egi industries booklet u6...egi industries (eurogear inc) is a global leader in producing parts,...
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Complete Plant Mechanical ServiceEGI INDUSTRIES
EGI Industries was Incorporated In 1999 in Montréal, Québec and later in New York in 2001.
• Servicing the Mining, Mineral, Aggregate, Hydro Electric and other manufacturing industries
• Locations in Canada, United States and various countries in Africa
• Solution finding and implementation• Installation and un-installation of equipment and
parts requiring service though the NYS millwrights union local 1163
We are a full service machining, Repair and Anti Wear Coating centre.
About Us
• Machining capabilities from 1lb up to 400T• Gear making ¼” up to 25’ Ø all type• Gear grinding Member of AGMA• HVAF anti wear Ceramic, Chrome and Tungsten
coatings of parts• Bench Testing, Certification and Warranty
Complete one stop shop for all your repairs, Coatings and machining requirements in every size
EGI has every capability you require to repair, upgrade and maintain your plant with the highest Quality, Fastest Lead Times and best ROI.
Our Capabilities
EGI Industries (EuroGear inc) is a Global leader in producing parts, repairs and engineering solutions to improve plant optimization in efficiency while lowering operational costs for our Mining and Aggregate clients around the world. From small projects to large projects EGI Industries has the capabilities, experience and manpower in house or on site to meet and exceed your expectations. EGI Industries only employs the industries finest through proven track records. Your goals will be achieved by working with us.EGI employs NYS Union contractors workers, signatory with the Millwrights, Pipefitters, Ironworkers, Boil makers and Laborers. We have a qualified and certified staff, which will provide support to your facility 24/hours a day, 7 days a week for as long as your company needs services for.
Our MillwrightsOnsite Capabilities
Most common services we offer but not limited to:• Equipment Removal,
Assembly and Installation• Complete Mechanical
Services• Line Boreing• Re Engineering and
Solution Findings• Process Piping• Rigging• Welding• Laser Alignments• Metal Fabrication• Concrete• Electrical
Our vision and goals are to meet your project requirements in a timely and cost competitive manner while assuring compliance to safety and quality standards. We are fully self sufficient, we have all of the tools necessary so you can focus on your job and leave the mechanical and electrical side for us. We have a proven reputation for quality world and professionalism. We are committed to bringing our clients the highest quality work service they deserve.
Our MillwrightsOnsite Capabilities
• Portable diesel welders, 300 to 500 amp• Portable electric welders, 200 to 575 amp• 4 Pack Welding Unit• 8 Pack Welding Unit• Portable gas driven Welding Machines
Welding Equipment
• 80’ Boom Manlift• 25’ Rough Terrain Scissor Lift• Hytorq Wrenches, ¾” to 1 ½” heads• Core drill• Air Compressors• Optalign Laser shaft alignment system
Construction Equipment
Safety & EnvironmentalSafety is extremely important in the Construction Industry. EGI industries hires contractor workers trained annually and comply with MSHA Part 46 and OSHA 29 CFR 1910 Confined Space Entry and Clean Room Training.
• 200 Ton Jacking system• Kiln Saddles• Support Bents• 14,000 lb MMV Lift Truck with Telescope Boom• 6,000 lb JCB with Telescope Boom• Rigging Kits
Lifting
Our MillwrightsOnsite Capabilities
Certified ServicesEGI Industries employs the largest Millwright contractors in New York State. We are qualified to work on steam, hydraulic turbines, Gearboxes of all makes and sizes.
The Right EquipmentEGI industries has an extensive inventory of tools and equipment. Our tool trucks and trailers are stocked to effectively mobilize and complete your projects in a safe and timely fashion.
