENGINE OIL

4. CHECK ENGINE OIL LEVEL (See page EM - 167)

5. CHECK FOR OIL LEAKS

Hose

A139372

SST

A134340

SST

A134340

Page 20: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LU–19 LUBRICATION - OIL FILTER (K3-VE)

LU

ENGINELUBRICATIONOIL FILTER (K3-VE)COMPONENTS

T=29.5{301}

OIL FILTER

GASKET

OIL PAN DRAIN PLUG

APPLY ENGINE OIL

TIGHTENING TORQUE NON-REUSEABLE PARTA136969J02

Page 21: ENGINE LUBRICATION · LUBRICATION - LUBRICATION SYSTEM (K3-VE) LU–2 LU ENGINELUBRICATIONLUBRICATION SYSTEM (K3-VE) OPERATION CHECK 1. CHECK ENGINE OIL LEVEL (a) Warm up the engine,

LUBRICATION - OIL FILTER (K3-VE) LU–20

LU

REMOVAL1. DRAIN ENGINE OIL

2. REMOVE OIL FILTER(a) Before draining the oil, place a tray under the drain hose to

collect the oil drained through the drain hose and the oil filter. HINT:Check that the tip of the drain hose comes out from the engineunder cover.

(b) Using SST, remove the oil filter.SST 09228-87201

INSTALLATION1. INSTALL OIL FILTER

(a) If you are using a torque wrench:(1) Remove dirt and foreign matters from the installation

surface of the oil filter on the engine side.(2) Apply a small amount of engine oil to the O-ring of the

new oil filter.(3) Using SST, install the oil filter.

SST 09228-87201Torque: 14 N*m (143 kgf*cm)

(b) If you are not using a torque wrench:(1) Remove dirt and foreign matters from the installation

surface of the oil filter on the engine side.(2) Apply a small amount of engine oil to the O-ring of the

new oil filter.(3) Manually install the oil filter until the O-ring touches the

installation surface.

(4) Using SST, tighten it by an additional 3/4 turn.SST 09228-87201

2. INSTALL OIL PAN DRAIN PLUG(a) Install the drain pan drain plug using a new gasket.

Torque: 29.5 N*m (301 kgf*cm)

3. ADD ENGINE OIL

4. CHECK ENGINE OIL LEVEL (See page EM - 195)

5. CHECK FOR OIL LEAKS

Hose

A139372

SST

A134340

SST

A134340

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