easy-2-combine the automation system for small handling

Easy-2-Combine The Automation System for

Small Handling

Technical Data

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22004-09, BRP/MKT3, Technical Presentation

A production process can be divided into two basic sub-processes

Handling process

Providing workpieces for the production process

Production process

Physical alteration of the workpiece (milling, drilling, turning,...)

Handling ProcessGeneral



The handling process can be divided into the following individual processes:


Individual processes

Function Implementation

Loading

sorted and unsorted loading

pallet, magazine

Separating dividing, allocating, sorting, branching

separator, allocator

Moving turning, positioning, guiding, orienting

linear axis, industrial robot, turning device

Securing, holding holding, loosening tensioner, gripper, holder



The handling process should run as coordinated and parallel as possible to the actual production processes in order to reduce product lead times.


Coordinating the production and handling processes

Short handling time, i.e., moving as many workpieces as possible per unit of time

Resulting demands on the individual module to guarantee maximum system availability



Main features of handling components:

Guided and/or rotary movement

Maximum load capacity and guide rigidity

High end position accuracy

Finely adjustable stroke end positions

Cushioning which reduces oscillation and optimizes cycle time

Compact, space-saving design

As a global provider of automation components, Rexroth offers a comprehensive palette of state-of-the-art products for assembly automation and small handling.




Market requirements: Supplying the most diverse handling modules Quickly, simply, and inexpensively combined for multi-purpose modules

Rexroth‘s solution: The Easy-2-Combine automation system Standardized and precise product interfaces Open interfaces for Rexroth (BRL) modular profile systems Ability to integrate electrically driven BRL modules

The Easy-2-Combine Automation System

Standardized applications



The Easy-2-Combine Automation SystemModules for Small Handling and Easy-2-Combine

Product range

Small handling

Easy-2-Combine

Guide units/

mini slides

Linear modules

Grippers

Rotary modules



Rexroth provides solutions for all standard applications. As a result, individual pneumatic and electric components can be easily combined with one another.

In general, there are three types of applications:

Type: Drive:

- Pick & place pneumatic (Z, Y-axis)

- Linear gantry pneumatic (Z-axis)

electric/pneumatic (Y-axis)

- Area gantry pneumatic (Z-axis) electric / pneumatic (Y-axis)

electric / pneumatic (X-axis)

The Easy-2-Combine Automation SystemStandard Applications



Application area

Y Z Mounting example:

Stroke area 200 200 180

[mm] / [°] (7.87”) (7.87”) (7.09”)

Intermediate position 2 2 1

Number

Repetitive precision 0.02 0.02 0.05[mm] / [°] (0.001”) (0.001”) (0.02”)

Workpiece mass 0....1.5 (0....3.3)

[kg] (1bs)

Y

Z

Axes

Standard ApplicationsPick & Place



Possible drive combinations

Standard ApplicationsPick & Place

= Connection via Rexroth adapter kit = Direct connection (profile mounting or direct mounting)

GPC-E MSC

MSF

ZSC

GPC-E

MSC

RCM / MSC

Z-a

xis

GSP-PGSP-A GSP-R

GSP-PGSP-A GSP-RGSP-Z

Y-axis



Application area


Stroke area 4300 200 180[mm] / [°] (14.1 ft.) (7.87”) (7.09”)

Intermediate position - 2 1

Number


Workpiece mass 0....1.5 (0....3.3)

[kg] (1bs)

Z

Y

Axes

Standard ApplicationsLinear Gantry (Pneumatic)



Application area


Stroke area 5500 200 180[mm] / [°] (18.0 ft.) (7.87”) (7.09”)

Intermediate position any 2 1

Number


Workpiece mass 0....1.5 (0....3.3)

[kg] (1bs)

Z

Y

Axes

Standard ApplicationsLinear Gantry (Electro-Pneumatic)



Possible Drive Combinations

= Connection via Rexroth connection kit

Standard ApplicationsLinear Gantry

= Direct connection (profile mounting or direct mounting)

GPC-ST GSU RMC-HE CKK/CKR

MSF

ZSC

GPC-E

MSC

RCM / MSC

Z-a

xis

GSP-PGSP-A GSP-R


Y-axis



Application area

X Y Z Mounting example:

Stroke area 5500 1000 200 180[mm] / [°] (18.0 ft.) (3.3 ft.) (7.87”) (7.09”)

