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Special InstructionCross-Reference for Electrical Connectors{7553}

Media Number -REHS0970-05 Publication Date -05/12/2012 Date Updated -05/12/2012

i04021748

Cross-Reference for Electrical Connectors{7553}

SMCS - 7553-WW

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Introduction

ReferenceSpecial Instruction, SEHS9615, "Servicing DT Connectors"

This Special Instruction provides a listing of Electrical Connectors and the corresponding Caterpillar part numbers. The electrical connectors that are listed in this Special Instruction are grouped by the type of connector and the number of pins that are used in each connector.

DT Type Connectors - Two Pin Connectors

Table 1

DT Type Connectors - Two Pin Connectors

DT Type Part Number that is Molded/Printed on the Connector or the Part

DT Type Modifier (1)

Service Replaced By Caterpillar

Part Number Description

Illustration Number

DT06-2S EP06 155-2270

Connecting Plug Kit

2-pin plug with end cap

1

DT04-2P E008 283-3489

Receptacle Kit

2-pin receptacle – heat shrink adapter 2

DT06-2S CE05 331-4226

Connecting Plug Kit

2-pin plug with end cap (reduced wire

seal) 3

DT04-2P E005 102-8802

Receptacle Kit 2-pin receptacle with end cap

4

DT04-2P CE03 151-9272

Receptacle Kit

2-pin receptacle with end cap

(reduced wire seal) 5

DT04-2P N006 9X-0352

Receptacle As

2-pin receptacle (90° flange through

bulkhead) 6

( 1 ) This modifier does not appear on the connector or part.

DT Type Connectors - 2 Pin Connectors (Model Views)



Illustration 1 g00777731

155-2270 Connecting Plug Kit


283-3489 Receptacle Kit






9X-0352 Receptacle As

DT Type Connectors - Three Pin Connectors

Table 2

DT Type Connectors - Three Pin Connectors

DT Type Part Number Molded/Printed on

Connector or Part


Service Replaced By Caterpillar Part Number

Description Illustration Number

DT06-3S EP06 3-pin plug with endcap

7




DT06-3S EP11 174-0503

Connecting Plug Kit 3-pin plug - J1939

8

DT06-3S PP01 174-3016 Plug 3-pin plug - J1939

with resistor 9

DT04-3P E005 102-8803

Receptacle Kit 3-pin receptacle with endcap

10

DT04-3P EE01 176-9299

Receptacle Kit 3-pin receptacle -

J1939 10

DT04-3P EP10 134-2540

Receptacle As

3-pin receptacle - J1939 with resistor 11

DT04-3P P007 133-0970

Receptacle As 3-pin receptacle -

J1939 tee 12

DT06-3S CE05 355-4378

Connecting Plug Kit 3-pin plug with end cap (reduced wire

seal) 13

DT04-3P LE12 140-7684 Connector

Receptacle As

3-pin flange mounted receptacle 14


DT Type Connectors - Three Pin Connectors (Model Views)








174-3016 Plug






134-2540 Receptacle As








140-7684 Connector Receptacle As

DT Type Connectors - Four Pin Connectors

Table 3

DT Type Connectors - Four Pin Connectors


Connector or Part




Illustration Number

DT06-4S EP06 155-2271

Connecting Plug Kit

4-pin plug with endcap

15

DT06-4S CE05 176-2947 Plug Kit

4-pin plug with endcap (reduced wire

seal) 16

DT04-4P E005 102-8804

Receptacle Kit 4-pin receptacle with

endcap 17

DT04-4P CE03 151-9274

Receptacle Kit

4-pin receptacle with endcap (reduced wire

seal) 18

DT04-4P LE13 113-4630

Receptacle As

4-pin receptacle with endcap (inside

bulkhead mount) 19

DT06-4S EP11 four pin plug-heat shrink adapter

20



276-1242 Connecting Plug

Kit

DT04-4P E008 340-1759

Receptacle Kit 4-pin receptacle –

heat shrink adapter no drawing available

DT04-4P LE11 196-5330

Receptacle As 4-pin receptacle – flange mount

21


DT Type Connectors - Four Pin Connectors (Model Views)




176-2947 Plug Kit

Página 10 de 132Advanced Full Text Search - REHS0970 - Cross-Reference for Electrical Connectors...






