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EFOR Industrial Plants Erection, Manufacturing & Construction Inc.
HQ: Başkent OSB, Cumhuriyet Bulv., No:606909 Malıköy – ANKARA – TURKEY
www.EforPowerPlants.comwww.EforEndustriyel.com.tr
phone: +90-312-640 13 84
General PresentationAnkara 18.07.2016
2016 Rev-2.1
Map Coordinates of our HQ
F_5.6.1_02_I-(R00)
EFOR Industrial Plants;
- is located in Ankara / Turkey,
- has been established in 1998,
- specializes in:
* Mechanical, Civil, Electrical, I&C Erection & Commissioning works at Power
Plants,
* Manufacturing of;
a) Pressure vessels, parts and components,
(Drums, SuperHeater Bundles, Heat Exchangers, Deaerators etc.)
b) Non-pressure Steel parts and components,
(ESP; FGD; Ash, Coal, Limestone Handling systems, Stacks, Air & Gas
channels, etc.)
* Rehabilitation works at existing Power Plants,
* Pre-fabrication of Concrete building components
Adularya Energy / Yunus Emre Power Plant
Local Lignite Coal Fired, Circulating Fluidized Bed Boiler, 2 x 145 Mwe
Commissioning: Early 2016
Adularya Energy / Yunus Emre Power Plant
Local Lignite Coal Fired, Circulating Fluidized Bed Boiler, 2 x 145 Mwe
Commissioning: Early 2016
Aksa Energy / Bolu-Göynük Power Plant
Local Lignite Coal Fired, Circulating Fluidized Bed Boiler, 2 x 135 Mwe
Commissioned: Late 2015
Aksa Energy / Bolu-Göynük Power Plant
Local Lignite Coal Fired, Circulating Fluidized Bed Boiler, 2 x 135 Mwe
Drum lifting
Yunus Emre Power Plant
Coal Transport Conveying Bridge, 48 mt lenght
Akkent Hydroelectric Power Plant
• Procurement,
• Detailed Engineering,
• Manufacturing according to EN & ASME,
• Mechanical Erection,
• Commissioning
services for Power Plants
…. and all required Civil Works……
EFOR’s main activities are;
Quality Control & Total Management system
ASME Stamps (S, U, PP, A), ISO EN 3834-2
OHSAS 18001 ISO 14001
ISO 9001 EN 1090-2 class-4
Projects Execution
Project Execution Capabilities :
Purchasing:
was the first business of EFOR when established . EFOR
has close ties with major European suppliers and
affiliations for Turkish Market. EFOR is one of the major
supplier in Turkey for high grade boiler tubes.
Financing:
EFOR works with many first class Turkish Banks for
years, and has credibility in high levels. EFOR is able to
finance a project up to 100.000.000 Euro with own
limits. Total values of signed contract for current
projects are over 110.000.000 Euro, and last year’s
turn-over was over 65.000.000 Euro.
Project Execution Capabilities:
For fabrication and assembly works with wide
range of qualifications, at peak times, EFOR has
employed over 2.000 personnel
For fabrication and
assembly works, EFOR
supplies all required
equipment and hardware
with own resources. (Note
that; with approved sub-
suppliers EFOR might
have services for head
forming, heat treatment,
NDT, large dia-tube
bending, machining, etc.)
Mobilization:
For site construction works, EFOR is
able to establish accommodations,
offices, warehouses, workshops, first-
aid & health services, etc. As an
example, currently, EFOR has
complete mobilization for Yunus Emre
CFPP Site with 1.000 employee
capacity, and for Bolu-Göynük CFPP
Site with 600 employee capacity in
place for two years.
Heavy lifting:
EFOR is able to perform all heavy lifting operations at-site
with his own resources and with approved sub-contractors.
EFOR had lifted;
• 650 tons ECO modules in one piece with Strand-Jacks,
• 220 tons Generator with Gantry-Crane,
• 120 tons & high volume equipment with Crawler-Crane
in current projects.
Plants & Manufacturing
Plants Locations
EFOR has 38.500 + 8.000 m2 closed area in total for fabrication. 4 factories in 4 locations around
Ankara, capable for manufacturing various components for Power Plants, including pressure vessels.
1. Başkent OSB (HQ): Pressure Vessels
2. Kırıkkale OSB: Non-Pressure Parts & Components.
3. Kazan Plant: Steel Structures
4. Polatlı Plant: Concrete Structural Components
.
Plants:
EFOR has 106.000 m2 area in total for fabrication. 4 factories in 4 locations around Ankara, capable for
manufacturing various components for Power Plants, including pressure vessels.
