rexroth indramotion for handling the turn-key automation ... · rexroth indramotion for handling...
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Rexroth IndraMotion for HandlingThe turn-key automation solution
Simple, scalable and powerful
HydraulicsLinear Motion andAssembly Technologies ServicePneumatics
Electric Drives and Controls
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Rexroth IndraMotion for Handling –for time-optimized multiple axis motion
The highlights of IndraMotion for
Handling include user-friendly
operation, teaching, programming
and implementation of time-opti-
mized motion for increased pro-
ductivity.
The turn-key system solution with
open source software makes engi-
neering work much simpler while
increasing plant flexibility at the
same time. With the multi-channel
system structure it allows up to 4
machines to be controlled with just
a single control system. And the
high degree of system scalability
ensures that the optimum level of
automation can be achieved for
every application – whatever your
preferred architecture:
• Drive-based
• Controller-based
• PC-based
Versatility for your applicationsIndraMotion for Handling is the
ideal solution in applications such
as:
• Handling
• Loading and unloading
• Assembly
• Logistics
• Palletizing systems
• Cartesian robots
• Pick-and-place systems
• Processing machines
• Special machines
IndraMotion for Handling is the turn-keysystem solution from Rexroth’sAutomation House for cost-effectiveautomation. Our unique AutomationHouse has brought together everythingyou need to implement your automationdesigns: From drive and control systemsright through to the high-performanceframework for consistent engineeringand user-friendly operation.
IndraMotion for Handlingis the ideal system solutionfor efficient axis motioncoordination in fully auto-mated production environ-ments. The intelligentdesign combines perfectlymatched controllers, HMIdevices and drives fromthe Rexroth AutomationHouse.
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Rexroth is an innovative specialist
supplier of control and drive systems
for factory automation. You too can
enjoy the benefit of our industry
expertise through IndraMotion for
Handling, whether it's a standardized
single-axis or extensive multikinema-
tic applications you want to realize.
The outstanding features of
IndraMotion for Handling include:
• Turn-key automation solution
based on scalable control platforms
• low-cost automation thanks to
multikinematics with up to 4
machines per control system
• increased productivity thanks to
Movements with blending
• flexible programming thanks to
open source software
• intuitive engineering using the
IndraWorks software framework
• Turn-key operation for teaching,
definition and jogging of axes
More productivity thanks to industrie specific functions
• user-friendly programming of
motional sequences with mobile
handheld operator control units
• standardized programming tools
in conformity with IEC 61131-3
• scalable drive platforms with
high-dynamic motors
• drive-integrated safety technology,
certified as complying with
EN 954-1, Category 3
• low assembly and installation
expenditure and rapid commis-
sioning thanks to coordinated and
configured system components
IndraMotion for Handling -modular and scalable system solutionsfor all factory automation applications
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Cost-effective automation solutions with scalable hardware architectures
Drive-based Controller-based PC-based
Consistent automation system for drive-based, controller-based and PC-based applications
Open communications standards and standardized IEC 61131-3 compliant PLC platform
Drive-integrated safety technology, certified as complying with EN 954-1, Category 3
Standardized IndraWorks engineering framework for motion, logic, HMI and drives
Turn-key system solution and application-specific technology functions
Ethernet
IndraDyn
VAC 30
Esc
VAC 30
Operation Engineering
IndraDyn
IndraControl L IndraControl V IndraControl L IndraControl V
IndraDrive IndraDrive
IndraDyn
InlineInline
IndraControl V
IndraDrive
IndraDyn
Inline
IndraMotion MLD IndraMotion MLC – IndraLogic L20/L40 IndraLogic VEP