Intermediate position any any 2 1

Number

Repetitive precision 0.01 0.01 0.02 0.05[mm] / [°] (0.004”) (0.004”) (0.001”) (0.02”)

Workpiece mass 0....1.5 (0....3.3)[kg] (1bs)

Y

Z

X

Standard ApplicationsArea Gantry

Y



Drive combinations

= Connection via Rexroth connection kit = Direct connection (profile mounting or direct mounting)

GPC-E MSC GPC-ST GSU RMC-HE CKK/CKR

MSF

ZSC

GPC-E

MSC

RCM / MSC

MSC

GPC-ST

GSU

RMC-HE

CKK/CKR

Y-axisX

-axi

sZ

-axi

s

GSP-PGSP-A GSP-R






The BRP and BRL drive systems can be combined with each other directlyusing the standardized table part of an electric linear axis.



Definition Connection Type

Direct mounting of two components (e.g. ISO EN 4762 M4x18)

Connection via customer’s existing standard screws

Profile groove mounting kit (e.g. CK2-LI-01 R 412 004 687)

Scope of delivery:

- Sliding blocks for BRL profile system

- Mounting screws

- Centering elements

Direct mounting of the handling module onto the standardized groove interface

Rexroth adapter kit (e.g. CK1-RO-80; R 412 000 192)

Scope of delivery:

- Mounting plate

- Mounting screws

- Centering elements

For the respective connection of two components



RCM rotary module with GSP standard gripper

Module CombinationsStandard Gripper

GSP-P-08-....CK1-RO-80

R 412 000 192CK1-RO-81

R 412 000 195

GSP-P-10-....CK1-RO-82

R 412 000 196

GSP-P-16-....CK1-RO-84

R 412 000 198

GSP-P-20-....

GSP-P-25-....

GSP-R-10-....GSP-A-10-....

CK1-RO-82R 412 000 196

GSP-R-16-....GSP-A-16-....

GSP-R-25-....GSP-A-25-....

GSP-R-32-....GSP-A-32-....

GSP-Z-16-....

GSP-Z-32-....

GSP-Z-50-....

RCM-06-.. RCM-08-... RCM-12-... RCM-16-... RCM-20-... RCM-25-...

CK1-RO-83R 412 000 197

CK1-RO-85R 412 000 199

CK1-RO-86R 412 000 200

CK1-RO-87R 412 000 201

CK1-RO-88R 412 000 202

CK1-RO-89R 412 000 203

CK1-RO-83R 412 000 197

CK1-RO-84R 412 000 198

CK1-RO-85R 412 000 199

CK1-RO-104R 412 004 055

CK1-RO-88R 412 000 202

CK1-RO-90R 412 000 204

CK1-RO-91R 412 000 206

CK1-RO-96R 412 000 212

CK1-RO-98R 412 000 214

CK1-RO-100R 412 000 216

CK1-RO-97R 412 000 213

CK1-RO-99R 412 000 215

Flange mounting



GSP-P-08-....CK1-LI-55

R 412 000 734

GSP-P-10-....CK1-LI-57

R 412 000 759

GSP-P-16-....CK1-LI-60

R 412 000 739

GSP-P-20-....

GSP-P-25-....

GSP-R-10-....GSP-A-10-....

GSP-R-16-....GSP-A-16-....

GSP-R-25-....GSP-A-25-....

GSP-R-32-....GSP-A-32-....

GSP-Z-16-....

GSP-Z-32-....

GSP-Z-50-....

MSC-08-.. MSC-12-... MSC-16-... MSC-20-... MSC-25-...

CK1-LI-58R 412 000 737

CK1-LI-56R 412 000 735

CK1-LI-59R 412 000 738

CK1-LI-62R 412 000 760

CK1-LI-63R 412 000 742

CK1-LI-61R 412 000 740

CK1-LI-65R 412 000 744

CK1-LI-64R 412 000 743

CK1-LI-66R 412 000 745

CK1-LI-57R 412 000 759

CK1-LI-60R 412 000 739

CK1-LI-58R 412 000 737

CK1-LI-56R 412 000 735

CK1-LI-59R 412 000 738

CK1-LI-68R 412 000 747

CK1-LI-65R 412 000 744

CK1-LI-61R 412 000 740

CK1-LI-69R 412 000 748

CK1-LI-66R 412 000 745

CK1-LI-70R 412 000 749

CK1-LI-71R 412 000 750

CK1-LI-72R 412 000 751

CK1-LI-73R 412 000 752

CK1-LI-74R 412 000 753

CK1-LI-75R 412 000 754

CK1-LI-76R 412 000 755


Front mounting

MSC compact mini slide with GSP standard gripper



ZSC compact mini slide for Z-movement with GSP standard gripper

GSP-P-08-....CK1-LI-106

R 412 004 678

GSP-P-10-....