PlantsOpen Area (m2)
Closed Area (m2)
Planned closed areas for 2017
(m2)
1 Baskent OSB, Malıköy (HQ) 15,000 20,500 7,900
2 Kırıkkale OSB, Kırıkkale 2,500 8,000
3 Sarayköy, Kazan 37,000 10.000 25,000
4 Merkez Prefabrik, Polatlı 5,000 8,000
Total 59,500 46.500
Roof cranes capacities: Up to 15 tons/cranePlants 1, 2, 3 have their own Sand Blasting & Painting Facility
Başkent OSB Head QuartersCurrent
Başkent OSB Head QuartersFuture
Samples of manufactured items:
Pressure vessels, Various pressure & non-pressure components for Power Plants, Steel Structures
Manufacturing:
EFOR has completed more than 8.000 tons of manufacturing scope for Tufanbeyli CFPP project in 2014.
EFOR continues to work on number of Power Plant projects for Turkish Energy sector companies, in
cooperation with International companies such as;
SES Tlmace-Slovakia,
Vitkovice Power Engineering-Czech Republic,
Vitkovice GearWorks-Czech Republic,
Rafako-Poland,
MBE EWB -Hungary,
SK E&C-South Korea,
SK E&C-South Korea,
Adato-Slovakia,
Androids-Austria,
Aalborg-Denmark,
Alstom Power-Germany,
Warde-Lebanon.
In 2015, EFOR factories completed more than 20.000 tons of Boiler parts and equipment fabrication.
Fabricated items (Pressure parts):
Complete Water-tube High Pressure Steam Boilers,
HRSG (Heat Recovery Steam Generator),
WHRB (Waste Heat Recovery Boilers),
Pressure Vessels such as;
• Steam drums,
• High & Low Pressure Heat Exchangers & Heaters
• Deaerator, Blow-down, Flash, Air Receiver, Process tanks,
• Second pass EVA-SH-RH-ECO tubes, Serpentines, Bundles
• Water-tube Membrane Walls & Pipe spools
• Auxiliary Boiler System,
Fabricated items (Non-Pressure parts):
ESP Units,
FGD Units,
Auxiliary Fuel-Oil Station,
Hot Cyclones,
Wind boxes,
Insulation, Refractory & Piping supports,
Luvo Cassettes (Rotary Type Air Heater),
Air & Flue Gas Channels,
Expansion Bellows,
Dampers,
Furnace frames,
Main Structural Steel Frames & bracings,
Main stack, By-pass stack,
Supporting Structure, Stair Towers,
Platforms.
Air Heaters (Tubular),
Site Storage Tanks (Water, Fuel-Oil, Process
Fluids)
Silos (Coal, Ash, Limestone)
Projects & Contracts in Progress
Projects & Contracts ….. in Progress…Soda Sanayi A.Ş. / Mersin Soda Factory; 1*320 ton/hr, 42 barg, 435oC CFB BOILER
Design, supply, fabrication, assembly, commissioning of Coal fired CFB Boiler & Coal storage and handling system.
Project execution by RAFAKO – EFOR Consortium.
RAFAKO’s scope:
• Design, Procurement, Manufacturing, Delivery of Pressure Components,
• Basic design of Non-pressure Components,
• Commissioning Supervising.
EFOR’s scope:
• Detail design, Procurement, Manufacturing, Delivery of All Non-pressure components and Coal storage & handling system
• Detail design, Procurement, Manufacturing, Delivery of various Pressure components
• Complete erection works including refractory & insulation
• Commissioning works.
Projects & Contracts ….. in Progress
Soda Sanayi A.Ş. / Mersin Soda Factory; 1*320 ton/hr, 42 barg, 435oC CFB BOILER
Design, supply, fabrication, assembly, commissioning of Coal fired CFB Boiler & Coal storage and handling system.
Project execution by RAFAKO – EFOR Consortium.
Projects & Contracts ….. in Progress
Soda Sanayi A.Ş.
Mersin Soda Factory;
1*320 ton/hr, 42 barg, 435oC
CFB BOILER
Projects & Contracts ….. in Progress Soda Sanayi A.Ş. Mersin Soda Factory;
1*320 ton/hr, 42 barg, 435oC CFB BOILER
Projects & Contracts ….. in Progress
Soda Sanayi A.Ş.
Mersin Soda Factory;
1*320 ton/hr, 42 barg, 435oC
CFB BOILER
Projects & Contracts ….. in Progress (%98 completed)
Iraq – Khabat Fuel-Oil Fired Power Plant
Pipe Spools Manufacturing at Workshop
( ̴̴ 90.000 wdi)
Projects & Contracts ….. in ProgressOdaş Energy A.Ş.
