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EFFECT OF BAGASSE ASH AND POLYPROPYLENE FIBER IN CONCRETE N.Sree Vidhya 1 ,R.Yuvanesh Kumar 2 and K.Vinobalaji 3 1 Assistant Professor 2 Assistant Professor 3 Assistant Professor 1 [email protected] 2 [email protected] 3 [email protected] Abstract: These days, numerous scientists from everywhere over the world, concentrating on methods of utilizing agriculture and industrial waste as raw material in the construction industry. By the innovation of technologies and ideas certain waste as raw materials has also been used in construction industries. This venture depends on A sugarcane bagasse ash (SBA) is one of such waste materials conveying natural contamination. For this reason, materials were gathered and its essential properties were assessed at the beginning stage. The Principal focal point of this investigation is to evaluate the fresh and hardened properties by supplementing 0%, 5%, 10%, 15% of sugarcane bagasse ash as a substitution of concrete and 1% polypropylene fiber as an admixture in concrete. The test outcomes indicated better outcomes in the compressive and split tensile strength of 10% sugarcane bagasse ash concrete. The compressive strength and split tensile strength was reduced on 15% substitution of sugarcane bagasse ash was clearly viewed. Keywords: Industrial waste, Sugarcane bagasse ash, polypropylene fiber, Compressive Strength, Split tensile strength 1. INTRODUCTION Concrete is the most widely used construction material having several desirable properties like high compressive strength, stiffness, durability and low coefficient of thermal expansion under usual environmental conditions. The concrete when exposed in the environment expands and contracts freely due to temperature and leads cracks on its surface. It creates tension in concrete. The usage of the Industrial and Agriculture waste products in concrete gives better results. The focus of waste reduction from the environment is used as raw materials in cement and concrete Production. The sugarcane bagasse ash is one such waste product of sugar mills and the sugar refining industry. The bagasse ash has alumina and silica compounds. It is used as a raw material in cement production. The use of bagasse ash in concrete partial replacement of cement not only reduces the cost but also improves the properties of concrete and reduces environmental pollution. In addition in this evaluation the polypropylene fibers are also added for concrete mix. Polypropylene fiber is a material made from fine fibers of light weight, extremely strong material. The addition of polypropylene fiber into cement mortar eliminates cracks and shrinkage in the surface. Journal of Seybold Report ISSN NO: 1533-9211 VOLUME 15 ISSUE 9 2020 Page: 890

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Page 1: EFFECT OF BAGASSE ASH AND POLYPROPYLENE FIBER IN … · 2020. 9. 24. · Bagasse ash is partially replaced in the ratio of 0%, 5%, 10%, and 15% by weight of cement in concrete and

EFFECT OF BAGASSE ASH AND POLYPROPYLENE FIBER IN CONCRETE

N.Sree Vidhya1 ,R.Yuvanesh Kumar2 and K.Vinobalaji3

1Assistant Professor 2 Assistant Professor 3 Assistant Professor

[email protected] [email protected] [email protected]

Abstract: These days, numerous scientists from everywhere over the world, concentrating on methods of utilizing agriculture and industrial waste as raw material in the construction industry. By the innovation of technologies and ideas certain waste as raw materials has also been used in construction industries. This venture depends on A sugarcane bagasse ash (SBA) is one of such waste materials conveying natural contamination. For this reason, materials were gathered and its essential properties were assessed at the beginning stage. The Principal focal point of this investigation is to evaluate the fresh and hardened properties by supplementing 0%, 5%, 10%, 15% of sugarcane bagasse ash as a substitution of concrete and 1% polypropylene fiber as an admixture in concrete. The test outcomes indicated better outcomes in the compressive and split tensile strength of 10% sugarcane bagasse ash concrete. The compressive strength and split tensile strength was reduced on 15% substitution of sugarcane bagasse ash was clearly viewed.

Keywords: Industrial waste, Sugarcane bagasse ash, polypropylene fiber, Compressive Strength, Split tensile strength

1. INTRODUCTIONConcrete is the most widely used construction material having several

desirable properties like high compressive strength, stiffness, durability and low coefficient of thermal expansion under usual environmental conditions. The concrete when exposed in the environment expands and contracts freely due to temperature and leads cracks on its surface. It creates tension in concrete. The usage of the Industrial and Agriculture waste products in concrete gives better results. The focus of waste reduction from the environment is used as raw materials in cement and concrete Production. The sugarcane bagasse ash is one such waste product of sugar mills and the sugar refining industry. The bagasse ash has alumina and silica compounds. It is used as a raw material in cement production. The use of bagasse ash in concrete partial replacement of cement not only reduces the cost but also improves the properties of concrete and reduces environmental pollution.

