Ahmed Mohamed Abou El- Soud Abd El-Rahman

Site Welding ManagerArabian Bemco Contracting Company

B.Sc. In Metallurgical & Material science Engineering, Suez Canal UniversityM. Sc. In Metallurgical & Material science Engineering, Cairo University

Registered PhD Degree “welding”, Faculty of Engineering, Cairo UniversityInternational Welding Engineer (IWE)

Certified Welding Inspector (CWI)API 510 pressure vessel inspection certification

ISO 9001-2008 Lead Auditorahmedhegazy504@yahoo.comahmedhegazy504@gmail.com

aalsoud@bemcoint.com(+966) 055 2518861(+966) 059 3874041(+2)  01005035528

PERSONAL PROFILE:Date of Birth                        : 28/7/1981.Place of birth                       : Menouf – Menoufia - Egypt.Nationality                           : Egyptian.Material Status                    : Married.Religion                                : Moslem.Military service                   : Exempted. Driving Liesence                : Saudi, Egyptian & international Licenses.

EDUCATIONAL BACKGROUND: (Including Training) 1. Bachelor Degree:          Certificate : B. Sc. In Metallurgical & Material science Engineering.           Faculty: Petroleum & Mining Engineering.          Date of Graduation : May 2003.          Graduation Project: Study on Isothermal treatment of 42 CrMo 4 alloy

steel.          Project Grade: Excellent.          Cumulative Estimate: Pass (62.56%)

2. Diploma         Diploma on Heat treatment & Metal forming in Cairo University Faculty of Engineering.          Cumulative Estimate: Good (72.1%) 

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3. Master Degree: Finished Preparatory courses with grade Very Good (83.2%) and get The following grades: 

1- Welding technology: Very Good.2-Testing (destructive and non destructive) & statistical analysis: V.Good 3-Theory of solidification: Excellent.4-Physical Metallurgy: Very Good.5-Heat treatment technology: Very Good.6-Corrosion Engineering & corrosion control: Very Good.

I got M.Sc degree at 03/10/2011. 4. Training Attended:

        Nasr Co. for Automotive Vehicles: Heat treatment, chemical analysis, welding & Mechanical tests.

        Arab Co. for special steel: Where My project done.

PROFESSIONAL BACKGROUND:Courses Attended:

IWE (INTERNATIONAL WELDING ENGINEER) Diploma in ACCORDANCE WITH INTERNATIONAL INSTITUTE OF WELDING (IIW).

CERTIFIED WELDING INSPECTOR (CWI), ACCORDING TO AMERICAN WELDING SOCIETY (AWS).

ISO 9001:2008 LEAD AUDITOR CERTIFICATE (IRCA REGISTERED) FROM BUREAU VERITAS.

API 510 Certificate, pressure vessels inspection. WELDING TECHNOLOGY IN CENTRAL METALLURGICAL RESEARCH

AND DEVELOPMENT INSTITUTE (CMRDI), WELDING RESEARCH DEPARTMENT FROM 24/1/2004 TO 24/4/2004.

WELDER QUALIFICATION CERTIFICATE FROM CENTRAL METALLURGICAL RESEARCH AND DEVELOPMENT INSTITUTE (CMRDI), WELDING RESEARCH DEPARTMENT ACCORDING TO AWS D1.1. 1998.

NON DESTRUCTIVE TESTS AS FOLLOWS:1) Ultrasonic Method Level II:

At welding & NDT consulting office (Detection). ASNT level III Examiner: Eng Abdullah MA Hassanein. 

2) Radiographic Method level II: At welding & NDT consulting office (Detection). ASNT level III Examiner: Eng/Abdullah MA Hassanein.

3) Magnetic Particle Method level II : Mining studies & Research Centre (MSRC), Faculty

of Engineering, Cairo University.2

ASNT level III Examiner Prof. Dr. Eng. M. Rafat El Kousy.

 4)   Liquid Penetrant Method level II:

Mining studies & Research Centre (MSRC), Faculty of Engineering, Cairo University.

ASNT level III Examiner Prof. Dr. Eng. M. Rafat El Kousy.

