Water FOGHET boiler
Combined wood/pellet version
Curved or straight front
JOLLY ME 07 F patented burner
Automatic lighting
INSTALLATION, USEAND MAINTENANCE MANUAL
To be carefully kept by the owner
FOGHET With curved front FOGHET With straight front
I
•Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the appliance.
•Read the guide attentively before commencing installation, and be certain to follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized.
•The installation guide is an integral part of the product and must be given to the user.
• It must be kept in a safe place and consulted with attention, as all of the cautionary notes provide important information on safety during installation, use and maintenance of the appliance.
• Incorrect installation can cause injury or damage to persons, animals or property, for which the manufacturer will not be liable.
• Theinstallationhastobedonebyqualifiedpersonsfollowingtheexistingrules.
•The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous.
•The manufacturer declines any contractual or non-contractual liability for damage caused by errors in installation or use of the appliance or failure to follow the instructions contained in this guide.
•All rights on the reproduction of this guide are owned by JOLLY-MEC CAMINETTI S.p.A.
•The descriptions and illustrations provided in the following publication are not binding.
• JOLLY-MECCAMINETTIS.p.A.reservestherighttomakeanymodificationsthatmaybedeemedappropriate.
•This guide cannot be given to third parties for perusal without the written permission of JOLLY-MEC CAMINETTI S.p.A.
•The technical directions for installation contained in this guide should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all local bylaws must be observed when installing the appliance, including those referred to national and European standards).
•Never use the appliance as an incinerator, or in any way other than that for which it was designed.
•Use only the fuels recommended, and no others.
•Do not used liquid fuels.
• In operation, the appliance will reach temperatures that can burn the skin; handle with care to avoid injury.
• Donotmakeanyunauthorizedmodificationtotheappliance.
•Use only original replacement parts recommended by the manufacturer.
•The acceptance of the machine, by the user, must be “integral” including the sound level of functioning, comparable to a household appliance. No claims for features not listed in this manual will be accepted.
IMPORTANT
Dear customer,
We wish to thank you again for having chosen to heat your home and save money with a JOLLY-MEC product.
InordertoexercisetherighttothewarrantyweinviteyoutofillintheWarrantyCertificateandsenditnolater
than 30 (thirty) days from the date of the OBLIGATORY First Start up,tofaxnumber+39035-8359200
or by ordinary post.
TheWarrantyCertificatemustbesentwithacopyofthesalesdocument.
For questions concerning the after sales service related to the First Start up, Technical Assistance,
Maintenance and spare parts, we invite you to contact the authorised Jolly-Mec Technical Assistance Centre,
through your retailer.
If you have purchased the product from the Jolly Mec showroom in Telgate (Bg), please contact the Jolly Mec
AfterSalesdepartmentat+39035-8359204,orsendane-mailto [email protected]
Thanking you for your attention, we wish you many warm years with Jolly Mec products.
Jolly Mec Caminetti S.p.A.
ManufacturingofwaterandhumidifiedairheatingFireplacesandStoves,withcombinedwood/gasorwoodandpelletheating• Cassette exchangers • Cast-iron single-bodies •Traditional fireplaces • Fireplace cladding • Assistance and installation
Warranty TermsThe Guarantee Certificate is based on the Guarantee Terms given below.The guarantee starts from the date of first Starting up and comes into effect only at the time when Jolly Mec receives the Guarantee Certificate. ThefirstStartinguphastoberequiredfromthecustomertothetechnicalassistancecentrebythepurchaseoftheproductandthastobedonewithin60daysfromthepurchasedate. In case no Starting upat the upper onditions has been the warranty get lost authomatically.The Guarantee CertificatemustbesenttoJollyMec,dulycompletedintheappropriatespaces,nolaterthan30daysfromthedateofthefirstStartingup.In order to be entitled to service provisions and to replacement of spare parts under guarantee, it is essential to attach to the Guarantee Certificate a copy of the purchase document;whenrequestingwork,therelevantpurchasedocument,givingdetailsoftheretailer,thedateofpurchase,theamountpaidandthedescriptionoftheproduct,mustbesubmitted. IfthecustomerrequestsworkotherthanthatsetoutintheseGuarantee Terms,he/shemustpaythefeesetoutinthecurrentpricelistonthatdate.Theguaranteeisnottransferabletothird-partiesandremainsapersonalguaranteetothefirstpurchaser.Theguaranteeperiodfortheboilerbodyoftheproductsthemselvesis5years,exceptfortheFortunastove(6years),themonoblocs(3years)andthetraditionalmodels(2years).Theguaranteeperiodfortheindividualmechanical,pneumatic,hydraulic,electricalandelectronicpartsoftheJollyMecproductsis2years.Theguaranteeperiodforindividualpartssubjecttowearandtearandusage,namelyallthosepartsthatcannotbemaintainedwhich,astheyareused,wearoutand/orcannolongerbeusedandwhichthereforeneedtobereplacedafteracertainperiodofoperation,islimitedto4monthsforcast-irongridsand12monthsforresistors,firebase,scraper,pellets, refractory bricks, wood stop, trimmings. The glass are not covered by warranty.Theguaranteerightfortheboilerbodyundergoesvariationswithregardtotheabove-mentionedperiodiftheGuarantee CertificatedoesnotreachJollyMecwithin30daysfromthedateofthefirstStartingup:inthiscasetheguaranteeshallbefor2years.JollyMecreservestherighttomakechangesinordertoimproveitsproductswithoutpriornotice.The applicable legislation, in the event of any dispute or protest, is Italian law; in the event of discrepancy between the wording in Italian and the translation, the Italian interpretation takesprecedence.Foranydispute,thelawcourtsofBergamo(Italy)haveexclusivejurisdiction.
The warranty does not include:
1.Masonrywork.2.Electricalandelectronicpartsthatbreakdownduetothepowersupplywithavoltageotherthanthenominalorwithincorrectconnectionstothemainsand/orthelatternot
being according to standard and without protection from natural disasters. 3.Thepartssubjecttowear/tear.4.ForfireplaceswithwaterthermovectorfluidandfordomesticwaterproductionnotsuppliedbyJollyMec.5.Damagecausedbyelectromagneticfieldsorbyblackout.6.Variationsincolourduetocontactwithheat.7.Forcoverings,apparentdefectsthatmaybefoundonthewoodenparts;coveringsintheeventofmisuseoftheproductoraccidentalbreakages;somefeaturesofmarble(eg.
veins)thatdonotchangethefeaturesoftheproductbutthatmaydifferfromtheveinsand/orcolourshadesinthephotosshownintheJollyMeccatalogues.8. Not considered to be original defects are all faults and deformities related to wear and tear, poor maintenance, failure to clean the product and use of the product in a way not
in keeping with the Manual of Usage and Maintenance provided with the product.9. Defects connected with installation.10.Nocompensationwhatsoevershallbepaidforlackofuseoftheproductduetorepairtimesoritsreplacement.
This warranty is automatically invalidated as a result of:
1.Tamperingwiththeproduct.2.Useoftheproductinanunduewayandnotinaccordancewiththeinstructionscontainedineachpackandinparticulartheuseofpoorqualitypellets,theuseoffuelsthatare
not recommended or not stated in the instructions or loads higher than those stated.3. Alterations or operations not previously authorised.4.Useofsparepartsthatarenotoriginalornotspecifictothemodel.5. Damage caused by transport not under Jolly Mec’s responsibility.6.Installationofproductsundulycarriedout,inawaynotinaccordancewithcurrentregulationsandwiththeinstructionscontainedinthepack.7. Failure to perform the cleaning and maintenance work stated in the manual accompanying the product.
Warranty TermsThe Guarantee Certificate is based on the Guarantee Terms given below.The guarantee starts from the date of first Starting up and comes into effect only at the time when Jolly Mec receives the Guarantee Certificate. ThefirstStartinguphastoberequiredfromthecustomertothetechnicalassistancecentrebythepurchaseoftheproductandthastobedonewithin60daysfromthepurchasedate. In case no Starting upat the upper onditions has been the warranty get lost authomatically.The Guarantee CertificatemustbesenttoJollyMec,dulycompletedintheappropriatespaces,nolaterthan30daysfromthedateofthefirstStartingup.In order to be entitled to service provisions and to replacement of spare parts under guarantee, it is essential to attach to the Guarantee Certificate a copy of the purchase document;whenrequestingwork,therelevantpurchasedocument,givingdetailsoftheretailer,thedateofpurchase,theamountpaidandthedescriptionoftheproduct,mustbesubmitted. IfthecustomerrequestsworkotherthanthatsetoutintheseGuarantee Terms,he/shemustpaythefeesetoutinthecurrentpricelistonthatdate.Theguaranteeisnottransferabletothird-partiesandremainsapersonalguaranteetothefirstpurchaser.Theguaranteeperiodfortheboilerbodyoftheproductsthemselvesis5years,exceptfortheFortunastove(6years),themonoblocs(3years)andthetraditionalmodels(2years).Theguaranteeperiodfortheindividualmechanical,pneumatic,hydraulic,electricalandelectronicpartsoftheJollyMecproductsis2years.Theguaranteeperiodforindividualpartssubjecttowearandtearandusage,namelyallthosepartsthatcannotbemaintainedwhich,astheyareused,wearoutand/orcannolongerbeusedandwhichthereforeneedtobereplacedafteracertainperiodofoperation,islimitedto4monthsforcast-irongridsand12monthsforresistors,firebase,scraper,pellets, refractory bricks, wood stop, trimmings. The glass are not covered by warranty.Theguaranteerightfortheboilerbodyundergoesvariationswithregardtotheabove-mentionedperiodiftheGuarantee CertificatedoesnotreachJollyMecwithin30daysfromthedateofthefirstStartingup:inthiscasetheguaranteeshallbefor2years.JollyMecreservestherighttomakechangesinordertoimproveitsproductswithoutpriornotice.The applicable legislation, in the event of any dispute or protest, is Italian law; in the event of discrepancy between the wording in Italian and the translation, the Italian interpretation takesprecedence.Foranydispute,thelawcourtsofBergamo(Italy)haveexclusivejurisdiction.
The warranty does not include:
1.Masonrywork.2.Electricalandelectronicpartsthatbreakdownduetothepowersupplywithavoltageotherthanthenominalorwithincorrectconnectionstothemainsand/orthelatternot
being according to standard and without protection from natural disasters. 3.Thepartssubjecttowear/tear.4.ForfireplaceswithwaterthermovectorfluidandfordomesticwaterproductionnotsuppliedbyJollyMec.5.Damagecausedbyelectromagneticfieldsorbyblackout.6.Variationsincolourduetocontactwithheat.7.Forcoverings,apparentdefectsthatmaybefoundonthewoodenparts;coveringsintheeventofmisuseoftheproductoraccidentalbreakages;somefeaturesofmarble(eg.
veins)thatdonotchangethefeaturesoftheproductbutthatmaydifferfromtheveinsand/orcolourshadesinthephotosshownintheJollyMeccatalogues.8. Not considered to be original defects are all faults and deformities related to wear and tear, poor maintenance, failure to clean the product and use of the product in a way not
in keeping with the Manual of Usage and Maintenance provided with the product.9. Defects connected with installation.10.Nocompensationwhatsoevershallbepaidforlackofuseoftheproductduetorepairtimesoritsreplacement.
This warranty is automatically invalidated as a result of:
1.Tamperingwiththeproduct.2.Useoftheproductinanunduewayandnotinaccordancewiththeinstructionscontainedineachpackandinparticulartheuseofpoorqualitypellets,theuseoffuelsthatare
not recommended or not stated in the instructions or loads higher than those stated.3. Alterations or operations not previously authorised.4.Useofsparepartsthatarenotoriginalornotspecifictothemodel.5. Damage caused by transport not under Jolly Mec’s responsibility.6.Installationofproductsundulycarriedout,inawaynotinaccordancewithcurrentregulationsandwiththeinstructionscontainedinthepack.7. Failure to perform the cleaning and maintenance work stated in the manual accompanying the product.
SM/023-IT Certificato di Prima Accensione
Customer name / surname
Town/City Region
Address P. Code
Telephone Fax
Product model
Lot no.
Retailer
Purchase Date
Date of 1st start up
First start up certificate(Copy for the Technical Assistance centre authorised by Jolly Mec)
IV
SM/012-GB-JM rev.1002/2011-FirstStartupCertificate
V
SM/012-GB-JM rev.1002/2011-FirstStartupCertificate
Water Foghet wood pellet version £Controlcompletelythechimneyandchimneycap;eventuallycheckthepressureswitch………………………………………….……………chap.2.1.
£Controlthehydraulicconnectionsandinstallationsandfreshairentry………………………………………….…………….....chap.2.2;2.3;2.7;2.8;2.9.
£Controltheelectricalconnections…………………….…………………………………………………………………………………….................chap.2.10.
£Controltheinspectionsdoorstheairgratingonthecladding.............……………………………………………….……………………………...chap.1.5.
£Loadwaterandpurgeairontheinstallation,checkingthesecurityvalve......................……………………………………………….............chap.1.13.
£Descriptionofdisplayanditsfunctions…………………………………………………………………...…..........................................................chap.1.7.
£Pelletignition…………………………………….……………….…………………………………......................................................................chap.1.7.3.
£Verifythequantityofcombustionairandthepelletloadintheburningpot…………………………………….……………….…………….chap.1.7.10.