Çan-2
Coal-Fired Power Plant 1*330 MWe
Mechanical Erection of Equipment & Steel Structure
Projects & Contracts ….. in Progress
Odaş Energy A.Ş. Çan-2 Coal-Fired Power Plant 1*330 MWe
Mechanical Erection of Equipment & Steel Structure
Projects & Contracts ….. in Progress
Odaş Energy A.Ş.
Çan-2
Coal-Fired Power Plant
1*330 MWe
Mechanical Erection of Equipment & Steel
Structure
Projects & Contracts ….. in ProgressKolin A.Ş.
Soma-Kolin
Coal-Fired Power Plant 2*255 MWe
Mechanical Erection of Equipment & Steel Structure
Projects & Contracts …..
in Progress
Kolin A.Ş.
Soma-Kolin
Coal-Fired Power Plant 2*255 MWe
Mechanical Erection of Equipment & Steel Structure
Projects & Contracts ….. in progress (%95 completed)
Adularya Energy / YunusEmre Coal-Fired Power Plant …. 2*145 mwE ….. with 2*CFB Boilers
EFOR’s Erection Scope;
• Boiler Island,
• ESP,
• FGD (dry, turbo reactor) Units
• Steam Turbine-Machine Hall unit, (as contractor
of CKD)
• Plant piping (BOP, Auxiliary Units Piping)
• Coal Handling Unit,
• Limestone Handling & Storage Unit
• Bottom & Fly Ash Handling & Storage Unit,
• Refractory works of Boilers, (designed by J+G)
• Insulation works of Boiler, ESP, FGD, Machine Hall
& Plant Piping.
• Turn-Key installation of Auxiliary Steam-Heating
Station,
• Turn-Key installation of Fuel-Oil Station,
EFOR’s Fabrication Scope:
* Non-Pressure Part of Boilers such as;
FGD (dry, turbo reactor), Hot-Cyclone, Furnace,
ECO-Frame, Air & Gas Ducts, Silos.
* Piping spools (boiler external pipes including
down comers, risers),
* Temporary spools for Flushing & Chemical
Cleaning & Steam Blow,
* Insulation Supports
Projects & Contracts ….. in progress (%95 completed)
Adularya Energy / YunusEmre Coal-Fired Power Plant …. 2*145 mwE ….. with 2*CFB Boilers
Projects & Contracts ….. in Progress (%95 completed)
Adularya Energy / YunusEmre Coal-Fired Power Plant …. 2*145 mwE ….. with 2*CFB Boilers
Projects & Contracts Completed
Projects & Contracts …..completedAksa Energy / Bolu-Göynük Coal-Fired Power Plant …. 2*135 mwE …. with 2*CFB _Boilers
EFOR’s Fabrication Scope;
• Boiler House Steel Structure
• Boiler External Piping
• Cladding & Insulation works including Supports & Piping
• Bottom & Fly Ash Handling Systems, (Designed by MBE EWB)
• Ash Cooler System (Designed by MBE EWB)
• Feed Water & Deaerator Vessels (Designed by Kansas Deaerator)
• Hot-Cyclone, Furnace, ECO-Frame, Air & Gas Ducts, Silos
• Temporary Spools for Flushing, Chemical Cleaning & Steam Blow-out,
• ESP (Designed by ELEX),
• FGD (Designed by HAMON),
• Fuel-Oil Sta. & Storage Tanks.
EFOR’s Erection Scope;
• Boiler House Steel Structure
• Boiler Island
• Boiler External Piping
• Refractory works of Boilers
• Cladding & Insulation works including Supports & Piping
• Bottom & Fly Ash Handling Systems,
• Ash Cooler System
• Feed Water & Deaerator Vessels
• Hot-Cyclone, Furnace, ECO-Frame, Air & Gas Ducts, Silos
• Temporary Spools for Flushing, Chemical Cleaning & Steam Blow-out,
• ESP,
• FGD,
• Fuel-Oil Sta. & Storage Tanks.
Projects & Contracts …..completedAksa Energy / Bolu-Göynük Coal-Fired Power Plant …. 2*135 mwE …. with 2*CFB _Boilers
Projects & contracts ….. Completed
EnerjiSA – SK E&C / Tufanbeyli Power Plant Project / 3x150 MW (Coal Fired, CFB Boiler)
EFOR’s Scope:
Ash Handling System (Fabrication, Electrical, I&C, Commissioning , Designed by MBE-EWB),
Auxiliary Buildings & Boiler House Steel Structure (Detail design & Fabrication)
Projects & contracts ….. Completed
Soda Sanayi A.Ş. / Mersin Soda Factory ; Calcination Unit Mfg.
