dyplast products general presentation
DESCRIPTION
Dyplast is a premier manufacturer of bunstock polyisocyanurate (ISO-C1®), expanded polystyrene (EPS), and phenolic foam (DyTherm™ Phenolic) used as insulation and cores for composite materials.TRANSCRIPT
January 2012
LEADING THE INDUSTRY in INSULATION and CORE FOAMS
Our Goal • Dyplast is a premier manufacturer of bunstock
polyisocyanurate (ISO-C1®), expanded polystyrene (EPS), and phenolic foam (DyTherm™ Phenolic) used as insulation and cores for composite materials.
• Our goal is to add value for our customers through the highest quality products and customer service in the industry striving for total customer satisfaction.
Adding Value Through
• Quality products • Extensive range of products • Quality assurance programs tested and certified by
independent third parties • Product availability • State of the art manufacturing capability • Coordinated and experienced team: sales, marketing,
manufacturing, fabrication, technical, customer service, and management
• Active industry involvement
Quality Products and Quality Control
Dyplast believes that in order to add value to our customers
we must produce the highest quality products, manufactured at a modern state of the art facility, and we must have internal Quality Control programs, independent testing and ongoing independent quality audits.
• Audits Conducted by FM, UL, Miami-Dade County, and RADCO • Quality Manual and procedures approved by FM, UL, Miami-Dade County,
and RADCO • Complaint Tracking System – reviewed weekly by management • Calibrated Lab Equipment calibrated according to specified time tables • Independent testing of published data
ISO Products
• ISO-C1® densities of 2, 2.5, 3, 4 and 6 lb/ft³ • ISO-C1® – ASTM E84 Class I foam UL on 2.0, 2.5, 3
and 4 lb/ft³ and FM on 2.0 lb/ft³ • ISO-HT™ – for continuous pipe insulation temperatures
up to 375ºF • ISO-L™ – Class I low index polyisocyanurate foam • Compliance with ASTM C591 Standards • Best insulating values, lowest water absorption and
vapor perm in the industry
ISO Quality Program
• Quality Control testing is performed on all production runs after a minimum curing period of 7 days. • Density measured at 3 heights and 3 width positions • K-factor, friability and dimensional stability checked at 3 heights • Compression strength tested at 3 heights in each of 3 directions
(parallel to rise, perpendicular to width and perpendicular to length)
• No product will be shipped if foam does not meet our minimum product specifications
Property ISO-C1®/2.0 ISO-HT™ Density (lb/ft3) 2.00 2.50
Comp. Str. (PR) 22 35
Comp. Str. (PWτ) 11 N/A
Freeze Stability @-40ºF 1% max 1% max
Independent ISO Quality Programs
ISO-C1® 2.0 Independent Approvals and Audits
• Underwriters Laboratory, Class1 • Factory Mutual, Class1 • Miami-Dade County Approval • ICC Evaluation Service with physical property certifications by RADCO • FM 4880 and 4881 approvals
We are not aware of any other bun stock ISO producer matching our commitment to quality
Phenolic Products • DyTherm™ Phenolic
* ASTM E84- Standard Test Method for Surface Burning Characteristics of Building Materials at 4" thick
Density lb/ft 3 2.5 3.75 5.0 7.5
Thermal Conductivity- Initial 50° F Btu·in/hr· ft2
·°F 0.145 0.17 0.21 0.22
Minimum Compressive Strength- ll to rise psi 29 58 90 150
Minimum Tensile Strength- ll to rise psi 29 54 85 130
ASTM E84 * Flame Spread 5** <25 <25 <25
Smoke 0** <50 <50 <50
Operating temperature limits -292ºF to 248ºF
DyTherm Phenolic Quality Program
• All phenolic products are manufactured to Dyplast’s specifications
• All phenolic products subjected to Dyplast's internal Quality Control Program
• Dyplast is in the process of obtaining Underwriters Laboratory listing ASTM E84 at less than 25/50 flame and smoke rating for 4” thickness
• Current independent tests showed ASTM E84 5/0 flame and smoke rating at 4" thick
EPS Products • Standard EPS - Meets ASTM C578-10, has ICC-ES,
Miami Dade and UL approvals • EPS 15 (TYPE I) • EPS 19 (TYPE VIII) • EPS 22 (TYPE II) • EPS 29 (TYPE IX)
• GeoFoam - Meets above and ASTM D6812-07 GeoFoam Compressive Resistance • EPS 22 (TYPE II) • EPS 29 (TYPE IX) • Dyplast GeoFoam has also passed Florida DOT testing for termite
control
• Holey-Board - EPS Roof Insulation - Meets Miami Dade and FM 4450 • EPS 15 (TYPE I)
EPS Quality Programs • All EPS products are subjected to Dyplast's internal