£ Veryfypessionswitchadjustment…………………………………….……………….……………….................................................................chap.1.14.
£Woodignition…………………………………….……………….……………….............................................................................................chap.1.7.12.
£Veryfycaldocontroladjustment....…………………………………………………………...……………………………………..…….....................chap.2.6.
£Instructionsaboutsmokebaffle………………………………………………………………………………………….............................................chap.1.8.
£Instructionsandordinarymaintenance…………………………………………………………………………………………........chap.1.10;1.11;1.12;1.13.
£Problemsolving…………………………………………………………………………………………....................................................................chap.1.14.
£Fillingofthecertificateoffirststartingupandtheguarantee(tobesendtoJollyMec)
Guide lines for a correct service of first starting up For every single operation, refer to the Installation, Usage and Maintenance sheet.
SM/023-IT Certificato di Prima Accensione
Customer name / surname
Town/City Region
Address P. Code
Telephone Fax
Product model
Lot no.
Retailer
Purchase Date
Date of 1st start up
First Start up Certificate(copy for CUSTOMER)
VI
SM/012-GB-JM rev.1002/2011-FirstStartupCertificate
VII
SM/012-GB-JM rev.1002/2011-FirstStartupCertificate
Water Foghet wood pellet version £Controlcompletelythechimneyandchimneycap;eventuallycheckthepressureswitch………………………………………….……………chap.2.1.
£Controlthehydraulicconnectionsandinstallationsandfreshairentry………………………………………….…………….....chap.2.2;2.3;2.7;2.8;2.9.
£Controltheelectricalconnections…………………….…………………………………………………………………………………….................chap.2.10.
£Controltheinspectionsdoorstheairgratingonthecladding.............……………………………………………….………………………………chap.1.5.
£Loadwaterandpurgeairontheinstallation,checkingthesecurityvalve......................……………………………………………….............chap.1.13.
£Descriptionofdisplayanditsfunctions…………………………………………………………………...…..........................................................chap.1.7.
£Pelletignition…………………………………….……………….…………………………………......................................................................chap.1.7.3.
£Verifythequantityofcombustionairandthepelletloadintheburningpot…………………………………….……………….…………….chap.1.7.10.
£ Veryfypessionswitchadjustment…………………………………….……………….……………….................................................................chap.1.14.
£Woodignition…………………………………….……………….……………….............................................................................................chap.1.7.12.
£Veryfycaldocontroladjustment....…………………………………………………………...……………………………………..…….....................chap.2.6.
£Instructionsaboutsmokebaffle………………………………………………………………………………………….............................................chap.1.8.
£Instructionsandordinarymaintenance…………………………………………………………………………………………........chap.1.10;1.11;1.12;1.13.
£Problemsolving…………………………………………………………………………………………....................................................................chap.1.14.
£Fillingofthecertificateoffirststartingupandtheguarantee(tobesendtoJollyMec)
Guide lines for a correct service of first starting up For every single operation, refer to the Installation, Usage and Maintenance sheet.
VIII
Preventive Maintenance program
1Preventive Maintenance program coupon
Date
Technical assistance centre
General indications
2Preventive Maintenance program coupon
Date
Technical assistance centre
General indications
3Preventive Maintenance program coupon
Date
Technical assistance centre
General indications
IX
Preventive Maintenance program
4Preventive Maintenance program coupon
Date
Technical assistance centre
General indications
5Preventive Maintenance program coupon
Date
Technical assistance centre
General indications
6Preventive Maintenance program coupon
Date
Technical assistance centre
General indications
CONTENTS
1
USE AND MAINTENANCE INSTRUCTIONS FOR THE USER
1.1 IntroductiontotheFoghetwaterfireplace ........................................................................................................................................................................................21.2 TheFoghetwaterfireplaceidentification .......................................................................................................................................................................................... 3 1.3 Technicalspecifications ............................................................................................................................................................................................................................. 4 1.4 Dimensions and parts ................................................................................................................................................................................................................................. 51.5 ExampleofcombinedFoghetfireplacewithcurvedfrontinstalledandcovered ........................................................................................................61.6 Pellet hopper and burner parts .............................................................................................................................................................................................................. 71.7 New-generationsimplifiedelectroniccontroller ............................................................................................................................................................................. 8 1.7.1 Descriptionanduseofsimplifiedelectroniccontrollerforwaterheating ......................................................................................................... 8 1.7.2 Setting the language .................................................................................................................................................................................................................... 9 1.7.3 Lighting in pellet mode, electronic controller ................................................................................................................................................................... 9 1.7.4 Quick menu .....................................................................................................................................................................................................................................11 1.7.5 Setting power levels in pellet mode....................................................................................................................................................................................12 1.7.6 Setting room temperature in pellet mode ........................................................................................................................................................................12 1.7.7 Silencing an alarm .......................................................................................................................................................................................................................13 1.7.8 Summer operating mode..........................................................................................................................................................................................................13 1.7.9 Electronic component tests .....................................................................................................................................................................................................13 1.7.10 Eliminating problems regarding combustion ..................................................................................................................................................................13 1.7.11 Use of the programmable thermostat ................................................................................................................................................................................14 1.7.12 Ignition in wood burning mode ..............................................................................................................................................................................................16 1.7.13 Service ...............................................................................................................................................................................................................................................171.8 Optimising combustion and damper use ........................................................................................................................................................................................181.9 Advice and warnings..................................................................................................................................................................................................................................191.10Cleaningthefireplace ...............................................................................................................................................................................................................................201.11 Special maintenance .................................................................................................................................................................................................................................201.12Partsthatcanberemovedtocleanthefireplace ......................................................................................................................................................................211.13Plumbingkitcomponentsrequiringroutinemaintenance ......................................................................................................................................................221.14 Troubleshooting ............................................................................................................................................................................................................................................231.15 Optionals .........................................................................................................................................................................................................................................................261.16 Larger capacity supplementary pellet hoppers ............................................................................................................................................................................271.17Pelletquality ...................................................................................................................................................................................................................................................281.18 Use and keeping of the installation and maintenance card ..................................................................................................................................................291.19 Ecological rules ............................................................................................................................................................................................................................................30 1.19.1 Waste materials and disposal ...............................................................................................................................................................................................30 1.19.2 Disposal of the machine ...........................................................................................................................................................................................................30
ASSEMBLY INSTRUCTIONS FOR THE INSTALLER2.1 .. Flue .....................................................................................................................................................................................................................................................................312.2 Prearrangementforconnectionsandairinletsofthefireplacepositionedinacorner..........................................................................................322.3 Prearrangement for electrical connections and air inlets with wall installation ..........................................................................................................33 2.4 Adjusting the feet .........................................................................................................................................................................................................................................34 2.5 Fitting the damper and regulating unit ............................................................................................................................................................................................34 2.6 Caldo Control .................................................................................................................................................................................................................................................35 2.7 Standard hydraulic kit ................................................................................................................................................................................................................................36 2.7.1 With production of domestic hot water in a sealed system ...................................................................................................................................36 2.7.2 Without production of domestic hot water in a sealed system ............................................................................................................................372.8 Non-standardplumbingkit .....................................................................................................................................................................................................................38 2.8.1 Withproductionofdomestichotwaterinanopen-ventedsystem,connectedtomainswatersupplyfordomestichot ...... water and boiler cooling ..................................................................................................................................................................................................................38 2.8.2 Withoutproductionofdomestichotwaterinanopen-ventedsystem,connectedtomainswatersupplyforboiler cooling ......................................................................................................................................................................................392.9 Exampleinstallations ......................................................................................................................................................................40 2.9.1 Installation in autonomous sealed system with production of domestic hot water ...................................................................................40 2.9.2 Inasealedsystemwithproductionofdomestichotwater,inparallelwithwall-mountedboiler ......................................................40 2.9.3 In a sealed system without production of domestic hot water, connectedinparallelwithawall-mountedboilerfordomestichotwaterproduction ..............................................................41 2.9.4 In an autonomous sealed system with thermal cell and solar panels for radiator heating and domestic hot water ..........42 2.9.5 In an autonomous sealed system with thermal cell and solar panels for production of domestic hot water and radiator .... andunderfloorheating ..................................................................................................................................................................43 2.9.6 Inasealedsystem,withoutproductionofdomestichotwater,connectedinparalleltowall-mountedboilerwith ............... domestic hot water production and solar panels with thermo boiler, hot water storage cistern .....................................................................43 2.10 Electricalwiringdiagramforsimplifiedcontroller .......................................................................................................................................................................44 2.11 Purchased product data ...........................................................................................................................................................................................................................452.12CertificateofCompliance ........................................................................................................................................................................................................................46
1.1 Introduction to the FOGHET water fireplace
2
The ”FOGHET” with curved or straight front is a water heating machine type approved and tested according to European standards EN13229, EN14785, EN303/5 and German standards DIN18894, DIN18891, DIN18892 burning firewood or firewood and pellets (ALTERNATIVE AND RENEWABLE ENERGIES).
Designed to meet today’s market requirements of: energysaving, comfort and safeguarding the environment, it is the resultofJolly-Mec’s30years’experience.
Foghetisamonoblocconsistingofadouble-wallheatexchangerinspecialsteelwhoseparticularconstructionallowsmaximumexploitationofthecombustionheat,obtaininghighefficiencies of up to 92.74%, making it one of the best in the category for efficiency and emissions.
TheFoghetwithcurvedfrontcanbecladasafireplaceorasastove(“FOGO”model);withstraightfrontasafireplaceorstove(“FOGHEA”model).
The Foghet with curved front has an electronic controller (availableintwoversions,standardorsimplified)thatmanagesthe fireplace when operating on wood or pellets. In bothversions it has a programmable thermostat for automatic lighting and shutdown. With the new-generation simplifiedelectronic controller version, when programmed, if the wood finishes and heating is required the boiler temperature probemakes the fireplace automatically switch from wood to pelletmode with automatic igniting of the pellets, maintaining the set temperature. The simplified controllerwarnswhen the pelletsare finished with a beep and in addition makes it possibleto manage an auxiliary pellet hopper or boiler connected inparallel,ahotwaterstoragecistern(thermoboiler)orathermalcell and the circulating pump of a central heating system. With thesimplifiedcontrolleritisalsopossibletorunacheck-uponthevariouscomponentsevenwiththefireplaceout.
The Foghet with straight front is supplied with a simplifiedcontroller only.
Whenusedwithwood, it functionsasanormal fireplace, butoffers the advantages of controlled combustion thanks to the Jolly-MecpatentedCaldoControl,whichoptimisescombustionaccording to the water temperature.
Wood-burning Foghet, with the specific pellet burner JOLLYME-07-Ffitted,becomesa ”continuousfire”heatingmachine,exactly like a boiler. The pellet hopper has a capacity ofapproximately46kg,however, toobtaina longerburn time itcan be coupled to a second and larger hopper, even located in another room.
Operation can be quickly switched fromwood to pelletmodeorviceversa:byshiftingthegrillepositionedovertheburnpotand selecting the type of feed. In pellet mode, heating power is managed by means of the electronic controller provided: from9,3KWonminimumupto23.2KWonmaximum.The fireplace can be purchased in thewood version and theburner can be fitted at a later stage, since the fireplace isalready arranged for it.
Ithasalargeceramicglassdoorandforthewood-pelletversionwith curved front a removable second inner door with glass is available, for those who want it to work as a boiler, which simplifiescleaning,keepingtheglassoftheouterdooralwaysclean, while reducing the temperature of the front. To use it as afireplacetheseconddoorremoveseasilyandcanbeplacedinthespecialholder(optional)
The water-heating Foghet can also autonomously heat anentirebuildingwithafloorareaofupto170m2(withradiators,underfloorheating,storagecistern,etc.)andproducedomestichot water. It is supplied as standard with a plumbing kit in a sealed system, already fitted and tested, with or withoutdomestic hot water production and a cooler that monitors and governs the temperature of the water in the event of a power failure.Onrequest,non-standard,Foghetcanalsobesuppliedwithaplumbingkit foropen-ventedoperation,withorwithoutdomestic hot water production.
3
Thefireplacehasametaldataplategivingthefollowingdata:
• “CE”marking.• NameandaddressoftheManufacturer.•Europeanteststandardnumber.• Typeofunit.• Fuel.• Nominalheatoutput.• CO(measuredat13%O2).• Ratedelectricalpower.• Ratedfrequency.• Lotno.• Min.distancefromcombustiblematerials.• Warnings.
Thisplateispositionedontherightsideofthefireplace.The graphic appearance of the dataplate can be different.
1.2 Fireplace Identification
MATR. XX
MATR. XX
4
Recommended fuels:WOOD: drybeech,hornbeam,oak,locust(acacia)verydryandinlengthfrom32to35cm.PELLETS: Seepelletcharacteristicsgiveninchap. 1.17.
All testing, inspections and preparation of the Foghet were carried out using the recommended pellets.
JOLLY-MEC CAMINETTI S.p.A. declines any liability for malfunctions, faults or problems due to the use of non-recommended pellets, since the combustion parameters vary from pellet to pellet (they can even vary by approx. 30%). For optimum operation, combustion must be adjusted using the pelletfeedcontrolontheburner(seechap. 1.8).
Approval EN 13229 EN 14785
1.2 Technical specifications
The technical data of the table are taken from certified data according to EN 13229 and EN 14785 test methods.