EFOR Scope :
Turn-Key design, supply,
fabrication, assembly,
commissioning of
Calcination system
Projects & contracts ….. Completed …
Soda Sanayi A.Ş.
Mersin Soda Factory ;
Calcination Unit Mfg.
EFOR Scope :
Turn-Key design, supply,
fabrication, assembly,
commissioning of Calcination
system
Projects & contracts ….. Completed
Soda Sanayi A.Ş. / Mersin Soda Factory ;
Calcination Unit Mfg.
EFOR Scope :
Turn-Key design, supply, fabrication, assembly,
commissioning of Calcination system
Projects & contracts ….. Completed
Yıldızlar-Dedeli Energy / Bilecik&Afyon CCPP / 2x130 mwE
EFOR’s Scope:
26 Sets of HRSG Fabrication, Erection & Commissioning
(Designed
by
ADATO,
Slovakia)
Projects & contracts ….. completed
EÜAŞ-SEAŞ/ Soma CFPP / 2x150 mwE
(3rd & 4th Units)
EFOR / RAFAKO Consortium:
ESP units Design, Fabrication, Erection, Commissioning
Projects & contracts ….. completed
ETİ Maden/ Bandırma H2SO4 Factory …. 1*43 ton/hr at 52 barg 400oC HRSG
EFOR’s Scope (with RAFAKO design):
Turn-Key design, Fabrication, Erection, Commissioning of HRSG + Water-tube Boiler.
Projects & contracts ….. completed
Gemlik Fertilizer Factory ….1*85 ton/hr at 50 barg at 450oC D-type Water-tube Package Boiler
EFOR’s Scope : Turn-key design, Fabrication, Erection, Commissioning
Projects & contracts ….. completed
Karabük Steel Mill …. 1*220 ton/hr at 52 barg at
400oC Water-tube Boiler
EFOR’s Scope: (design and pre-fabricated membrane
walls supplied from China by the Owner) Custom-
sizing of membrane walls, Pipe spools fabrication,
Complete Erection. All works were performed at-site.
Civil Works
Civil Works …. completed
F_5.6.1_02_I-(R00)
• Aksa Energy / Bolu-Göynük 2*135 Mwe CFPP project
FGD, ESP,
Ash Handling System,
Compressor building,
Coal Handling System,
Electrical building, Ash Silos.
• Adularya Energy / Yunus Emre 2*145 Mwe CFPP project
Storage area,
Camp areas
• Soma Thermal Power Plant ElectroStatic Precipitator Rehabilitation project
Required civil works for all scope
Efor has successfully executed civil works scope in following projects;
Civil Works …. completed
F_5.6.1_02_I-(R00)
• Soda Sanayi / Mersin 1*320 ton/h CFB Boiler project
Required civil works for all scope
• Soda Sanayi / Mersin Calcination Unit Mfg project
Required civil works for all scope
• EFOR capacity enlargement project
Civil works for new manufacturing hall
Efor has successfully executed civil works scope in following projects;
Civil works
F_5.6.1_02_I-(R00)
Merkez Pre-fabric factory of EFOR manufactures concrete pre-fabricated units
for various types of applications.
Civil works
F_5.6.1_02_I-(R00)
Merkez Pre-fabric factory of EFOR manufactures concrete pre-fabricated units
for various types of applications.
Civil works
Merkez Pre-fabric factory of EFOR manufactures concrete pre-fabricated units
for various types of applications.
Civil works
Civil works
F_5.6.1_02_I-(R00)
Merkez Pre-fabric factory of EFOR manufactures concrete pre-fabricated units
for various types of applications.
EFOR is ready to serve you for your current and future Energy, Industrial projects and be your
reliable business partner.
In summary, our services are, but not limited to;
* Complete engineering & design solutions with our well-proven partners in their sectors
(including Civil, Mechanical, Electric, I&C)
* Contract & Project management,
* Procurement (supply of materials and equipment),
* Fabrication (pressure parts, non-pressure parts, structural steel, prefabricated piping),
* Construction & Erection works at-site (civil, mechanical, electric, I&C, insulation,
refractory, painting)
* Commissioning,
* Maintenance & Repair
* Rehabilitations
Thank You
www.EforPowerPlants.com
F_5.6.1_02_I-(R00)