DT Type Connectors - Six Pin Connectors

Table 4

DT Type Connectors - six Pin Connectors


Connector or Part



Part Number


DT06-6S EP06 155-2274

Connecting Plug Kit


22

DT04-6P E005 23




6-pin receptacle with endcap

DT04-6P CE03 151-9275

Receptacle Kit

6-pin receptacle without endcap

(reduced wire seal) 24

DT06-6S EP11 355-5113

Connecting Plug Kit

6- pin plug – heat shrink adapter

25

DT04-6P CL09 336-6651 Connector

Receptacle As

Flange inside mounted receptacle with reduced wire

seals

26


DT Type Connectors - Six Pin Connectors (Model Views)







DT Type Connectors - Eight Pin Connectors

Table 5

DT Type Connectors - eight Pin Connectors


Connector or Part




Illustration Number

DT06-08S A-EP08 155-2265

Connecting Plug Kit


27

DT04-08P A-E005 102-8806


endcap 28

DT04-08P A-CE03 160-3518

Receptacle Kit

8-pin receptacle with endcap (reduced wire

seal) 29

DT04-08P A-LE11 194-4254

Receptacle Kit

8-pin receptacle with endcap (unsealed

bulkhead mount) 30

DT04-08P A-LE11 195-0534

Receptacle As flange mounted

receptacle 31

DT06-08S A-CE05 331-4224

Connecting Plug Kit

Plug with Reduced wire seals

32

DT06-08S A-E008 305-0582

Connecting Plug Kit

Plug with a heat shrink adapter

33

DT06-08S B-EP06 237-0165

Connecting Plug Kit

Plug with B Key 34




DT Type Connectors - Eight Pin Connectors (Model Views)









DT Type Connectors - 12-Pin

Table 6

DT Type Connectors - 12 Pin


Connector or Part




DT06-12S A-EP08 155-2255

Connecting Plug Kit

12-pin plug with endcap (A key)

35

DT06-12S B-EP06 155-2256

Connecting Plug Kit

12-pin plug with endcap (B key)

36

DT06-12S C-EP06 155-2257

Connecting Plug Kit

12-pin plug with endcap (C key)

37

DT04-12P A-E005 102-8801


endcap (A key) 38

DT04-12P B-EP04 190-7614


endcap (B key) 39

DT04-12P C-EP04 190-7615


endcap (C key) 40

DT04-12P A-LE14 166-5229

Receptacle Kit

12-pin receptacle with endcap (unsealed

bulkhead mount - A key)

41

DT04-12P A-LE10 103-8133

Receptacle Kit

12-pin receptacle with endcap (inside sealed

mount - A key) 42

DT04-12P A-LE09 103-8134

Receptacle Kit

12-pin receptacle with endcap (outside sealed

mount - A key) 43

DT06-12S B-CE05 331-4222

Connecting Plug Kit

12-pin plug with end cap (B Key) with

reduced wire seals 44

DT06-12P B-BE06 331-4234

Receptacle Kit

12-pin receptacle with end cap (B Key) with reduced wire seals

45



DT06-12S C-CE05 331-4223 Connecting Plug

Kit

12- pin plug with end cap (C Key) with

reduced wire seals

46

DT04-12P C-BE06 331-4235

Receptacle Connector Kit

12-pin receptacle with end cap (C Key) with reduced wire seals

47

DT04-12P B-CL03 331-4233


12-pin flange mount receptacle with end cap (B Key) with reduced

wire seals

48

DT04-12P C-BL05 227-6731

Receptacle Kit 12-pin flange mount receptacle (B Key)

49

DT04-12P C-BL12 331-4236


12-pin flange mount end cap (C Key) with reduced wire seals

50

DT04-12P A-LE20 331-4237


12-pin flange mount end cap (A Key) with reduced wire seals

51

DT04-12P B-L012 184-7036

Connector Receptacle As

12-pin flange mount (B Key)

52

DT04-12P C-L012 184-7037 Connector

Receptacle As

12-pin flange mount (C Key)

53


DT Type Connectors - 12 Pin (Model Views)






331-4235 Receptacle Connector Kit









DT Replacement Terminals

Table 7


Sizes DT Type Part Number

Molded/Printed on Connector or Part

Service Replaced By Caterpillar Part

Number Description

Illustration Number

None 8T-8729 Connector Pin

Nickel Plated Pin N/A



18 and 16 AWG

14 AWG None

9W-0852 Connector Pin

N/A

18 and 16 AWG None

9X-3401 Connector Pin

Gold Plated Pin

N/A

14 AWG None

126-1767 Pin Connector

54

18 and 16 AWG None

8T-8730 Connector Socket Nickel Plated

Socket

N/A

14 AWG None

9W-0844 Connection Socket

N/A

18 and 16 AWG None

9X-3402 Connector Socket Gold Plated Socket

N/A

14 AWG None

126-1768 Connector Socket

55

18 and 16 AWG None

133-0969 Socket Connector

J1939 Extended Gold Plated Socket 56

18 and 16 AWG None

133-0967 Connector Pin

J1939 Extended Gold Plated Pin

57





DT Sealing

Table 8

DT Sealing

DT Type Part Number Molded/Printed on Connector or

Part


Description

None 8T-8737 Seal Plug Sealing plug

None 033-6034 O-Ring Seal 4-pin receptacle inside

bulkhead mount O-ring

None 5L-4019 Retaining Ring 4-pin DT, inside mount

mounting ring (for 113-4630)