 5)   Visual Inspection level II :

At welding & NDT consulting office (Detection). ASNT level III Examiner: Eng Abdullah MA

Hassanein.

All according to ASME IV, AWS D l.l. & API 5L.

6) Mechanical Testing such as Hardness test, tension, compression, Creep, Fatigue test, Impact test & Metallographic test.

 

7) Corrosion control by cathodic Protection by auxiliary anode and impressed current.

Computer Skills: INTERNATIONAL COMPUTER DRIVING LICENSE (ICDL). Programming with Microsoft visual Basic, C, C++. Very good user of Internet.

Language skills: Arabic [Mother Tongue]. I have (TOEFL) from Cairo University, Center for Foreign

Languages & Professional Translation

Other Languages Read Write SpeakEnglish Very good Very good Very goodFrench Fair Fair fair

WORK EXPERIENCE: 13 Years in Welding & Inspection of: 

Pipelines.                                                 Plate works.                                            Steel structure. Hot bends. Pressure vessels & Boilers. All piping activities.  

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FAMILIAR WITH CODES & STANDARDS

ASME sec II, , sec V, sec IX, ANSI/ASME B31.3, ASTM CODE, AWS, API 5L, API 1104, API 650 ,Saudi Aramco and International standards , codes for constructions and Inspections & European Norm.

From 30/03/2013 till date COMPANY: Arabian Bemco Contracting CompanyPOSITION HELD: Site Welding Manager

JOP DUTIES: To improve welding efficiency and the upgrading of the welders, this department

analyzes and evaluates welders’ performance. The department has established more than 50 welding procedure qualification records for different materials and combinations with a wide range of thicknesses. Arabian Bemco has a well-established welders training and certification centre to overcome the anticipated shortage of welders in different projects. In order to meet its operational requirements, this training centre imparts theoretical and practical training that upgrades the skills of semi-skilled welders to those of fully-qualified welders and develops qualified welders into multi-skilled welders.

To manage and motivate QA/QC as well as construction welding team. To manage the site welding operations by preparing welding documents and giving

technical training in the field of welding and fabrication to the projects in accordance with company procedures, international Codes and Standards and Project specific requirements.

Having the attitude and experience in communicating with personnel and management of multi disciplined nationalities, and delegation thereof.

To ensure that the production welding process is operated in a fully productive and efficient manner, develop welding techniques, procedures and the application of welding equipment to solve problems involving fabrication, utilizing knowledge of production specifications, properties and characteristics of metals and metal alloys and engineering principles.

To ensure that all production welding costs are effective and kept to a minimum, develop new processes and procedures to improve existing methods of welding,

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evaluate new developments within the welding field for possible application within the current production processes.

To ensure that all production welding is produced on time and to high quality requirements.

To work out the human resources required to operate the department efficiently. Produce reports as to timescales for welding. To monitor the production processes for welding ensuring effective returns in the

production process covering re-works. To optimize the available equipment/welding machines for all areas within Bll. To liaise with other production areas. To work with all managers to ensure that the companies policies and goals are

implemented. Assist and support the Welding Team and/or project teams on all welding matters Responsible as Company Technical Authority for Welding and Materials. Prepare and issue Welding Documents (Welding Books, WPSs, WPQR, PTW report,

Procedures, etc.). Review clients specifications and scopes of work, examine structure/pipe metallurgy

and prepare detailed Welding procedures to achieve maximum productivity in accordance with required quality levels.

Review and approve vendor's/ contractors proposed welding procedure specifications, construction welding procedure specifications and procedure qualification records.

Coordinate and schedule personnel and systems for the qualification of welding procedures and welders.

Guiding Corrosion and materials departments on the material selection with respect to welding.

Sound technical knowledge of corrosion, fracture, fatigue, brittle, creep, embitterment behavior of welded joints and materials used in oil and gas industry. Review and approve subcontractors welding submissions.

Ensure that Welding traceability info are recorded, maintained and available in the required format for all Welding activities to demonstrate achievement of client requirements.

