dpg-2133-00x digital .dpg-2200 series – for genset applications dpg-2300 series – for off-road

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  • Technical Manual 36537

    (Revision C)Original Instructions

    DPG-2133-00XDigital Controllers

    Programmable Controllers forIsochronous Generators

    Installation and Operation Manual

  • DEFINITIONS

    This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

    DANGERIndicates a hazardous situation which, if not avoided, will result in

    death or serious injury. WARNINGIndicates a hazardous situation which, if not avoided, could result

    in death or serious injury. CAUTIONIndicates a hazardous situation which, if not avoided, could result

    in minor or moderate injury. NOTICEIndicates a hazard that could result in property damage only

    (including damage to the control). IMPORTANTDesignates an operating tip or maintenance suggestion.

    The engine, turbine, or other type of prime mover should be equipped with an overspeed shutdown device to protect against runaway or damage to the prime mover with possible personal injury, loss of life, or property damage.

    The overspeed shutdown device must be totally independent of the prime mover control system. An overtemperature or overpressure shutdown device may also be needed for safety, as appropriate.

    Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage.

    This publication may have been revised or updated since this copy was produced. To verify that you have the latest revision, be sure to check the Woodward website:

    www.woodward.com/pubs/current.pdf The revision level is shown at the bottom of the front cover after the publication number. The latest version of most publications is available at:

    www.woodward.com/publications If your publication is not there, please contact your customer service representative to get the latest copy.

    Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical, or other operating limits may cause personal injury and/or property damage, including damage to the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within the meaning of the product warranty thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product certifications or listings.

    To prevent damage to a control system that uses an alternator or battery-charging device, make sure the charging device is turned off before disconnecting the battery from the system.

    To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules.

    RevisionsText changes are indicated by a black line alongside the text.

    Woodward Governor Company reserves the right to update any portion of this publication at any time. Information provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is assumed

    by Woodward Governor Company unless otherwise expressly undertaken. Woodward 2010

    All Rights Reserved

  • Manual 36537C DPG-2133-00X Digital Controllers

    Contents

    REGULATORY COMPLIANCE ....................................................................... IIIDeclaration of Conformity ...................................................................................... iii

    ELECTROSTATIC DISCHARGE AWARENESS .................................................. VCHAPTER 1. GENERAL INFORMATION ........................................................... 1Introduction ............................................................................................................ 1

    CHAPTER 2. CONTROLLER SPECIFICATIONS ................................................ 2User Interface Operation ....................................................................................... 2

    CHAPTER 3. PARAMETER REFERENCE ......................................................... 4Parameter List ....................................................................................................... 5

    3.1 Number of Flywheel Teeth (optional) ...................................................... 63.2 Set Speed A (required) ............................................................................ 73.3 Set Speed B (not available) ..................................................................... 73.4 Idle Speed (optional)................................................................................ 73.5 Proportional (required) ............................................................................. 73.6 Integral (required) .................................................................................... 83.7 Derivative (required) ................................................................................ 83.8 OVG @ Set Speed A (required) .............................................................. 83.9 OVG @ Set Speed B (optional) ............................................................... 83.10 OVG @ Idle Speed (optional) ................................................................ 93.11 Gain Factor (required) ........................................................................... 93.12 Speed Filter (required) ........................................................................... 93.13 Idle Hold Time (optional) ....................................................................... 93.14 Accel Rate (optional) ........................................................................... 103.15 Decel Rate (optional) ........................................................................... 103.16 Startup Rate (optional) ........................................................................ 103.17 Integral Low Limit (optional) ................................................................ 113.18 Integral High Limit (optional) ................................................................ 113.19 Password ............................................................................................. 123.20 Over Speed Limit (optional) ................................................................. 123.21 Set Speed A Min (optional) .................................................................. 123.22 Set Speed A Max (optional) ................................................................. 123.23 Set Speed B Min (optional) .................................................................. 123.24 Set Speed B Max (optional) ................................................................. 133.25 Idle Speed Min (optional) ..................................................................... 133.26 Idle Speed Max (optional) .................................................................... 133.27 Duty Cycle Limit (optional) ................................................................... 133.28 Startup Speed (required) ..................................................................... 133.29 Startup Duty Cycle (optional) ............................................................... 14

    CHAPTER 4. UNIVERSAL PST .................................................................... 15Introduction .......................................................................................................... 15Features............................................................................................................... 15System Requirements ......................................................................................... 15Acquiring Universal PST ...................................................................................... 16Installing Universal PST ...................................................................................... 17Wiring the COMM Port to a PC ........................................................................... 17Communications Error ......................................................................................... 18Universal PST User Interface Overview .............................................................. 18Universal PST Menu Items .................................................................................. 20Parameter Setup ................................................................................................. 20Parameter Help ................................................................................................... 21Synchronizing Universal PST with a DPG ........................................................... 21Status View .......................................................................................................... 21

    Woodward i

  • Manual 36537C DPG-2133-00X Digital Controllers

    Tuning View ......................................................................................................... 22Chart Recorder .................................................................................................... 22Engine Speed Data Collection ............................................................................ 23

    CHAPTER 5. CALIBRATION INSTRUCTIONS ................................................. 24Basic Adjustments ............................................................................................... 24Tuning Methodology ............................................................................................ 24Startup Sequence ................................................................................................ 26

    CHAPTER 6. INSTALLATI