GSP-P-16-....

GSP-P-20-....

GSP-R-10-....GSP-A-10-....

GSP-R-16-....GSP-A-16-....

GSP-R-25-....GSP-A-25-....

GSP-R-32-....GSP-A-32-....

ZSC-10-... ZSC-16-... ZSC-20-... ZSC-25-...

CK1-LI-101R 412 000 785

CK1-LI-102R 412 000 786

CK1-LI-103R 412 000 787

CK1-LI-101R 412 000 785

CK1-LI-102R 412 000 786


Front mounting



GPC-E guide unit with GSP standard gripper

GSP-P-08-....CK1-LI-26

R 412 000 761

GSP-P-10-....

GSP-P-16-....

GSP-P-20-....

GSP-R-10-....GSP-A-10-....

GSP-R-16-....GSP-A-16-....

GSP-R-25-....GSP-A-25-....

GSP-R-32-....GSP-A-32-....

GPC-12-.. GPC-16-... GPC-20-... GPC-25-... GPC-32-...

CK1-LI-31R 412 000 766

CK1-LI-27R 412 000 762

CK1-LI-28R 412 000 763

CK1-LI-29R 412 000 770

CK1-LI-30R 412 000 765

GSP-P-25-....CK1-LI-33

R 412 000 768

CK1-LI-32R 412 000 767

CK1-LI-33R 412 000 769

CK1-LI-27R 412 000 762

CK1-LI-28R 412 000 763

CK1-LI-29R 412 000 770

CK1-LI-30R 412 000 765

CK1-LI-33R 412 000 768

CK1-LI-33R 412 000 769

CK1-LI-36R 412 000 771

CK1-LI-37R 412 000 772


Front mounting



RCM-06-...ISO EN 4762

M3x20

RCM-08-...

RCM-12-...

RCM-16-...

RCM-25-...


RCM-20-...

ISO EN 4762M4x20

ISO EN 4762M5x30

ISO EN 4762M5x35

ISO EN 4762M5x35

ISO EN 4762M6x40

ISO EN 4762M6x45

Module CombinationsDrive Modules

Matching centering elements for precise assembly included in MSC and/or RSCM scope of delivery

Front mounting

RCM rotary module with MSC compact mini slide




MSC-08-..

MSC-12-..

MSC-16-..

MSC-20-..

MSC-25-..

ISO EN 4762M4x18

ISO EN 4762M5x20

ISO EN 4762M5x30

ISO EN 4762M6x35

Front mounting


MSC-08-..

MSC-12-..

MSC-16-..

MSC-20-..

MSC-25-..

ISO EN 4762M4x16

ISO EN 4762M5x20

ISO EN 4762M5x30

ISO EN 4762M6x35

Slide mounting

Matching centering elements for precise assembly included in the MSC scope of delivery.


MSC compact mini slide with MSC compact mini slide



ZSC compact mini slide for Z-movement with MSC compact mini slide

CK1-LI-12R 412 004 641

CK1-LI-13R 412 004 665

CK1-LI-14R 412 004 661


CK1-LI-14R 412 004 661

ZSC-06-..

ZSC-10-..

ZSC-16-..

ZSC-20-..

ZSC-25-..

CK1-LI-15R 412 004 662


Front mounting and slide mounting

CK1-LI-16R 412 004 663



GPC-E guide unit with MSC compact mini slide

CK1-LI-13R 412 004 665

CK1-LI-14R 412 004 661


CK1-LI-14R 412 004 661

CK1-LI-16R 412 004 663

GPC-12-..

GPC-16-..

GPC-20-..

GPC-25-..

CK1-LI-15R 412 004 662


Front mounting and slide mounting



GPC-E guide unit with GPC-E guide unit

GPC-12-....ISO EN 4762

M5x15

GPC-16-....