Evaluate and estimate type and quantity of welding consumables. Prepare Purchase Requests for Welding Consumable. Monitor Consumables consumes along the project, evaluating additional Consumable

Purchase, if required.

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Developing Welding specifications to ensure integrity of equipment and facilities used in company projects LLC.

Monitor the Welding Quality trough the analysis of the trends of Project Defect Rates and Welders defect rates prepared by QHSE Dept., proposing improvement actions.

Carrying out failure analysis and finding solutions to welding related problems. Supervise and motivate the welding team. Review performance of Subordinates. Identify training needs. Ensure all welder employees are fully and adequately covered by required

qualifications for contracts. Ensure that all procedure qualifications are current and up to date for contracts and

for ensuring that new WPQR and WPS are carried out in a timely manner. Supervise and monitor training requirements for welders and ensure that an

adequate training program is implemented. To give technical guidance to welders and other department. To Work Closely with QA/QC on Technical issues and quality requirements regarding

procedures. Assist and support the Welding Team and/or project teams on all welding matters. Responsible as Company Technical Authority for Welding and Materials. Prepare and issue Welding Documents (Welding Books, WPSs, WPQR, PTW report,

Procedures, etc.). Review client’s specifications and scopes of work, examine structure/pipe metallurgy

and prepare detailed Welding procedures to achieve maximum productivity in accordance with required quality levels.

Review and approve vendor's/ contractors proposed welding procedure specifications, construction welding procedure specifications and procedure qualification records.

Coordinate and schedule personnel and systems for the qualification of welding procedures and welders.

Guiding Corrosion and materials departments on the material selection with respect to welding.

Review and approve subcontractors Welding submissions. Ensure that Welding traceability info are recorded, maintained and available in the

required format for all Welding activities to demonstrate achievement of client requirements.

Evaluate and estimate type and quantity of welding consumables.

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Prepare Purchase Requests for Welding Consumable. Monitor Consumables consumes along the project, evaluating additional Consumable

Purchase, if required. Developing Welding specifications to ensure integrity of equipment and facilities

used in company projects LLC. Monitor the Welding Quality trough the analysis of the trends of Project Defect Rates

and Welders defect rates prepared by QHSE Dept., proposing improvement actions. Carrying out failure analysis and finding solutions to welding related problems.

Workshop Auditing Experience :

A. Manufacturing Specifications and Standards

Does the Fabricator/ Manufacturer have a copy of CLIENT specifications and are the Fabricator’s personnel familiar with these specifications?

Does the Fabricator/Manufacturer have a latest copy of AWS D1.1 or ASME ? Does the Fabricator/Manufacturer have copies of all the current relevant material

specifications (e.g. ASTM)? Does the Fabricator/Manufacturer have personnel that are knowledgeable and

experienced with the material codes and specifications? Is there a written procedure in place to disseminate specification requirements and

changes to appropriate personnel?

B. Reading / interpreting shop drawings

Does the Fabricator/Manufacturer have personnel capable of supervising, evaluating and coordinating shop drawing preparation and review?

Do the shop drawings for current work denote materials to be utilized in the final structure?

Do the shop drawings for the current work denote NDT requirements for the various welded connections?

Do the materials and processes specified or indicated on the shop drawings for current work agree with the associated contract documents material requirements for work ongoing in the shop?

C. Drawing Control

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Does the Fabricator or Manufacturer have a written procedure for tracking design drawings?

Does the tracking procedure utilized trace each phase from drawing preparation, showing receipt, submittal for approval, approval, re-submittals and date sent to shop for fabrication?

Do the shop plans for current work correspond to the latest revision?

D. Work Order – Job control

Does the Fabricator/Manufacturer have an established job control number and identification systems for all work in production or completed?

Does the Fabricator/Manufacturer have an established identification system in place that clearly denotes material or fabricated components accepted by in-house QC?

Does the Fabricator/Manufacturer have an established identification system in place that clearly denotes fabricated components requiring repairs or corrections?

Is all received correspondence marked with a distinguishable identifying mark? Are correspondence files maintained and segregated for each project? Is received correspondence stamped, dated and initialed by personnel responsible

for the evaluation and implementation of the technical content?