Cod. Description Value Unit
353 Burnedpower(bypellet)Qtot 25 kW366 Thermalratedoutput(bypellet)P 23,2 kW360 Powergiventofluid(bypellet)Pw 19,2 kW361 Mediumpower(bypellet) 15,1 kW362 Minimumpower(bypellet) 9,3 kW354 Economypower(bypellet) 0,5 kW302 Consumptionatmaxpower(bypellet)Bt 4,7 Kg/h303 Consumptionatmed.power(bypellet) 3 Kg/h304 Consumptionatmin.power(bypellet) 1,9 Kg/h305 Consumptionineconomypower(bypellet) 0,1 Kg/h357 Maxpowergivetotheenvironment(bypellet)Psh 4 kW053 Efficiency(bypellet)η 92,74 %352 Burnedpower(bywood)Qtot 27,8 kW301 Consumptionatmaxpower(bywood)Bt 6,5 Kg/h356 Maxpowergivetotheenvironment(bywood)Psh 4 kW365 Thermalratedoutput(bywood)P 23,2 kW359 Powergiventofluid(bywood)Pw 19,2 kW052 Efficiency(bywood)η 83,49 %455 Max.heatedareadependingthekindofhouse 130-170-270 m2
451 Surfaceexchange 1,7 m2
601 Nominalvoltage/frequency 230/50 V/Hz602 Electrilcalabsorption(combined)min-max 220/360 W253 Boiler weight 245 Kg401 Standars tank capacity 46 l402 Optional tank capacity 100-400-700 l702 Min. draft 12 Pa653 SmokeexhaustØ 150 mm551 Sanitarywatercapacity∆T40°C 7 l/min552 Heatingpumpehead(@1m3/h) 6 m553 Heatingpumpemaxcapacity 5 m3/h102 MaxTsmoke(bywood) 250 °C103 MaxTsmoke(bypellet) 193 °C105 MedTsmoke(bywood)ta 196 °C106 MedTsmoke(bypellet)ta 145 °C002 CO(13%O2)(wood) 0,13 %003 CO(13%O2)(pellet) 0,0048 %005 CO2(wood) 9,61 %006 CO2(pellet) 11,1 %202 Smokevolume(bywood)m 26,3 g/s203 Smokevolume(bypellet)m 14,08 g/s991 Maxload(wood) 6 Kg701 Inflammablegoodsdistance 200 mm
5
1.4 Dimensions and parts
ThefireplaceissuppliedwithaJOLLYME-07-Fburnerandpreassembledandtestedpellethopper,inwoodencrateonpallets,packedwithacellophanehood,polystyreneandwiththefollowingparts:
• Assembly, use and maintenance manual• Boiler body complete with tested hydraulic kit• Standardpellethopperwithcapacityofapprox.46kg• JOLLYME07Fpelletburner• Control panel with SIMPLIFIED electronic controller• Ø80mmflexiblepipe(notextensible)forburnerfansuctioninlet• Ø80mmflexibletube100cmlong(extensible)forprimarycombustionairsuctionfromoutside(CALDOCONTROL)• Woodguard(oncurvedfrontmodelonly)• 2cast-irongrillesforwoodburning• Wrench for burn pot locking screw• Roomtemperatureprobe• Roomthermostat(optional)
Cleaning tools supplied (seechap. 1.12)• Burn pot cleaning tool• Poker• Shovel • Flue brush• Cleaning brush
OPTIONALS
OPTIONAL SET for curved front models• Holder for accessories and removable inner door• Removabledoor• Spring
• Foghetwithstraightfront • Foghetwithcurvedfront
6
1.5 Example of combined Foghet fireplace
Fumeexhaust
Hood front circulation grille 40x10cmupperedge10cmfromceiling
Control panel
Inspection door for pellet loading REQUIRED. Measures can be found on the label sticked on the pellet tank
Pellet hopper
Damper control
Smokebaffle
Removable door (optional)
Inspection door REQUIRED for burner group. Measures can be found on the label sticked on the pellet tank
Boiler
Wood stopper
Burn pot
Burner JOLLYME07
Pellet burner fan suction ducting
Ash pan with adjustable grille, forfirewood
Air adjustment caldo control (for firewood)
Caldo control Electrical power supply 220V-50Hz
Suction ducting
caldo control
Omnipolar switch
Plumbing kit
Electronic control unit
Door handle
Lifting hook
Hood
Room temperature probeforsimplified
controller (stand out 2mmfromwalledge)
Room thermostat OPTIONAL
(for standard controller)
Inspection door for display,
Caldo Control and Hydraulic kit
REQUIRED. Measures can
be found on the label sticked on
the pellet tank
NOTE!Toallowboilerexpansionthecladdingmustalwaysbeseparatedfromthesteelfireplaceby2to3mm.
With curved front installed and clad
7
1.6 Pellet hopper and burner parts
TheJOLLYME-07-Fburnerandpellethoppercanberemovedfor transport.1. Disconnect the power supply then detach the connectors.2.Loosenthehopper/burnerconnectionclamp.3. Undo the two M8 screws inside the pellet hopper and remove
the hopper.4.LoosentheM6lockingscrewontheburnpotcontainerand
remove the burn pot.5.Removetheashpan.6.Undo theM6screwssecuring theburner to theboilerand
remove the burner.7.Proceedinreverseordertorefit.
To replace the electrical element1. Disconnect the power supply then detach the connectors.2.UndotheM6screwandremovetheprotectioncasing.3. Undo the three electrical element support M4 screws and
remove the electrical element.4.Proceedinreverseordertorefit.
NOTE!
Whenrefitting,makesuretheelectricalelementiscorrectlyinsertedinthesupportfixedtotheburnpotcontainer(whenfixing with the screws, the flange must protrude approx.2mmwithrespecttothefaceoftheassemblyplate).
Standard pellet hopper
Level sensor(simplifiedelectroniccontroller)
Hopper/burner connection clamp
Air pressure switchconnecting pipe
Protection casing Sprocket wheels
Assembly plate dismantled
Plate assembly screws
Pellet feeder according to the various characteristicsMotor blockScrewsfixingtelescopictubetoboiler
PressureswitchfixingnutScrewsforfixingtotelescopictubesupportPressure switch supportPressure switch
Burnpot
Burn pot locking screw
Burn pot container
Electrical element housing
Electrical element
Holder removal screws
Telescopic tube
Safety thermostat
Electrical connection
Condenser
Combustion air fan
Gear motor
Fan removal screws
Fan support
Safety thermostat
Glass ventilation air
Release pin
Cotter pins
Electrical element fixingscrews
Fixingscrews
Removable electrical element supportforfacilitatingfittingandreplacement
LEDsIgnition electrical element
Combustion air fan
8
1.7 New-generation simplified electronic controller
1.7.1 Description of the simplified electronic controller for water heating
Thesimplifiedelectroniccontroller isanew-generationdeviceequipped with a programmable thermostat with programmesto be personalised, enabling easy management of control functions.Theelectroniccontrollerbuttonsenable:-management of supplementary pellet hoppers. An acousticsignalsoundswhenthepelletsinthehopperarefinished.
-managementofathermoboilerforhotwaterstorage.-managementofathermalcellforhotwaterandheating.-managementofacirculatingpumpfortheheatingsystem.-faultsdiagnosis.
-automatic switchover from wood to pellets by pressing the”wood” key twice in succession (the relative LED will startflashing):approximately30minutesafterthewoodhasbeenexhaustedandwhentheboilertemperaturehasfallenbelowthe preset value, the fireplace will automatically switch topellet burning mode at the preset power level, even with the grille temporarily located over the burn pot. With the damper openat45°,start thewoodcombustionairbloweratpowerlevel2.
- the possibility to perform two or three manual burn potcleaning operations if the pellets are not burning correctly.
BUTTONS
ON OFF
Quick Menu for the various operation stages and programming
Manual pellet loading and burn pot cleaning
Check parts and reset alarms(Pressfor4sec.)
SummerLighting (programmable thermostatactivewithLEDflashing)
Winter Pellets
Resetandexitscreen
Increase(+)
Decrease (-)
Confirmmodificationsand enter submenu
Confirmmodificationsand enter submenu
Standby and antifreeze(brazierwithLEDflashing)
Wood and automatic switchingfrom wood to pellet mode
(withLEDflashing)
Pump Hot air fan
Diverter valve Ancillary activation
Pellet motor
It shows the various available functions. Stop on the function to be set or modify by pressing the up and down arrows. It also enables programmable thermostat setting
Increasecombustionairupto20%Modify boiler temperatureModify pump startModify room temperatureIncreasepelletfeedupto20%Change languageModify power Programmable thermostat programmeIncrease temp. of storage or heating chamberIncreasecomb.air.flowinwoodmode
Reducecombustionairupto10%Modify boiler temperatureModify pump startModify room temperatureReducepelletfeedupto20%Change languageModify power Programmable thermostat programmeDecrease temp. of storage or heating chamberReducecomb.air.flowinwoodmode
Manual pellet loading (set to OFF)Manual burn pot cleaning (set to ON)
Check parts and reset alarms
Selectparametertobemodifiedandconfirmmodifications
+modify
pellet/clean
-
9
1.7 New-generationsimplifiedelectroniccontroller
1.7.2 Setting the language
Tosettherequiredlanguage,whentheoperationstatusscreenisdisplayed,pressthebuttonMODIFYuntil ”SET LANGUAGE” appears.
Then use the buttons toselecttherequiredlanguage.> English
* SET LANGUAGE *
IT FR ESP ENG DE
1.7.3 Lighting in pellet mode, electronic controller
Beforelightingthepelletfireplace,afewpreliminaryoperationsarenecessary:
1. Move the cast iron grate over the pellet burner.
2. Cleanthefirebedandburnpotandemptytheashpan.
3. Manuallyadjustthefluedamperbyturningtheknobtotheidealpositionofdraw.(seepage.18).
4. Makesurethepelletspotiswellpositioned(seepar.1.14page 25).
5. Make sure the ash pan is properly closed.
6. Close the grille positioned on the ash pan.
7. Close the Caldo Control by pushing the lever all the way.
8. CheckthattheelectroniccontrollerissettoWintermode,otherwisethefireplacewillnotlight(thecorrespondingLEDmustbeon).
9. Check that theelectroniccontroller isset topelletmode,otherwise thefireplacewillnot light (thecorrespondingLEDmustbeon).
10. If the electronic controller is in wood mode, set it to pellet mode by pressing the corresponding button.
11. Checkthattherearepelletsinthehopper,otherwisetopupwithpelletsoftherecommendedtype(ifthepelletsarebelowthelevelofthesensors,thefireplacewillnotlight).
12. Manualloadingbeforelightingmustonlybedoneatfirstlightingandwhencleaningtheburnpot(donotexceedthequantityindicatedinFig. 1).
Inallothercases,DONOTLOADMANUALLY,becauseitisdoneautomatically.Atfirstlightingandduringlightingssetwiththeprogrammablethermostat,thedamperMUST be opened in HALF-CLOSED POSITION (II o III) (seepag. 18).Never light the fireplace if the quantity of pellets is more than that indicated in Fig. 1.
NOW CARRY OUT THE LIGHTING STAGE.
Onpressingthebuttonforlighting,theelectroniccontrollerAUTOMATICALLYfeedstheburnpotwithpelletsupto2cmbelowtherim(asshowninFig. 2);theelectricalelementthenstartsthepelletignitingstage. If for any reason the pellet level is higher, when the electrical element starts ignition, remove the excesspelletsotherwiseignitionmaybeviolent.
NOW CARRY OUT THE LIGHTING STAGE.
Cast iron grate
Cast iron grate Caldo Control
Ash pan
2 cm
BUTTONSFig. 2
Fig. 1
ON
on
ON
winter
ON
pellets Off = manual loadingOn = cleaning
10
1.7 New-generationsimplifiedelectroniccontroller
1.7.3 Lightinginpelletmode,electroniccontroller
Thesimplifiedelectroniccontrollerautomaticallymanages theentirelightingprocess,accordingtothefollowingstages:1. BURN POT CLEANING for 2minutes (the display shows
POT.1)2. PELLET LOADINGupto2cmfromtherimoftheburnpot;
durationapprox.4minutes(thedisplayshowsPELL.1)3. ACTIVATION OF ELECTRICAL ELEMENT AND FAN:
combustion starts; duration approx. 4minutes (the displayshowsIGNIT.1)
4. COMBUSTION STABILISATION: the flame graduallyspreads to the pellets in the burn pot; duration approx.10minutes(thedisplayshowsSTAB.1)
5. SWITCH TO OPERATION AT PREVIOUSLY SET POWER LEVEL: thefireplacehascompleted the lightingstageandautomatically goes to the power level set before the last shutdown, which is shown on the display (for example,PWR>MEDIUM).
Ifthefirstlightingstageattemptfailspleasefollowinstructionsin chap. “problem solving”.
Approximately every 30 minutes an automatic cleaning cycle of 2 minutes is carried out, with pellet feed at minimum and combustion air at maximum (the display shows the message POT. 3 and the corresponding LED lights up).
The burner is controlled in accordance with the boiler water temperature sensor. When the water in the boiler reaches the preset temperature, the burner switches to economy mode (PWR>econ) and restarts when the boiler water temperaturefalls below the preset value.
The circulating pump starts when the water in the boiler reaches the preset temperature and stops when the boiler temperature falls below the preset value or when the room thermostat trips.
