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ECO⊕PAINTSHOP

PAINT AND FINAL ASSEMBLY SYSTEMS

Quality and Efficiency in the Paint Process

ECO⊕PAINTSHOP: OUR TARGETS

2© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013

ECO⊕PAINTSHOP: OUR TARGETS

3© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013

ENERGY EFFICIENCY & CO2

4

Quelle: Dürr AG

Our achievement so far:

430 kWh per unit

< 140 kg CO2 per unit

Hungary

790China

740 China

650China

600USA

470China

430

USA

900

100

200

300

400

500

600

700

800

900

1000

kWh/unit

Dürr paint shops recently implemented

Our technologies

EcoDryScrubber: 60% less energy consumption in the spray booth

EcoRP paint robot: More throughput by increased performance

EcoEMOS: control and optimize energy consumption

Our next steps

High efficiency solar panels create 220° C for oven heating

Combined heat and power

New EcoRCMPwith up to 30% less energyconsumption

Total saving potential based on 60 million cars/year:

4 nuclear power plants

© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013

CO2

kg/unit

China

141

China

291

China

208

China

268

0

50

100

150

200

250

300

Dürr paint shops recently implemented

ENERGY EFFICIENCY & CO2

5

Quelle: Dürr AG

Our achievement so far:

430 kWh per unit

< 140 kg CO2 per unit

Our technologies

EcoDryScrubber: 60% less energy consumption in the spray booth

EcoRP paint robot: More throughput by increased performance

EcoEMOS: control and optimize energy consumption

Our next steps

High efficiency solar panels create 220° C for oven heating

Combined heat and power

New EcoRCMPwith up to 30% less energyconsumption

© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013

MATERIAL EFFICIENCY

6

0

50

100

150

CPU

[€]

Traditional process

ESTA robots

interior manual

132 €/unit

Traditional process

ESTA machines

interior manual

147 €/unit

Compact process

Fully automated

EcoBell 3, EcoLCC

118.5 €/unit

Calculation Basics: BC: 70% metallic, CC: 2K, Surface (EC): 90 m2,

Surface (topcoat): 10 m2, Sealing: 100m, UBC: 5m2, LASD: 1,5 m2,

Our achievement so far:

30-50% less paint per unit

Dürr paint shops recently implemented

Our technologies

EcoBell 3: High transfer efficiency for interior painting

EcoLCC 1st generation: 10-15 ml paint loss per color change

EcoBell 2 ICC: 6 high runner colors integrated in the atomizer

EcoRP for less material use

Our next steps

EcoBell 3 family: additional paint saving features

EcoLCC 2nd generation: Electrical servo drive and weight reduction

EcoPump 9: Less colorchange losses

© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013

VOC EMISSIONS EFFICIENCY

Our achievement so far:

2,3 g/m2 painted body surface

China

2.3

0

5

10

15

20

25

30

35

Abatement:

oven

Abatement:

CC, oven Abatement:

primer, BC,CC, oven

China

7.3

China

30.8

Abatement:

oven

Dürr paint shops recently implemented

g/m2

China

17.6

7

Our technologies

High transfer efficiency with EcoBell3

Efficient color change system EcoLCC

Ecopure TAR for lower burning chamber

temperatures resulting in better emission values

Maximal VOC concentration with EcopureKPR

Our next steps

Continuous product development

© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013

Our technologies

EcoBell 3 for interior painting increases first run rate and reduces cycle time

EcoLCC / EcoBell ICC up to 50% reduced color change time

Up to 100 jph with Ecopaint RoDip M

Our next steps

EcoBell 3 with two main needles can reduce color change time down to 3 seconds

EcoPump 9: Less color change time

Higher quality for interior painting with new swing arm robot EcoRP L153

PROCESS EFFICIENCY & QUALITY

Our achievement so far:

10-20% higher throughput due to

higher First-Run-Rate and productivity

In Dürr paint shops recently implemented

Net

capacity [jph]

+ 20%

8© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013

SPACE EFFICIENCY

Our achievement so far:

5-10% footprint reduction

Examples

Ecopaint RoDip

Up to 6 m shorter tanks

Robots EcoRP

1-2 m shorter booth lengths

EcoDryScrubber

up to 35% smaller cross sections

9

Our technologies

Ecopaint RoDip for shorter dip tanks

EcoDryScrubber: Space reduction potential compared to wet separation

EcoRP: Shorter booth lengths by dual rail concept

Our next steps

EcoReBooth – the compact and modular paint booth concept

Further increase of productivity per installed booth length

© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013

WATER EFFICIENCY

10

0

200

400

600

800

1000

1200

l/unit

397

595673

1065

Our achievement so far:

397 l/u water use

160 l/u waste water

EcoSmart AC

EcoDryScrubberEcopaint RoDip

EcoFilter-Oil-UF

EcoIon-ExEcoSmart AC,

EcoHeatRecoveryEcoDryScrubber,

Ecopaint RoDip

Dürr paint shops recently implemented

Our technologies

Ecopaint RoDip: Shorter dip tanks and smaller bath volumes

EcoDryScrubber: No water needed for paint separation

EcoSmart AC: Save water through intelligent control of temperature and humidity.

EcoFilter-Oil-UF/EcoIon-Ex: Save water

through water treatment

Our next steps

EcoCSteam or CO2 cleaning instead of power wash (plastic parts)

© Dürr Systems GmbH, PFS, Eco⊕Paintshop, September 2013