E. Material Procurement & Subcontracts

Are purchase orders or any other types of material procurement forms on file for verification and documentation of the orders?

Are all materials ordered or procured to the required standards and specifications specified in the corresponding contract documents?

Do the Fabricator’s or Manufacturer’s procurement documents require that his suppliers must furnish material testing reports (MTR’s)?

Do the procurement documents state how the material should be marked and identified?

Are procedures in place to assure that subcontracted fabrication is ordered to contract requirements?

F. Material Receiving

Is there an established written procedure for the reception of materials and sub-assemblies?

Are reception inspections done to all incoming materials and sub-assemblies arriving at this facility?

Are purchase orders or any other types of material procurement documents available to the Receiving

Inspector to facilitate confirmation of compliance?

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Do the materials and sub-assemblies receiving inspection confirm and document the following:a. ____ Proper grade of material?b. ____ Proper material markings and identification?c. ____ Proper material dimensions?d. ____ Compliance with dimensional tolerances?e. ____Heat numbers on material match heat numbers on corresponding mill certificates?

Are receiving inspections documented for:a. ____ Acceptance and rejection of nonconforming materials and sub-assemblies?b. ____ Corrective actions taken to deal with non-correctable and correctable non-conformity’s observed during the reception inspection?

Are acceptance standards and acceptance tolerances available for reference at the receiving inspection station?

Does the Fabricator or Manufacturer have a material identification system to assure control of materials of different grade and size (as applicable)?

Does the Fabricator or Manufacturer segregate controlled materials by project? Does the Fabricator/Manufacturer have mill test reports (MTR’s) for all material

currently in fabrication? Are MTR’s traceable to stored or stocked material? Are materials stored or stocked so as to prevent damage to the raw materials or final

fabricated pieces? Are the stored or stocked materials clearly marked or identified?

G. Equipment/facilities, handling and storage procedures

Does the Fabricator or Manufacturer have adequate equipment to fabricate the proposed items? (Attach list of the available equipment.)

Does the Fabricator or Manufacturer have adequate equipment to fabricate to the units required (English/Metric)?

Is the material handling equipment adequate for the type of work being performed? Does the Fabricator or Manufacturer have adequate written procedures that

describe or illustrate the proper way to:a. ____ Handle material in the yard?b. ____ Handle materials in the plant?c. ____ Move in process materials and sub-assemblies?d. ____ Provide correct bracing and blocking for materials and sub-assemblies?e. ____ Prevent material and sub-assembly deterioration?f. ____ Provide correct storage for fabricated products?g. ____ Handle and ship the fabricated products?

H. Welding & Welding Consumables

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Does the Fabricator/Manufacturer have welding procedure specifications and procedure qualification records (if applicable) per the submitted WQCP?

Are the Fabricator’s/Manufacturer’s list of welders/operators listed in the submitted WQCP up to date?

Are approved welding procedures readily available or posted near all welding machines?

Do welders know and understand which WPS is to be used to produce each specific weld?

Are welded structures and specific welds traceable to the welder(s) and or welding crew that completed the job?

Does the Fabricator/Manufacturer have and properly maintain appropriate equipment for preheat and interpass heating?

Do Quality Control Personnel monitor maximum interpass and minimum WPS preheat temperatures utilizing proper equipment?

Are flame cut edges inspected by quality control inspectors to verify compliance with AWS D1.1 code requirements?

Do quality control inspectors verify and document joint fit-up of each joint before welding is permitted?

Do the quality control inspectors verify and document the utilization of WPS’s? Are meters and other devices used to record or display welding variables checked for

accuracy every three months? Is the equipment used for verifying meters and other devices certified annually? Are welding consumables stored in accordance with AWS D1.1? Are welding consumables at the workstation protected from contamination and

damage? Does the Fabricator or Manufacturer control the exposure time of low-hydrogen

SMAW electrodes following removal from hermetically sealed containers, drying ovens, or storage ovens?

Are consumable manufacturer certification reports on file and available?