Quality Control Program • Dyplast's EPS has the following independent
product certifications and audits • Underwriters Laboratory, Class1flame and smoke for EPS
and GeoFoam • Factory Mutual 4450 for Holey-Board • Miami-Dade County Approvals for EPS, GeoFoam and
Holey-Board • ICC Evaluation Service for EPS and GeoFoam • RADCO certifies physical properties for ICC-ES and Miami
Dade
Product Availability
To meet our customer's needs, Dyplast stocks substantial finished goods in inventory giving Dyplast the ability to turn orders around quickly
• Dyplast has the financial strength to constantly maintain high levels of inventory
• Dyplast works with its customers to establish customer inventory levels designed to meet their needs
• Dyplast maintains a large variety of sizes to accommodate our customer needs without large waste losses or delays and has designed special sizes to further reduce waste loss
Capacity Dyplast's modern facility in Miami, Florida contains
some of the most modern state of the art production equipment for ISO, Phenolic and EPS
• 83,000 square foot building on 8+ acres of paved lot • ISO production line with production and storage-curing capacity of
over 50,000,000 board feet annually • EPS Hersch molding equipment with over 80,000,000 board feet
annual capacity • 3 lines of programmable ISO/ phenolic fabrication equipment • 6 lines of EPS fabrication equipment including 2 programmable
profilers
The Team The Dyplast team includes over 50 dedicated individuals in
production, customer service, management and sales Dyplast's Management and Sales Team includes:
• Ted Berglund – President – over 40 years of experience in managing
companies • Vincent Fuster – V.P. Operations and Controller – experienced financial and
operations executive – formally with Kodak, Acer and U.S. Small Business Administration
• Joseph Hughes – V.P. Sales – former senior sales and marketing executive with Huntsman Polyurethanes (formerly ICI)- NIA Certified Energy Appraiser
• Michael Cartmell – V.P. Technology – former senior technical manager Huntsman Polyurethanes (formerly ICI).
• Claude Hartdegen – Senior Account Manager – over 41 years experience in the insulation industry- NIA Certified Energy Appraiser
• Jorge Salazar – Senior Account Manager over 20 years experience with Dyplast- NIA Certified Energy Appraiser
• Robert Sanchinel – Account Manager over 18 years experience with Dyplast- NIA Certified Energy Appraiser
Customer Service Dyplast is committed to having total customer satisfaction with our knowledgeable personnel to make, test, take your order and provide technical support for all products we sell
• All production runs are tested for physical properties • Orders are processed on time by a staff that understands your
needs • Fabrication is checked before shipping • Our personnel are trained to be able to provide technical support
for you and your customers
Industry Support Dyplast’s is committed to having our knowledgeable personnel actively participating in industry and technical associations that support our customers and our industries.
Industry Associations
Members • National Insulation Association (NIA) • Central States Insulation
Contractors Association (CSIA) • Eastern States Insulation
Contractors Association (ESICA) • Midwest Insulation Contractors
Association (MICA) • Southeast Insulation Contractors
Association (SEICA) • Southwest Insulation Contractors
Association (SWICA) • Int’l Institute of Ammonia
Refrigeration (IIAR) • Florida Road Builders Association
(FRBA)
• Florida Roof Deck Association (FRDA)
• American Society of Testing Materials (ASTM)
• Center for the Polyurethanes Industry (CPI)
Association Participation • Refrigerating Engineers &
Technical Association (RETA) • American Composites
Manufacturing Association (ACMA)
• Thermal Insulation Association of Canada-TIAC
• Metal Construction Association (MCA)
Conclusion Dyplast is committed to adding value to its
customers by: • Delivering quality products without errors through
• Independent testing • Strong internal QC programs • Highly experienced production staff • Modern state of the art equipment
• Providing excellent customer service and total customer satisfaction through
• Production capacity and inventory levels to meet customers demands on time
• Highly trained sales and service staff • Participation in industry associations and technical groups