· easy emcs conveyor is an industrial belt conveyor system used to transport products on the...

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Safety instruction

Installation and initial operation, operation, maintenance and repair work may only be carried out in accordance with the relevant safety instructions and regulations and only by qualified and specially trained personnel!

Liability: In no event can the manufacturer accept guarantee claims or liability claims for damages arising from improper use of the appliance or from intervention in the appliance other than that described in this instruction manual.

All security coverings that have been removed during repair work have to be reinstalled before initial operation!

Exclusion of warranty: The manufacturer can accept no warranty claims if non-original spare parts have been used!

All electrical connections must be made in accordance with the applicable national regulations. For The Netherlands: regulation NEN 1010 (NEN, Dutch registration authority for a number of international standards)!

Environmental protection: Always dispose of damaged parts in the correct manner when replacement work has been completed!

The current must always be switched off (at mains switch, pressure relief valve, etc.) before maintenance and repair work!

Take precautions to prevent inadvertent restoration of power, e.g. by hanging a suitable warning sign at the mains switch, such as: “Maintenance work in progress”, or “Repair work in progress”!

Easy EMCS conveyor is an industrial belt conveyor system used to transport products on the condition that it is correctly installed in accordance with the Technical Data and Calculation chapters in the EMCS Belt conveyor systems catalog.

A risk evaluation has to be carried out according to DIN EN 294 before initial operation of the EMCS Belt conveyor system.

The user must install a tamper-proof protector on the returning belt if a cleated belt is used.

Walking on the EMCS Belt conveyor system is not permitted!

Under constant operation and at slow conveying speeds, the drive motor could reach temperatures exceeding 65°C (_DIN EN 563).


Operating and maintenance information There is a limit on the max. weight of the transported product and the max. length of the conveyor due to the permissible tensile force. The permissible tensile force is dependent on the speed, the operating temperature, the amount of load alternations, the system layout, and the connecting frequency.

Carry out a regular visual check on the belt (any damages or extract of the belt). Interval: every 2.000 h (approx. 83 days in 3-shift operation). Take advantage of this inspection to check the top and the underside of the track pads for wear tracks and also clean any dust caused by wear from the system. Increased wear on the belt conveyor is common during the 3-week start-up phase. The system should therefore be cleaned more often during this period.

The maximum width of a transported product depends on the position of its center of mass and the lateral guides.

The maximum permissible belt elongation is depending on which belt material is chosen. If the value is reached, the belt has to be replaced.

Pay attention to the cleanliness of the sliding and conveyor section profiles when assembling the system. Metal shavings or dust have a very abrasive effect and can cause excessive wear!

The standard belt material can be operated without product accumulation at temperatures between -40°C (°F) and +250°C (+482°F). The temperature effects should, however, be considered when the system is used in accumulation operation.

Maintenance work is more frequent in accumulation operation. Higher temperatures and wear and tear are caused by the sliding friction. Please check the belt material and the underside of the track pads in the accumulation area for inlet tracks every 100 h. When the system is in accumulation operation, we recommend constant monitoring of the system.

Maintenance intervals for the entire system: Remove the belt from the belt conveyor after every 2.000 op. hours and check the condition of the sliding profiles and the underside of the track pads for wear tracks. Please ensure that the sliding profiles are securely fastened and also check for wear. Belts are parts which are subject to wear.

The sliding friction factor increases over the course of time.

Maintenance work is more frequent in accumulation operation.


EMCS FRAME

Clamp 2 EMCS profiles on top of each other and drill the holes round 5,5 mm at the mark of the profile, these holes are for fixing the connector

Drill 2 holes round 5,5mm 35 mm center to center

75mm Max 500mm 75mm Max 500mm Max 500mm

Split the parts between the 75 mm in equal parts, but with a maximum of 500mm, start in the top slide, than bottom slide, than top slide, than bottom slide, etc.

It is also possible to fix it with only one hexagon bolt , if so you do at one side in the right hole, and the other side in the left hole


Mount the connectors with the hexagon bolt M5 onto the profile and connect the 2 EMCS side profiles with each other, make sure the outer ends are in one line !!!!!

The EMCS profile has 2 grooves at the inside where the connector profile is fitting in exactly, this makes sure the connector cannot turn during assembling

Put the first connector at 75mm from the start of the profile in the top slide and fix this one

Put the second one at maximum 500mm in the bottom slide ( distance center to center is depending on the length of the conveyor, divide this in equal parts )

35mm


Sizes for connectors and guide profiles


The frame is made with the connectors, to support the belt at the top and return we mount guide profiles onto the connectors, divide the guide profiles in equal parts so you divide the weight of the transported goods over the guide profiles, at the bottom connectors we also mount the guide profile for the return of the chain

Put the Aluminium guide profile together with the PE cover on the right place onto the connectors, fix it with a clamp and drill holes round 3 mm and then fix it with a self-tapper screw 4,2 mm


Make sure that the guide profile end piece runs through into the start of the chain wheels, so the belt will be supported all the way


Mount the drive and return onto the profiles, use the 4 lips and slide these into the slide of the aluminum profile, with the return you only have 2 lips which go into the top slide


Mount the sliding strip over the aluminum profile, this will click behind the clip of the aluminum profile, mount it with a plastic rocket rivet

At the drive section side, the sliding strip runs through at the top onto the drive at the bottom not. At the return the top and bottom sliding strip runs through onto the return section

Sliding strip at top drive position

Sliding strip at bottom drive position


Put the belt in, slide it in the bottom part into the direction of the return unit, than take it at the top and slide it into the direction of the drive section, fix the chain together with the pin. The chain slides over the sliding strip and the guide profiles Make sure that the sprocket wheels are gripping into the chain at the right position


SUPPORTS 1 - ETS040808020000 1 - ETS040808020000

2 - ETS040808040000 3 - 020102070008

4 - 020102070009 5 - 020102160001

6 - 020102140000

1 - ETS040808030000

2 - 040707020003 incl. POS. 8 3 - 020102150000 incl. POS. 9 4 - 020102070008 5 - 020102070008 6 - 020102160001 7 - 020102140000 8 - BV093412000A2 9 - BV798412035VZ


1 - ETS040808020000 2 - 040707020003 incl. POS. 9

3 - 020102150000 incl. POS. 10 4 - 020102070008

5 - 020102070008

6 - 020102070008 7 - 020102160001

8 - 020102140000 9 - BV093412000A2

10 - BV798412035VZ

L= MAX 1250 mm


SIDE GUIDING

This semi fixed side guiding is will be fixed with a slide nut for fixing the bracket as well as the guide profile onto the bracket ,This slide nut you can click into the nut of the aluminium extrusion, in the slide nut is metric thread where you can fix the bolt


Adjustable side guiding

This side guiding is will be fixed with a slide nut for fixing the bracket as well as the guide profile onto the bracket ,This slide nut you can click into the nut of the aluminium extrusion, in the slide nut is metric where you can fix the bolt With releasing the star knob you can adjust the wide. With loosening the hexagonal bolt you can swing the l-pin and adjust the wide

· easy emcs conveyor is an industrial belt conveyor system used to transport products on the...

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