I. Coating Process:

Are the facilities and equipment suitable for performing cleaning, painting or galvanizing?

Does a written procedure exist that addresses: Measuring and recording temperature, Measuring and recording humidity, Measuring and recording wet film thickness, Measuring and recording dry film measurements.

Are the facilities and equipment suitable for performing galvanizing in conformance with appropriate ASTM specifications?

Are thickness measurements of galvanized surfaces performed and documented? Does a written repair procedure exist for repair of galvanizing holidays?

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J. Quality control & Quality control inspectors:

Does the Fabricator or Manufacturer have a written Quality Control Manual that describes the company policy, support and commitment to quality?

Does the Fabricator or Manufacturer have a written job description and an organizational chart that reflects its commitment to quality?

Does the Quality control Manual include sections that deal with:a. Contract review?b. Documents and drawings control?c. Materials purchasing?d. Product identification and traceability?e. Process control?f. Inspection and testing?g. Control of inspection, measuring and test equipment?h. Control of nonconforming products?i. Corrective and preventive actions?j. Handling and storage?k. Packaging and delivery?l. Internal audits?m. Manual review and update?

Does the Fabricator have a registered Certified Welding Inspector (CWI) on his full time staff or on contract?

Were Quality Control personnel available in the plant during this inspection audit? Does the Fabricator have certified NDT personnel on their full time staff? Does the Fabricator verify the subcontractor’s qualifications? Does the Fabricator or Manufacturer have current certifications and eye

examinations for all inspection personnel and the Certifying Level III (staff and subcontractor) on file and readily available?

Does the Fabricator or Manufacturer have a copy of the approved written practice for certification of NDT personnel (staff and subcontractor) on file and readily available?

Does the written practice meet or exceed the recommendations of ASNT SNT-TC-1A, latest edition?

Does the Fabricator or Manufacture maintain documentation readily available on file of the calibrations performed on NDT equipment utilized in the facility by QC Personnel or subcontractors?

Does the Fabricator or Manufacturer maintain documentation for all quality control testing?

Do quality control inspectors have sufficient equipment to adequately perform their tasks e.g. Tape line, Calipers, Tag systems, Fillet weld gages, Chipping hammer,

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Magnifying glass, Amp tongs, paint gages, Flashlight, Preheat & interpass temperature measuring and testing devices, Mirrors?.

Does the Fabricator or Manufacturer have written procedures for:a. ____ Minor repairs?b. ____ Major repairs?c ____ Documentation Re-inspection of repairs?

Do Quality Control Personnel mark or otherwise indicate clearly on the components when the following checks are completed and the disposition of their findings:a. ____ Joint fit-up verified?b. ____ Welding parameters verified?c. ____ Final visual inspection completed?d. ____ NDT completed (if required)?e. ____ Confirmation of defect removal prior to repair welding (if required)?f. ____ Dimensions of fabricated component verified?g. ____ Fabricated structure or component verified for compliance with contract documents?

Are quality control personnel aware and familiar with the quality control requirements?

Does the Fabricator or Manufacturer maintain a quality control program that is independent from production?

Do the quality control inspectors have the responsibility of informing line foreman and superintendent when observing any non-conforming work processes and performances?

Is the CWI/QC given sufficient authority to stop work in order to prevent unacceptable work from proceeding?

K. Completed member storage and Final inspection

Does the Fabricator or Manufacturer understand that there is a 48-hr. notification for final inspection?

Is the Fabricator or Manufacturer aware that they must provide complete paper work, including a certificate of compliance and weights, for final inspection and release from the shop?

Does the Fabricator or Manufacturer have a designated location where material receives final inspection?

Are completed members properly stored to prevent damage? Are all components traceable to MTR’s? Does the Fabricator or Manufacturer understand that material release tags should be

completed and attached only by the Engineer or his authorized representative?

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From 19/03/2012 till 29/03/2013 COMPANY: BEMCO INTERNATIONAL FOR INDUSTRIES.POSITION HELD: Senior QA/QC WELDING ENGINEER.

