commercial truck-trailer electrical connectors · commercial truck-trailer electrical connectors....
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END TO END SOLUTIONS BETWEENCOMMERCIAL TOWING AND TOWED VEHICLES
COMMERCIAL TRUCK-TRAILERELECTRICAL CONNECTORS
COMMON FEATURES:
• Excellent Recoil Memory, restoring force of 180 N
• Cyclic Extensions within limit of 220,000 Cycles
• Coils meet ISO 6722 Norms
• Meets Testing standards of ISO 4141
• Excellent Abrasion Resistance of cable from dust and fluids
• Outer sheath protects from Mild Bases, water, dust and oil
• Flame retardant sheathing
• Voltage of 12 & 24 Volts
• Operating Temperature of – 40 °C to + 80 °C
• Pull Resistance up to 150 N
• Product is Water Resistant up to IP 54
• Cable is IP 69K Compliant
• Endurance of removal and insertion of 1,000 connections
• Voltage drop of less than 40 mV
CHARACTERISTICS & FEATURES:
CHARACTERISTICS:
• Termination of the wires on our products is not achieved by using fasteners or solder, but using a proven, more reliable crimping technology. Crimping is performed on the insulator as well as the conductor, which helps in reducing the forces acting on the contact thereby prolonging the life of the product.
• The contacts are stamped thereby reducing the weight of input copper and the design of the contact helps reduce arcing during operation.
• The design of this product has taken into consideration ease of assembly by avoiding mechanical fasteners and using threads and snap fits instead.
Heavy commercial trucks have advanced leaps and bounds in the past decade. The technology earlier seen only in passenger luxury vehicles has now been integrated in many advanced commercial vehicles as the industry standard. As a result, this calls for a more superior and robust construction in the way the signals are transmitted from the cab to the trailer.
To answer this need we have developed end to end solutions for the complete range of coiled cabled connectors for different sizes of commercial vehicles, with options for the many types of signals to be transmitted. There are six variants of these connectors with customizable end assemblies and sockets.
ISO 1185 ISO 12098 ISO 3731 ISO 7638
15 PIN7 PIN 24N7 PIN 24S5 PIN ABS7 PIN EBS15 PIN TO 2 x 7 ADAPTER
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ISO STANDARDS:
VARIANTS
1
PRODUCTS:• 15 Pin Coil Connector• 15 Pin Receptacle/Pig Tail Assembly• Parking Socket
APPLICATION:• New generation cables which can support transmission of all
kinds of data (ABS/EBS/etc.) and Electrical Signals (Lights, etc).
CONFORMANCE:• Product Conforms to ISO 12098• Coiled Cable Conforms to ISO 6722
FEATURES:• Anti Corrosion Lift Clamp• Robust and Reliable Plastic Lightweight Body• Crimped Terminals
PARKING SOCKET:• To be used when the trailer
is being disconnected to avoid the ingress of dirt and unwanted particles into the coiled connection
15 PIN COIL CONNECTOR
TECHNICALSPECIFICATION
Indicator, LeftIndicator, RightRear Fog Light1 to 3 and 5 to 12LH Rear Position LightRH Rear Position LightStop LightReverse LightPermanent Power Supply (+24V)Reverse Lock ReleaseSteering Traction Control SystemAxle Lifting DeviceCommon ReturnData Interchange other than Braking SystemData Interchange other than Braking System
123456789101112131415
YellowGreenBlueWhiteBlackBrownRedPinkOrangeGreyWhite/BlackWhite/BlueWhite/RedWhite/GreenWhite/Brown
CONTACTSNUMBER
WIRECOLOUR
FUNCTIONS OF CIRCUITS
CONTACT ALLOCATION15 PIN CONNECTOR
RECEPTACLE:• ISO 12098 compliant• We provide end to
end solutions for truck & trailer connections. The receptacle is to be connected when the truck is in use.