Aggregates Conveyor Equipment Installation and Repairs• Installation and repair of Raw Mills, Ball Mills, SAG
Mills , Cement Mills and Kilns• Replacement of Kiln Sections and Fabrication of New
sections• Converting Equipment and Conveyor Design,
Manufacturing, Installations and Repairs• Silo Foundations, removal and installation• Installation and Repair of pendulum and crossbar
coolers• Installation and maintenance of Dust Collectors and
Bag houses• Installation, Repair and Manufacturing of Primary and
Secondary Crushers. Custom Fabrication of Mantels and parts
• Demo and installation of SS and CS Hanger and Chain systems. Custom CNC fabrication of drag chain
• Kiln Hood and Trunion fabrication, repair and replacements
Our MillwrightsOnsite Capabilities
Mining-cement and Aggregates• Installation and maintenance of all types of material
handling systems, (Bucket, drag, flex wall and belt conveyors) We work with and supply Goodyear (continental) to all your conveyor belting needs
• Fabrication work for all of these projects including step chutes, hoppers, silos, grizzlies, platforms, catwalks, ladders and machine guarding.
• Installation and removal process equipment such as heat exchangers, scrubbers, cooling towers, etc.
• Emergency repairs and maintenance on waste incineration facilities
• Emergency and capital improvements for state and federal agencies.
• Hydraulic Piping• Bearing and rotor replacements• MPI and UT checks• SKADA verifications, vibration, heat, alignment
verifications
Our MillwrightsOnsite Capabilities
• Conveyor and Material Handling: Design, MFG, Repair and customization. distributor of continental belting
• Gearbox Upgrading and Optimization: Of all gearboxes and sizes
• Support rolls (Trunions): Manufacturing and Repair• Mill Gearing: Pinions and Girth Gears, MFG, repair
and inspections: Vibration testing, MPI, UT and X-ray• Anti Wear Coatings: Rebuilding of journal ends, Pump
housings, Valves and crusher parts
We only supply the best Qualitymaterials and dedicated Service
EGI supply’s high quality parts guaranteed to reduce plant downtime by increasing plant reliability and sustainability.
Our Products
Our values drive performance by exceeding industry standards.
• Service and action you can depend on at all times• 98% Plant and equipment availability at all times• Best lead times in the industry• North American steels and materials• Craftsmanship and experience in building and
repairing your equipment• No compromising of reliability• Solution finding and recommendations of parts and
equipment• EGI is a One stop shop
High Quality Equals Longevity
• Same day service and effective results• Guaranteed Solutions that save you downtime with
the best ROI• Close proximity within 2 hours travel time for
servicing and visits• One Stop Shop save time and money• Logistics with bonded carriers• Our contracted millwrights to removal and install all
necessary mechanical requirements for repair• Breakdown service• Guaranteed work• Financing and special payment terms available
How Your Plant Can Benefit from EGI
The EGI Difference
Use our liners for all types of maintenance purposes:• Provide corrosion resistance (erosion from chemical
action) to the shell surface• Provide abrasion resistance (erosion by friction) to the
shell surface• Improve sanitation and cleaning• Improve the flowability of solids, minerals and the pulp • Provide lifting action to add impact and crushing• Prevent wear and associated damage to the structural
members of the mill (mill shell, heads and trunnions)• Act as the final link in the transmission of energy to the
tumbling load, i.e. the charge
EGI Industries specializes in mill and crusher liners including; ceramic, magnetic, steel, ball mill, sag mill, and rubber liners. Contact us today to try our liners for 3 months, and see why we are the best in the business in terms of quality and savings.
We manufacture and install the longest lasting mill and crusher liners in the industry.
ALL YOUR MILLNEEDS UNDERONE ROOF
Gear Boxes and Reducers:We can take any gearbox and refurbish it into a precision machine that it was meant to be. Reverse engineering your old gearbox, we can determine your current needs and design a better, smoother, longer lasting, out performing any OEM’s gearbox.Additionally, our main priority is to operate at higher and safer means for a fraction of the cost of new merchandise, while engineering and increasing your service factor.We will not supply you with off the shelf generic solutions. Each job is custom and your gearbox will look like a fine precision machine. Unlike anything you have ever heard before.
EGI goes the extra mile when it comes to gears. We grind all our gear teeth up to AGMA 12 standards which makes the meshing of gears as smooth as possible. Refurbish any
gearbox into a Precision Performance Gearbox.