JOP DUTIES:

Supervise and motivate welding inspector & engineers team

To identify WPS requirement, preparation of WPS, conducting PQR, witnessing of weld test assemblies and mechanical tests and approval of WPS .

To qualify the welder/welding operators & maintaining welder continuity. To give technical guidance to the welders, welding trainer, welding inspectors etc. Develop welding techniques, procedures, and application of welding equipment to

problems involving fabrication of metals, utilizing knowledge of production specifications, properties and characteristics of metals and metal alloys, and engineering principles:

Develop and test new fabrication processes and procedures, improve existing or develop new welding equipment, develop new or modify current welding methods, techniques, and procedures.

Establish welding procedures to guide production and welding personnel relating to specification restrictions, material processes, pre- and post-heating requirements which involve use of complex alloys, unusual fabrication methods, welding of critical joints, and complex post heating requirements.

Evaluates new developments in welding field for possible application to current welding problems or production processes.

Coordinate with welding supervisor and inspector to ensure compliance with established welding procedures, restrictions, and standards; in testing welds for conformance with national code requirements; or testing welding personnel for certification.

Contacts personnel of other agencies, engineering personnel, or clients to exchange ideas, information, or offer technical advice concerning welding matters.

May perform experimental welding to evaluate new equipment, techniques, and materials.

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From 18/07/2010 till 06/2011 COMPANY: SETE ENERGY FOR INDUSTRIAL PROJECTS.POSITION HELD: QA/QC WELDING ENGINEER.

From 22/11/2009 till 01/07/2010 COMPANY: NATIONAL STEEL FABRICATION (AIN SOKHNA)POSITION HELD 1: SENIOR QUALITY CONTROL ENGINEER.

JOP OBJECTIVES: 1. Leading a team of welding inspectors & engineers 2. Ensuring that all activities of inspection are applied according to Inspection test plan (ITP). 3. Follow technical manner to solve any problems. 4. Sharing production to make acceptable proposals for solving non Conformance cases. JOP DUTIES:

1. Make inspection test plan ITP according to the client requirement. 2. Monitoring all inspectors activities 3. Ensuring that all data provided to inspectors are controlled from document control. 4. Revising the documents with inspectors for final release. 5. Pointing out the problems areas to be clear for inspectors. 6. Follows up the non conformance reports till completion date. 7. Explain why and how jobs are to be performed to eliminate faults, dangerous practices. 8. Meeting of all inspectors, Engineers to inform of situation and re-inforce quality requirement and may need to issue a statement to all for management. MAJOR PROJECTS: 1. SAINT GOBAIN GLASS (AIN ELSOKHNA). CLIENT:(SAINT GOBAIN). 2. SINOMA CEMENT (AL ARESH) STEEL STRUCTURE. CLIENT :( SINOMA). 3. SINOMA CEMENT (AL ARESH) EQUPEMENT. CLIENT: (SINOMA).

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4. EZZ BILLET C.C.M. PROJECT (AIN ElSOKHNA). CLIENT: OCI. 5. EL MERK PROJECT CEMENT (ALGERIA). CLIENT: PETROFAC. 6. BAR MILL FOR EZZ STEEL (AIN ELSOKHNA) . CLIENT: OCI. 7. PREFABRICATION OF TWO TANKS FOR EFC PLANT- SUEZ. CLIENT (UHDE).

POSITION HELD 2: HEAD OF DOCUMENT CONTROL

JOP OBJECTIVES:

A) document control: supervise all the updated and valid copies of all documents that need to be controlled are distributed to the correspondent staff. B) quality records: supervise that all records are identified , controlled and stored in a retrievable way and protected through its retention time. C) supervise that all quality record after finishing by inspector received and checked according to ISO 9001: 2008 and client requirements then filled and delivered as data book for client.

From 01/06/2008 till 1/10/2009 COMPANY: CONSOLIDATED CONTRACTORS COMPANY (CCC). POSITION HELD: QUALITY CONTROL ENGINEER (welding).