PRODUCTS
Temperature Range:
Max. Extension Length:
Block Length:
Operating Voltage:
Max. Length:
Coil Cable Diameter:
Spiral Colour:
Working Length:
Total Block Diameter:
No. Of Spirals:
Sheath/Insulation:
End Length:
- 40 °C to + 80 °C
24 Volts13.0 ± 0.8mm
Arnitel Em 550
3000mm4200mm4800mm260 ± 40mm270mm95 ± 15mmBlack20.5 ± 3
2
PRODUCTS:• 5 Pin ABS Coil Connector• 5 Pin ABS Receptacle/Pig Tail Assembly• Parking Socket
APPLICATION:• Cables can support transmission of ABS Signals only
CONFORMANCE:• Product Conforms to ISO 7638• Coiled Cable Conforms to ISO 6722
FEATURES:• Anti Corrosion Lift Clamp• Robust and Reliable Plastic Lightweight Body• Crimped Terminals
PARKING SOCKET:• To be used when the trailer
is being disconnected to avoid the ingress of dirt and unwanted particles into the coiled connection
5 PIN ABS COIL CONNECTORS
TECHNICALSPECIFICATION
Plus ElectrovalvePlus ElectronicsMinus ElectronicsMinus ElectrovalveWarning Device
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RedBlackYellowBrownWhite
CONTACTSNUMBER
WIRECOLOUR
FUNCTIONS OF CIRCUITS
CONTACT ALLOCATIONABS CONNECTOR
RECEPTACLE:• ISO 7638 compliant• We provide end to end
solutions for the truck and trailer connections. Receptacle is to be connected when the truck is in use.
PRODUCTS
Temperature Range:
Max. Extension Length:
Block Length:
Operating Voltage:
Max. Length:
Coil Cable Diameter:
Spiral Colour:
Working Length:
Total Block Diameter:
No. Of Spirals:
Sheath/Insulation:
End Length:
- 40 °C to + 80 °C
24 Volts10.3 ± 0.8mm
Arnitel Em 550
3000mm4200mm5200mm260 ± 20mm240mm85 ± 10mmBlack20.5 ± 3
3
PRODUCTS:• 7 Pin EBS Coil Connector• 7 Pin EBS Receptacle/Pig Tail Assembly• Parking Socket
APPLICATION:• Cables can support transmission of limited amounts of data
(EBS) and Electrical Signals (Lights, etc).
CONFORMANCE:• Product Conforms to ISO 7638• Coiled Cable Conforms to ISO 6722
FEATURES:• Anti Corrosion Lift Clamp• Robust and Reliable Plastic Lightweight Body• Crimped Terminals
PARKING SOCKET:• To be used when the trailer
is being disconnected to avoid the ingress of dirt and unwanted particles into the coiled connection
7 PIN EBS COIL CONNECTORS
TECHNICALSPECIFICATION
Plus ElectrovalvePlus ElectronicsMinus ElectronicsMinus ElectrovalveWarning DeviceData TransmissionData Transmission
1234567
RedBlackYellowBrownWhiteWhite/GreenWhite/Brown
CONTACTSNUMBER
WIRECOLOUR
FUNCTIONS OF CIRCUITS
CONTACT ALLOCATIONEBS CONNECTOR
RECEPTACLE:• ISO 7638 compliant• Receptacle and parking
socket are available to provide complete solution for truck and trailer connection
PRODUCTS
Temperature Range:
Max. Extension Length:
Block Length:
Operating Voltage:
Max. Length:
Coil Cable Diameter:
Spiral Colour:
Working Length:
Total Block Diameter:
No. Of Spirals:
Sheath/Insulation:
End Length:
- 40 °C to + 80 °C
24 Volts12.0 ± 0.8mm
Arnitel Em 550
3000mm4200mm5200mm260 ± 20mm250mm95 ± 15mmBlack21.5 ± 3
4
PRODUCTS:• 7 Pin 24N Coil Connector• 7 Pin 24N Receptacle/Pig Tail Assembly• Parking Socket
• 7 Pin 24S Coil Connector• 7 Pin 24S Receptacle/Pig Tail Assembly• Parking Socket
APPLICATION - 24N & 24S:• Cables can support transmission of Electrical Signals (Lights,
etc). only
CONFORMANCE - 24N:• Product Conforms to ISO 1185• Coiled Cable Conforms to ISO 6722