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IndraMotion for Handling in detail
IndraMotion for Handling – scalable system solutions
Control platform Drive-based Controller-based PC-based
Automation system IndraMotion MLD IndraMotion MLC IndraLogic L20 IndraLogic L40 IndraLogic VEP
Number of axes
Number of axes per kinematic 6 6 6 6 6
Number of kinematics 1 4 1 4 4
Operator control unitsBediengeräte
IndraControl VEH 30 (handheld operator control unit) – ❍ ❍ ❍ –
IndraControl VCH 08 (handheld operator control unit) ❍ ❍ ❍ ❍ –
IndraControl VCP 08 (small operator control unit) ❍ ❍ ❍ ❍ –
Operation from the PC interface – ❍ ❍ ❍ –
Functionality
PTP motion ● ● ● ● ●
Linear motion ● ● ● ● ●
Movements with blending ● ● ● ● ●
Motion programming with HMI ● ● ● ● ●
Teaching and definition of 3-dimensional points ● ● ● ● ●
Protected areas and software limit switches ● ● ● ● ●
Gantry axes ● ● ● ● ●
Speed override ● ● ● ● ●
Number of protected areas 4 4 4 4 4
Modulo axis with endless rotation ● ● ● ● ●
Diagnostic systems ● ● ● ● ●
Motion programs
Number of motion programs 256 256 256 256 256
Subroutine techniques ● ● ● ● ●
Single block ● ● ● ● ●
Number of points 50 50 50 50 50
Number of traversing blocks 200 200 200 200 200
Number of integer/real variables 100/100 100/100 100/100 100/100 100/100
Interfaces
Ethernet TCP/IP ● ● ● ● ●
SERCOS 2 master – ● – – –
SERCOS III master ● ● – – –
PROFIBUS DP master – ● ● ● ●
PROFIBUS DP slave ❍ ● – ● –
EtherNet/IP adapter (slave) ● ● ● ● ●
DeviceNet master – ❍ – ❍ –
DeviceNet slave ❍ – – – –
OPC ● ● ● ● ●
Drive technology
IndraDrive ● ● ● ● ●
EcoDrive Cs – – ● ● ●
Drive-integrated safety technology conforming to EN 954-1, Cat. 3 ❍ ❍ ❍ ❍ ❍
● Standard ❍ Option
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• commands for single-axis and
multiple-axis motion
• motion stopping by event
• specification of speeds and acce-
leration
• direct access to inputs/outputs
• activation of outputs during
motion
• structuring of the motion pro-
grams with subroutine techniques
• comments for greater transpa-
rency
• integer and real variables
• conditional jumps
• unrestricted adaptation of syntax,
item names and input/output
designations
• variable speed override
• master/slave axes in gantry couple
• safely monitored axes with soft-
ware limit switches
• 4 freely definable protected areas
• transparent drive diagnostics with
clear text display and user-friendly
status messages
Transparent programmingThe IndraMotion for Handling
motion programs use the command
syntax which is the standard in the
robot industry. With the number of
commands kept to a minimum and
intuitive input masks on the mobile
handheld operator control units,
operator initiation times are reduced
to a minimum.
Complete functionalityIndraMotion for Handling is the
innovative system solution for effi-
cient axis motion coordination in
fully automated production environ-
ments:
• time-optimized point-to-point
motion with up to 6 axes
• path-optimized linear motion
with up to 6 axes
• movements with blending
• incremental and continuous
jogging of the axes
• user-friendly commissioning and
debugging of the motion pro-
grams in single block mode
• easy teaching and programming
with mobile handheld operator
control units
All functions for the automation process
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Simple, robot-oriented command syntax
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Cost-effective multiple-machineoperationsWith the multikinematic function
up to 4 machines can be controlled
with just a single control system. In
addition to the major saving on the
cost of additional control hardware
and associated complex networking,
multikinematic operation also offers
decisive advantages in terms of
engineering.
Distributed motion controlIndraMotion for Handling can of
course be used as a sub-system
below a higher-level third-party
control system as well. Particularly
suitable for this type of use as a field
bus slave is the drive-based system
solution IndraMotion MLD.
Here the motion sequences of the
axes are controlled on a distributed
basis by the drive-integrated PLC.
This means that you can standard-
ize your motion processes independ-
ently of the control system used.