PROJECT: KHURSANIYAH GAS PLANT (KGP) PROJECT.CLIENT: BECHTEL & TECHNIP (BTJV), SAUDI ARAMCO ARAMCO SAP NO. # 70009500(APPROVED AS WELDING INSPECTOR) Duties & Responsibilities

Final punch listing, Test packs preparation for Hydro testing Inspection. Final Review of Test Pack :

P & ID against ISO drawing check, items to be verified:

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Punch list review against ISO drawing, items to be verified : ICS against ISO drawing: Witness for bolts tourqing verify the flagged gasket (cooler)

From 20/3/07 till 01/06/2008    

    COMPANY: CONSOLIDATED CONTRACTORS COMPANY (CCC).   POSITION HELD: QUALITY CONTROL ENGINEER (welding).

PROJECT: KHURSANIYAH PRODUCING FACILITIES (KPF) PROJECT. CLIENT: SNAMPRJETTI, SAUDI ARAMCO. Duties & Responsibilities:

Full knowledge with interpret the QCPs, ITPs, Project specifications, Materials, Oil &

Gas plants.

Materials inspection for receiving materials & Review of material certificates to

check and compliance as per project specifications & check from bill of material

with piping spools material.

Prepare Request for Inspection (RFI), Checklists, reports on inspections and test

undertaken for the conclusion in and inspection records.

Ensure that the documentation, Request for Inspection (RFI), Checklists, test pack

and surveillance meets the requirements of the Project Quality Plan.

Piping fit-up inspection before welding and after welding as per ISO drawings. Dimension, orientation & Geometry inspection of piping spools as per ISO drawings.

Inspection of weldment before, during & after welding.

Control and witness for the NDT.

Witness & review the Mechanical destructive tests.

Issue Non-Conformance Reports (NCR) for violations and investigate the reason of

non-conforming items, and initiate corrective actions to prevent recurrence of

nonconformities.

From 31/8/04 to 15/3/07          COMPANY: NATIONAL STEEL FABRICATION COMPANY ( NSF)

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        FOLLOW (ORASCOM).   POSITION HELD: QUALTY CONTROL ENGINEER.

JOP OBJECTIVES: Implementation the inspection test plan ITP sequences. Major projects:

1. STEEL STRUCTURE FOR PORT SAID EAST CONTAINER TERMINAL PROJECT

CLIENT: ARCHIRODON. 2. STEEL STRUCTURE FOR SUEZ FERTILIZER LINE II.

CLIENT: ORASCOM.3. PIPE RACK STEEL STRUCTURE FOR GEBEL ALI POWER STATION PROJECT

.CLIENT: CCC DUBAI. TOSHIBA & MITSUBISHI.

4. STEEL STRUCTURE STACK & DUCTS FOR BOILER BACKAGE CLIENT: BABCOCK HITACHI – EUROPE GMBH & UHDE.

5. GOAL POSRS AND INLET DUCT SUPPORT FRAME ROW 3 FOR HRSG UNIT .

CLIENT: NEMBV.6. FABRICATION OF PLATE WORKS FOR QASSIM CEMENT CO.

CLIENT: (IHI).7. EAST DELTA ELECTRICITY PRODUCTION COMPANY NEW TALKHA POWER

STATION CYCLE 750 MW COMBINED PROJECT.CLIENT : ORASCOM (BESIX).