None 175-3880 Seal 2-pin plug seal

None 323-7347 O-Ring Seal 2-pin 90° receptacle o-ring seal

None 175-3881 Seal 3- pin plug seal

None 175-3882 Seal 4- pin plug seal




None 6V-0128 Connector Seal 12-pin flange mount receptacle

seal

DT Service Tools

Table 9

DT Service Tools

Manufacturer Part Number


Description

147-6456 147-6456 Wedge Removal Tool Wedge removal tool

HDT-48-00 1U-5804 Crimp Tool Contact crimp tool (machined

terminals only)

DT Back Shells

Table 10

DT Back Shells





Description

CI12-DT2 311-8743 Connector Adapter 2 Pin DT straight backshell for NC12 conduit

CI12-90-DT2 311-8737 Connector Adapter 2 Pin DT 90º backshell for NC12 conduit












311-8743 Connector Adapter





DT Sealing Caps

Table 11

DT Miscellaneous




274-3774 Connector Cap 2-pin plug sealing cap

70


71

274-3776 Seal Cap 4-pin plug sealing cap

72


73


74


75


274-3774 Connector Cap






274-3776 Seal Cap






274-3778 Seal Cap


274-3779 Seal Cap

DT Miscellaneous

Table 12

DT Miscellaneous



Description

N/A 179-1500 Retainer 2-pin plug retainer clip

N/A 178-0565 Retainer 2-pin plug retainer clip (special)

130-5300 130-5300 Clip Connector mounting clip (DT2, DT3, DT4, DT6, and DT12) - 0.375 inch bolt mount



130-5301 130-5301 Clip Connector mounting clip (DT2, DT3, DT4, DT6, and DT12) - 0.500 inch bolt mount

N/A 175-3700 Connector Repair

Kit Connector service kit

N/A 115-8109 Wire Splice (2) Wire splice (1)

( 2 ) Uses the 8T-8729 Connector Pin and the 8T-8730 Connector Socket

( 1 ) Refer to Service Magazine, SEPD0342 January, "Field Repair of Single Wire Breaks in Harnesses"

CE Type Connectors - 32 Pin

Table 13


Deutsch connector Part Number

Caterpillar Part Number


8N1513-32-37P 8N-1513 Receptacle As

CE 32-37 Receptacle (STD (1)) 76

8N1514-32-37S 8N-1514 Connector Plug

CE 32-37 Plug (STD) 77

3T3410-32-37S 3T-3410 Receptacle As

CE 32-37 Receptacle (REV (2)) 78

3T3412-32-37P 3T-3412 Connector Plug

CE 32-37 Plug (REV) 79

3T7407-32-37P 3T-7407 Receptacle As

CE 32-37 Receptacle (STD) - Mates with 8N-1514 Connector Plug

80


CE 32-25 Receptacle (STD) 81




CE 32-25 Receptacle (REV) 83













( 1 ) STD - Standard: Plugs (Sockets)/Receptacles (Pins)

( 2 ) REV - Reverse: Plug(Pins)/Receptacle(Sockets)

CE Type Connectors - 32 Pin (Model Views)


8N-1513 Receptacle As


8N-1514 Connector Plug




3T-3410 Receptacle As


3T-3412 Connector Plug






Table 14


Deutsch Part Number




CE 24-20 Receptacle (STD (1)) 89




CE 24-20 Receptacle (REV (2)) 91



3T3972-24-20P 3T-3972 Receptacle As


93

7X1167-24-20P 7X-1167 Receptacle As


94


CE 24-15 95







9X9585-24-14P 9X-9585 Receptacle As


99




CE 24-12 Plug (STD) 101





7G8237-24-11P 7G-8237 Receptacle As




7G8238-24-11S 7G-8238 Connector Plug As

CE 24-11 Plug (STD) 105

( 1 ) STD - Standard: Plugs (Sockets)/Receptacles (Pins)

( 2 ) REV - Reverse: Plug(Pins)/Receptacle(Sockets)

CE Type Connectors - 24 Pin (Model Views)








7G-8237 Receptacle As


7G-8238 Connector Plug As

CE Terminals, Plugs, & Caps

CE Terminals

Table 15

CE Terminals

Deutsch Part Number Caterpillar Part Number Description

4060-001-16141 9X-6856 Connector Pin CE 16-18 Pin (machined)

4062-001-16141 9X-6857 Connection Socket CE 16-18 Socket (machined)