CONFORMANCE - 24S:• Conforms to ISO 3731• Coiled Cable to ISO 6722
FEATURES:• Ergonomic Design For Insertion And Removal• Robust and Reliable Plastic Lightweight Body• Crimped Terminals
PARKING SOCKET:• To be used when the trailer
is being disconnected to avoid the ingress of dirt and unwanted particles into the coiled connection
7 PIN 24N AND 24S COIL CONNECTORS
TECHNICALSPECIFICATION
Common ReturnLH Rear Position MarkerLH IndicatorStop LightRH IndicatorRH Rear Position MarkerBrake Light
Common ReturnFree (Additional Function)Reverse LightPower Supply (+24V)Common ReturnPower Supply Controlled by Ignition SwitchRear Foglight
1234567
1234567
WhiteBlackYellowRedGreenBrownBlue
WhiteBlackYellowRedGreenBrownBlue
CONTACTS NUMBER
CONTACTS NUMBER
WIRE COLOUR
WIRE COLOUR
FUNCTIONS OF CIRCUITS
FUNCTIONS OF CIRCUITS
CONTACT ALLOCATION24N CONNECTOR
CONTACT ALLOCATION24S CONNECTOR
RECEPTACLE:• ISO 1185 and ISO 3731
compliant• Receptacle is to be
connected when the truck is in use
PRODUCTS
Temperature Range:
Max. Extension Length:
Block Length:
Operating Voltage:
Max. Length:
Coil Cable Diameter:
Spiral Colour:
Working Length:
Total Block Diameter:
No. Of Spirals:
Sheath/Insulation:
End Length:
- 40 °C to + 80 °C
24 Volts10.4 ± 0.8mm
Arnitel Em 550
3000mm4200mm5200mm250 ± 20mm220mm90 ± 10mm24N - Black24S - Green
20.5 ± 1.5
24N 24S
5
15 PIN CONTACT NUMBERS
CONTACTNUMBERS
WIRE COLOUR24N ADAPTER
FUNCTIONSOF CIRCUITS
PRODUCTS:• 15 Pin To 2x7 Pin 24N/24S Adapter Coil Connector• Receptacle/Pig Tail Assembly• Parking Socket
APPLICATION:• Cables can support transmission of all kinds of data and
Electrical Signals (Lights, etc). Variant is a hybrid where one end is a 15 Pole Connector and the other 2 ends are 7 Pole 24N and 24S Connectors.
CONFORMANCE:• Product Conforms to ISO 3731, 1185 and 12098• Coiled Cable Conforms to ISO 6722
FEATURES:• Anti Corrosion Lift Clamp• Ergonomic Design For Insertion And Removal• Robust and Reliable Plastic Lightweight Body• Crimped Terminals
PARKING SOCKET:• To be used when the trailer
is being disconnected to avoid the ingress of dirt and unwanted particles into the coiled connection
15 PIN TO 2 x 7 PIN 24N/S ADAPTER COIL CONNECTORS
TECHNICALSPECIFICATION
CONTACT ALLOCATIONEBS CONNECTOR
RECEPTACLE:• ISO 3731, ISO 1185 and
ISO 12098 compliant• Receptacle is to be
connected when the truck is in use
PRODUCTS
Temperature Range:
Max. Extension Length:
Block Length:
Operating Voltage:
Max. Length:
Coil Cable Diameter:
Spiral Colour:
Working Length:
Total Block Diameter:
No. Of Spirals:
Sheath/Insulation:
End Length:
- 40 °C to + 80 °C
24 Volts10.4 ± 0.8mm
Arnitel Em 550
3000mm4200mm5200mm265 ± 20mm250 ± 20mm 15 Pin Side220mm90 ± 10mmBlack20.5 ± 1.5
Indicator, LeftIndicator, RightRear Fog LightCommon ReturnRear Parking Light, LeftRear Parking Light, RightBrake Light
Reverse LightPower SupplyAdditional FunctionAdditional FunctionCommon ReturnDummyDummyDummy
1234567
89101112131415
3571264
3472156
24N24N24N24N24N24N24N
24S24S24S24S24S24S24S
YellowGreenBlueWhiteBlackBrownRed
YellowRedBlueBlackWhiteGreenBrown
24S ADAPTER
6
OMNI MATRIX PRIVATE LIMITED48K1 & 48K2, YELLUPURA,
KIADB INDUSTRIAL AREA, DODDABALLAPURA, BANGALORE - 561203, INDIA
PH +91-80-27630012/29
WEBSITE: www.omnimatrixindia.comE-MAIL: [email protected]