In addition in this evaluation the polypropylene fibers are also added for concrete mix. Polypropylene fiber is a material made from fine fibers of light weight, extremelystrong material. The addition of polypropylene fiber into cement mortar eliminates cracksand shrinkage in the surface.

Journal of Seybold Report ISSN NO: 1533-9211

VOLUME 15 ISSUE 9 2020 Page: 890

Page 2: EFFECT OF BAGASSE ASH AND POLYPROPYLENE FIBER IN … · 2020. 9. 24. · Bagasse ash is partially replaced in the ratio of 0%, 5%, 10%, and 15% by weight of cement in concrete and

Bagasse ash is partially replaced in the ratio of 0%, 5%, 10%, and 15% by weight of cement in concrete and 1% Polypropylene fiber as admixture with M25 concrete mix. The Compressive strength and split tensile strength test at the age of 7 and 28 days is studied

2. Materials used for investigation

2.1 Cement

Pozzolanic Portland cement (PPC) of 53 grade is used for the entire work and care has been taken that it has to be stored in airtight containers to prevent it from being affected by the atmospheric and monsoon moisture and humidity. It has specific gravity of 3.15 and Fineness of 6 %.

2.2 Bagasse ash

Bagasse could also be a by-product from sugar industries which is burnt to create power required for various activities within the factory. The burning of bagasse leaves bagasse ash as a waste, which features a pozzolanic property that might potentially be used as a cement replacement material. The Tabel.1 shows the composition of Bagasse ash [3]

Table 1. Composition of bagasse Ash

S.No Composition %Mass 1 Silica 63

2 Alumina 31.5

3 Ferric Oxide 1.79

4 Manganese Oxide 0.004

5 Calcium Oxide 0.48

6 Magnesium Oxide 0.39

7 Loss on Ignition 0.71

2.3 Fine Aggregate

The river sand, passing through 4.75 mm sieve and retained on 600 μm sieve, conforming to Zone II as per IS 383-1970 was used as a fine aggregate in the present study. The sand is free from clay, silt and organic impurities. The fine aggregate has fineness modulus of 0.378 and specific gravity of 2.45 in accordance with IS: 2386(Part- I)-1963

2.4 Coarse Aggregate

The crushed stone of 20 mm size is used for the study. The coarse aggregates are well sieved and the other properties are examined. The specific gravity of coarse aggregate is 2.80.It has fineness modulus of 0.138 as per IS: 2386(Part- I)-1963.

2.5 Polypropylene Fiber

Journal of Seybold Report ISSN NO: 1533-9211

VOLUME 15 ISSUE 9 2020 Page: 891

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The polypropylene fiber is a rapidly growing member of synthetic fiber. It is light in weight and gives a good offer against toughness. The best energy absorption property effectively reduces the cracks in the concrete structures.

3. Concrete Mix and Mix Proportion

The concrete of grade M 25 of 1: 1.3: 2.2 and with constant water cement ratio of 0.4 is used for present investigation. The various percentages of mix proportions of concrete mix with replacement with bagasse ash by cement is tabulated in the Table.2

Table 2. Percentage of Mix Proportion

S.No Mix Various % of Mix Proportions 1 M1 0%C+ F.A + C.A 2 M2 95 % C+ 5 % Of SCBA + P.F 1% + F.A + C.A 3 M3 90 % C+ 10 % Of SCBA + P.F 1% + F.A + C.A 4 M4 3. C + 15 % Of SCBA + P.F 1% + F.A + C.A

4. Experiment Programme

4.1 Testing Methodology on cubes

The IS prescribed size of 150mm X 150 mm X 150mm are used for the experiment. Totally 24 number of cubes are prepared for the study. The cubes are well cured in portable water in room temperature for 7 days and 28 days for testing. Then the cubes are tested in CTM for compressive test. The Figure.1 shows the testing of Cubes.

Figure 1. Test setup of compression test on cube

4.2 Testing Methodology on cylinders

For evaluation of cylinders IS recommended size of 150 mm diameter and 300 mm height specimens are used. Totally 24 numbers of Cylinders are prepared and cured in room temperature.12 numbers of Cylinders are used for 7 days testing and 12 numbers are used for 28 days testing in UTM. The Figure.2 shows test setup for cylinder testing.