4060-002-12141 8N-1540 Connector Pin CE 12-14 Pin

4062-002-12141 8N-1541 Connection Socket CE 12-14 Socket

4060-004-08141 8N-1542 Connector Pin CE 10 Pin

4062-003-08141 8N-1543 Connection Socket CE 10 Socket









CE Wire Cavity Sealing Plug

Table 16

CE Wire Cavity Sealing Plug

Deutsch connector Part Number Caterpillar Part Number Description

7G7917-16 7G-7917 Seal Plug CE 16-18 Sealing Plug




CE Caps

Table 17

CE Caps


N/A 6V-1827 Protection Cap Cap - Dust (CE 32 Receptacle)

N/A 5P-8922 Protection Cap Cap - Dust (CE 32 Plug)

N/A 6V-1830 Protection Cap Cap - Dust (CE 24 Receptacle)

N/A 6V-1824 Protection Cap Cap - Dust (CE 24 Plug)

N/A 9G-4360 Connector Cap Cap - Locking (CE 24 Receptacle)

N/A 9G-4361 Protection Cap Cap - Locking (CE 24 Plug)

4010-002-2406 6T-0453 Gasket Gasket (CE 24)

4010-002-3206 3T-3368 Gasket Gasket (CE 32)

CE Hardware and Service Tools

CE Hardware

Table 18

CE Hardware


8N1521-32 8N-1521 End Bell Assembly CE 32 Endbell

8N1535-24 8N-1535 End Bell Assembly CE 24 Endbell

N/A 9X-6772 Cable Strap CE Tie Strap

N/A 8N-1523 Lockwasher CE 32 Lockwasher



N/A 8N-1537 Lockwasher CE 24 Lockwasher

8N1522-32 8N-1522 Nut CE 32 Jam Nut

8N1536-24 8N-1536 Nut CE 24 Jam Nut

N/A 6V-2693 Washer CE 32 Washer-Seal

N/A 6V-2694 Washer CE 24 Washer-Seal

CE Service Tools

Table 19

CE Service Tools

Deutsch Part Number

Caterpillar Part Number Description

4011-204-1600 4C-4074 Contact Removal Tool

CE 16 Removal Tool


CE 12 Removal Tool


CE 8 Removal Tool


CE 4 Removal Tool

HDT-10-RT 8T-5319 Connector Tool Group

CE Removal Tool Kit (includes 1 each of the above tools)

HDT-48-00 1U-5804 Crimp Tool Hand Crimp Tool (DT, HD10, DRC, CE12, CE14, and CE16)

HDT-04-10 4C-4075 Crimp Tool Hand Crimp Tool (CE4, CE6, CE8, and CE10)

MS 3102 Type Connectors

Table 20

MS 3102 Type Connectors

Amphenol Part Number

ITT-Cannon Part Number


Illustration Number

10-584642-04P CA3102R10SL-4P (A206) 9X-3406 Receptacle As

106

MS 3102 Type Connectors (Model Views)





Straight MS Plugs

Table 21

Straight MS Plugs


ITT-Cannon Part Number Caterpillar Part Number

Illustration Number

10-584422-03S CA06R10SL-3S (F85)(A206)

9D-3955 Connector 107

10-584422-04S CA06R10SL-4S (F85)(A206)

5S-7433 Connector 108

10-584427-01S CA06R16S-1S (F85)(A206) 3E-6493 Connector Plug

109

10-584452-04S N/A 3E-6488 Connector Plug

110

10-584453-03S CA3106R12S-3S (F85)(A206)

6T-7364 Connector N/A

10-584455-02S CA3106R14S-2S (F85)(A206)

9D-5424 Connector N/A

10-584455-05S CA3106R14S-5P (F85)(A206)

6D-5457 Plug N/A

10-584455-05S CA3106R14S-5S (F85)(A206)

9D-5426 Connector N/A

10-584455-06S CA3106R14S-6S (F85)(A206)

9X-4385 Connector Plug N/A

10-584457-04P CA3106R16S-4P (F85)(A206)

9X-4745 Connector Plug N/A



10-584459-01P MS3106E 18-1P 3E-6486 Connector Plug N/A

10-584459-01S CA3106R18-1S (F85)(A206)

6D-8149 Connector 111

10-584460-27P CA3106R20-27P (F85)(A206)

6D-5256 Plug 112

Straight MS Plugs (Model Views)


9D-3955 Connector


5S-7433 Connector




3E-6493 Connector Plug






6D-8149 Connector


6D-5256 Plug

Right Angle MS Plugs

Table 22

Right Angle MS Plugs




ITT-Cannon Part Number Caterpillar Part Number

Illustration Number

10-584263-03S CA3108R12S-3S (F85)(A206) 7W-5193 Connector

113

10-584942-03S CA3108E10SL3S (F85)(F137)(A206)

9X-0482 Connector Plug

N/A

10-584945-02S CA3108E14S-2S (F85)(F137) (F152)(A206)

8L-8424 Connector N/A

10-584950-27S CA3108E20-27S (F85)(F137)(A206)

7W-6617 Connector 114

10584969-09S CA3108E18-9S (F137)(A206) 3E-1802 Connector Plug

115

Right Angle MS Plugs (Model Views)