If, after a couple hours’ operation, the glass starts to go black, or the pellets fall out or the fireplace shuts down, thismeansthat the pellets used are not of the recommended type (forpellet characteristics, see chap. 1.17)orthecombustionair isinsufficient(checkthatthecombustionfanisnotdirty).Therefore a few operations are necessary to eliminate the problem(seepar. 1.7.10).
PWR > POT. 1 initialcleaning(firstlighting)PWR > PELL. 1 automaticloadingofpelletsinburnpotforignition(firstlighting)PWR > IGNIT. 1 stagewhentheelectricalelementheatsuptoignitethepellets(firstlighting)PWR > STAB. 1 pelletignitionandflamestabilisationstage,wait10minutes(firstlighting)PWR > MIN minimum powerPWR > MED medium powerPWR > MAX maximumpowerPWR > ECON economy stagePWR > POT. 3 burn pot cleaning stagePOT > ACS hot water production phasePWR > EMBERS brazierstage
MESSAGES APPEARING ON THE DISPLAY DURING OPERATION
WARNING!
Remember that the combustion fan pipe must not be longer than 50 cm (see chap. 2.2).
11
1.7 New-generationsimplifiedelectroniccontroller
1.7.4 Quick menu
The set data is automatically stored.
Settingcurrentdayandtimeandactivation/deactivationoftheprogrammablethermostat.
> Monday 08.31
* SET TIME-DAY *
PROGRAMMABLE THERMOSTAT = INHIBITED
Settingtherequiredlanguage.
> English
* SET LANGUAGE *
IT FR ESP ENG DE
Setting room temperature.
> 25.5 °C
* SET AMBIENT *
Max = 35.0 Min = 5.0
Max.boilerwatertemperaturesetting.
> 75 °C
* SET HEAT. WATER *
Max = 85 Min = 35
Storagecisternorthermalcelltemperaturesetting(optional).
> 48 °C
* SET WATER STORAGE *
Max = 65 Min = 35
Setting combustion air for pellets having different characteristics.
> 00 %
* SET COMB. AIR *
Max = +20 Min = -10
Settingquantityforpelletshavingdifferentcharacteristics.
> 00 %
* SET % PELLET *
Max = +20 Min = -10
Setting combustion air in wood mode.
> 00
* SET WOOD AIR *
Max = 35 Min = 0
Boiler water temperature setting for pump startup.
> 45 °C
* SET MIN. WATER *
Max = 55 Min = 20
Setting power in pellet mode.
> Medium
* SET POWER *
Max Medium Min
BUTTONS
VARIOUSelectroniccontrollersettingscanbemanagedforfireplaceoperationfromtheQuick Menu.
ToaccesstheQuickMenu,pressandscrollwiththebutton:
12
1.7 New-generationsimplifiedelectroniccontroller
1.7.5 Setting power levels in pellet mode
Inpelletmode,thefirerplacecanbesettothefollowingpowerlevels,whichareshownonthedisplay:
1.6.6 Setting room temperature in pellet mode
To maintain the required room temperature, the Foghet isequipped with a room temperature probe that automaticallycontrols burner operation. When the set room temperature is reached, the burner automatically goes to economy mode (ECON), and when the room temperature falls, the burnerrestarts at the set power level.To set the required room temperature, when the operation
status screen is displayed, press MODIFY repeatedly until ”SET AMBIENT” appears.
Then use the buttons to increase or decrease the room temperatureasrequired.
To increase the power, enter the Quick Menu.Press MODIFY repeatedly to scroll until the display shows ”SET POWER”.
Then use the buttons to increase or decrease.
To return to the main screen, pressESC.
The ember holding power setting serves to keep the boiler water temperatureatapproximately50°sothatthefireplaceisalreadyforuse.Inthismodethefireplacecannotbeusedeitherforcentral
heating or for domestic hot water.To select the ”BRAZIER” power, press the OFF button twice (whenthefireplaceison);therelativeLEDwillstarttoflash.
To quit ember holding mode, press ON, the fireplace willresume operation at the previously set power level; or press OFFtosetthefireplacetoantifreezestand-by.
BUTTONS
PWR >max maximumpowerPWR >medium mediumpower(powerlevelrecommendedforoptimumperformance)PWR > min minimum powerPWR > econ economypower(activatedautomaticallywhenthesetroomtemperatureisreached,seepar. 1.6.6)PWR > Embers emberholdingpower,setmanuallybypressingOFFtwiceinsuccession(OFFLEDflashing)
modify + - esc
ON
on
OFF
off
BUTTONS
modify + -
13
1.7 New-generationsimplifiedelectroniccontroller
1.7.7 Silencing an alarm
Press the button TEST until the alarm is reset. fireplaceoperation is restored.
If the alarm does not reset and the message ”SEE ALARMS” flasheson thedisplaypress theESC and buttons to enter ”ALARM MANAGEMENT”(withnocode)andkeeptheTEST button pressed until reset, not before resolving the problem that generated the alarm.
BUTTONS
esc -
1.7.9 Electronic component tests
With the controller set to OFF, press the TEST key and hold it pressed for a few seconds; the electronic controller will activate the selected part.Check the part being tested.Press OK if the part functions; the electronic controller automatically goestothenextpart.To skip a part test, press ESC.
BUTTONS
1.7.8 Summer operating mode
If you wish to use the fireplace only for the production ofdomestic hot water, select Summer operating mode. Press the Summer button and check that the corresponding LED is lit.
BUTTONS
summer
NOTE!IfthefireplaceissettoSummeroperatingmode,ITISNOT POSSIBLETOUSEITTOFORCENTRALHEATING,asthedivertervalve is locked in the hot water position.
WARNING!
If any of the parts tested does not function, contact the Technical Assistance Service.
esc
OFF
off
1.7.10 Eliminating problems regarding combustion
Ifthepelletsdonotburnwellafterhavinginstalledthefireplacecorrectlyandthoroughlycleanedtheburnpot,boilerbody,flueandoutsideairinlets(thiscouldbeduetotheuseofpelletshavingdifferentcharacteristicsfromthosewithwhichthefireplacewastested,thereforeitisadvisabletoonlyusepelletsoftherecommendedtype),thepelletfeedandcombustionaircanbeadjustedtoobtainthecorrectcombustionratioandoptimumefficiency.
Thevariousstepstobecarriedoutaregivenbelow(thefireplacemustbesettomediumpower).
BUTTONS
modify + -
• Adjustingcombustionair
To set the combustion air, when the operation status screen is displayed, press MODIFY repeatedly until ”SET COMB. AIR” appears.
Increase or reduce within the range -10% to +20% with thebuttons .
• Adjustingpelletquantity
To set the pellet quantity, when the operation status screenis displayed, press MODIFY repeatedly until ”SET PELLET” appears.
Increase or reduce within the range -10% to +20% with thebuttons .
14
1.7 New-generationsimplifiedelectroniccontroller
1.7.11 Use of the programmable thermostat
• Settingcurrentdayandtime(tobedoneonlythefirsttimeandateverysummer/winter-timechange)
UPto50lightingsandshutdownsinthespaceoftheweekcanbeprogrammed(eachprogrammenumbercorrespondstoonelightingandshutdownwithtimeanddaysoftheweektobeset).Theprogrammescanbesetatdifferenttimes.Aprogrammecorrespondstoafixedlighting/shutdowntimeforoneormoredaysoftheweek.Theprogrammablethermostatcanbedisabled,keepingtheprogrammedtimes stored.
A.Press toexittheoperationstatusscreenandentertheQuickMenu.
B. Press to enter the menu ”SET TIME - DAY”.Thecurrentdaystartsflashing.
> Tuesday 08.31
* SET TIME-DAY *
PROGRAMMABLE THERMOSTAT = INHIBITED
C. Set the days with then press to switch to the hours and set with ; use the same procedure to set the minutes.
Oncompletionpress twiceinsuccessiontoexit.> Tuesday 07.31
* SET TIME-DAY *
PROGRAMMABLE THERMOSTAT = INHIBITED
WATER € — °C AMB € —°CPRESS € — b FUMES € —°CPWR € — DHW € OFF
• Programmesetting(hourly,weekly)
1. Press toexittheoperationstatusscreen.WATER € — °C AMB € —°CPRESS € — b FUMES € —°CPWR € — DHW € OFF
2. Press 4 times to shift the cursor to ”PROGRAMMABLE THERMOSTAT”.DISPLAYSALARM MANAGEMENTMANUAL ACTIV.CONFIGURATION
>
3. Press to enter the programmable thermostat submenu.
4. Press to select the number of the programme to be set, and to go to day selection.
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 01 Mon
Tues Wed Thu Fri Sat Sun ON = 06.00 OFF = 09.30
DISPLAY UNIT Example of programme setting
* PROGRAMMABLE THERMOSTAT *
Programme = 01Mon Tues Wed Thu Fri Sat Sun
Ignition andshut down program
Programme number
Days of the week
Shutdown timeShutdownLighting timeLighting
NOTE!Thedatacanonlybesetwhenflashing.
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 01
Mon Tues Wed Thu Fri Sat Sun ON = 06.00 OFF = 09.30
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 01 __
Tues Wed Thu Fri Sat Sun ON = 11.00 OFF = 14.30
PROGRAMMABLE THERMOSTAT
> >
>
5. Press to select and scroll the programme operation days starting from Monday; for each day, confirmbypressing orcancelbypressing .
15
15.Press andthen 3timessothatthesettingflashes.
Press to activate or to inhibit. Press twice at the end of programming.
1.7 New-generationsimplifiedelectroniccontroller
1.7.11 Useoftheprogrammablethermostat
NOTE!•Everyprogrammesetontheprogrammablethermostatwillbeusedbytheelectroniccontroller.•To enable the programmable thermostat the electronic controller must be set to ON, in pellet mode, and the programmable thermostat must
activated from the Quick Menu.•Programmablethermostatoperationissubordinatetothecurrenttimeanddaysetting.
6. Press to select the lighting time and set it with .
7. Press to select the lighting minutes and set them with .
8. Press to select shutdown time and set it with .
9. Press to select to the shutdown minutes and set them with .
Programme setting is completed.
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 01 __
Tues Wed Thu Fri Sat Sun ON = 12.00 OFF = 14.30
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 01 __
Tues Wed Thu Fri Sat Sun ON = 12.00 OFF = 14.30
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 01 __
Tues Wed Thu Fri Sat Sun ON = 12.30 OFF = 15.00
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 01 __
Tues Wed Thu Fri Sat Sun ON = 12.00 OFF = 15.00
• Programmablethermostatprogrammemanagement(eachprogrammenumbercorrespondstoalightingandshutdownwithtime anddaysoftheweektobeset)
• Endofprogrammablethermostatsettingoperation
• Programmablethermostatactivationordeactivation
10.Press and,withtheselectedprogrammenumberflashing,
keep pressed until the set lighting days are reset.
- Togo to another programme numberpress or whenthenumberflashes (seepoint4).- Toadd other programmes,setothernumbers(Exampleprogramme:02,03,04….)repeatingtheoperationsfrompoint4to9.- Tochange the times or the days of the programmes, repeat the operations from point 4 to 9.- Tocancel a programme,repeattheoperationsfrompoint1to3,andcarryouttheoperationofpoint10.
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 02
Mon Tues Wed Thu Fri Sat Sun ON = 06.00 OFF = 09.30
* PROGRAMMABLE THERMOSTAT *PROGRAMME = 02
__ __ __ __ __ __ __ ON = 06.00 OFF = 09.30
12. Press 4 times to shift the cursor to ”DISPLAY”.
11.Press twicetoexitprogrammablethermostatsetting.* PROGRAMMABLE THERMOSTAT *PROGRAMME = 02 Mon
Tues Wed Thu Fri Sat Sun ON = 12.30 OFF = 15.00
13. Press to return to the main screen.
14. Press to select the Quick Menu item ”SET TIME-DAY”.
PROGRAMMABLE THERMOSTAT
> >
DISPLAYSALARM MANAGEMENTMANUAL ACTIV.CONFIGURATION
>
>
> Tuesday 08.31
* SET TIME-DAY *
PROGRAMMABLE THERMOSTAT = INHIBITED
> Tuesday 08.31
* SET TIME-DAY *
PROGRAMMABLE THERMOSTAT = ACTIVE
01
16
1.7 New-generationsimplifiedelectroniccontroller
1.7.12 Ignition in wood burning mode
For correct operation in wood mode, the ”SET WOOD AIR” functionmustbesettothevalue2intheQuick menu.Thefireplaceoutputandloaddurationareregulatedbytheamountof combustion air; to adjust the amount, adjust the primary air of the ashpan(openingorclosingthegrille).
The fireplace has an automatic draught adjustment by meansof the CALDO CONTROL (also adjustable manually), whichoperates the damper to reduce the primary combustion air
passage section when the boiler water reaches a temperature ofaround70°C.To obtain a heating power of 23.2 kW (20,000 Kcal/h), it isnecessarytoburn6-7kgofwoodperhour.
Cast iron grate
Cast iron grate Caldo Control
Ash pan
BUTTONS
ON
winter wood
ON
on
WARNING!
To switch automatically from wood to pellets, you need to position the flue damper on III and it is required to set the mode SET AIR WOOD “, in the quick menu on the speed level 2.
Before making the final charge of wood, you should remove, with the poker, the ashes laying on the rear grid, this to allow the pellet flame to spread, temporarily the burner can work with the grid lying above the basket.