GPC-20-....

GPC-25-....

GPC-12-.. GPC-16-... GPC-20-... GPC-25-... GPC-32-...

GPC-32-....

ISO EN 4762M5x18

ISO EN 4762M6x20

ISO EN 4762M6x20

Centering pins 4 m x 6 x 8 for precise mounting are not included in the GPC scope of delivery.


Front mounting



MSC compact mini slide with GPC-ST guide slide

CK2-LI-01R 412 004 687

GPC-ST-12-.. GPC-ST-20-...

MSC-08-..

MSC-12-..

MSC-16-..

MSC-20-..

MSC-25-..

CK2-LI-02R 412 004 688

CK2-LI-03R 412 004 689


Slide mounting

CK2-LI-02R 412 004 688



GPC-E guide unit with GPC-ST guide slide

GPC-12-....CK1-LI-13

R 412 004 665

GPC-16-....

GPC-20-....

GPC-25-....

GPC-ST-12-.. GPC-ST-20-...

CK1-LI-14R 412 004 661

GPC-32-....

CK1-LI-14R 412 004 661


Slide mountingCK1-LI-13

R 412 004 665



ZSC compact mini slide for Z-movement with GSU slide unit

CK1-LI-14R 412 004 661

GSU-16-.. GSU-25-...

ZSC-06-..

ZSC-10-..

ZSC-16-..

ZSC-20-..

ZSC-25-..CK1-LI-16

R 412 004 663

CK1-LI-15R 412 004 662


Slide mounting



GPC-E guide unit with GSU slide unit

CK1-LI-14R 412 004 661

GSU-16-.. GSU-25-...

GPC-12-..

GPC-16-..

GPC-20-..

GPC-25-..CK1-LI-16

R 412 004 663

CK1-LI-15R 412 004 662


Slide mounting



MSC compact mini slide with GSU slide unit

GSU-16-.. GSU-25-...

MSC-08-..

MSC-12-..

MSC-16-..

MSC-20-..

MSC-25-..

ISO EN 4762M5x20

ISO EN 4762M5x30

ISO EN 4762M6x35

ISO EN 4762M6x40

Matching centering elements for precise assembly are included in the MSC scope of delivery


Slide mounting



MSC compact mini slide with RMC-HE RexMover

277-7-16-.. 277-7-25-... 277-7-32-...

MSC-08-..

MSC-12-..

MSC-16-..

MSC-20-..

MSC-25-..

CK2-LI-01R 412 004 687

CK2-LI-02R 412 004 688

CK2-LI-03R 412 004 689

CK2-LI-04R 412 004 690

CK2-LI-05R 412 004 691



R 412 004 687

CK2-LI-02R 412 004 688

CK2-LI-03R 412 004 689



GPC-E guide unit with RMC-HE RexMover

277-7-16-.. 277-7-25-... 277-7-32-...

GPC-12-..

GPC-16-..

GPC-20-..

GPC-25-..


CK1-LI-13R 412 004 665

CK1-LI-14R 412 004 661

CK1-LI-14R 412 004 661


R 412 004 665

CK1-LI-15R 412 004 662

CK1-LI-16R 412 004 663



MSC mini slide with CKK-.../CKR-... compact module

CKK-12-90-.. CKK-15-110-... CKK-20-145-...

MSC-08-..

MSC-12-..

MSC-16-..

MSC-20-..

MSC-25-..

CK2-LI-01R 412 004 687

CK2-LI-02R 412 004 688

CK2-LI-03R 412 004 689

CK2-LI-04R 412 004 690

CK2-LI-05R 412 004 691


Table mountingCK2-LI-01

R 412 004 687

CK2-LI-02R 412 004 688

CK2-LI-03R 412 004 689



Materials Used

Rexroth adapter kit (e.g. CK1-RO-80; R 412 000 192)

- Mounting plate aluminum, anodized

- Mounting screws steel, galvanized

- Centering elements steel

Mounting kit for profile groove assembly (e.g. CK2-LI-01 R 412 004 687)

- Sliding blocks steel, hardened

- Standard screws steel, galvanized

- Centering elements steel

easy-2-combine the automation system for small handling

Documents

bosch rexroth ag

technical presentation

sole power of disposal

diverse handling modules

assembly automation

automation systemstandardized

actual production processes

maximum system availability