7W-5193 Connector




7W-6617 Connector



TYCO Electronics/AMP Inc. Connectors (ADEM III)

Table 23

TYCO Electronics/AMP Inc. Connectors (ADEM III)



Amp Part Number



638058-1 150-6764 Plug 26-Pin Plug (Key 1) 116

638058-2 150-6765 Connector Plug

26-Pin Plug (Key 2) 117









638055-1 143-9715 Receptacle As

26-Pin Receptacle, Inside Mount, PC Pin (Key 1)

122
















70-Pin Plug, -TXL Wire (General Motors Use) (Key 1)

130

776186-7 133-8753 Receptacle As

70-Pin Receptacle, In-line, Universal 131

TYCO Electronics/AMP Inc. Connectors (ADEM III) (Model Views)




150-6764 Plug


150-6765 Connector Plug






150-6769 Receptacle







TYCO Electronics/AMP Inc. Contacts (ADEM III)

Table 24

TYCO Electronics/AMP Inc. Contacts (ADEM III)

Amp Part Number Caterpillar Part Number Description

638078-1 144-1636 Connector Pin #16/18 (SXL), #14/16/18 (GXL), S&F (Gold)

0460-202-1631 9X-3401 Connector Pin #16/18 (SXL/GXL) Pin, Machined (Gold)



0462-202-1631 9X-3402 Connector Socket #16/18 (SXL/GXL) Socket, Machined (Gold)

0460-215-1631 126-1767 Pin Connector #14 (SXL) Pin, Machined (Gold)

0462-209-1631 126-1768 Connector Socket #14 (SXL) Socket, Machined (Gold)

TYCO Electronics/AMP Inc. Connector Accessories

Table 25

TYCO Electronics/AMP Inc. Connector Accessories

Amp Part Number Caterpillar Part Number Description

8T-8737 Seal Plug Sealing Plug #14, 16, 18

159-9322 O-Ring Seal Seal O-Ring (Plug As.) - Blue

151-6320 Wire Removal Tool #16 Size Removal Tool (Red)

1U-5804 Crimp Tool Hand Crimp Tool, Machined Contacts Only

95-6901-5-2 126-1774 Cover Endbell, 70-Pin

776098-1 126-1773 Connector Cap Cap 70-Pin Receptacle (Sealed)

257-4907 Access Cover As 70-pin receptacle sealed cover

237-0336 Cover Endbell 70-pin short

185-3599 Cover Endbell 70-pin special engine

224-2738 Endbell 70-pin special engine

234-5925 Gasket Gasket 70 pin flange

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV)

Table 26

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV)

Caterpillar Part Number Description Illustration Number

224-2734 Connector Receptacle As 70 Pin Receptacle, Flange Mount, Key 1 132

224-2735 Receptacle As 70 Pin Receptacle, Flange Mount, Key 2 133

283-9493 Receptacle As 70 Pin Receptacle, Flange Mount, Key 3 134

283-9494 Connector Receptacle As 70 Pin Receptacle, Flange Mount, Key 4 135

214-4208 Connector Receptacle As 70 Pin Receptacle, Flange Mount, Universal

136



264-5732 Connector Plug As 120 Pin Plug 137

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV) Model Views










264-5732 Connector Plug As

Tyco Electronic/AMP Inc. Connectors (Ampseal 16) Reduced Wire Seals

Table 27



Tyco Electronic/AMP Inc. Connectors (Ampseal 16) Reduced Wire Seals

Caterpillar Part Number Description TPA Color Illustration Number

240-7874 Connector Plug As 2-position plug (key 1) Red

138

240-7876 Connector Plug As 2-position plug (key 2) Gray

240-7877 Connector Plug As 2-position plug (key 3) Yellow

281-3115 Connector Plug As 2-position plug (key 4) Green

264-7029 Connector Seal 2-position service seal N/A


2-position receptacle (key 1) Red

139


2-position receptacle (key 2) Gray


2-position receptacle (key 3) Yellow


2-position receptacle (key 4) Green


140







141








142

281-3125 Plug As 4-position plug (key 2) Gray





4-position receptacle (key 1) Red 143










144 281-3133 Connector Plug As 6-position plug (key 2) Gray





145 281-3137 Connector Receptacle As

6-position receptacle (key 2 Gray




146





260-6727 Receptacle As 8-position receptacle (key 1)

Red

147







281-3395 Connector Plug As 12 position plug (key 1) Red

148

281-3396 Connector Plug As 12 position plug (key 2) Gray

281-3397 Connector Plug As 12 position plug (key 3) Yellow

281-3398 Connector Plug As 12 position plug (key 4) Green

264-7034 Connector Seal 12 position service seal N/A


12 position receptacle (key 1)