Simple palletizationIndraMotion for Handling already
has all functions for palletization
on board:
• complete palletizing algorithms
• simple connection of vision
systems
• specification of palletizing
models by expert systems
• zero offset shifts
MB_Interpreter
ProgramList
Start
Reset
SingleStep
FeedStop
ReadStop
SpeedOverride
SetPrgPointer
InPrgPointer
Inputs_Signals
ProgActive
ProgWait
ProgPointer
ProgErr
ErrCode
Output_Signals
Enable
JogPlus
JogMinus
JogVel
JogVel High
JogAccel
JogAccel High
JogDeccel
ChangeTimel
JogMode
Override
SW-Limit +
SW-Limit –
JogActive
JogError
MB_JogAxis
User-friendly engineering
IndraMotion for Handling is a
turn-key, open-source solution:
• custom-tailored technology
functions integrated in the open
source application examples
• basic PLC program including
HMI and motion tasks
• complete PLC library with mo-
tion interpreter as well as jog
and PLCopen modules
• programming interface for various
HMI devices
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With IndraControl VCH 08 and
VEH 30 you can choose between
two powerful, mobile handheld
operator control units for pro-
gramming, operating, teaching and
diagnostics for your application.
Hot plugging means that you can
connect and disconnect it during
ongoing operations. An automatic
stop function bypass is also provid-
ed.
Thanks to its ergonomic design
and high degree of user-friendli-
ness the device ensures that han-
dling is undertaken without tiring.
An IndraControl VAC 30 attach-
ment box loops the integrated
accept and stop buttons to ensure
maximum safety.
As an alternative to the mobile
handheld operator control units
the IndraControl VCP 08 built-in
unit can be also used for the visua-
lization system. With this control-
ler-based small operator control
unit you can change your produc-
tion data with just the press of a
key.
Complete operator and program-
ming interfaces are also available
for the visualization units in the
form of open source applications.
Using comprehensive configurati-
on software you can adapt the ope-
rator interfaces to your particular
application.
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Greater transparency thanks to innovative visualization
Visualization solutions for IndraMotion for Handling
Type IndraControl VCP 08 IndraControl VCH 08 IndraControl VEH 30
IndraMotion for Handling
Number of axes in the standard menu
4 4 6
Number of kinematics 4 4 4
Teaching and defining ● ● ●
Motion programming ● ● ●
Diagnostics system ● ● ●
Device features
Display 3,8" – 5 gray levels 3,8" – 5 gray levels 8,5" – TFT
Resolution 320 x 240 320 x 240 800 x 600
Graphics-capable ● ● ●
Keys/touch screen ●/– ●/– ●/●
Override potentiometer – ❍ ❍
Handwheel – ❍ ❍
STOP button (dual circuit)
– ● ●
Accept button (3-step, dual circuit)
– ● ●
PROFIBUS DP ● – –
Ethernet TCP/IP ● ● ●
CE-certified ● ● ●
UL-certified ● ● ●
CSA-certified ● ● ●
Protection category IP65 IP65 IP65
Hot plugging – ● ●
● Standard ❍ Option
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Easy engineering with intuitiveprogramming and operation
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User-friendly programmingIndraMotion for Handling simpli-
fies engineering requirements
because all you have to do is sim-
ply enter your commands for the
machine in the intuitive program-
ming interface on the operator
control unit. Or you can use the
integrated teach-in function, which
allows you to move directly to the
positions you require and save
with just the press of a button. And
with parameters such as “Speed”,
“Acceleration” and “Movements
with Blending”, you can adapt the
program so that it is perfectly tai-
lored to your particular application
requirements.
In the background an integrated
interpreter module converts all
entries into a PLC program and
saves it on the control system.