8. NIGERIAN CEMENT COMPANY ( PLATE WORKS LINE II )CLIENT : ORASCOM / FLSMIDTH.

9. FABRICATION OF SIX HRSG ZAYZOUN & NASSERIEH.CLIENT : NEMBV.

10. STEEL STRUCTURE FOR EGYPTIAN CEMENT FACTORYCLIENT : ORASCOM.

11. STEEL STRUCTURE FOR NIGERIA CEMENT FACTOR (CALABAR) LINE I.CLIENT: ORASCOM.

12. CONDITIONING TOWER FOR TASLUJACLIENT: ORASCOM

13. STEEL STRUCTURE FOR CEMENT TERMINAL/ STORAGE CONSTRUCTIONCLIENT : ORASCOM

14. BAZIAN CEMET FACTORY PLATE WORKSCLIENT :ORASCOM

15. EGYPTIAN CEMENT COMPANY – BY PASS – KILN SHELLCLIENT : ORASCOM

16. CALABAR CEMENT COMPANY (NIGERIAN) PLATE WORKSCLIENT : ORASCOM

17. STEEL STRUCTURE FOR WHITE CEMENT PLANT CIBA – ALGERIACLIENT : ORASCOM

18. STEEL STRUCURE FOR BAZIAN CEMENT FACTORYCLIENT : ORASCOM

19. WHITE CEMENT PLANT CIBA _ALGERIA (PLATE WORKS) CLIENT : ORASCOM

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20. BLOW OFF STACKCLIENT : UHDE

21. ALEXANDRIA CARBON BLACK LINE 1CLIENT : FILTER MEDIA

22. PLATE WORKS FOR FUJAIRAHCLIENT : ORASCOM

23. STEEL STRUCTURE FOR FUJAIRAHCLIENT : ORASCOM

24. BULK HALL STEEL STRUCTURE FOR HELWAN FERTILIZERCLIENT: ORASCOM

25. KURIMAT POWER STATIONCLIENT: G & H

26. PLATE WORKS FOR BAZIAN CEMENT FACTORYCLIENT: ORASCOM

JOP DUTIES:

Phase A - - Initial Review

1. Review purchase order, Codes, etc... & drawings. 2. Develop all necessary Inspection Plan/s. 3. Check welding procedures; welder status. 4. Establish inspection documentation system. 5. Publish non-conforming product ID system. 6. Create a job corrective action program.

Phase B - - Pre - welding Checks

1. Check suitability, condition of welding equipment. 2. Check conformance of base and filler materials. 3. Check the positioning of members and of joints. 4. Check joint preparation, fit-up, cleanliness. 5. Check adequacy of alignment maintenance. 6. Check preheat (or initial) temperature.Phase C - - In-process Inspections

1. Check compliance with WPS provisions. 2. Check quality, placement of key weld passes. 3. Check welds bead sequencing and placement. 4. Check interpass temperature and cleaning. 5. Check adequacy of back gouging. 6. Monitor any specified in-process NDE.

Phase D - - Post welding Activities18

1. Check finished weld appearance, soundness. 2. Check weld sizes and dimensions. 3. Check dimensional accuracy of weldment. 4. Carry out or monitor/evaluate specified NDE. 5. Monitor any PWHT or other post-weld work. 6. Final Dimensional check and final visual check according to Client specs. , Drawings, AWS D 1.1 & ASME B31.3. 7. Finalize and collate Inspection documents.

From 1/5/04 to 26/8/04 COMPANY: INTERNATIONAL PIPE INDUSTRY COMPANY (IPIC).

POSITION HELD: QUALITY CONTROL ENGINEER.

Brief Description of Responsibilities: 1- Witness the process of pipe Industry as follows:

                                                  Rolling the plates on the three roll machine.                                                  Edge milling machine.                                                   Internal welding machine (SAW).                                                  External welding machine (SAW).                                                  Visual inspection on the weld.                                                  Repair area.                                                   First step of NDT (UT & RT).                                                  Expander machine for the straightness of the pipes.                                                  Hydrostatic test machine

- Pipe No.            - test pressure.                   - holding time.               Second step of NDT (UT & RT).                                                  Magnetic particle machine.

                                   End beveling machine to the final Inspection.

2-Witness the hot Bend Industry Process   Hot bend machine which working by Induction heating

and Rapid cooling .                     Heat treatment of these Hot Bend In Gas Final Bogie Hearth

Furnace.                    Visual surface Inspection (Internal & External) & Dimension check

of these hot bends as follows: -Thickness by ultrasonic instrument.   - Ovality.                  - Outside diameter by tabe.                      - Bend Radius.                     - Total length.                      - Bend Angle. - Passing BIG.                    

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- End Beveling.       - MT & UT on the Hot Bend for residual stressed areas.

  3- Witness the Real Time station area (Radiographic area) . 

- Processing of Films.                   - Interpretation of all standard films.

All according to API 5L.

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