Red 149





Gray



Yellow



Green


Connector plug assembly




Connector receptacle assembly











Tyco Electronic/Amp Inc. Connectors (Ampseal 16) Standard Wire Seals

Table 28



Tyco Electronic/Amp Inc. Connectors (Ampseal 16) Standard Wire Seals








151


Gray


Yellow





152







153








154






4-position receptacle (key 1) Red 155















157 239-7353 Connector Receptacle As

6-position receptacle (key 2 Gray




158



8-position plug (key 3) Yellow

231-2298 Plug As 8-position plug (key 4) Green




159







230-4009 Connector Plug As 12 position plug (key 1) Red

160

239-7356 Connector Plug As 12 position plug (key 2) Gray

241-8834 Connector Plug As 12 position plug (key 3) Yellow

281-8813 Connector Plug As 12 position plug (key 4) Green

264-7034 Connector Seal 12 position service seal N/A

Red 161







Gray

241-8835 Receptacle As 12 position receptacle (key 3)

Yellow



Green







Tyco Electronic/Amp Inc. Connectors (Ampseal 16) UL94 VO Related Material

Table 29

Tyco Electronic/Amp Inc. Connectors (Ampseal 16) UL94 VO Related Material


297-5475 Connector Plug As 2-position plug (key 1) Orange

162

297-5476 Connector Plug As 2-position plug (key 2) Purple

297-5477 Connector Plug As 2-position plug (key 3) Blue

297-5478 Connector Plug As 2-position plug (key 4) Tan



2-position receptacle (key 1) Orange

163


2-position receptacle (key 2) Purple


2-position receptacle (key 3) Blue


2-position receptacle (key 4) Tan

297-5484 Connector Plug As 3-position plug (key 1) Orange 164



297-5485 Plug As 3-position plug (key 2) Purple

297-5486 Connector Plug As 3-position plug (key 3) Blue

297-5487 Connector Plug As 3-position plug (key 4) Tan



3-position receptacle (key 1) Orange

165


3-position receptacle (key 2) Purple


3-position receptacle (key 3) Blue


3-position receptacle (key 4) Tan







Tyco Electronic/Amp Inc.

Table 30

Tyco Electronic/Amp Inc.

Caterpillar Part Number (2) Description Illustration Number

283-0055 Connector Adapter two connector position 166

283-0056 Connector Adapter three connector position 167

( 2 ) two halves must be ordered for each connector







Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip

Table 31

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip


243-4505 Connector Receptacle As 2-position receptacle, reverse mount (key 1)




243-4510 Connector Receptacle As 12 position receptacle, reverse mount (key 1)



296-3300 Receptacle As 2-position receptacle, reverse mount (key 4)
















296-3319 Receptacle As 12 position receptacle, reverse mount (key 4)

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip with Reduced Wire Seal Diameters

Table 32

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip with Reduced Wire Seal Diameters



1717975-2 247-2693 Connector Receptacle As

6-position receptacle (key 2), reverse mounting, reduced diameter wire seal


12 position receptacle (key 1), reverse mounting, reduced diameter wire seal


12 position receptacle (key 2), reverse mounting, reduced diameter wire seal



1871412-2 359-5181 Receptacle As 2-position receptacle (key 2), reverse mounting,

reduced diameter wire seal







1717934-3 417-2635 Receptacle As 12 position receptacle (key 3), reverse mounting,


1717934-4 417-2636 Receptacle As 12 position receptacle (key 4), reverse mounting,




Ampseal Terminals for Repair

Table 33


Sizes DT Type Part Number

Molded/Printed on Connector or Part

Service Replaced By Caterpillar Part

Number Description

Illustration Number

18 and 16 AWG None

8T-8729 Connector Pin Nickel Plated Pin

N/A

14 AWG None

9W-0852 Connector Pin

N/A

18 and 16 AWG None

9X-3401 Connector Pin

Gold Plated Pin

N/A

14 AWG None


168

18 and 16 AWG None

8T-8730 Connector Socket Nickel Plated

Socket

N/A

14 AWG None

9W-0844 Connection Socket

N/A

18 and 16 AWG None

9X-3402 Connector Socket Gold Plated Socket

N/A

14 AWG None


169

18 and 16 AWG None


J1939 Extended Gold Plated Socket 169

18 and 16 AWG None


J1939 Extended Gold Plated Pin

57



Ampseal Service Tools

Table 34

Ampseal Service Tools



Description

147-6456 147-6456 Wedge Removal Tool Wedge removal tool

HDT-48-00 1U-5804 Crimp Tool Contact crimp tool (machined

terminals only)