WARNING!
NEVER LIGHT THE FIREPLACE IN WOOD MODE WITHOUT THE POWER CONNECTED.
Beforelightingthepelletfireplace,afewpreliminaryoperationsarenecessary:
1. Cleanthefirebedandemptytheashpan.
2. Openthedamper,turningtheknobituntilthenotchisalignedwithIIII(seepage 18).
3. Move the cast iron grate over the pellet burner.
4. Open the grille positioned on the ash pan.
5. Open the Caldo Control by pulling the lever.
6. CheckthatthecontrollerissettoWintermode(forheatingandhotwaterproductionthecorrespondingLEDmustbelit).
7. Check that thecontroller isset towoodmodeotherwise thefireplacewill light inpelletmode(thecorrespondingLEDmustbelit).
8. Press ON.
9. Loadthewoodandlightthefire.
10. Close the door.
• Automatic switching from wood to pellet mode
With wood mode set, press the button WOODagain(thecorrespondingLEDflashes)toactivateautomaticswitchingfromwoodtopelletmode.Whenthewoodisfinishedandtheboilerwatertemperaturefallsbelowthesetlimit,theburnerstartsautomaticallyafter30minutes.
17
1.7 New-generationsimplifiedelectroniccontroller
1.7.13 Service
-Ordinary maintenance hours: the missing hours to the maintenancethecustomerhastodo(seecleaningfireplace).
-Extraordinary maintenance hours: the missing hours to the extraordinay maintenance to be done by the technicalassistancecentreonceperyear(bya functioningof10hoursperdays).
-Total function hours: the global working hours.
Inthequickmenuavoice“hourcounter”hasbeenaddanditvisulises:
To reset the signal for ordinary maintenance hours in the VISUALISATION MENU, enter the quick menu and pressbutton TEST till reinstatement of the hours.
To reset the EXTRAORDINARY MAINTENANCE call the technical assistance centres to make the periodical check.
ARIE Í 79°c
PROBE
PWR Í MIN
ROOM Í 23.6°c
SMOKE Í 91°c
ORDINARY SERVICE
ARIE Í _ _°c
PROBE
PWR Í MEDIUM
ROOM Í off
SMOKE Í 26°c
EXTRAORDINARY SERVICE
missing hours to ord. maint.= 300
missing hours to extraord.maint.= 3000
total working hours= 0
* HOUR COUNTER *
18
1.8 Optimising combustion and damper use
Thisfireplace/boileroffersexcellentperformance.Whenusingpellets,foroptimumoperationwithoutoverloadingtheburnerrespectthefollowing rules, making use of the ”pellet feed control”.
• Using the damper
Thedampercanbesetto4positionsi:I,II,IIIandIIII.Itallowsthecorrectadjustmentofcombustionaccordingtofluedraught(whichalsovariesaccordingtoatmosphericconditions).The user should become familiar with damper use in order to optimise stove operation. To adjustthedamper:•turntheknobuntilthenotchisinthedesiredposition.
Carefuladjustmentofthedamperisall-importantforcorrectfireplaceoperation.
Step 1: manually load a small quantity of pellets using thecommand on the electronic controller (see Fig. 1). Do notexceedtherecommendedquantityandmakesuretheburnpotis secured by forcing it with the special screw.
Step 2: carry out lighting. At the end of automatic loading, intheelectricalelementlightingstage,thequantityofpelletsmustneverexceed the level indicated (seeFig. 2) inorder toavoidviolent ignition.
Step 3:adjust thequantityofpelletsaccording to their typeandsizeusingthefeedcontrol(seeFig. 3) and respecting the weights given in the technical data; set the electronic controller to medium power; close the damper and the Caldo Control; set the combustion airandthepelletsto0%.TheflameshouldbeasinFig. 4. While burning, the pellets must always remain below the upper holes of theburnpotandtheflamemustbeclear.
Step 4:whenunburned fuel remains in theburnpot,use thepointed end of the poker to break up the encrustations and then the flat part to remove it and clean the combustion air holes(seeFig. 5).
Step 5: in case of incorrect combustion or lighting problems,clean the burn pot, following the procedure in the quickreference notice.
Step 6: at least once per week or about every 60 hoursof operation, remove the upper baffle and clean it. The combustion air percentage (%) must not be set below -5% to avoid possible spontaneous combustion, dirtying the boiler excessively and blackening the glass(seeFig. 6).
Fig. 6Fig. 5
2 cm
Fig. 2Fig. 1
Fig. 3 Fig. 4
ADVICE
If smoke escapes even when opening the door slowly, with damper open and the fluecomplying with that given in chap. 2.1, the precut part of thesmokebaffleshowninthefigurecan be removed.
CLOSED POSITION (I):Operationinpelletmodeonly(withoptimumdraught)
HALF-CLOSED POSITION (II o III):• Duringfirstlightingwithpellets • For automatic switching from wood to pellets• Operationinpelletmodewithsmokeonlightingand/or
glass very dirty•Operatingwithasmallquantityofwood.
OPEN POSITION (IIII):• Wood mode•Operationinpelletmodewithnon-optimumdraught
19
1.9 Advice and warnings
Withazoneheatingsystem,whenthefireplace/stoveislit,itisessentialthatatleastonezoneoftheheatingsystemisalwaysopeninordertodissipatetheheatproduced(alsoinsummer).The combustion fan must be cleaned at least once a year.Only use original replacement parts; original replacement parts are available from authorised dealers and Assistance Centres, ordirectlyfromJOLLY-MEC.Theremust be no other boilers, chimneys, stoves, fireplacesor extractor blowers located in the same room as the stove(excludedofthetype“C”accordingtoUNI10683).When purchasing firewood, it is advisable to vary the sizes:shortlengths(30/32cm)forquicklightingandlongerlengths.Thegreaterthequalityofthefirewood,thegreateritsefficiencyand operation.
• Ifcondensationformsinsidethefireplace/stove,thismaybecausedbythefollowing:- the central heating circulating pump is set to start at too low a temperature(itshouldsettostartat55°-60°Catthelowest).
- therecirculationvalveshouldopenataround45°dependingon the system head.
- poorfluedraught(cleantheflue).- Insufficientcombustionair(increasetheairbymeansofthecombustionfan).
- boilerdirty:every20-30days,removethesmokebaffleandclean the stove, particularly around the upper part where it isconnectedtotheflue.Usethefluebrushtocleanupasfar as the damper.
• Iftheglassturnsblackduringnormalpelletburningmode,thismaybecausedbythefollowing:- poor flue draught (clean the flue or check that the fluedimensionsconformtorequirements).
- Insufficientcombustionair(increasetheairbymeansofthecombustionfan).
- quantityofpelletsintheburnpot(thisvariesdependingonthe typeofpelletsused) isdifferent fromthatgiven in thetechnicaldata(chap. 1.3).Check that,atmediumpower,the hourly pellet consumption; adjust the pellet feed rate . If necessary, by way of the feed control. In the case of ignition withquantityofpelletsgreaterthanthatindicatedonchap. 1.8, contact the Technical Assistance Service.
IT ISIMPORTANTTHATTHEREISALWAYSWATERINTHEBOILERATAPRESSUREOF1to1.2BARWHENCOLD,ANDTHATTHEMAINSCONNECTIONFORTHEWATERREQUIREDTOCOOLTHESTOVEISNEVEROBSTRUCTED.
If pellets have not been used for a long time (usually in thespring-summer), thehopper, in feedscrewandburnpotmustbe completely emptied with the aid of a vacuum cleaner. Then clean thoroughly to remove all pellet residue, which could become compacted and block the in feed screw or damage parts thenexttimethefireplaceisignited.
To obtain a heating power of 23.2 kW (20,000 Kcal/h), it isnecessarytoburn6-7kgofwoodor4-5kgofpelletsperhour.
Never ignite the fireplace, particularly in woodmode, withoutelectrical power.
Thefireplacemustnotbeusedasanincinerator.
Only use recommended fuels, otherwise the warranty will be invalidated.
Every500-1000kgofpelletsloadedintothehopper,checkthatthere is no build up of sawdust on the bottom; if necessary, removeallthesawdust(sawdustreducesthecapacityoftheinfeedscrewandcreatesoperatingproblemsforthefireplace).
Thefireplacemustalwaysbeclosed,exceptwhenloadingfirewood, to prevent smoke escaping.
Check for any obstructions in the flue and the outside air inletsbefore lighting the stove after a long period of disuse.
The firebox, the kind of installation of the hydraulik kit and orhydraulic installationcannotbemodified;anyunauthorisedmodificationautomaticallyinvalidatesthewarrantyandrelievesthe Manufacture of any liability.
The stove must not be placed in direct contact with combustible materials;theminimumdistanceis20cm.
Regular systematic maintenance is essential to maintain thestoveinperfectworkingorderandoptimumefficiency.
This is a hight performance insert obtained by closed doors. In case of opening and no perfect draftl conditions in the chimney (12Pa), there could be smoke puff exit. In case you need tocharge wood remember to oper the damper control to avoid it and to reposition the damper after the operation.
WARNING!
DO NOT TOUCH any parts of the firebox not covered by the cladding, except the handles and controls, as they can become very hot.
MORE CLEANING = MORE EFFICIENCY
20
1.10 Cleaning the fireplace
Initially, for a few days during operation with pellets, check the burn pot to determine how often it needs cleaning. Before any cleaning, alwaysturnoffthemainswitchandmakesurethefireplaceiscold.• Cleaning the burn pot
Removingtheburnpotafterlooseningthelockingscrewwiththespecial wrench. Carefully clean all the air holes in the burn pot withapointedtool.Makesuretheburnpotsupportisclean(iftheburn pot is not correctly positioned and air escapes, the stove will not light or operate properly; smoke could also enter the pellet hopper).Position the burn pot correctly, pushing it to the left by means of the locking screw located on the right side of the burn pot container(makesuretotightenthescrew).• InstallationandCleaningoftheSmokeDeflector
Thesmokedeflectorisdelivereddisassembledinsidethefire-place,soyoumustfirstproceedtoinstallitcorrectlyfollowingpicture Fig.1.The device has to be hung at the round supports located at the rearofthefireplace(A)andsecuredbymeansofapininsertedonthefront(B).The system is designed such as to make an easier cleaning to bedoneaccordingtoseveralfactors,suchas:theactualuse(atleastonceperweekoraboutevery60hoursofoperation),thetype of fuel used, the draw of the smoke pipe as well as weather conditions, so that the passage of the fumes is saved from any cloggingcausedbybackflowofthesamefumesintheroom.Whenthefireplaceisrunning,thetiltingpieceofthedeflectormustbeclosed(pos.1upwards);sothelockingleverhastobehookedintotheslotprovidedforthispurpose(pos.2).Duringthecleaningof thedeflector, thistiltingparthastobeslightly raised in order to unhook the lever out of its location (Fig.2).Once the lifter is unhooked, let tumble the tilting part several typestoletdroptheashdust(Fig.3),andthenrepositionit(asper Fig.1),whileensuringthatthelockingleveriswellhookedin its slot.• Cleaning the glass
Whenusingthefireplaceinpelletmode,cleantheglasseveryday with a damp sponge or a paper towel. If the glass becomes dirty with black smoke, clean the burn pot or increase the combustion air. When operating in wood mode, use specificproducts. Do not use aggressive cleaning products that could damage the paintwork. Ifthefireplacerequiresmorefrequentcleaning,checkthefluedraughtandmakesurethesmokebaffleisclean(theminimumdraughtmustbe12Pascal;donotusethestoveifthedraughtislessthanthespecifiedvalue).• Cleaning the ash pan
Empty periodically when necessary.The ash drawer has a locking device to prevent the sudden openingsincaseofviolentfiring,butallowinghoweverthevent.Lift up the tray to remove it, while, to put it, simply push it into its seat.
• Cleaning the fireplace body
Removethewoodguard,castirongratesandburnpot.Usingthefluebrushandbrushsupplied,cleanthecorrugatedsheet,making sure the soot falls into the ash pan. Empty the ash pan andcarefullycleanthebox.If necessary, use a vacuum cleaner to remove soot and ash.Clean the pellet burn pot with a wire brush and a pointed tool. Refitallpartscorrectly.• Cleaning the flue
Routine flue cleaning depends on the draught, fireplace use,weather conditions and the type of wood or pellets used. It ismandatory to clean the flueevery year, bya specialisedtechnicianonceayear,inautumnbeforelightingthefireplace.• Cleaning the pellet hopper
Every 500-1000 kg of pellets burned, empty the hopper andremove any sawdust deposited on the bottom. Carefully clean the bottom of the hopper. In case of long idle periods, empty the hopper and the in feed screw.• Cleaning the fans
Once a year remove the combustion fan and remove all dust and dirt from the blades.
NOTE: During normalfunctioning, check that the ashdrawerisclosed(againstthestructureof thefireplaceand not against the security plate).
Fig. 2 Fig. 3
A
2
B
1
Fig. 1
21
1.11 Special maintenance
Carefullyfollowthesequences:1. ABSOLUTELYcleanthechimney2. Switch off power, unplug the stove from themain electric
network.3. Drain the stove the appropriate drain valve, after closing
the water entry from the network and the tap on the return system.
4.Removethedrainvalveplacedbehindthesmokesexhaust.5.Removeallprobesmounted.6.Extractthebulboftheheatingexhaustvalve.