• simple motion programming of
the motional sequences - inde-
pendent of the PLC
• user-friendly teaching and defi-
nition of traversing positions
• very simple programming with
user-friendly command selection
for prevention of syntax errors
• self-explanatory command syntax
• 256 programs on Flash Card
• 10 online in the memory
• 200 blocks per program
(expandable)
• 50 positioning points per
program (expandable)
• 100 integer/100 real variables
• fast program backup via FTP,
Ethernet or card reader
• user-friendly commissioning by
online block display, single block
and feed override
Ease of operationOperating your machine is also
made extremely easy with
IndraMotion for Handling:
• easy to set up the machine thanks
to special jog masks
• integrated user administration
for allocating different user
rights for all functions
• unambiguous clear text displays
and user-friendly status messages
for straightforward drive and
system diagnostics
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IndraControl VCP, VCH, VEP andVEH – the convenient HMI terminals
• economic HMI solutions for all
applications
• wide portfolio of IndraControl
VCP and VCH controller-based
terminals – from the text-orien-
ted keypad unit to the fully gra-
phics-capable touch-screen
• IndraControl VEP embedded PC
terminals with 8.4.”, 12.1” or 15”
touch screen
• IndraControl VEH embedded
PC-based handheld operator
control unit for mobile use
• interfaces for Fieldbus, RS232
and Ethernet connection
• ergonomic software tools for the
rapid creation of screen masks
Flexible automation with scalable system componentsIndraControl L – the controller-based control platform
• central assembly for DIN rail
mounting
• maximum performance in ultra-
compact terminal format
• 8 rapid I/Os on board
• PROFIBUS DP (master/slave),
RS232 and Ethernet communica-
tion interfaces integrated
• integrated SERCOS 2 drive
interface
• direct connection of local inline
I/Os
• easy expansion using function
modules for communication and
technologies
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IndraControl VSP, VPP, VSB VPBand VDP – the economic industrialPCs
• top performance and high capa-
bility for industrial environ-
ments thanks to the latest PC
technology
• standardized hardware and soft-
ware
• EMC-certified to enhance the
reliability of your production
operations
• long-term availability of compo-
nents
• optimized cooling design
• economic control cabinet PC
(IndraControl VSB) featuring
the latest new technology
• compact control cabinet PCs
(IndraControl VPB) featuring
special hardware
• flat screen displays
(IndraControl VDP) optionally
with keys or touch screen
• open and flexible for customer-
specific solutions
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IndraDrive and IndraDyn – the intelligent drive platform
• scalable outputs from 1 to 120 kW
• highest performance and preci-
sion
• Safety on Board compliant with
EN 954-1, Cat. 3
• integrated drive PLC (optional)
• IndraMotion MLD automation
system
• power recovery and direct con-
nection to a 380 V - 480 V line
• integrated line circuit breaker
and braking resistor
Fieldline – the robust I/O systemin IP67
• scalable I/O system for distributed
connection
• maximum reliability under
tough conditions of use
• rapid assembly with ready-made
fieldbus cables
• sensors/actuators connected by
means of M8 or M12 connectors
• detailed diagnosis of all modules
• fieldbus couplers for
PROFIBUS DP and DeviceNet
Inline – the flexible I/O system in IP20
• scalable I/O system for central or
distributed connection
• maximum selectivity of the digi-
tal modules with 2, 3 or 4-wire
technology
• wide portfolio with analog,
function, relay and feeder termi-
nals
• toolless assembly
• detailed diagnosis of all modules
• space-saving design
• fieldbus couplers for SERCOS 2,
PROFIBUS DP and DeviceNet
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Bosch Rexroth AGElectric Drives and ControlsP.O. Box 13 5797803 Lohr, GermanyBgm.-Dr.-Nebel-Str. 297816 Lohr, GermanyPhone +49 9352-40-0Fax +49 9352-40-4885www.boschrexroth.com
71 248 AE/2008-04–A1–HWR911324201© Bosch Rexroth AG 2008Subject to revisions!Printed in Germany
Presented by:
The data specified above only serve to describe the product. As our products are constantly being further developed, no statements concerning a certain condition or suitability for a certain application can be derived from ourinformation. The information given does not release the user from the obligation ofown judgment and verification. It must be remembered that our products are subjectto a natural process of wear and aging.
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