N/A 270-5051 Repair Kit Connector kit

DRC Connectors

Table 35

XDRC Connectors

Deutsch Connector Part Number



DRC16-24SA 7X-6222 Connector Plug

Plug (Key A) 171

DRC16-24SB 9X-7144 Connector Plug

Plug (Key B) 172

DRC16-24SC 9X-7146 Connector Plug

Plug (Key C) 173

DRC14-24PA 9X-0146 Receptacle As

Receptacle (Key A) 174

DRC12-24PA 9X-0145 Receptacle As Receptacle Flange Mt. (Key A)

175

DRC12-24PB 9X-7143 Receptacle As Receptacle Flange Mt. (Key B)

176

DRC12-24PC 9X-7145 Receptacle As Receptacle Flange Mt. (Key C)

177

DRC10-24PA 7X-6221 Receptacle As Receptacle - Outside MT. -

Solder Cup (Key A) 178

DRC16-40S 8T-9834 Connector Plug

Plug 179

DRC18-40SA-P013 9X-0141 Connector Plug

Plug (Key A) 180

DRC18-40SB-P013 Plug (Key B) 181




DRC18-40SC-P013 183-5784 Connector Plug

Plug (Key C) 182

DRC14-40PA 9X-1339 Receptacle As

Receptacle (Key A) 183

DRC10-40P 8T-9833 Connector Receptacle

Receptacle - Outside Mt. - Solder Cup

184

DRC12-40PA 9X-1343 Receptacle As Receptacle - Flange MT. (Key

A) 185

DRC12-40PB 9X-7148 Receptacle As Receptacle - Flange MT. (Key

B) 185

DRC16-70SA 9X-4391 Connector Plug

Plug (Key A) 187

DRC16-70SB 9X-0347 Plug Plug (Key B) 188

DRC16-70SD 3E-6448 Connector Plug

Plug (Key D) 189

DRC12-70PA 103-0213 Receptacle As Receptacle - Flange Mt. (Key

A) 190

DRC10-24PB 3E-5312 Receptacle As Receptacle – Outside MT

solder cup (Key B) 191

DRC12-40PB 9X-7148 Connector Receptacle As

Receptacle – Flange MT (Key B)

192

DRC12-40PC 183-5785 Receptacle As Receptacle – Flange MT (Key

C) 193

DRC12-70PB 175-7061 Connector Receptacle As

Receptacle – Flange MT (Key B)

194

DRC Connectors (Model View)









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8T-9833 Connector Receptacle






9X-7148 Connector Receptacle As






9X-0347 Plug








3E-5312 Receptacle As


9X-7148 Connector Receptacle As







DTCE Connectors

Table 36

DTCE Connectors

Deutsch Connector Part Number



DTCE06-1-4S-E003 127-5483 Connector Plug

4/6 AWG Plug 195

DTCE04-1-4P-E003 127-5484 Receptacle As 4/6 AWG Receptacle

196




8/10 AWG Plug 197

DTCE04-1-8P-E003 127-5486 Receptacle As 8/10 AWG

Receptacle 198


12 AWG Plug 199

DTCE04-1-12P-E003 129-7164 Receptacle As 12 AWG Receptacle

200

DTCE Connectors (Model View)









AEC Connectors

Table 37

AEC Connectors

Deutsch Part Number

Caterpillar Part Number Description Illustration Number

AEC16-40SU 105-2081 Plug Plug (Key-Universal) 201

AEC16-40SBT 114-4408 Connector Plug Plug (Key B) - GXL Wire 202

AEC16-40SAE-K001

126-7127 Plug Plug (Key A) - TXL Wire (GM only)

203

AEC14-40PA 113-0580 Receptacle As Receptacle (Key A) 204

AEC14-40PB 113-0581 Receptacle As Receptacle (Key B) 205

AEC14-40PC 113-0582 Receptacle As Receptacle (Key C) 206

AEC14-40PAB 104-9655 Receptacle As Receptacle (Key AB) 207

AEC16-40SAE-E019

324-6266 Connector Plug As Plug As (Key A) – TXL Wire 208

AEC16-40SA 3E-6286 Connector Plug As

Plug As (Key A) 209

AEC14-40PAE-E019


Receptacle As (Key A) – TXL Wire

210

AEC16-40SBE-E019

324-6268 Connector Plug As Plug As (Key B) – TXL Wire 211

AEC16-40SB Plug As (Key B) 212



3E-6287 Connector Plug As

AEC14-40PBE-E019

324-6269 Receptacle As Receptacle As (Key B) 213

AEC16-40SCE-E019

324-6270 Connector Plug As Plug As (Key C) – TXL Wire 214

AEC16-40SC 101-0204 Connector Plug As

Plug As (Key C) 215

AEC14-40PDE-E019

324-6271 Receptacle As Receptacle As (Key C) – TXL Wire

216

AEC16-40SDE-E019

324-6272 Connector Plug As Plug As (Key D) – TXL Wire 217

AEC16-40SD 101-0205 Connector Plug As

Plug As (Key D) 218

AEC14-40PDE-E019

324-6273 Receptacle As Receptacle As (Key D) – TXL Wire

219

AEC14-40PD 113-0583 Connector Receptacle As

Receptacle As (Key D) 220

AEC14-40PD 9S-8889 Bolt Receptacle As (Key CD)