7. Fully open the damper and ashtray.8.Turnonthestovewithlittlewood(max2kg/hour)forabout
2hours.9.Leavingthefireextinguishbyhimself.10.Donot let thewalls tocleancooldownbelow50°Cand
proceed with the wire brush to remove all deposits, both in compartmentfire,thetopofthestoveorthefireplace.
11.Theboilermustbecleanasnew.12.Checkthatthestoveiscompletelycool.13.Removethevariouscomponentsinreverseofdisassembly.14.Openvalveforwaterinletandthevalveonthereturnsystem
andcheckthatthepressuredoesnotexceed1.5bar.15.Switchonnormallythestove.
Each year you should clean any deposits in the boiler. This cleaning should be done only if you have the ability and competence to be able to perform, or contact a qualifiedtechnician.!
Extraordinarycleaning tobecarriedoutonlywhennecessary, to removeanydepositcreatedbycondensationor the typeofwoodburned.
Cleaning tools supplied
Burn pot cleaning tool PokerShovel
Flue brush
Small brush
123456
Cast iron gratesPellet burn potAsh panSmokebaffleFire bedWood guard and removable door support (curved front model only)
1 2
3 4
5 6
1.12 Parts that can be removed to clean the stove
22
1.13 Plumbing kit components requiring routine maintenance
• Pump
If the pump is locked up, to release it, remove screw 1 and turn the internal screw 2 using a screwdriver.
• Diverter valve
Nomaintenancerequired.• Pressure relief valves
To be cleared once a year.
1 2
• Flow switch
The hot water pump starts when a tap is opened. No maintenancerequired.
• Jolly bleed valves
Bleed air from the system if air bubbles are present.
3
4 5
• Pressure reducer with pressure gauge
Forannualcleaningofthefilter,removethecap3 using a pipe wrench, extract the filter4, clean it and replace it. Adjust the pressure(1.0to1.2bar)bywayofscrew5.
6
7
• Temperature relief valve
Button 6 is to be used to manually vent the temperature relief valve in the event of loss of water due to boiling and operation without water. Nut 7 to be slackened off in the event of water loss(maximum1/2aturn)andmonitoredthereafter.
• Plate-type heat exchanger
If there is a drop in the hot water flow rate, have the heatexchanger either cleaned by a qualified technician (usingspecific cleaning products) or replaced (replacement heatexchangersareavailablefromauthoriseddealersandTechnicalAssistanceCentres).
• Expansion tank
Checkonceayearthattheprefillpressureis1.5bar.
23
1.14 Troubleshooting
WARNING!Do not use the fireplace if the draught is not regular and combustion is not optimum!
PROBLEM CAUSE AND/OR CURE
The electronic controller does not switch on
• Checkforpossiblepowersupplyormainsproblems.• Checkthatthegreenconnectorofthedisplayiscorrectlyconnectedattherear.• Theelectroniccontrollerisfaulty.
No pellets enter the burn pot • Theelectroniccontrollerisinwoodmode.Selectpelletmode.• Thepelletsarefinished,refillthehopper.• Damppelletblockedintothegearmotor
The in feed screw does not rotate • Theinfeedscrewisblockedbypelletsthataretoohard(onlyusepelletsoftherecommendedtype);freethe in feed screw by turning the pin protruding from the burner casing.
• Thegearmotorisnotpowered(checkandeliminatethecauses).•MotorrelayCLOCKEDINOPENING=BROKEN:replaceitonthemothercard.• Thegearmotordoesnotturneventhoughpowered(removethegearmotor,freetheinfeedscrewwithascrewdriverandrefitthegearmotor).
• Themotorturnsbuttheinfeedscrewdoesnotmove.Replacethegearmotor(brokengears).
The stove does not light automatically in pellet mode
• Theburnpotisdirty.Cleanitthoroughlyandrefitcorrectly.• Theburnpotisnotcorrectlypositioned.Repositionandclampit,tighteningthelockingscrewwiththe
special wrench supplied• Theelectricalelementisfaulty;replacetheelectricalelement.Inthemeantime,lightthestovemanuallyusingfirelighters(orsimilarproducts).
The pellets burn poorly forming incompletely combusted residue in the burn pot, the glass gets very dirty and turns black
• ThequantityofpelletsfedintotheburnpotatthevariouspowerlevelsdoesnotcomplywiththatgivenintheTechnicalData(seechap. 1.3).Checkandcorrect.
• Insufficientfluedraught(donotusethestove, itcouldbedangerous).Cleantheflueandthestovethoroughly.
• Pelletburnpotdirty.Cleanit.Burningpotinawrongposition(seechap 1.14 page 25)• Pelletsdamp.Replacewithdrypellets.• Insufficientcombustionair;checkthatthecombustionfanpipeisunobstructedandcleanthefan.• Insufficientcombustionairsetting.IncreasethesettingintheSETCOMB.AIRfunctionintheQuick
Menu.
At minimum power, the fireplace always goes off because not enough pellets are fed
• Toomuchsawdustonthebottomofthehopper.Emptythehopperandrefillwithnewpellets.(every500-1000kgofpelletsloaded,emptythehopperandremoveallthesawdustdepositedonthebottom).
• IncreasethepelletfeedintheSETPELLET%functionintheQuickMenu.
At minimum power, the fireplace always goes off because too many pellets are fed and do not burn
• ReducethepelletflowrateintheSETPELLET%functionintheQuickMenu.• Increasethecombustionair.
Smoke escapes when the door is opened, the pellets burn poorly, or the glass gets dirty (particularly when used with wood)
• Ifthefireplaceisinstalledinaroomincommunicationwithastairwell,withmajordepressionthatexistsin the local, close off the stairwell by installing a door.
• Thereareotherappliancesthatuseroomair,creatinglowpressure.Usethefireplacewhentheotherappliancesareoff(excludedofthetype“C”accordingtoUNI10683).
• The outside air inlets and/or the flue are partially or completely obstructed. Clean or remove theobstructions.Airinletand/orcanalisationsnotcorrectlydone.
• CleantheSmokeDeflector(seechap.1.11)• Insufficient flue draught: there are horizontal sections or 90° bends, or the chimney cap is locatedunder the ridge of the roof (installation errors). Remove the precut part from the smoke baffle (seechap. 1.8);replacethehorizontalsectionswithsectionsat45°;raisethechimneycap,orfitanantiwind cap.
• Checkthattheflueconformstotheindicationsgiveninchap. 2.1,cleantheflueandsmokebaffle,openthe damper, open the door slowly. If after these operations smoke still comes out, eliminate the precut partofthesmokebaffle(seechap. 1.8).
The in feed screw load authomatically pellet even by wood or in OFF working conditions
• Infeedscrewrelayblocked.Cutoffelectricityandsubstituteitonthemotherboeardorreplacethemother board complete.
24
1.14Troubleshooting
WARNING!
For alarms different from those listed, persistent problems or other problems not described above, contact the Technical Assistance Service.
• Mainelectroniccontrolleralarms
PROBLEM CAUSE AND/OR CURE
No pellets • Thefireplacehopper(orsupplementaryhopper)isempty.Addpellets.
Boiler overheating • Thewatertemperatureistoohigh.Thepelletsorburnergoout.Zonevalvesmaybeclosedorproblemsin the system. Check and clean.
Fume probe • Fumetemperatureprobefaultyornotproperlyconnected.Checktheconnectionorreplacetheprobe.
Boiler probe •Watertemperatureprobeinfireplacefaultyornotproperlyconnected.Checktheconnectionorreplacetheprobe.Airintotheboiler,itmeansthefireplacehasbeenusedbywoodwithoutelectricity.
Room probe • Roomtemperatureprobefaultyornotproperlyconnected.Checktheconnectionorreplacetheprobe.
Ignition attempt failed • Emptytheburnpot,checkthegearmotorandtheelectricalelement.Trylightingagain.
Fire fan • Incaseofallarm“SmokingFan”onthedisplayandtheLEDisonA andtheinsertswithoff(orstove),because of bad draft.
First of all be sure the chimney respects the law and the technical manuals characteristics; it has to be free and clean, thant oper the damper control and theat pipe B is not brocken and correctly assembled.
Call the technical assistance centre.• Blownfuse.Checkandreplace.• Safetythermostatactivated.Emptytheashpanandcleanthesurfaceunderit.Waituntilthestovehas
cooled then try again. Check the chimnay pull, the air inlet and reduce the fan velocity by wood. wait for cooling and try again.
• Combustionfanfaulty.ContacttheTechnicalAssistanceService.
Low pressure • Systempressurebelow0.5bar(forsealedsystems).Thefireplacegoesout.Increasethepressurebyautomaticfilling,orclean.
High pressure • Systempressuregreaterthan2.4bar.Thefireplacegoesout.Reducethepressuresetforautomaticfillinganddraintheboilerviathe2.5barpressurereliefvalveuntilthepressurefallstobetween1and1.2bar..
Fig. 1
AB
PROBLEM CAUSE AND/OR CURENo hot water flows when a tap is opened
• theelectricalpowerisdisconnected,reconnectit;orthecontrollerissettoOFF;switchitonbypressingON.• thehotwaterflowtapisclosed;openit.• Thedivertervalvedoesnotoperate;checkthatitisconnectedcorrectlyandnotstuck.• Thepressureintheboileristoolowandtheflowswitchprovidesnocontact.Returnthepressureto1to1.2barwhencoldbywayofthepressurecontrol-reducerand/orbycheckingthesystem.
• Theflowcontrolswitchisdisconnected,dirtyorfaulty;reconnectitorreplaceit.• Thepumpdoesnotstart;checkthatitisconnectedcorrectlyandnotstuck;ifnecessary,freeitusingascrewdriver(asshowninchap. 1.13).
Little hot water flow • Theplate-typeheatexchangeriscloggedwithlimescale;removeitandcleanitorreplaceit.• Thepressureinsidetheboileristoohighandthe2.5barpressurereliefvalvedischargescontinuously.Restorethepressureto1-1.2barwhencoldusingthepressureregulator-reducer.
Excessive condensation forms inside the fireplace
• Therecirculationvalveisnotsufficientlyopen;openit.• Thetemperatureatwhichthepumpstartsissettoolow;increasethetemperaturesetting.
The circuit breaker releases •Whenthestoveisfirstused,orafteralongperiodofdisuse,condensationmayformintheigniter;carryout one or more manual cleaning operations by way of the controller to dry out the condensation in the igniter, or light the stove manually.
The radiators do not get hot even if the water in the boiler is hot and the pump is running
• Thedivertervalvedoesnotoperate;checkthatitisconnectedcorrectlyandnotstuck.• Thereisairinthesystem;bleedalltheradiators,thepumpandtheboiler.
25
1.14Troubleshooting
1. Removetheburnpot,looseningthelockingscrewwiththewrench supplied or pliers.
2. Clean and scrape the sides, clean all the holes.
3. Clean the burn pot chamber.
4. Refittheburnpot,payingattentiontothepelletfeedhole.
5. Make sure the upper flange is perfectly positioned on the support surface.
6. Secure the burning pot with the locking screw using a wrench or pliers by always checking the pot is perfectly positioned on the support surface.
7. Using the special wrench or a nail, make sure the hole in the burn pot and the hopper is aligned.
8. Press the button to manually load the stove until the pellets start entering
9. Before pressing the ignition button make sure the burn pot isemptyexceptforjustafewpelletsonthebottom(Fig. 8).
Never light the fireplace if there are more pellets. THE FIREPLACE can now be lit.
10.PresstheONbuttonontheelectroniccontroller(Fig. 9)tolight the stove.
11. On pressing the ignition button, the electronic controller AUTOMATICALLYloadspelletsupto2cmbelowtherimoftheburnpot(Fig. 10);theelectricalelementthenstartsthepellet igniting stage.
WARNING!
If the lighting cycle fails again, contact the Technical Assistance Service.
1. 2.
3. 4.
5. 6.
7. 8.
9.
11.
10.
Ifworkingwithpelletthefireplace/stovedoesnotlit,pleasedothefollowinginstructions:
For proper operation pellet combustion and to avoid problems, follow the instructions below.
26
1.15 Optionals
1
8
12 13 13
9 10 11
2 3 4 5 6 7
1
23
4
5
6
7
8
9
1011
12
13
Hood vent grille 400x100mmUniversalflueconnectionMF connection for Ø150mmdoublewallflexiblepipeØ150mmdoublewallflexiblestainlesssteelflueØ150mmsmoothstainlesssteelflueConnectionforØ150mmrigid pipeØ80mmaluminiumductingfor combustion air fan230x230mmgrilleforoutside air inletStainless steel meat grill with removable handle (320x190x100mm)Hood door for pellet feed Side panel door for inspection and various maintenanceSecondflapdoortofacilitatecleaning (for curved front model only)Holder for second door (optional for curved front model only) complete with spring and stove cleaning accessories (standard)
• Open the outer door.• Insert the pins of the removable door in
the special holes obtained in the support, pushing it on one side.
• Close the removable door using the poker, engaging it with the hook provided at the top right.
• Close the outer door.
• To fit the removable flap door (optional for curved front model only)
27
1.16 Larger capacity supplementary pellet hoppers
For a longer burn time, it is possible to install a supplementary pellet hopper, available in various capacities according to needs. The pelletscanbeconveyedintwoways:byinfeedscreworwithpneumaticconveyance.