Journal of Seybold Report ISSN NO: 1533-9211

VOLUME 15 ISSUE 9 2020 Page: 892

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Figure 2. Test setup of tensile test on cylinder

5. Result and Discussion

5.1 Slump Test

The slump test is performed on each mix of the freshly made concrete for workability analysis. The Slump values are rapidly decreased due to addition of fibers in concrete. Table.3 shows the slump values for each mix.

Table 3. Slump test Value

S.No Mix Slump Value (mm)

1 M1 84

2 M2 81

3 M3 78

4 M4 76

5.2 Vee-Bee Consistometer Test

The consistometer test is conducted on fresh concrete to examine the workability. The observed values are shown minimal fluctuations in the Seconds. Table.4 Shows the Consistency values for each mix.

Table 4. Vee-Bee Test Values

S.No Mix Vee-Bee time (Seconds)

1 M1 19

2 M2 18

3 M3 16

4 M4 17

5.3 Compression Test

The compression test is performed on cubes in room temperature in accordance with IS direction in CTM. Totally 3 cubes for each Mixes such as M1, M2, M3, M4 are tested for both 7 days and 28 days. It is noted that the M4 mix has less compression strength compared to other mixes. The average compressive strength values are tabulated in the Table.5 and Figure.3 Shows the comparative analysis of compressive strength for mixes.

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Table 5. Compressive Strength of concrete

S.No Mix 7 Day (MPa) 28 Days (MPa) 1 M1 15.55 24.41

2 M2 17.74 27.03

3 M3 18.61 28.78

4 M4 11.51 22.37

Figure 3. Compressive Strength of Concrete

5.4 Split-Tensile Strength Test

The tensile strength test is carried out on the cylinders in room temperature. The Cylinder specimens are tested for 7 days and 28 days strengths as per IS specifications. The strengths are considerably increased from control specimen. The strength at mix M4 has reduced when compared to other mixes. The Tabel.6 shows the tensile strength of concrete and Figure.4 explains the analysis on tensile strength of various mixes.

Table 6. Tensile Strength of Concrete

S.No Mix 7 Day (MPa) 28 Days (MPa) 1 M1 1.13 1.55

2 M2 1.38 2.82

3 M3 1.53 2.97

4 M4 1.01 1.49

Journal of Seybold Report ISSN NO: 1533-9211

VOLUME 15 ISSUE 9 2020 Page: 894

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Figure 4. Tensile Strength of Concrete

6. Conclusion

The following Conclusions are made from the test result,

• From the observed Slump Values the mix is identified as medium workability concrete. It shows the concrete is suitable for reinforced concrete structure construction.

• Based on the Consistency test the concrete is dry mix and has low workability. So it needs vibrator to achieve better workability.

• The optimum compressive strength is obtained at 28.78 MPa with addition of 1% polypropylene fibers and 10% replacement of cement by bagasse ash.

• The optimum split tensile strength is obtained at 2.97 MPa with addition of 1% polypropylene fibers and 10% replacement of cement by bagasse ash.

• The waste Sugar Cane Bagasse ash is advantageously used as a replacement of cement upto 10 % in the preparation of concrete.

Acknowledgments

I would like to thank God almighty, Faculty members and friends for their support to finish this study as well. I would like to also thank students who support this investigation

REFERENCES [1] Aravind Yadav.B et al. , “ studies on partial replacement of cement by bagasse ash in

concrete mix with glass fibre as admixture” International journal of civil engineering and technology volume 8, issue 4, April 2017.

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[2] Batra.J.L et al. , “ Experimental study of cement by bagasse ash with steel fibers ” International journal of engineering research and general science volume 7, issue 1,february,2019.

[3] Kawade.U.R et al., “Effect of use of bagasse ash on strength of concrete”, International journal of civil engineering and technology volume 6, Issue 4,July 2013,PP 2997-3000.

[4] Lavanya M.R et al.,“ An Experimental study on the compressive strength of concrete by partial replacement of cement with SCBA”. ” International journal of engineering research and general science volume 7, issue 2,2015

[5] Siva Kumar G et al., “Preparation of Bio-Cement using SCBH and its Hydration Behaviour”.International journal of innovative research in science, Engineering and technology,July 2013

Journal of Seybold Report ISSN NO: 1533-9211

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