earth fault current protection

Renkalec Training Centre

Author: Riaan van Rensburg Date: 2012/06/21

Earth Fault Current Protection (Automatic disconnection)

Installing an earth continuity conductor in a circuit has the sole purpose of providing protection for a

circuit by means of automatic disconnection of the supply in the event of failure of insulation.

Consider Figure 1 below. It shows a circuit with the earth conductor unconnected to the exposed

conductive part of the appliance and an earth fault due to insulation failure.

Figure 1

Due to the unconnected earth on the appliance the exposed conductive part of the appliance will

become live. If a person touches the exposed conductive part of the appliance the person’s body will

provide a path along which the earth fault current can flow, with the result that the person will

shock. Leaving the earth unconnected is therefore a very dangerous and unsafe condition.

When the earth continuity conductor is connected correctly to the appliance as shown in Figure 2

below it will provide an earth path if an earth fault occurs due to insulation failure.

Figure 2



The resistance of this earth continuity conductor is of critical importance as it will determine the

voltage that will appear on the exposed conductive part during the fault condition. According to

SANS 10142-1 this voltage must be limited to 25 V. Figure 3 below shows the equivalent circuit

during the fault condition.

A current of at least twice the rating of the protective device (circuit breaker) is required to ensure

that the circuit is automatically disconnected when an insulation failure occurs. This magnitude of

current will ensure that the circuit breaker will trip and disconnect the circuit. The time that it will

take to trip is dependent on the tripping curve of the specific circuit breaker.

The equation below express the requirements listed above as follows:

Where:

TV = Maximum touch voltage allowed (V)

ICB = Current rating of the protective device (A)

RECC = Resistance of the earth continuity conductor (Ω)

Consider the following circuit:

Determine the maximum resistance of the earth continuity conductor of a circuit that is protected

by a 32 A circuit breaker.

The resistance of the earth continuity conductor may not exceed 0, 3906 Ω for a 32 A circuit breaker.

This will limit the touch voltage to 25 V and cause the protective device to automatically disconnect



the faulty circuit effectively. Table 8.1 (pg276) of SANS 10142, list pre-calculated values for the

various standard protective device sizes.

The required resistance for the earth continuity conductor is generally achieved by selecting the

correct size conductor for the particular application. The size of the cable required for a specific

application can be calculated by using the following equation.

Where:

RECC = Resistance of the earth continuity conductor (Ω)

= Specific resistivity of the material (Ω.m) (Approximate value 2, 23 x 10-8 Ω.m)

l = Length of the conductor

a = Cross sectional area of the conductor (m2)

Consider the following circuit:

A 32 A protective device protects a circuit that is 40 m long. Determine the minimum cable size for

the earth continuity conductor. The maximum resistance as previously calculated is 0, 3906Ω.

The minimum standard size conductor will therefore be a 2, 5 mm2.

Another method that can be used to determine the size of the earth continuity conductor is to use

the Ω/km resistance value, obtainable from the manufacturer for the specific cable type. Table E1 in

SANS10142-1 gives such a table for PVC insulated cables.

First convert the maximum resistance of 0, 3906 Ω, calculated before, to a Ω/km value and the read

of the appropriate cable size. To convert the maximum resistance to a Ω/km value the following

formula can be used.



Now use the appropriate Table (Table E.1) to read of a cable size that has a value smaller than the

calculated value above. According to Table E.1 the resistance per km of a 2,5mm2 cable is 8, 7 Ω/km.

A 2, 5mm2 cable will therefore be suitable for this installation.

SANS 10142-1 also provides a quick reference in the form of Table 6.28 that gives the maximum

length of the earth continuity conductor for a specific cable and protective device size. Note that

these values are calculated using 30 V as the maximum touch voltage and a current of 2, 5 times the

protective device to determine the values. According to this table a 2,5mm2 earth continuity

conductor connected in a circuit with a 32A protective device can have a maximum length of 65 m.

To confirm that the touch voltage on the exposed conductive part of the machine will not exceed the

allowed 25 V, using a 2, 5 mm2 earth continuity conductor, the following calculation can be done.

According to Table E1 a 2,5mm2 conductor has a resistance of 8, 7 Ω/km. Therefore:

Ω

Under earth fault conditions the touch voltage will therefore never rise to more than 22,272V. Once

this value is reached the protective device will disconnect the circuit automatically. This will render

the circuit safe as a person touching the exposed conductive part of the appliance will never be

subjected to a voltage exceeding 25 V.

earth fault current protection

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