• Pellet hopper with pneumatic conveyance
ExamplewithlargerpellethopperpositionedinaroomdistantfromtheFoghet,withpneumaticconveyance.
NOTE!
Max.conveyancedistance:20metresMax.height:6metres.
Larger capacity pellet hopper (100l,400lor700l)
• Pellet hopper with in feed screw
Examplewithlargercapacitypellethopperpositionedinaroomadjacenttothefireplace.
NOTE!
The downward inclination of the pellet conveyance pipe (PVC)mustneverbelessthan45°.
Pellet in feed screw with gear motor
Larger capacity pellet hopper (400lor700l)
Standardpellethopper,46kgcapacity
ø63mmPVCconnectionpipes
Special lid
FlexiblepipesinPVCø50mm
Standard pellet hopper, 46kgcapacity
Pneumatic conveyance control unit
Pneumatic conveyance fan
Safetydevicewithfilter
28
1.17 Pellet quality
IT is important to select pellets that are free of dirt and impurities. The Pellet Producers’ Association has established standards for producers of wood pellets. Ask your dealer for the best type of pellets.
FIREPLACE performance depends very much on the type and quality of the wood pellets used. The efficiency and heating capacity of the fireplace will vary according to the quality of the wood pellets used.
Storepelletsatadistanceofatleast1m.fromthefireplace.
Do not use pellets that are very hard and of different sizes:themechanicalpartsaresizedandtestedforusewithpelletshaving the above characteristics.
JOLLY-MECCAMINETTIS.p.A.recommendsusingthesametype of pellets as those used to test the fireplace, sincecombustion parameters vary from pellets to pellets.
JOLLY-MEC CAMINETTI S.p.A. declines any liability formalfunctioning, faults or problems due to the use of non-recommended pellets.
AsJOLLY-MECCAMINETTIS.p.A.doesnothavecontroloverthequalityofpelletsused,itdeclinesanyliabilityforproblemscausedbytheuseofnon-recommendedpellets.
WARNING!
THE QUALITY OF THE PELLETS IS VERY IMPORTANT. PLEASE READ THE NEXT PAGE CAREFULLY.
WARNING!
Any fault or malfunction due to the quality or quantity of pellets used (see chap. 1.8 - 1.9) will not be covered by the warranty.
STANDARD PELLET CHARACTERISTICS
Dust 1%max.through3.2mmscreen
Density 640kg/m3min.
Dimensions diameter6mm;max.length25to40mm
Ash content 1%max.
Moisture 8%max.
Heating power 4,9kWh/kg
29
1.18 Use and keeping of the installation and maintenance card
• Card recipients
Theinstallationandmaintenancecardisintendedforusersresponsibleforfireplaceoperation;particularattentionmustbepaidthepartsconcerning safety.
• Purpose of the card
Thecardcontainsinformationonthecorrectuseofthefireplace,accordingtothepurposesforwhichitwasdesignedandbuilt.Italsoprovidesinformationaboutweights,commissioning,repairandmaintenanceofthefireplaceincompliancewiththelimitslaiddownbytheManufacturer,specifiedinsidethecard.
• Keeping the card
Theinstallationandmaintenancecardisanintegralpartofthefireplaceandmustbekeptuntilscrappingofthesame.Itmustbekeptinasafeanddryplaceawayfromdirectsunlight,andnearthefireplacesothatitisalwaysreadilyavailableforreference.Iflostordamaged,theusershouldrequestacopyfromtheManufacturer.
• Updating the card
Theinstallationandmaintenancecardreflectsthestateoftheartatthetimethefireplaceewasmarketed.TheManufacturerreservestherighttomakechangestothefireplace,andconsequentlytotherelevantcard,withouthavingtoupdatepreviouseditions.Theusercanalwaysrequestinformationandupdateswhich,whenissued,becomeanintegralpartoftheinstallationandmaintenancecard.If selling or transferring the fireplace, the user is requested to also give the new owner the card and in any case to inform theManufacturer,sothatthenewownercanreceivesubsequentsupplements.
• Cases relieving the Manufacturer from liability
TheManufacturerisrelievedfromanyliabilityinthefollowingcases: a) improperuseofthefireplace. b) usenotintendedbyspecificnationalregulations. c) incorrect installation. d) feed defects. e) failure to carry out maintenance as prescribed. f) unauthorisedmodificationsoroperations. g) useofreplacementpartsthatarenon-originalornotspecifictothemodel. h) total or partial failure to follow the instructions. i) exceptionalevents(e.g.:breakageduetonaturaldisasters). j) damagecausedbyelectricalpowercuts,suddenfluctuationofsupplyvoltage,electromagneticfields.k) the use of pellets with characteristics different from those recommended in this card.
30
1.19 Ecological rules
1.19.1 WASTE MATERIALS AND DISPOSAL
The spare parts replaced during the life of the machine are considered waste and must be delivered to appropriate collectioncentresorentrustedtoanauthorizeddisposal.
Theasheshavetobeplacedinametalcontainerwithlidoffclosure;tilltheembersextinguishescompletely,theclosedcontainershouldbeplacedonanon-combustiblesurfaceandfarawayfromcombustiblematerials.Theashescanbethrownintothecontainerfororganicwaste,onlywhentheyarecompletelyextinguishedobviouslywithoutnailsornon-organicmaterials.Thenaturalwoodash(untreatedwood),asaresultofstovesorfireplacescombustion,iscomposedprimarilyofoxidesofcalcium,silicon,potassium,magnesium.Thereforetheashesmaybedispersedasfertilizerforplantsoryourgardennotexceedingannually2.6kgonthe10m².
The disposal of the machine must comply with current laws and ‘environment.
RESPECT THE ENVIRONMENT!!!!
1.19.2 DISPOSAL OF THE MACHINE
Thefireplaceismainlycomposedofferrousmaterials,butmayalsocontain:•pipes• Insulating materials•electrical parts etc•Refractory materials
Attheendoftheexploitationofthefireplace,donotdiscardintheenvironment,but:•completely empty the circuit (if any existing)•Remove the pipes (if any existing)•Remove the plastic parts•Remove the wires and electrical components
Thesematerialsmustbedisposedof,byspecializedagenciesorconcealsthelawsofthecountrywhereitisinstalled.
Also:•blocking the moving parts•make inefficient the locks of the doors
Sogivewhatisleftofthefireplaceagenciesthedisposalofferrousmaterials.
NOTE:Inhandingagenciesferrouswastedisposal,movethefireplaceinaccordancewithspecificationsintermsofsafety.
2.1 Flue
31
Fig. 1
Fig. 2 • Assemblinginstructionsforflue
Oncethefluegotinsertintheforeseenconnectionfillthegapwiththesealinginoutfit(seeFig. 2).
The flue is an all-important element for fireplace’s properfunctioningandmustcomplywiththestandards:EN1856-1-Fireplaces: requirements formetalfireplaces-
Part1:Productsforfireplacesystems.EN1856-2-Fireplaces: requirements formetalfireplaces-
Part2:InternalductsandmetalexhaustpipesEN10683-InstallationrequirementsThe cross section of the flue must be that indicated in thefireplace technical characteristics. Each stove must have itsown flue, whichmust not be shared by any other emissions(fireplaces,boilers,stoves,etc.)Thedimensionsofthefluedependonitsheight,tobemeasuredfromthefireplacetothebottomofthechimneycap.Toensureadequatedraught, the fumeoutletareaof thecapmust be double the cross section area of the flue. The pipeused to exhaust the fumes generated by the natural-draughtfireplacemust:- be fumetight, impermeable and adequately insulatedaccordingtheconditionsofuse(seeUNI9615).
- be made from materials able to withstand the normalmechanical stresses, heat, and be resistant to the action of fumes and possible condensate.
- bemainlyvertical,withdeviationsfromtheaxisnotexceeding45°.
- be installed at a suitable distance from combustible orflammablematerials,byanairgaporsuitableinsulation
- preferablyhavearoundinternalsection:squareorrectangularsectionsmusthaveroundedcornerswithradiusofatleast20mm.
- haveauniform,freeandindependentinternalsection.- have the rectangular sections with a max. ratio between thesidesof1.5:1.
An antiwind-type cap is advisable. If the flue is installedexternally,itmustbeinsulatedtopreventthecoolingoffumes
and the formation of condensate. The same applies to the section from the roof to the chimney cap.For the connection between the fireplace and flue, or in thepresence of branches or bends, or for easier, quick and safeinstallation, it is advisable to use double-wall stainless steelpipeswithoutinsulationinsidehoods.Non-combustiblematerialsresistant to the fumes and their possible condensate must be used for installing the fume ducts.The use of asbestos cement pipes to connect appliances to the flueisprohibited.The fume ducts must not cross rooms in which the installation of combustion appliances is prohibited. The fume ducts must be installed in such a way as to ensure fume tightness when the fireplace is in negativepressureoperating conditionsandto avoid the formation of condensate and its conveyance to the unit.Horizontal sections should be avoided asmuch as possible.For exhaust pipes which must reach ceiling or wall outletsthat arenot coaxialwith respect to the fireplace fumeoutlet,changes of direction must be made using open elbows not exceeding45°(seeFig. 1).Donotuseelementsslopingintheotherdirection.Thefluemustbe designed allow removal of soot and brush cleaning. The exhaust pipemust havea uniform cross section.Any changesin section are only permitted at the generator outlet; reduction adaptersmustnotbeusedattheconnectionwiththeflue.Do not route other air supply and system pipes inside the exhaustpipesevenifthelatterareoversized.Do not support the weight of the flue on the stove/fireplace connection. Use special brackets or separate supports.Other stoves, fireplaces, boilers or air extractors must not be installed in the same room (excluded of the type “C” according to UNI 10683).Minimum height of exhaust pipe: 3 metres.
2.2 Prearrangement for connections and air inlets of the stove positioned in a corner
32
Centre line
Air inlet (mandatory)
Pellet burner fan ducting (optional)
Fan outside air inlet (optional)
Power supply220V50Hz
All measurements are in millimetres (mm)
a
b
c
d
e
Mainswaterinlet1/2”Pressurereliefvalvedischarge3/4”Hotwaterflow1/2”Heatingflow3/4”Heatingreturn3/4”
Ambient temperature
or ambient thermostat
probe
Omnipolar switchOutside air inlet for Caldo Control (optional)
Outside air inlet 200x200mm (mandatory)
The positions of the holes for the fan and Caldo Control ducting can also be moved provided they remain inside the covering. For firewood-pelletFoghetstovesitismandatorytohavethethreedoorsindicatedinpar.1.5topermitloadingpellets,servicingthepelletburnerandtheplumbingkit.Thefloorhavetobestrongenoughttoholdthemachineincaseitisnotfittingtherequirementsthantakenecessaryactions(ex.chargedistributionplate).Themachinehastobeinstalledtobeeaselycleaned,smokingpipesandchimneyeaselyreachedandcleanedtoopleaseinstallaccordingly.Theexpansionvasehastobecorrectlycalculatedthereforecheckiftheone available is big enought for your installation.
DO-IT-YOURSELF14300 100010301066905
884927977745
474504539375
105010801100950
920950980820
690730760650
640680710600
14200,14000,145001460014000,14100(mod.wood)
CLADDING art. A B C D E F G
Caldo Control ducting (optional)
Electricalconnectionsmustbecarriedoutbyskilledpersonnelaccordingtotheregulationsinforce(CE2006/95and2004/108).
2.3 Prearrangement for electrical connections and air inlets with wall installation
33
All measurements are in millimetres (mm)
TheholesforthefanandCaldoControlductingcanalsobemovedprovidedtheyremaininsidethecovering.Forfirewood-pelletFoghetstovesitismandatorytohavethethreedoorsindicatedinpar.1.5topermitloadingpellets,servicingthepelletburnerandtheplumbingkit.Thefloorhavetobestrongenoughttoholdthemachineincaseitisnotfittingtherequirementsthantakenecessaryactions(ex.chargedistributionplate).Themachinehas tobe installed tobeeasely cleaned, smokingpipesandchimneyeasely reachedandcleanedtoopleaseinstallaccordingly.Theexpansionvasehastobecorrectlycalculatedthereforecheckif theoneavailable isbigenought for your installation.
Outside air inlet 200x200mm(mandatory)
Burner fan outside air inlet (optional)
Outside air inlet for Caldo Control (optional)
Omnipolar switch
(without bench)(with bench)
Centreline
Outside air inlet for Caldo Control (optional)
220V50Hzpowersupply
Ambient temperature
or ambient thermostat
probe
a
b
c
d
e
Mainswaterinlet1/2”Pressurereliefvalvedischarge3/4”Hotwaterflow1/2”Heatingflow3/4”Heatingreturn3/4”
Electricalconnectionsmustbecarriedoutbyskilledpersonnelaccordingtotheregulationsinforce(CE2006/95and2004/108).
After preparing the flue and all the electrical and plumbingconnections and air intakes, as described in the previous pages,positionthefireplaceandlevelit,adjustingthefeetwitha19mmwrench(seeFig. 1).
2.4 Adjustingthefeet
Fig. 1
34
2.5 Fitting the damper and regulating unit
Fig. 2
Regulating unit
Position indicator
Rod
Screws
Dial
Grub screw
Box
The fume damper must be assembled so that when the damper is in vertical (nearly completely open), the dial horizontal (withthe index on the right) and the position indicator (IIII position)alsoontheright,therodcanbeeasilyremovedforfluecleaningunscrewingtheexternscrew,fixedonitsownholdingblock(seefig.1).Byassemblingtakecaretopositionthedamperleverinthecentreofthechimney.Thefluedampercanbefittedbothonthefrontof thefireplace,or laterally.Dependingonthechoicemademove thescrewson thesmokeexhaustdamper, theseserve toclose the passage holes of the rod , on the other side.