AEC Connectors (Model Views)


105-2081 Plug






126-7127 Plug






9S-8889 Bolt

HD-10 Connectors

Table 38

HD-10 Connectors

Deutsch Part Number


Illustration Number

HD16-3-96S 8T-8731 Connector Plug Plug 222

HD14-3-96P 8T-8732 Connector Receptacle

Receptacle 223

HD10-3-96P 9X-4813 Receptacle As Receptacle (Bulkhead) N/A

HD16-6-96P 8C-3654 Connector Plug Plug 224


Receptacle N/A

HD10-6-96P 9X-4814 Connector Receptacle

Receptacle (Bulkhead) N/A

HD16-6-12S-B010 7X-1873 Plug Receptacle (Bulkhead) 225

HD10-6-12P 115-3518 Receptacle Receptacle (Data Link) N/A



Receptacle 227

HD10-9-96P-B009 9W-1951 Connector Receptacle

Receptacle (Bulkhead - Special)

228




HD10-5-16P-B009 3E-5394 Receptacle Receptacle (flange) 230


Receptacle 231

HD16-9-1939S 157-3584 Connector Plug Plug (SAE J1939) 232

HD16-9-16S 9W-0847 Connector Plug Plug 233

HD10-9-1939-P 210-8950 Connector Receptacle

Receptacle As (flange) 234

HD10-9-96P-BE09 265-4123 Connector Receptacle

Receptacle As 235

HD10-9-16P-B009 7X-6195 Connector Receptacle

Receptacle As (flange) 236

HD10-9-96P 128-2312 Connector Receptacle As (flange) 237

HD14-9-16P 7X-6217 Connector Receptacle

Receptacle 238

HD-10 Connectors (Model Views)








8C-3654 Connector Plug


7X-1873 Plug




9W-1951 Connector Receptacle




3E-5394 Receptacle








9W-0847 Connector Plug




210-8950 Connector Receptacle


265-4123 Connector Receptacle




7X-6195 Connector Receptacle


128-2312 Connector


7X-6217 Connector Receptacle

Delphi Packard Electric Systems Contact (A4E2)

Table 39

Delphi Packard Electric Systems


267-9572 Connection Socket # 20 (SXL). #20 (GXL) Socket, Machined



Delphi Packard Electric Systems (A4E2) (Model Views)


Illustration



Illustration

245-1043 Connector Plug Gp



Delphi Packard Electric Systems Connector Accessories (A432)

Table 40

Delphi Packard Electric Systems


245-1044 Connector Lock Terminal Lock (TPA)

245-1045 Cover Connector Endbell

245-1048 Connector Plug Sealing Plug #20

266-1683 Removal Tool (SOCKET) Terminal Removal Tool

267-7207 Special Bolt Retaining Bolt

267-7208 Retaining Ring Retaining Ring

274-4990 Seal Interface Seal

Terminal-Wire Assemblies for Fuse Blocks

To add a fuse to the RFRM product line (refer to Illustration 241 for example), use 196-2413 Terminal As for 12 or 14 AWG wires, or 196-2412 Terminal As for 16 or 18 AWG wire.


RFRM ( 309-9886 Fuse Block As )



There are two versions of the RTMR family that look identical from the front. However, looking at the wire entry side, one will always have 60 wire entry holes, and the other 40 holes or less.

For the 60 hole RTMR (refer to Illustration 242 for example), there is no terminal wire assembly for service. The terminals should be obtained, hand crimped and the wire crimp spot soldered for reliability. Use 342-8419 Terminal for 14-16 AWG wires along with 342-8982 Wire Seal . Use 342-8441 Terminal for 18 AWG wires and the same 342-8982 Wire Seal .


374-6602 Fuse Block As

For the 40 or less RTMR variety (refer to Illustration 243 for example), use 202-0315 Terminal As for 12 AWG wire, use 202-0314 Terminal As for 14-16 AWG wire, or 202-0313 Terminal As for 18 AWG wire.


RTMR ( 273-1171 Fuse Block As )

The RTA product line comes in five sizes. Refer to Illustration 244 of 174-7566 Fuse Block As or 250-9819 Fuse Block As for examples. To add a fuse, use 9W-2033 Blade Terminal for 14-16 AWG wire.




174-7566 Fuse Block As


RTA

Note: Some fuse blocks are operating near the maximum current requirements and additional loads would not be advised.

ReferenceRefer to Special Instruction, REHS7215, "Repair Procedure for Damaged Harness Wiring" for the part numbers of the butt splices, repair tools and other tools.

Copyright 1993 - 2013 Caterpillar Inc.

All Rights Reserved.

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