CUSTOM GEARAND GEARBOXMANUFACTURING
1. Problem Inspection & Analysis
Whether you have a catastrophic breakdown or a planned shutdown, when we get your call, we listen to your problem. We suggest a temporary solution and then we start the process of getting you back on track. Fixing the broken component is usually not the solution. EGI's team of engineers look at the whole system, determine the causes of the failures and plan for corrective action.
2. Reverse Engineering Solutions
Using a sample or a drawing of the component, our team of engineers considers many factors in the redesign, such as the environment, usage requirements and materials. Taking all the factors of the component into consideration, we are able to upgrade it properly, using proprietary steels, special treatments and state-of-the-art manufacturing techniques. Providing you with a component that will outlast any generic off-the-shelf part.
3. Manufacturing
All our components are manufactured in Canada under the highest quality standards. AGMA Approved and Cerfified, fastest lead times and best return on investment in the industy.
4. Implement, Maintain & Support
EGI has qualified staff around the world that can install your new component or supervise installation. We also can give recommendations on maintenance to prolong their life cycle and train your employees. EGI engineers are just a call or e-mail away to support your staff in any situation you have.
Experience:• Greater safety• Improved reliability• Higher performance
• Easier maintenance• Reduced life-cycle costs• Greater efficiency
• EPA Friendly• Reduced impact on environment• Energy Savings
GEARBOX INTERNALS
EGI Industries provides the following coating materials:CeramicsThis ultra-high-temperature system facilitates the application of ceramics and other materials. Ceramic coatings have excellent properties against corrosion and high temperature.
• Alumina oxide• Zirconium oxide• Chromium oxide• Titan oxide and other
Metals• Stainless steel• Aluminum• Copper• Brass and bronze• Hard metals
Carbides• Tungsten carbide
coatings• Chromium carbide
coatings and other
We repair and reconstitute metallic parts according to mechanical application tolerances. Our laboratory research and development allows us to design innovative spray processes to provide more durable coatings with consistent quality.
The processes we offer can solve all kinds of wear:• Abrasion• Erosion• Friction• Corrosion• Cavitation• Insulation or
electrical conductivity and other
COATING PROCESSESFOR MECHANICALPARTS IN NORTH AMERICA
• Success in rebuilding and re-certifying mining Valves and Pump rebuilds to higher standards than the manufacture.
• Reproducing mobile equipment parts for major OEM to a higher quality standard using the latest in specialty antiware coating that exist.
• Our Teflon coating on agitators are FDA food grade approved and leave no transfer to your solution in your tanks
• Our Teflon protects your agitator shafts against any chemicals
• Save your equipment and reduce replacement costs with EGI
We are committed to developing innovative solutions for your coating requirements and providing the highest quality coating tailored to your specific applications. Foam
• Closed cell Neoprene Foam• Closed cell Latex Foam• Closed cell Polyurethane Foam
DuPont™ Teflon®• PTFE• PFA• FEP• ETFE• Teflon S
Other• Xylan®• Halar® ECTFE• Phenolic• Carboline• Rilsan• Plastisol• Polyarmor
• Plastcoat• Powder Coatings• Vinyl PVC• High
Temperature Ceramic
• etc…
SPECIALTY COATINGS
Everything is produced in North America under the
highest quality standards and
services you deserve and can depend on.
CALL US TODAY FORA FREE 3 MONTH TRIALAND SEE THE DIFFERENCE!
4670 Ave Thibault, Saint Hubert, Quebec, Canada J3Y 0A8 +1 514 316 3444
1 Cumberland Ave Plattsburgh, NY 12901 USA+1 518 578-1775
Botswana-Angola-Mozambique-DRC Congo, Zambia, Zimbabwe: +267 71 413 511Plot 39 Unit 2 Gaborone International Commerce Park, Gaborone, Botswana
Ghana, Mali, Cote d'ivoire, Sierra Leon, GuineaThokey House | Box CO 1384 | Tema - Ghana+233 244 333 792