Fastenthesupportboxfortheregulatingunitinsidethecladding,withthesuppliedscrews(seeFig.2).Assembletheregulatinguniton the rod and secure it with its grub screw. Turn the central pin rightandleftinordertofastentheregulatingunittothebox(withitsscrews),keepingthepositionindicatoron theright.Usepressure to assemble the dial.
Proceedasfollows:
Fig. 1
Damper
Dial with regulating unit
Rod
Screw
Smokes damper control Lever
2.6 Caldo Control
35
TheCaldoControlisaJolly-Mecpatenteddeviceenablingautomaticadjustmentoftheprimarycombustionairaccordingtothewatertemperaturereadbythebulb(Fig. 5)intheboilerThisdevicegraduallyreducesthecombustionairflowwhenthewatertemperaturerises.TheCaldoControloptimisesfireplacefuelconsumption,thusextendingburntime.TheCaldoControlmustonlybeactivatedinwood-burningmode(Fig. 1);duringpelletmodeoperation, push the lever indicated in Fig. 2 all the way to close the air inlet. TheCaldoControlcanbeadjusted,afterasettlingstage,byoperatingtheadjustmentscrew(Fig. 6).
Fig. 1 Fig. 2 Fig. 3
Wood mode: pull the lever in the direction of the red arrow (air open)
Pellet mode: push the lever all the way in the direction of the red arrow (air closed)
Woodmode:CaldoControlgrilleopen(withfireplacejust lit or in shutdown stage)
Fig. 4 Fig. 5 Fig. 6
Wood mode: Caldo Control grille closed (with fireplacehot)
CaldoControlbulbsupport(ontopoffireplace) Detailofinsideoffireplaceafterremovingthecastirongratesandfirebed. Turn theadjustmentscrewuntilthe damper starts to close.
Caldo Control adjustment screw (use an Allen key or
by hand)
2.7 Standard hydraulic kit
36
2.7.1 With production of domestic hot water in a sealed system
Mainswaterinlet1/2”
Backheatingsystem-3/4”pipe-with stop tap
Pressure relief valve discharge3/4”
Heatingsystemdelivery3/4”
Boiler drain
2.7 Standardhydraulickit
37
2.7.2 Without production of domestic hot water in a sealed system
Mainswaterinlet1/2”
Backheatingsystem-3/4”pipe-with stop tap
Pressurereliefvalvedischarge3/4”
Heatingsystemdelivery3/4”
Boiler drain
Anti-condensation recirculation valve (behind check valve)
2.8 Non-standard plumbing kit
38
2.8.1 With production of domestic hot water in an open-vented system, connected to the mains water supply for domestic hot water and boiler cooling
Hotwaterflow1/2”
Mainswaterinlet1/2”
Backheatingsystem-3/4”pipe-with stop tap
Temperaturedischarge3/4”
Totheexpansiontankwithfloat3/4”
Heatingsystemdelivery3/4”
Anti-condensation recirculation valve
Boiler drain
2.8Non-standardplumbingkit
39
2.8.2 Without production of domestic hot water in an open-vented system connected to mains water supply for boiler cooling
Mainswaterinlet1/2”
Backheatingsystem-3/4”pipe-with stop tap
Pressure relief valve discharge3/4”
Totheexpansiontankwithfloat3/4”
Heatingsystemdelivery3/4”
Anti-condensation recirculation valve
Boiler drain
2.9 Example installations
40
2.9.1 Installation in autonomous sealed system with production of domestic hot water
2.9.2 In a sealed system with production of domestic hot water, in parallel with wall-mounted boiler
12
3456
FOGHETcontinuousflameboilerPressurereliefvalvesetto3.5atm(supplementary valve, not to be connected to discharge)VentvalvePressurereliefvalvesetto2.5atmTemperature relief valveDiverter valve
789
101112
ExpansiontankclosedCheck valveAutomatic pressure reducer with filterBall valveBall valve (mains)Boiler drain valve
131415
Circulating pumpHotwaterheatexchangerFlow switch
161718192021
Heating radiatorsManifoldsDiverter valveBall valveCheck valveWall-mounted boiler
Not included in kit
OPTIONALS
12
3456
FOGHETcontinuousflameboilerPressurereliefvalvesetto3.5atm(supplementary valve, not to be connected to discharge)VentvalvePressurereliefvalvesetto2.5atmTemperature relief valveDiverter valve
789
101112
ExpansiontankclosedCheck valveAutomatic pressure reducer with filterBall valveBall valve (mains)Boiler drain valve
131415
Circulating pumpHotwaterheatexchangerFlow switch 16
17Heating radiatorsManifolds
Not included in kit
OPTIONALS
Hot water flow
Mainswaterinlet
Hot water flow
Mains water inlet
Mains water inlet
2.9Exampleinstallations
41
2.9.3 In a sealed system without production of domestic hot water, connected in parallel with a wall-mounted boiler for domestic hot water production
12
34
FOGHETcontinuousflameboilerPressurereliefvalvesetto3.5atm(supplementary valve, not to be connected to discharge)VentvalvePressurereliefvalvesetto2.5atm
56789
Temperature relief valveCirculating pump for heating systemExpansiontankclosedCheck valveAutomatic pressure reducer with filter
101112
Ball type check valveBall valve (mains)Boiler drain valve
13141516
Heating radiatorsManifoldsWall-mounted boilerCheck valve
Not included in kit
OPTIONALS
Electrical wiring of diverter valve on domestic hot water flow (18), with priority given to the Jolly-Mec appliance, controlled by athermostatthatmeasuresthetemperatureintheboileroftheJolly-Mecappliance.
A
BR
A
B
18
Pocket inside the boiler of the Jolly-Mec appliance with temperature probe (alternatively a bracelet thermostatcanbeusedfittedbeforethepump)ThermostatDivertervalve(3-wayvalve)
Domestic water inlet
Mains water inlet
Domestic hot water
outlet
Electricalconnectionsmustbecarriedoutbyskilledpersonnelaccordingtotheregulationsinforce(CE2006/95and2004/108).
The representation of the components is only indicative, these can be changed in form.
2.9Exampleinstallations
42
2.9.4 In an autonomous sealed system with thermal cell and solar panels for radiator heating and domestic hot water
12
34567
Combined FOGHET boilerPressurereliefvalvesetto3.5atm (supplementary, not to be connected to discharge)VentvalvePressurereliefvalvesetto2.5atmTemperature relief valveCirculating pump for heating systemExpansiontankclosed
89
1011121314
Check valveAutomatic pressure reducer with filterBall type check valveBall valve (mains)Boiler drain valveSimplifiedelectroniccontrollerCoolingheatexchanger
15161718
ManifoldsThermal cellSolar panelsBall valves
20
21
22
Storage cistern sensor (optionalforsimplifiedcontroller)Circulating pump for heating systemHeating radiators
Not included in kit
OPTIONALS
• Simplified controller, electrical connection of thermal cell for heating and hot water
1
2
2 3
3
32
2 B
5
11 7
10 9
4
8
6
1234
56
7891011
SimplifiedelectroniccontrollerTerminal blockExtensionlead(2x1cable)Connection of thermal cell temperature sensorThermal cell temperature sensorConnection of the heat system circulating pumpCirculating pump for heating systemConnection of the room temperature sensorRoom temperature probeRoom temperature sensor retainerThermal cell
Mains water inlet
Roomtemperatureprobe
NOTE!
We recommend a maximum storage of upto 500-600 liters, exceptas provided an additional heating boiler in parallel.
The representation of the components is only indicative, these can be changed in form.Electricalconnectionsmustbecarriedoutbyskilledpersonnelaccordingtotheregulationsinforce(CE2006/95and2004/108).
2.9Exampleinstallations
43
2.9.5 In an autonomous sealed system with thermal cell and solar panels for production of domestic hot water and radiator and underfloor heating
12
34567
Combined FOGHET stovePressurereliefvalvesetto3.5atm(supplementary valve, not to be connected to discharge)VentvalvePressurereliefvalvesetto2.5atmTemperature relief valveCirculating pump for heating systemExpansiontankclosed
89
1011121314
Check valveAutomatic pressure reducer with filterBall type check valveBall valve (mains)Boiler drain valveSimplifiedelectroniccontrollerCoolingheatexchanger
2.9.6 In a sealed system, without production of domestic hot water, connected in parallel to wall-mounted boiler with domestic hot water production and solar panels with thermo boiler, hot water storage cistern
12
3456
FOGHET stovePressurereliefvalvesetto3.5atm(supplementary valve, not to be connected to discharge)VentvalvePressurereliefvalvesetto2.5atmTemperature relief valveCirculating pump for heating system
789
101112
ExpansiontankclosedCheck valveAutomatic pressure reducer with filterBall type check valveBall valve (mains)Boiler drain valve
13141516
Heating radiatorsManifoldsWall-mounted boilerCheck valve
17181920
Storage cisternSolar panelsSolenoidvalve(3-way)Ball valve
Not included in kit
OPTIONALS
1516171819
ManifoldsThermal cellSolar panelsBall valvesStorage cistern sensor (optionalforsimplifiedcontroller)
202122
Heating pumpsHeating radiatorsUnderfloorheatingsystem
Not included in kit
OPTIONALS
Mains water inlet
Solar panels
Roomtemperatureprobe
Domestic hot water outlet
Domestic water inlet
Roomthermostat forfloorheating
NOTE!
We recommend a maximum storage of upto 500-600 liters, exceptas provided an additional heating boiler in parallel.
NOTE!
We recommend a maximum storage of upto 500-600 liters, exceptas provided an additional heating boiler in parallel.
2.10 Simplified electronic controller wiring diagram
44
Dip-switch1mustalwaysbesettoONTo control the lighting of a boiler connected in parallel, set dip-switch3toONTo control the gear motor of the supplementary pellet hopper,setdip-switch3toOFFTocontrolthethermoboilerforhotwaterstorage,setdip-switch 4 to OFFTocontroltheheatingchamber,setdip-switch4toON
DIP-SWITCH POSITION
ON
OFF1 2 3 4 5
ON
OFF1 2 3 4 5
ON
OFF1 2 3 4 5
ON
OFF1 2 3 4 5
AIR
WATER
Wat
er te
mpe
ratu
re p
robe
Dom
estic
hot
wat
er m
icro
flowsw
itch
Fum
e te
mpe
ratu
re p
robe
Room
tem
pera
ture
pro
be
Dom
estic
hot
wat
er te
mpe
ratu
re p
robe
Supp
lemen
tary
pell
et h
oppe
r m
otor
or b
oiler
in p
arall
el
Term
inals
unit
”Gro
und
Com
mut
ator
”
Term
inals
unit
”Neu
tral C
omm
utat
or”
230V
50H
zline
LOW
leve
l sen
sor
Rem
ote
cont
rol p
anel
Dive
rter
valve
Flue
pum
p
Light
ingele
ctrica
l elem
ent
Safe
ty
ther
mos
tat
Pres
sure
swi
tch
Pelle
t ge
ar m
otor
Conn
ecto
r
Conn
ecto
r
Conn
ecto
r
Conn
ecto
r
Conn
ecto
r
Wat
er
pres
sure
tra
nsdu
cer
Com
busti
on
air fa
n
WAR
NING
:withtheboilerinparallelcheckthatthemaxboilerinput
isles
sthan550W;alternative
lyins
talla
relay
toshutofftheroom
th
erm
osta
t of t
he b
oiler
.
Max
550W
The representation of the components is only indicative, these can be changed in form.
Electricalconnectionsmustbecarriedoutbyskilledpersonnelaccordingtotheregulationsinforce(CE2006/95and2004/108).
Pelle
t lev
el se
nsor
on
sta
ndar
d ho
pper
Supp
lemen
tary
pell
et h
oppe
r(s
ee ”A
uger
or p
neum
atic
conv
eyan
ce
asse
mbly
car
d”)
Boile
r in
para
llel
The
follo
wing
can
be
man
aged
for w
ater
-hea
ting
mod
els o
nly
or
1ON Roomthermostatprobe
OFF XXXXXX
2ON Air heating model
OFF Water heating model
3ON Relayforexternalboilerinparallel
OFF Relayforsupplementarypellethoppermotor
4ON Heating chamber (optionalprobe)
OFF DHW thermoboiler (optionalprobe)
5ON Buffer battery active
OFF Bufferbatteryexcluded
12 3
Pressure switch connectionsConnect the cables to the appropriateterminals:BLACKwiretoterminal1 CBROWNwiretoterminal2 NCBLUE wire to terminal 3 NO
2.11 Data regarding the purchased product
45
Check that thedatagiven in theboxbelowcorrespond to thaton themetaldataplateon thefireplace.Alwaysgive thisdatawhenrequestingassistance,replacementpartsand/orworkunderwarranty.
Plate behind kit
• Position of dataplate on fireplace
• Stamp with data relevant to the product you purchased
46
2.12 Certificate of Compliance
FOGHET ACQUA LEGNA/PELLET
Combinet wood-pellet water fireplace Termocaminoacquacombinatolegna/pellet
25 marzo 2012